Instructions manual - Dynapac€¦ · ICS142-4EN5.pdf Driving & Maintenance Static Three-drum Roller CS142 Engine Cummins QSB 3.3 Serial number 21120319 - 10000503x0A000001 - Translation

Instructions manualInstructions manualICS142-4EN5.pdfICS142-4EN5.pdfDriving & MaintenanceDriving & Maintenance

Static Three-drum RollerStatic Three-drum RollerCS142CS142

EngineEngineCummins QSB 3.3Cummins QSB 3.3

Serial numberSerial number*21120319* -*21120319* -

10000503x0A000001 -10000503x0A000001 -

Translation of original instructions.Translation of original instructions.

Reservation for changesReservation for changesPrinted in SwedenPrinted in Sweden

2000h-Maintenance

ICS142-4EN5.pdf2012-06-18

Table of Contents

Introduction .............................................................................................................................. 1

The machine ............................................................................................... 1

Intended use ............................................................................................... 1

Warning symbols......................................................................................... 1

Safety information ....................................................................................... 1

General ....................................................................................................... 2

CE marking and Declaration of conformity.................................................. 3

Safety - General instructions.................................................................................................... 5

Safety - when operating ........................................................................................................... 7

Slopes ......................................................................................................... 7

Driving near edges ...................................................................................... 8

Special instructions .................................................................................................................. 9

Standard lubricants and other recommended oils and fluids ...................... 9

Higher ambient temperatures, above +40°C (104°F).................................. 9

Lower ambient temperature - Freeze risk ................................................... 9

Temperatures.............................................................................................. 9

High pressure cleaning ............................................................................... 9

Fire fighting ............................................................................................... 10

Roll Over Protective Structure (ROPS), ROPS approved cab .................. 10

Battery handling ........................................................................................ 10

Jump starting............................................................................................. 11

Technical specifications ......................................................................................................... 13

Vibrations - Operator station ..................................................................... 13

Noise level................................................................................................. 13

Technical specifications - Dimensions ................................................................................... 15

Dimensions, side view............................................................................... 15

Dimensions, top view ................................................................................ 16

Weights and volumes................................................................................ 17

Working capacity....................................................................................... 17

General ..................................................................................................... 17

2000h-Maintenance

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Tightening torque ...................................................................................... 19

ROPS - bolts ............................................................................................. 20

Hydraulic system....................................................................................... 20

Machine description ............................................................................................................... 21

Identification ............................................................................................................ 21

Product identification number on the frame .............................................. 21

Machine plate............................................................................................ 21

Engine plates ............................................................................................ 22

Explanation of 17PIN serial number.......................................................... 22

Machine description- Decals.................................................................................................. 23

Location - decals ....................................................................................... 24

Safety decals............................................................................................. 25

Info decals................................................................................................. 26

Machine description - Instruments/Controls........................................................................... 27

Locations - Control panel and controls...................................................... 27

Function descriptions ................................................................................ 28

Locations - Instruments and controls, cab ................................................ 30

Function description of instruments and controls in the cab ..................... 31

Electrical system...................................................................................................... 31

Fuses ........................................................................................................ 31

Relays ....................................................................................................... 32

Fuses ........................................................................................................ 33

Relays in cab............................................................................................. 34

Fuses in cab.............................................................................................. 34

Operation ............................................................................................................................... 35

Before starting ......................................................................................................... 35

Battery disconnector/ Electrical battery disconnector (Option) -Operation .................................................................................................. 35

Operator’s seat - Adjusting....................................................................... 35

Parking brake - Check............................................................................... 36

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ICS142-4EN5.pdf2012-06-18

Operator's station...................................................................................... 36

View .......................................................................................................... 37

Instruments and lamps - Checking............................................................ 37

Interlock..................................................................................................... 38

Starting .................................................................................................................... 38

Starting the engine .................................................................................... 38

Driving ..................................................................................................................... 40

Operating the roller ................................................................................... 40

Sprinkler system/Water tanks ................................................................... 42

Interlock/Emergency stop/Parking brake - Check ..................................... 43

Operating - Stopping.............................................................................................................. 45

Braking .................................................................................................................... 45

Normal braking.......................................................................................... 45

Emergency brake ...................................................................................... 46

Switching off.............................................................................................. 46

Parking .................................................................................................................... 47

Chocking the drums .................................................................................. 47

Battery disconnector/ Electrical battery disconnector (Option) ................. 47

Long-term parking.................................................................................................................. 49

Engine ....................................................................................................... 49

Battery....................................................................................................... 49

Air cleaner, exhaust pipe........................................................................... 49

Sprinkler system........................................................................................ 49

Fuel tank ................................................................................................... 49

Hydraulic reservoir .................................................................................... 50

Steering cylinder, hinges, etc. ................................................................... 50

Hoods, tarpaulin ........................................................................................ 50

Miscellaneous ........................................................................................................................ 51

Lifting ....................................................................................................................... 51

Locking the articulation ............................................................................. 51

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Lifting the roller.......................................................................................... 51

Unlocking the articulation .......................................................................... 52

Transport ................................................................................................................. 52

Roller prepared for transport ..................................................................... 52

Towing/Recovering.................................................................................................. 53

Short distance towing with the engine running.......................................... 53

Towing....................................................................................................... 53

Operating instructions - Summary ......................................................................................... 55

Preventive maintenance ........................................................................................................ 57

Acceptance and delivery inspection.......................................................... 57

Warranty.................................................................................................... 57

Maintenance - Lubricants and symbols ................................................................................. 59

Maintenance symbols ............................................................................... 60

Maintenance - Maintenance schedule ................................................................................... 61

Service and maintenance points ............................................................... 61

General ..................................................................................................... 62

Every 10 hours of operation (Daily)........................................................... 62

After the FIRST 50 hours of operation ...................................................... 62

Every 50 hours of operation (Weekly)....................................................... 63

Every 250 hours of operation (Monthly) .................................................... 63

Every 500 hours of operation (Every three months) ................................. 63

Every 1000 hours of operation (Every six months) ................................... 64

Every 2000 hours of operation (Yearly) .................................................... 64

