1

Rep

ort o

n C

ontr

ols,

TC

C m

eetin

g 2

3th J

une

2005

– C

l.Deh

avay

& C

o -

AB

/CO

/HT Claude DEHAVAY - CERN/AB/CO/HT

Installation Readiness Report - Controls

2

Rep

ort o

n C

ontr

ols,

TC

C m

eetin

g 2

3th J

une

2005

– C

l.Deh

avay

& C

o -

AB

/CO

/HTPresentation layout

Our target schedule Which components and how far are we? Technical difficulties What we’ve learnt ? Enhancements Messages to the users Conclusions

3

Our target schedule

The TS/IC Master schedule The HWC dates Plannings from users:

- PO- Cryo- QPS- PIC- SU- BDI- RadMon

From: Stephen Page7-8 05/09/20058-1 05/12/20054-5 09/01/20063-4 05/06/20065-6 17/07/20066-7 18/09/20061-2 20/11/20062-3 15/01/2007

4

Rep

ort o

n C

ontr

ols,

TC

C m

eetin

g 2

3th J

une

2005

– C

l.Deh

avay

& C

o -

AB

/CO

/HTPresentation layout

Our target schedule Which components and how far are we? Technical difficulties What we’ve learnt ? Enhancements Messages to the users Conclusions

5

AB/CO Components (1/2)

For Hardware Commissioning:

General services (Ethernet, Power network)

WorldFip fieldbus

Specific hardware designs, furniture, delivery for Timing, WorldFip, PIC.

WorldFip gateways, Technical consoles, Remote reboot

6

AB/CO Components (2/2)

For beam commissioning:

LHC Beam Interlock (24 VME syst.)

LHC RF (50 VME syst.)

LHC Beam instrumentation (200 VME syst.)

LHC Beam transfert (5 VME syst.)

7

Rep

ort o

n C

ontr

ols,

TC

C m

eetin

g 2

3th J

une

2005

– C

l.Deh

avay

& C

o -

AB

/CO

/HT

Which components and how far are we ?

Timing WorldFip gateways Remote reboot, technical consoles Powering Interlock Controller Cryo Control

LHC timing

Status of Timing installation (1/2)

New designs Ordered(Units)

Delivered

VME Receiver modules for BDI crates 320 68%

PCI Receiver modules for Gateways 150 100%

GMT : FO driver and FO receiver 25 100%

GMT : Cable driver & Cable receiver 25 100%

Timing crates (Europa) 20 100%

10

Rep

ort o

n C

ontr

ols,

TC

C m

eetin

g 2

3th J

une

2005

– C

l.Deh

avay

& C

o -

AB

/CO

/HTStatus of Timing installation (2/2)

Cables and Optical fibers : DIC and installation on schedule

Planning : Timing in place in November for PO - LHC MTG -> OK since june 2005- Pt 8 -> Old HW until July 2005- Pt 1 -> New HW on Week 25- Pt 8 -> New HW on Week 30

-> Installation is in progress according to the planning.

11

Rep

ort o

n C

ontr

ols,

TC

C m

eetin

g 2

3th J

une

2005

– C

l.Deh

avay

& C

o -

AB

/CO

/HT

Which components and how far are we ?

Timing WorldFip gateways Remote reboot, local stations Powering Interlock Controller Cryo Control

Node

Tap Tap Tap Tap FipDiag

Gateway

Passive component (Connector)

Active component (User interface)

Surface = SR

Underground = UA, RR, Tunnel

Cu/CuRepeater

RemoteReboot

A segment in the WorldFip infrastructureSome figures

220 segments (7064 cables) 280 km 8000 nodes4980 taps7300 connectors

Segment backbone

Node Node Node Node Node Node Node

Surface = SR

Underground = UA, RR, Tunnel

Installation schedule for Power Converters

Time

Gateway

RemoteReboot

Tap Tap Tap Tap

NodeNodeNodeNode NodeNode NodeNode

1 2 6 74

1 : TS/EL Cables and Taps2 : AB/CO/IS Elec.Qualif. 3 : IT/CS Ethernet/Fibers4 : AB/CO/HTGateway5 : TS/EL Power6 : AB/PO Node interfaces7 : TS/EL Drop cables8 : AB/CO Final test

FipDiag

Cu/CuRepeater

8

……

3

……5 5

14

WorldFip Gateways – Burn in

15

WorldFip Gateways – Installed

16

WFIP Gateways installation planning for Point1

QPS

17

Rep

ort o

n C

ontr

ols,

TC

C m

eetin

g 2

3th J

une

2005

– C

l.Deh

avay

& C

o -

AB

/CO

/HTStatus of WFIP installation (1/3)

LHC: All WorldFip cables are installed (except the drop cables for Power Converters & Point 7 Left)

