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Instruction and Installation Manual

for Model

CF 2000N Synchronous Brushless

2000 watts 60 HZ

Hydraulic Generator

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Specifications

Generator...........................Brushless

Voltage..............................120 or 120/240

Frequency...........................60 Hz

Output..................................2000 watts Continuous

Insulation Class ...................F

Overload Protection.............15 Amps

Thermal overload is automatic reset type

Voltage regulator ………...Inherent type

Hydraulic Motor.................Gear type

Pressure Balanced

Speed Control.....................Pressure Compensated

Flow Control By-Pass

Maximum RPM..................4000 RPM

(3600 RPM @ 60 Hz)

Shaft Size.......................... ½ inch Dia.

Port Size

Inlet..........................#10 SAE ORB

Outlet.......................#10 SAE ORB

Case Drain........................Internal

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Installation Recommendations

And

Operation Requirements

Flow Rate...................................4.8-5.4 GPM

Pressure Line..............................1/2 inch

Return Line................................3/4 inch

Recommended operating oil temperature 90°-125°F

NOTE DO NOT EXCEED 150 DEGREES F.

Installation of oil cooler is advised

2500 psi open circuit system

Recommended filtration................10 micron

Hydraulic oil..................................SUS 150-200

Return oil Line should be dedicated to generator hydraulic motor

and should go directly to tank. Failure do so could cause excess

back pressure and damage motor oil seal. Note back pressure is

not to exceed 50 psi.

Note Maximum Generator Operating Temperature-

Continuous (100 F degrees ambient) is 179 degrees Fahrenheit.

If the ambient temperature is above 100°F standard, the

temperature must be reduced by the same number of degrees. This

holds the maximum allowable operating temperature constant.

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Troubleshooting Guide For

Synchronous Brushless Alternator

Symptoms Causes Remedies

No

Generator

Output

Faulty Connection

Check output end of

alternator with volt meter

and repair faulty connection

Damaged Capacitor

Check Capacitor

connection replace

defective capacitor

Alternator Stored

For long time

Causing loss of magnetism

Charge capacitor by

connecting to 3-4 volt DC

power supply

Rotor Diodes damaged

Disassemble Rotor and

replace defective diodes

Extension cord gauge to

light

Output Voltage too Low Replace with proper gauge

cord

Alternator not turning

or turning to slow

Check hydraulic motor

flow control adjust as

needed using volt meter

Abnormal Sound

Bearing damaged

Disassemble and replace

bearing

Note all above tests and repairs should carried out by qualified

Technician

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