Maintenance, 10h .................................................................................................................. 65

Engine hood support ................................................................................. 65

Coolant level - Check ................................................................................ 66

Hydraulic reservoir, Level check - Filling................................................... 66

Diesel engine Check oil level ................................................................... 67

Fuel tank - Refueling ................................................................................. 67

Water tanks - Filling .................................................................................. 68

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Sprinkler system - Check/Cleaning ........................................................... 68

Sprinkler system/DrumCleaning .................................................................................................... 69

Brakes - Check.......................................................................................... 70

Scrapers - Check/Cleaning ....................................................................... 70

Maintenance - 50h ................................................................................................................. 71


Air cleanerChecking - Change the main air filter........................................................ 71

Backup filter - Change............................................................................... 72

Air cleaner- Cleaning.................................................................................................. 73

Articulation steering and steering cylinder bushings - Lubrication ............ 73

Tightening the drum nuts - Check ............................................................. 74

Air conditioning (Optional)- Inspection................................................................................................ 75

Air conditioning (Optional)- Cleaning.................................................................................................. 75

Maintenance - 250h ............................................................................................................... 77


Electrolyte level in battery - Check............................................................ 78

Battery cell ................................................................................................ 79

Radiator - Check/Cleaning ........................................................................ 80

Diesel engine - Oil change ........................................................................ 81

Maintenance - 500h ............................................................................................................... 83


The engine fuel filter - replacement/cleaning ............................................ 83

Hinges, controls - Lubrication.................................................................... 84

Hydraulic reservoir cap - Check ................................................................ 84

Maintenance - 1000h ............................................................................................................. 85


Hydraulic fluid filter - Replacement ........................................................... 86

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Fresh air filter - Replacement.................................................................... 87

Fuel tank - Draining off water .................................................................... 87

Hydraulic reservoir - Draining.................................................................... 88

Maintenance - 2000h ............................................................................................................. 89


Hydraulic reservoir - Changing the fluid .................................................... 90

Fuel tank - Cleaning .................................................................................. 90

Water tank - Cleaning ............................................................................... 91

Steering joint - Check................................................................................ 91

Compressor - Check (Optional) ................................................................ 92

Air conditioning (Optional)Drying filter - Inspection ............................................................................ 92

Introduction

ICS142-4EN5.pdf2012-06-18

Introduction

The machineDynapac CS142 is a static 3-drums roller in 11 metrictonnes class with a compaction width of 2100 mm (83in.) and with same static linear load on all drums.The machine has articulated steering and is equippedwith drive and braking on all drums.

Intended useCS142 is mainly used for compaction of asphalt layersup to 50 mm (2 in.). It is suitable for surfaces, wherethe ground should not be vibrated, for example nearold buildings and on bridges.

Warning symbols

WARNING ! Marks a danger or a hazardousprocedure that can result in life threatening orserious injury if the warning is ignored.

WARNING ! Marks a danger or a hazardousprocedure that can result in life threatening orserious injury if the warning is ignored.

CAUTION ! Marks a danger or hazardousprocedure that can result in damage to themachine or property if the warning is ignored.

CAUTION ! Marks a danger or hazardousprocedure that can result in damage to themachine or property if the warning is ignored.

Safety information

It is recommended to at least train operators inhandling and daily maintenance of the machinein accordance with the instruction manual.

It is recommended to at least train operators inhandling and daily maintenance of the machinein accordance with the instruction manual.Passengers are not allowed on the machine, andyou must sit in the seat when operating themachine.

Passengers are not allowed on the machine, andyou must sit in the seat when operating themachine.

The safety manual supplied with the machinemust be read by all roller operators. Alwaysfollow the safety instructions. Do not removethe manual from the machine.

The safety manual supplied with the machinemust be read by all roller operators. Alwaysfollow the safety instructions. Do not removethe manual from the machine.

We recommend that the operator reads thesafety instructions in this manual carefully.Always follow the safety instructions. Ensurethat this manual is always easily accessible.

We recommend that the operator reads thesafety instructions in this manual carefully.Always follow the safety instructions. Ensurethat this manual is always easily accessible.

Read the entire manual before starting themachine and before carrying out anymaintenance.

Read the entire manual before starting themachine and before carrying out anymaintenance.

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Introduction

ICS142-4EN5.pdf 2012-06-18

Ensure good ventilation (extraction of air by fan)where the engine is run indoors.Ensure good ventilation (extraction of air by fan)where the engine is run indoors.

Replace immediately the instruction manuals iflost, damaged or unreadable.Replace immediately the instruction manuals iflost, damaged or unreadable.

CALIFORNIA

Proposition 65 Warning

Diesel engine exhaust and some of its constituents areknown to the State of California to cause cancer, birthdefects, and other reproductive harm.

GeneralThis manual contains instructions for machineoperation and maintenance.

The machine must be correctly maintained formaximal performance.

The machine should be kept clean so that anyleakages, loose bolts and loose connections arediscovered at as early a point in time as possible.

Inspect the machine every day, before starting.Inspect the entire machine so that any leakages orother faults are detected.

Check the ground under the machine. Leakages aremore easily detected on the ground than on themachine itself.

THINK ENVIRONMENT ! Do not release oil,fuel and other environmentally hazardoussubstances into the environment. Always sendused filters, drain oil and fuel remnants toenvironmentally correct disposal.

THINK ENVIRONMENT ! Do not release oil,fuel and other environmentally hazardoussubstances into the environment. Always sendused filters, drain oil and fuel remnants toenvironmentally correct disposal.

This manual contains instructions for periodicmaintenance normally carried out by the operator.

Additional instructions for the engine can befound in the manufactuer's engine manual.Additional instructions for the engine can befound in the manufactuer's engine manual.

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Introduction

ICS142-4EN5.pdf2012-06-18

CE marking and Declaration of conformity(Applies to machines marketed in EU/EEC)

This machine is CE marked. This shows that ondelivery it complies with the basic health and safetydirectives applicable for the machine in accordancewith machinery directive 2006/42/EC and that it alsocomplies with other directives applicable for thismachine.

A "Declaration of conformity" is supplied with thismachine, which specifies the applicable directives andsupplements, as well as the harmonized standardsand other regulations that are applied.