IP 8 (LSS8L, Arc 7-8, LSS8R, Arc 8-1): = 16% LHC

19 WorldFip gateways All gateways and taps are in place All backbones electrically qualified

-> A 3 weeks job completed mid-may 2005

18

Rep

ort o

n C

ontr

ols,

TC

C m

eetin

g 2

3th J

une

2005

– C

l.Deh

avay

& C

o -

AB

/CO

/HTStatus of WFIP installation (2/3)

To be done for Point 8 (LSS8L, Arc 7-8, LSS8R, Arc 8-1):

1. Equipment interfaces and drop cables installation -> To be done by the Equipment groups and TS/EL -> during June 2005 for PO (LSS8L)

2. Installation of FipDiag and Repeaters

3. Final test of the complete segments (½ day per segment)-> June 30th for PO (LSS8L)

19

Rep

ort o

n C

ontr

ols,

TC

C m

eetin

g 2

3th J

une

2005

– C

l.Deh

avay

& C

o -

AB

/CO

/HTStatus of WFIP installation (3/3)

Short term planning:

All gateways for Point1 -> July 4th , 2005 QPS for Arc 8-1 (WFIP test) -> July 8th , 2005 QPS for Arc 7-8 (WFIP test) -> September 1st 2005 Cryo for Arc 8-1 (WFIP test) -> October 3rd 2005

20

Rep

ort o

n C

ontr

ols,

TC

C m

eetin

g 2

3th J

une

2005

– C

l.Deh

avay

& C

o -

AB

/CO

/HT

Which components and how far are we ?

Timing WorldFip gateways Remote reboot, technical consoles Powering Interlock Controller Cryo Control

Remote reboot, Local stations (Pt8)

22

Rep

ort o

n C

ontr

ols,

TC

C m

eetin

g 2

3th J

une

2005

– C

l.Deh

avay

& C

o -

AB

/CO

/HT

Which components and how far are we ?

Timing WorldFip gateways Remote reboot, local stations Powering Interlock Controller Cryo Control

36 PICs for 28 Powering Subsectors,managing ~1600 electrical circuits,

using more than 1000 cables, &

handling ~2400 interlock signals

LSS8L + Arc 7-8

PIC PICPIC for A.L8 for X.L8 for M.L8

PIC Racks in UA83

25

PIC Planning

2 PICs are going to commissioned in Sep.05

2 others PICs for the Arc 7-8 in Dec.05: One more in UA83 One in UJ76. Radiation issues => system moved in TZ gallery?

The units will be fully tested in the lab in August => dismounted and re-mounted in the undergrounded area by the interlock Team.

For the time being, we are optimistic to be on time! For the time being, we are optimistic to be on time!

26

Rep

ort o

n C

ontr

ols,

TC

C m

eetin

g 2

3th J

une

2005

– C

l.Deh

avay

& C

o -

AB

/CO

/HT

Which components and how far are we ?

Timing WorldFip gateways Remote reboot, local stations Powering Interlock Controller Cryo Control

27

Cryo Control Architecture

[Contribution : Ph.Gayet – AB/CO/IS]

Similar architecture for:

Refrigerators

QRL

-> Industrial technology (PLC and PVSS)

Local Cryogenic control room

Central Cryogenic control room

S7-400 as gateway

S7-400 Siemens

QuantumPCUs

PROFIBUS DP networks (3)

PROFIBUS PA networksWFIP Networks (4)

WFIP Gateways

Data server

ET200 I/O for Valves & sensors

CCC

Hardware Architecture for Cryo (1/2)

[Contribution : Ph.Gayet – AB/CO/IS]

LocalCryogenic

Control room

Local Cryogenic control room

Central Cryogenic control room

S7-400 as gateway

S7-400 Siemens

QuantumPCUs

PROFIBUS DP networks (3)

PROFIBUS PA networks

WFIP Networks (4)

WFIP Gateways

Data server

ET200 I/O for QV & sensors

Hardware Architecture for QRL (2/2)

CCC

[Contribution : Ph.Gayet – AB/CO/IS]

LocalCryogenic

Control room

Dedicated OWS/DS

ACR responsibility

QRL test setup

ET200 I/O temperature

sensors

Until October 2005 for QRL testsThenWFIP for LSS8L test

30

Status of Hardware for QRL

Infrastructure required for:

1) Cryo instrumentation tests for IP8: All done (arcs 7-8 and 8-1)

2) LSS8L tests in 2005 (Q4): To be done

GW WFIP to provide (CO) -> Almost ready Profibus WFIP slave installation (ACR) Reconnection WFIP after QRL test (ACR) To requalify WFIP network (CO)

-> see Short term planning

31

Status of Hardware for Cryo Plant

17 PLC installed, 3 PLC coming

PVSS Data Server:- based on Windows XP for commissioning- migration to final Linux version foreseen this summer

All PLC systems & components declared in AB/CO asset management system (ABCAM).