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Introduction

ICS142-4EN5.pdf 2012-06-184

Safety - General instructions

ICS142-4EN5.pdf2012-06-18


(Also read the safety manual)

1. The operator must be familiar with the contents of the OPERATION sectionbefore starting the roller.

1. The operator must be familiar with the contents of the OPERATION sectionbefore starting the roller.

2. Ensure that all instructions in the MAINTENANCE section are followed.2. Ensure that all instructions in the MAINTENANCE section are followed.

3. Only trained and/or experienced operators are to operate the roller.Passengers are not permitted on the roller. Remain seated at all times whenoperating the roller.

3. Only trained and/or experienced operators are to operate the roller.Passengers are not permitted on the roller. Remain seated at all times whenoperating the roller.

4. Never use the roller if it is in need of adjustment or repair.4. Never use the roller if it is in need of adjustment or repair.

5. Only mount and dismount the roller when it is stationary. Use the intendedgrips and rails. Always use the three-point grip (both feet and one hand, orone foot and both hands) when mounting or dismounting the machine.Never jump down from the machine.

5. Only mount and dismount the roller when it is stationary. Use the intendedgrips and rails. Always use the three-point grip (both feet and one hand, orone foot and both hands) when mounting or dismounting the machine.Never jump down from the machine.

6. The ROPS (Roll Over Protective Structure) should always be used when themachine is operated on unsafe ground.

6. The ROPS (Roll Over Protective Structure) should always be used when themachine is operated on unsafe ground.

7. Drive slowly in sharp bends.7. Drive slowly in sharp bends.

8. Avoid driving across slopes. Drive straight up or straight down the slope.8. Avoid driving across slopes. Drive straight up or straight down the slope.

9. When driving close to edges, ditches or holes, make sure that at least 2/3 ofthe drum width is on previously compacted material (solid surface).

9. When driving close to edges, ditches or holes, make sure that at least 2/3 ofthe drum width is on previously compacted material (solid surface).

10. Make sure that there are no obstacles in the direction of travel, on theground, in front of or behind the roller, or overhead.

10. Make sure that there are no obstacles in the direction of travel, on theground, in front of or behind the roller, or overhead.

11. Drive particularly carefully on uneven ground.11. Drive particularly carefully on uneven ground.

12. Use the safety equipment provided. The seat belt must be worn on machinesfitted with ROPS/ROPS-cab.

12. Use the safety equipment provided. The seat belt must be worn on machinesfitted with ROPS/ROPS-cab.

13. Keep the roller clean. Clean any dirt or grease that accumulates on theoperator platform immediately. Keep all signs and decals clean and legible.

13. Keep the roller clean. Clean any dirt or grease that accumulates on theoperator platform immediately. Keep all signs and decals clean and legible.

14. Safety measures before refueling:- Stop the engine- Do not smoke.- No naked flames in the vicinity of the roller.- Earth the filling equipment nozzle to the tank opening to avoid sparks.

14. Safety measures before refueling:- Stop the engine- Do not smoke.- No naked flames in the vicinity of the roller.- Earth the filling equipment nozzle to the tank opening to avoid sparks.

15. Before repairs or service:- Chock the drums/wheels and under the strike-off blade.- Lock the articulation if necessary

15. Before repairs or service:- Chock the drums/wheels and under the strike-off blade.- Lock the articulation if necessary

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16. Hearing protection is recommended if the noise level exceeds 85 dB(A). Thenoise level can vary depending on the equipment on the machine and thesurface the machine is being used on.

16. Hearing protection is recommended if the noise level exceeds 85 dB(A). Thenoise level can vary depending on the equipment on the machine and thesurface the machine is being used on.

17. Do not make any changes or modifications to the roller that could affectsafety. Changes are only to be made after written approval has been givenby Dynapac.

17. Do not make any changes or modifications to the roller that could affectsafety. Changes are only to be made after written approval has been givenby Dynapac.

18. Avoid using the roller before the hydraulic fluid has reached its normalworking temperature. Braking distances can be longer than normal when thefluid is cold. See instructions in the STOP section.

18. Avoid using the roller before the hydraulic fluid has reached its normalworking temperature. Braking distances can be longer than normal when thefluid is cold. See instructions in the STOP section.

19. For your own protection always wear:- helmet- working boots with steel toecaps- ear protectors- reflecting clothing/high visibility jacket- working gloves

19. For your own protection always wear:- helmet- working boots with steel toecaps- ear protectors- reflecting clothing/high visibility jacket- working gloves

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Safety - when operating

ICS142-4EN5.pdf2012-06-18


Prevent persons from entering or remaining inthe danger area, i.e. a distance of at least 7 m(23 ft) in all directions from operating machines.

Prevent persons from entering or remaining inthe danger area, i.e. a distance of at least 7 m(23 ft) in all directions from operating machines.The operator may allow a person to remain inthe danger area, but should then observecaution and operate the machine only when theperson is visible or has given clear indicationsof where he or she is.

The operator may allow a person to remain inthe danger area, but should then observecaution and operate the machine only when theperson is visible or has given clear indicationsof where he or she is.

Slopes

Fig. Operating on slopes

Max 30° or 58%

This angle has been measured on a hard, flat surfacewith the machine stationary.

The steering angle is zero and all tanks are full.

Remember that loose ground, steering of the machine,driving speed and raising the center of gravity maycause the machine to topple even on a slope smallerthan that stated here.

It is recommended that ROPS (Roll OverProtective Structure) is always used whendriving on slopes or unsafe ground.

It is recommended that ROPS (Roll OverProtective Structure) is always used whendriving on slopes or unsafe ground.

Where possible, avoid driving across slopes.Drive instead straight up and down slopingground.

Where possible, avoid driving across slopes.Drive instead straight up and down slopingground.

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ICS142-4EN5.pdf 2012-06-18

Driving near edges

Fig. Position of drum when driving nearan edge

≥ 2/3

When driving near an edge, minimum 2/3 of the drumwidth must be on solid ground.

Keep in mind that the machine's center ofgravity moves outwards when steering. Forexample, the center of gravity moves to the rightwhen you steer to the left.

Keep in mind that the machine's center ofgravity moves outwards when steering. Forexample, the center of gravity moves to the rightwhen you steer to the left.

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Special instructions

ICS142-4EN5.pdf2012-06-18


Standard lubricants and other recommendedoils and fluidsBefore leaving the factory, the systems andcomponents are filled with the oils and fluids specifiedin the lubricant specification. These are suitable forambient temperatures in the range -15°C to +40°C(5°F - 105°F).

The maximum temperature for biologicalhydraulic fluid is +35°C (95°F).The maximum temperature for biologicalhydraulic fluid is +35°C (95°F).

Higher ambient temperatures, above +40°C(104°F)For operation of the machine at higher ambienttemperatures, however maximum +50°C (122°F), thefollowing recommendations apply:

The diesel engine can be run at this temperature usingnormal oil. However, the following fluids must be usedfor other components:

Hydraulic system - mineral oil Shell Tellus T100 orsimilar.

Lower ambient temperature - Freeze riskMake sure that the watering system is empty/drainedof water (sprinkler, hoses, tank/s) or that anti-freezehas been added, to prevent the system freezing.

TemperaturesThe temperature limits apply to standard versions ofrollers.

Rollers equipped with additional equipment, such asnoise suppression, may need to be more carefullymonitored in the higher temperature ranges.

High pressure cleaningDo not spray water directly onto electrical componentsor the instrument panels.

Place a plastic bag over the fuel filler cap and securewith a rubber band. This is to avoid high pressurewater entering the vent hole in the filler cap. This couldcause malfunctions, such as the blocking of filters.

Never aim the water jet directly at the fuel tankcap. This is particularly important when using ahigh-pressure cleaner.

Never aim the water jet directly at the fuel tankcap. This is particularly important when using ahigh-pressure cleaner.

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ICS142-4EN5.pdf 2012-06-18

Fire fightingIf the machine catches fire, use an ABC-class powderfire extinguisher.

A BE-class carbon dioxide fire extinguisher can alsobe used.

Roll Over Protective Structure (ROPS), ROPSapproved cab

If the machine is fitted with a Roll OverProtective Structure (ROPS, or ROPS approvedcab) never carry out any welding or drilling inthe structure or cab.

If the machine is fitted with a Roll OverProtective Structure (ROPS, or ROPS approvedcab) never carry out any welding or drilling inthe structure or cab.

Never attempt to repair a damaged ROPSstructure or cab. These must be replaced withnew ROPS structure or cabs.

Never attempt to repair a damaged ROPSstructure or cab. These must be replaced withnew ROPS structure or cabs.

Battery handling

When removing batteries, always disconnect thenegative cable first.When removing batteries, always disconnect thenegative cable first.

When fitting batteries, always connect thepositive cable first.When fitting batteries, always connect thepositive cable first.

Dispose of old batteries in an environmentallyfriendly way. Batteries contain toxic lead.Dispose of old batteries in an environmentallyfriendly way. Batteries contain toxic lead.

Do not use a quick-charger for charging thebattery. This may shorten battery life.Do not use a quick-charger for charging thebattery. This may shorten battery life.

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ICS142-4EN5.pdf2012-06-18

Jump starting

Do not connect the negative cable to thenegative terminal on the dead battery. A sparkcan ignite the oxy-hydrogen gas formedaround the battery.

Do not connect the negative cable to thenegative terminal on the dead battery. A sparkcan ignite the oxy-hydrogen gas formedaround the battery.

Check that the battery used for jump startinghas the same voltage as the dead battery.Check that the battery used for jump startinghas the same voltage as the dead battery.

Fig. Jump starting

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3

4

Turn the ignition and all power consuming equipmentoff. Switch off the engine on the machine which isproviding jump start power.

First connect the jump start battery's positive terminal(1) to the flat battery's positive terminal (2).Thenconnect the jump start battery's negative terminal (3)to, for example, a bolt (4) or the lifting eye on themachine with the flat battery.

Start the engine on the power providing machine. Let itrun for a while. Now try to start the other machine.Disconnect the cables in the reverse order.

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Technical specifications

ICS142-4EN5.pdf2012-06-18


Vibrations - Operator station(ISO 2631)

Vibration levels have been measured according to the operational cycle described in theEU directive 2000/14/EC on machines equipped for the EU market with operator seat intransport position.

Vibration levels have been measured according to the operational cycle described in theEU directive 2000/14/EC on machines equipped for the EU market with operator seat intransport position.Measured whole-body vibrations are below the action value of 0.5 m/s² as specified in Directive2002/44/EC. (Limit is 1.15 m/s²)Measured whole-body vibrations are below the action value of 0.5 m/s² as specified in Directive2002/44/EC. (Limit is 1.15 m/s²)Measured hand/arm vibrations also were below the action level of 2.5 m/s² specified in the samedirective. (Limit is 5 m/s²)Measured hand/arm vibrations also were below the action level of 2.5 m/s² specified in the samedirective. (Limit is 5 m/s²)

Noise level

Sound levels have been measured according to the operational cycle described in the EUdirective 2000/14/EC on machines equipped for the EU market with operator seat intransport position.

Sound levels have been measured according to the operational cycle described in the EUdirective 2000/14/EC on machines equipped for the EU market with operator seat intransport position.