OK with Cryo planning

[Contribution : Ph.Gayet – AB/CO/IS]

32

Rep

ort o

n C

ontr

ols,

TC

C m

eetin

g 2

3th J

une

2005

– C

l.Deh

avay

& C

o -

AB

/CO

/HTPresentation layout

Our target schedule Which components and how far are we? Technical difficulties What we’ve learnt ? Enhancements Messages to the users Conclusions

33

Rep

ort o

n C

ontr

ols,

TC

C m

eetin

g 2

3th J

une

2005

– C

l.Deh

avay

& C

o -

AB

/CO

/HTTechnical difficulties (1/2)

WorldFip : Synchro problem in the arbiter firmware -> Waiting for ALSTOM action (July !)

Cryo controls: Necessity to qualify twice the fieldbus (Profibus to WorldFip) but only for IP8

34

Rep

ort o

n C

ontr

ols,

TC

C m

eetin

g 2

3th J

une

2005

– C

l.Deh

avay

& C

o -

AB

/CO

/HT‘Technical’ difficulties (2/2)

Problem of communication between people from different groups and/or departments probably due to ‘CEIWG replaced by NOTHING’ during 1 year!

-> Better situation with the AB/CO periodical coordination meetings (twice a month).

TS/EL : ‘Mise en service’ for outlets -> see Enhancements chapter

35

Rep

ort o

n C

ontr

ols,

TC

C m

eetin

g 2

3th J

une

2005

– C

l.Deh

avay

& C

o -

AB

/CO

/HTPresentation layout

Our target schedule Which components and how far are we? Technical difficulties What we’ve learnt ? Enhancements Messages to the users Conclusions

36

Rep

ort o

n C

ontr

ols,

TC

C m

eetin

g 2

3th J

une

2005

– C

l.Deh

avay

& C

o -

AB

/CO

/HTWhat we’ve learnt (1/2)

The functional test of the WorldFip infrastructure was not possible as foreseen

The final tests are now organised in partnership with the equipment groups and TS/IC

Gateway Nodes Drop Cab.

Finaltest

Scheduling of WFIP Final test

Power converters

QPS

38

Rep

ort o

n C

ontr

ols,

TC

C m

eetin

g 2

3th J

une

2005

– C

l.Deh

avay

& C

o -

AB

/CO

/HTWhat we’ve learnt (2/2)

Thanks to the WFIP validation procedures and the Dry run PC short circuit tests: We know that the Controls infrastructure works fine.

We are confident that we can operate the converters during the Short Circuit Tests.

We are in phase and with the right speed with the installation schedule.

39

Rep

ort o

n C

ontr

ols,

TC

C m

eetin

g 2

3th J

une

2005

– C

l.Deh

avay

& C

o -

AB

/CO

/HTPresentation layout

Our target schedule Which components and how far are we? Technical difficulties What we’ve learnt ? Enhancements Messages to the users Conclusions

40

Rep

ort o

n C

ontr

ols,

TC

C m

eetin

g 2

3th J

une

2005

– C

l.Deh

avay

& C

o -

AB

/CO

/HTEnhancement(s)

Closer collaboration and better communication with TS/EL

(see next slide)

Enhancements from TS/EL

42

Rep

ort o

n C

ontr

ols,

TC

C m

eetin

g 2

3th J

une

2005

– C

l.Deh

avay

& C

o -

AB

/CO

/HTPresentation layout

Our target schedule Which components and how far are we? Technical difficulties What we’ve learnt ? Enhancements Messages to the users Conclusions

43

Rep

ort o

n C

ontr

ols,

TC

C m

eetin

g 2

3th J

une

2005

– C

l.Deh

avay

& C

o -

AB

/CO

/HTMessages in the bottle

BDI : It’s time to organise the installation (assembly, configuration, test) for the 200 VME crates

RF, PO, … : Please, request your WorldFip connection on time

44

Rep

ort o

n C

ontr

ols,

TC

C m

eetin

g 2

3th J

une

2005

– C

l.Deh

avay

& C

o -

AB

/CO

/HTConclusions

Installation : Point 8 is done & Point 1 is progressing well

BUT we continue:

To follow up the clock synchro problem on WorldFip firmware (AB/CO and ALSTOM)

To keep close collaboration with other groups and the coordinators.

45

Rep

ort o

n C

ontr

ols,

TC

C m

eetin

g 2

3th J

une

2005

– C

l.Deh

avay

& C

o -

AB

/CO

/HT

Contribution from AB/CO people especially from:

R.Brun, Ph.Gayet, R.Lauckner,P.Le Roux, B.Puccio, M.Vanden Eynden,Z.Zaharieva,M.Zerlauth

Thank you

Comments or questions?