Guaranteed sound power level, LwA 103 dB (A)Guaranteed sound power level, LwA 103 dB (A)

Sound pressure level at the operator's ear (platform), LpA 83 ±3 dB (A)Sound pressure level at the operator's ear (platform), LpA 83 ±3 dB (A)

Sound pressure level at the operator's ear (cab), LpA 78 ±3 dB (A)Sound pressure level at the operator's ear (cab), LpA 78 ±3 dB (A)

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Technical specifications - Dimensions

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Dimensions, side view

Dimensions mm inDimensions mm inA 2900 114.2A 2900 114.2D 1500 59D 1500 59H2 2990 117.7H2 2990 117.7H3 2500 98.4H3 2500 98.4K 320 12.6K 320 12.6L 4780 188.2L 4780 188.2

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Dimensions, top view

Dimensions mm inDimensions mm inB1 2100 82.7B1 2100 82.7B2 1515 59.7B2 1515 59.7W1 1060 41.7W1 1060 41.7W2 570 22.4W2 570 22.4

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Weights and volumes

WeightsWeightsOperating mass, withROPS/Cab and ballast(EN500)

13000 kg 28.665 lbsOperating mass, withROPS/Cab and ballast(EN500)

13000 kg 28.665 lbs

Drum module weight (withballast), front

6800 kg 14.994 lbsDrum module weight (withballast), front

6800 kg 14.994 lbs

Drum module weight (withballast), rear

6200 kg 13.671 lbsDrum module weight (withballast), rear

6200 kg 13.671 lbs

Fluid volumesFluid volumesFuel tank 110 liters 29 galFuel tank 110 liters 29 galWater tank 530 liter 140 galWater tank 530 liter 140 gal

Working capacity

Compaction dataCompaction dataStatic linear load, front 50 kg/cm 280 pliStatic linear load, front 50 kg/cm 280 pliStatic linear load, rear 48 kg/cm 268.8 pliStatic linear load, rear 48 kg/cm 268.8 pliStatic line load (withballast), front

59 kg/cm 330.4 pliStatic line load (withballast), front

59 kg/cm 330.4 pli

Static line load (withballast), rear

58 kg/cm 324.8 pliStatic line load (withballast), rear

58 kg/cm 324.8 pli

PropulsionPropulsionSpeed range 0-10 km/h 0-6 mphSpeed range 0-10 km/h 0-6 mphClimbing capacity (theoretical) 45 %Climbing capacity (theoretical) 45 %

General

EngineEngineManufacturer/Model Cummins QSB 3.3 Water cooled turbo diesel

with after coolerManufacturer/Model Cummins QSB 3.3 Water cooled turbo diesel

with after coolerPower (SAE J1995) 74 kW 99 hpPower (SAE J1995) 74 kW 99 hpEngine speed, idling 900 rpmEngine speed, idling 900 rpmEngine speed, loading/unloading 1,500 rpmEngine speed, loading/unloading 1,500 rpmEngine speed, working/transport 2,200 rpmEngine speed, working/transport 2,200 rpm

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Electrical systemElectrical systemBattery 12 V, 170 AhBattery 12 V, 170 AhAlternator 12 V, 95 AAlternator 12 V, 95 AFuses See the Electrical system section - fusesFuses See the Electrical system section - fuses

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Tightening torqueTightening torque in Nm (lbf.ft) for oiled or dry boltstightened with a torque wrench.

M -thread

8.8, Oiled 8.8, Dry 10.9, Oiled 10.9, Dry 12.9, Oiled 12.9, DryM -thread

8.8, Oiled 8.8, Dry 10.9, Oiled 10.9, Dry 12.9, Oiled 12.9, Dry

M6 8,4 9,4 12 13,4 14,6 16,3M6 8,4 9,4 12 13,4 14,6 16,3M8 21 23 28 32 34 38M8 21 23 28 32 34 38M10 40 45 56 62 68 76M10 40 45 56 62 68 76M12 70 78 98 110 117 131M12 70 78 98 110 117 131M14 110 123 156 174 187 208M14 110 123 156 174 187 208M16 169 190 240 270 290 320M16 169 190 240 270 290 320M20 330 370 470 520 560 620M20 330 370 470 520 560 620M22 446 497 626 699 752 839M22 446 497 626 699 752 839M24 570 640 800 900 960 1080M24 570 640 800 900 960 1080M30 1130 1260 1580 1770 1900 2100M30 1130 1260 1580 1770 1900 2100

STRENGTH CLASS:

Metric coarse screw thread, bright galvanized (fzb):

Metric coarse thread, zinc-treated(Dacromet/GEOMET):

STRENGTH CLASS:

M - thread 10.9, Oiled 10.9, Dry 12.9, Oiled 12.9, Dry M - thread 10.9, Oiled 10.9, Dry 12.9, Oiled 12.9, DryM6 12,0 15,0 14,6 18,3M6 12,0 15,0 14,6 18,3M8 28 36 34 43M8 28 36 34 43M10 56 70 68 86M10 56 70 68 86M12 98 124 117 147M12 98 124 117 147M14 156 196 187 234M14 156 196 187 234M16 240 304 290 360M16 240 304 290 360M20 470 585 560 698M20 470 585 560 698M22 626 786 752 944M22 626 786 752 944M24 800 1010 960 1215M24 800 1010 960 1215M30 1580 1990 1900 2360M30 1580 1990 1900 2360

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ROPS-bolts which are to be torque tightenedmust be dry.ROPS-bolts which are to be torque tightenedmust be dry.

ROPS - bolts

Bolt dimensions : M22(PN 4700195096 -4700195097)

Bolt dimensions : M22(PN 4700195096 -4700195097)

Strength class : 10.9Strength class : 10.9

Tightening torque : 626 NmTightening torque : 626 Nm

Hydraulic system

Opening pressure MPaOpening pressure MPaDrive system 42.0Drive system 42.0Supply system 2,2Supply system 2,2Control systems 14,0Control systems 14,0Brake release 1.5Brake release 1.5

20

Machine description

ICS142-4EN5.pdf2012-06-18

Machine description

Identification

Product identification number on the frame

1

Fig. 1. PIN Front frame

The machine PIN (Product Identification Number) (1)is punched on the right edge of the front frame.

Machine plate

1

Fig. Front of the rear frame 1. Machine plate

The machine type plate (1) is affixed on the left side ofthe rear frame.

The plate specifies the manufacturers name andaddress, the type of machine, the PIN, ProductIdentification Number (serial number), operatingweight, engine power and year of manufacture. (Onmachines supplied to outside the EU, there are no CEmarkings and in some cases no year of manufacture.)

Please state the machine's PIN when orderingspares.

21

Machine description- Decals

ICS142-4EN5.pdf 2012-06-18

Engine platesThe engine type plate (1) is attached on the right sideof the engine.

The plate specifies the type of engine, its serialnumber and the engine specification.

1

Fig. Engine 1. Type plate/EPA plate

Please specify the engine serial number whenordering spares. Refer also to the engine manual.

Explanation of 17PIN serial number100 00123 V 0 A 123456100 00123 V 0 A 123456A B C D E FA B C D E F

A= ManufacturerB= Family/ModelC= Check letterD= No codingE= Production unitF= Serial number

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ICS142-4EN5.pdf2012-06-18


23


ICS142-4EN5.pdf 2012-06-18

Location - decals

19

1819

55 13

13

7

17

1

15

7 2

2

3

4

4

10

94

7

6

8

16

11 8

15

15

88

7

3

5

11

14

12

5

1

1. Warning, crush zone 4700903422 10. Diesel fuel 47009916581. Warning, crush zone 4700903422 10. Diesel fuel 47009916582. Warning, rotating engine

components4700903423 11. Hoisting plate 47009048702. Warning, rotating engine

components4700903423 11. Hoisting plate 4700904870

3. Warning, burning hot surfaces 4700903424 12. Hydraulic fluid/Biological hydraulic fluid

4700272372/4700792772

3. Warning, burning hot surfaces 4700903424 12. Hydraulic fluid/Biological hydraulic fluid

4700272372/4700792772

4. Lifting point 4700588176 13. Handbook compartment 47009034254. Lifting point 4700588176 13. Handbook compartment 47009034255. Warning, instructions manual 4700903459 14. Warning, locking 47009082295. Warning, instructions manual 4700903459 14. Warning, locking 47009082296. Warning, brake release 4700904895 15. Water 47009916576. Warning, brake release 4700904895 15. Water 47009916577. Warning, slippery surfaces 4700904406 16. Sound effect level 47007912737. Warning, slippery surfaces 4700904406 16. Sound effect level 47007912738. Fixing point 4700382751 17. Hydraulic fluid level 47002723738. Fixing point 4700382751 17. Hydraulic fluid level 47002723739. Master switch 4700904835 18. Coolant 47003884499. Master switch 4700904835 18. Coolant 4700388449

19. Battery voltage 470079149119. Battery voltage 4700791491

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ICS142-4EN5.pdf2012-06-18

Safety decalsAlways make sure that all safety decals are completelylegible, and remove dirt or order new decals if theyhave become illegible. Use the part number specifiedon each decal.

4700903422Warning - Crush zone, articulation/drum.

Maintain a safe distance from the crush zone.(Two crush zones on machines fitted with pivotal steering)

4700903423Warning - Rotating engine components.

Keep your hands at a safe distance from thedanger zone.

4700903424Warning - Hot surfaces in the engine compartment.

Keep your hands at a safe distance from thedanger zone.

4700904895Warning - Brake disengagement

Study the towing chapter before disengaging thebrakes.

Danger of being crushed.

4700903459Warning - Instruction manual

The operator must read the safety, operation andmaintenance instructions before operating themachine.

4700908229Warning - Risk of crushing

The articulation must be locked when lifting.

Read the instruction manual.

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ICS142-4EN5.pdf 2012-06-18

4700904406Warning - Danger of slipping or falling.

Warning, danger of slipping or falling.

Read the instruction manual.

Info decals

Noise power level Diesel fuel Lifting pointNoise power level Diesel fuel Lifting point

Hoisting plate Handbook compartment Master switchHoisting plate Handbook compartment Master switch

Hydraulic fluid Biological hydraulic fluidPANOLIN

Fixing pointHydraulic fluid Biological hydraulic fluidPANOLIN

Fixing point

Coolant Battery voltage WaterCoolant Battery voltage Water

Hydraulic fluid level (CS142N only)Hydraulic fluid level (CS142N only)

26

Machine description - Instruments/Controls

ICS142-4EN5.pdf2012-06-18

Machine description -Instruments/Controls

Locations - Control panel and controls11

1. Steering wheel 16. * Light switch for main beam1. Steering wheel 16. * Light switch for main beam2. Forward/reverse lever 17. Start/Stop knob2. Forward/reverse lever 17. Start/Stop knob3. Rev control 18. Manual/Automatic sprinkler3. Rev control 18. Manual/Automatic sprinkler4. Plug 19. * Sprinkler timer4. Plug 19. * Sprinkler timer5. Fuel gauge 20. Gear selector, low/high5. Fuel gauge 20. Gear selector, low/high6. * Instrument, coolant temperature 21. Warning lamp for charging6. * Instrument, coolant temperature 21. Warning lamp for charging7. * Instrument, hydraulic temperature 22. Warning lamp for hydraulic temperature7. * Instrument, hydraulic temperature 22. Warning lamp for hydraulic temperature8. * Instrument, voltmeter 23. Warning lamp for engine temperature8. * Instrument, voltmeter 23. Warning lamp for engine temperature9. * Hazard lights 24. Warning lamp for low fuel level9. * Hazard lights 24. Warning lamp for low fuel level10. * Hazard beacon 25. Hourmeter10. * Hazard beacon 25. Hourmeter11. Horn 26. Warning lamp for air filter11. Horn 26. Warning lamp for air filter12. Parking brake 27. Warning lamp for hydraulic filter12. Parking brake 27. Warning lamp for hydraulic filter13. * Direction indicators 28. Warning lamp, engine oil pressure13. * Direction indicators 28. Warning lamp, engine oil pressure14. Light switch for working lights 29. Warning lamp for brake14. Light switch for working lights 29. Warning lamp for brake15. Light switch for parking/dipped lights 30. Diagnostics "ON"15. Light switch for parking/dipped lights 30. Diagnostics "ON"

31. Browse in error codes31. Browse in error codes32. Fault indicating lamp32. Fault indicating lamp33. Fault indicating lamp33. Fault indicating lamp34. Preheating lamp34. Preheating lamp35. Emergency stop35. Emergency stop

* = Optional* = Optional

12

21 22 23 24 25

26 27 28 29

9 10 35 6 7 8

31

30

32

33

13 141516 341712

18 3519

20

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ICS142-4EN5.pdf 2012-06-18

Function descriptions

No Designation Symbol FunctionNo Designation Symbol Function1 Steering wheel There are two steering wheels, one on the left and one

on the right side.1 Steering wheel There are two steering wheels, one on the left and one

on the right side.

2 Forward/Reverse lever The lever must be in neutral to start the engine. Theengine cannot be started if the forward/reverse lever is inany other position.The forward/reverse lever controls both the roller'sdriving direction and speed. When the lever is movedforward, the roller moves forward.The roller's speed is proportional to the distance thelever is from the neutral position. The further the lever isfrom the neutral position, the higher the speed.

2 Forward/Reverse lever The lever must be in neutral to start the engine. Theengine cannot be started if the forward/reverse lever is inany other position.The forward/reverse lever controls both the roller'sdriving direction and speed. When the lever is movedforward, the roller moves forward.The roller's speed is proportional to the distance thelever is from the neutral position. The further the lever isfrom the neutral position, the higher the speed.

3 Electronic speed control Controls speed of diesel engine. Low (900 rpm), Medium(1500 rpm), High (2200 rpm).

3 Electronic speed control Controls speed of diesel engine. Low (900 rpm), Medium(1500 rpm), High (2200 rpm).

5 Fuel gauge Shows level in the fuel tank.5 Fuel gauge Shows level in the fuel tank.

6 Temperature gauge, coolant(Optional)

Indicates engine coolant temperature.Normal value between 82 and 93°C (149-176°F).See engine manual

6 Temperature gauge, coolant(Optional)

Indicates engine coolant temperature.Normal value between 82 and 93°C (149-176°F).See engine manual

7 Temperature gauge, hydraulic fluid(Optional)

Shows hydraulic fluid temperature.Normal temperature range is 65°-80°C (149°-176°F).Stop the engine if the gauge shows a temperature ofmore than 85°C (185°F). Locate the fault.

7 Temperature gauge, hydraulic fluid(Optional)

Shows hydraulic fluid temperature.Normal temperature range is 65°-80°C (149°-176°F).Stop the engine if the gauge shows a temperature ofmore than 85°C (185°F). Locate the fault.

8 Voltmeter Shows electrical system voltage.Normal range is 12-15 volts.

8 Voltmeter Shows electrical system voltage.Normal range is 12-15 volts.

9 Hazard flashers, switch (Optional) Turn the switch to the right to turn on the hazard warninglights.

9 Hazard flashers, switch (Optional) Turn the switch to the right to turn on the hazard warninglights.

10 Hazard beacon, switch (Optional) Turn to the right to switch on the hazard beacon.10 Hazard beacon, switch (Optional) Turn to the right to switch on the hazard beacon.

11 Horn, switch Press to sound the horn.11 Horn, switch Press to sound the horn.

12 Parking brake Left position = Brake releasedRight position = Brake activated

12 Parking brake Left position = Brake releasedRight position = Brake activated

13 Direction indicator, switch (Optional) Turn to the left to switch on the left direction indicatorsetc.The direction indicators are off in the middle position.

13 Direction indicator, switch (Optional) Turn to the left to switch on the left direction indicatorsetc.The direction indicators are off in the middle position.

14 Rear working lights, switch Turn to the right to switch on the working lights.14 Rear working lights, switch Turn to the right to switch on the working lights.

15 Light switch for parking/dippedlights forward.

Lights off.15 Light switch for parking/dippedlights forward.

Lights off.

Parking lights onParking lights on

Front working lights onFront working lights on

16 Main beam/dipped lights switch(Optional)

In the right position, the switch lights and the main beamis on.In the left position, the dipped beam is on.

16 Main beam/dipped lights switch(Optional)

In the right position, the switch lights and the main beamis on.In the left position, the dipped beam is on.

17 Starter switch The electric circuit is broken.17 Starter switch The electric circuit is broken.

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ICS142-4EN5.pdf2012-06-18

No Designation Symbol FunctionNo Designation Symbol FunctionAll instruments and electric controls are supplied withpower.All instruments and electric controls are supplied withpower.

Starter motor activation.Starter motor activation.

18 Watering, switch In the left position, the drums are continually watered.In the middle position, watering is off.

18 Watering, switch In the left position, the drums are continually watered.In the middle position, watering is off.

In the right position, watering is automatically switchedon/off via the forward/reverse lever when the direction oftravel is changed.

In the right position, watering is automatically switchedon/off via the forward/reverse lever when the direction oftravel is changed.

19 Sprinkler timer, switch The switch has six different timer positions whichcontrols the amount of water supplied to the drums.The left mode supplies least water and the right modemost.

19 Sprinkler timer, switch The switch has six different timer positions whichcontrols the amount of water supplied to the drums.The left mode supplies least water and the right modemost.

20 Gear selector, low/high Tortoise = Working speed, low.20 Gear selector, low/high Tortoise = Working speed, low.

Hare = Transportation speed, highHare = Transportation speed, high

21 Warning lamp, battery charging If the lamp comes on while the engine is running thealternator is not charging.Stop the engine and locate the fault.

21 Warning lamp, battery charging If the lamp comes on while the engine is running thealternator is not charging.Stop the engine and locate the fault.

22 Warning lamp, hydraulic fluidtemperature

If the lamp comes on, the hydraulic fluid is too hot.Do not drive the roller. Cool the fluid by allowing theengine to idle and locate the fault.

22 Warning lamp, hydraulic fluidtemperature

If the lamp comes on, the hydraulic fluid is too hot.Do not drive the roller. Cool the fluid by allowing theengine to idle and locate the fault.

23 Warning light, engine oiltemperature

If the lamp comes on, the engine is too hot. Stop theengine immediately and locate the fault.Refer also to the engine manual.

23 Warning light, engine oiltemperature

If the lamp comes on, the engine is too hot. Stop theengine immediately and locate the fault.Refer also to the engine manual.

24 Warning lamp, low fuel level When the lamp comes on, there is only a small amountof fuel left.Refuel as soon as possible.

24 Warning lamp, low fuel level When the lamp comes on, there is only a small amountof fuel left.Refuel as soon as possible.

25 Hourmeter Engine running time is shown in hours.25 Hourmeter Engine running time is shown in hours.

26 Warning lamp, air filter If the lamp comes on while the engine is running at fullspeed, the air filter must be cleaned or replaced.

26 Warning lamp, air filter If the lamp comes on while the engine is running at fullspeed, the air filter must be cleaned or replaced.

27 Warning lamp, hydraulic filter If the lamp comes on while the engine is running at fullspeed, the hydraulic filter must be changed.

27 Warning lamp, hydraulic filter If the lamp comes on while the engine is running at fullspeed, the hydraulic filter must be changed.

28 Warning lamp, oil pressure The lamp comes on if the engine oil pressure is too low.Stop the engine immediately and locate the fault.

28 Warning lamp, oil pressure The lamp comes on if the engine oil pressure is too low.Stop the engine immediately and locate the fault.

29 Brake warning lamp The lamp lights when the parking brake is activated andthe brakes are applied.

29 Brake warning lamp The lamp lights when the parking brake is activated andthe brakes are applied.

30 Diagnostics "ON" Check error codes with lamp 32 and 33.30 Diagnostics "ON" Check error codes with lamp 32 and 33.

31 Browse in error codes Turning to right (+): Stepping forward31 Browse in error codes Turning to right (+): Stepping forward

Turning to left (-): Stepping backwardTurning to left (-): Stepping backward

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ICS142-4EN5.pdf 2012-06-18

No Designation Symbol FunctionNo Designation Symbol Function32 Fault indicating lamp, Serious fault Indicates fault and shows error codes together with knob

30. See error codes on tab X in machine folder.32 Fault indicating lamp, Serious fault Indicates fault and shows error codes together with knob

30. See error codes on tab X in machine folder.

33 Fault indicating lamp, Non-seriousfault

Stop the engine.33 Fault indicating lamp, Non-seriousfault

Stop the engine.

34 Preheating lamp Lights up when preheating of diesel engine is inprogress and starter switch is in position I.

34 Preheating lamp Lights up when preheating of diesel engine is inprogress and starter switch is in position I.

35 Emergency stop When pressed, the emergency stop is activated. Theengine switches off and the brakes are activated. Braceyourself for a sudden stop.

35 Emergency stop When pressed, the emergency stop is activated. Theengine switches off and the brakes are activated. Braceyourself for a sudden stop.

Locations - Instruments and controls, cab

Fig. Cab roofFig. Cab, control between seats, withAC (optional)

10

112 1

4

12

3

Fig. Cab roof, radio

1615

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ICS142-4EN5.pdf2012-06-18

Function description of instruments andcontrols in the cab

No Designation Symbol FunctionNo Designation Symbol Function1 Working lights, switch Press to switch on the working lights.1 Working lights, switch Press to switch on the working lights.

2 Front wiper, switch Press to operate the front screen wiper.2 Front wiper, switch Press to operate the front screen wiper.

3 Rear wiper, switch Press to operate the rear screen wiper.3 Rear wiper, switch Press to operate the rear screen wiper.

4 Front and rear window screen washers,switch

Press to wash windshield.4 Front and rear window screen washers,switch

Press to wash windshield.

10 Ventilation fan, switch In the left position, the fan is off.Turning the knob to the right increases the volumeof air entering the cab.

10 Ventilation fan, switch In the left position, the fan is off.Turning the knob to the right increases the volumeof air entering the cab.

11 Heater control Turn to the right to increase heating.Turn to the left to reduce heating.

11 Heater control Turn to the right to increase heating.Turn to the left to reduce heating.

12 Seat selector Selection of seat used by the operator.12 Seat selector Selection of seat used by the operator.

15 Interior lighting Three positions; On, Controlled via door switch, Off15 Interior lighting Three positions; On, Controlled via door switch, Off

16 Radio with CD player See separate manual for Radio/CD16 Radio with CD player See separate manual for Radio/CD

Connect the battery to the correct polarity (- tothe chassis). The cable between battery andalternator must not be disconnected when theengine is running.

Connect the battery to the correct polarity (- tothe chassis). The cable between battery andalternator must not be disconnected when theengine is running.

Electrical system

Fuses

Fig. Instrument panel 1. Fuse boxes

1

Flat pin fuses protect the electrical regulating andcontrol system.

The fuse boxes (1) are located underneath theinstrument panel.

The machine is equipped with a 12V electrical systemand an alternator.

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ICS142-4EN5.pdf 2012-06-18

Relays

Fig. Instrument panel

K1 Main relayK1 Main relayK2 Neutral startK2 Neutral startK3 NeutralK3 NeutralK4 High/Low speedK4 High/Low speedK7 SprinklerK7 SprinklerK8 LightsK8 LightsK9 Direction indicatorsK9 Direction indicatorsK10 Brake lampK10 Brake lamp

Fig. Main fuse panel1. Battery disconnector2. Fuse (F32)3. 12V socket4. Fuse (F20)5. Preheating relay (100A)6. Fuse (F21)7. Fuse (F5)8. Starter relay (75A)9. Fuse (F31)10. Fuse (F30)

5

87

32 4

6

9

10 1

5

The main fuse panel is placed behind the batterydisconnector, on the left side under the hood.

F5 Main fuse (30A)F5 Main fuse (30A)

F30, 31 Cab (40A)F30, 31 Cab (40A)

F20, 21 Preheater unit (125A)F20, 21 Preheater unit (125A)

F32 Cab / CD / Radio (10A)F32 Cab / CD / Radio (10A)

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ICS142-4EN5.pdf2012-06-18

Fuses

Fig. Fuse boxes

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

The figure shows the position of the fuses.

The table below gives fuse amperage and function. Allfuses are flat pin fuses.

Fuses Fuses1. Starting 7.5A 10. Working lights (left front/rear) 20A1. Starting 7.5A 10. Working lights (left front/rear) 20A

2. Warning panel 5A 11. Working lights (right front/rear) 20A2. Warning panel 5A 11. Working lights (right front/rear) 20A

3. Instruments 5A 12. Driving lights main/dipped beam (frontright)

7.5A3. Instruments 5A 12. Driving lights main/dipped beam (frontright)

7.5A

4. Sprinkler 15A 13. Driving lights main/dipped beam (frontleft)

7.5A4. Sprinkler 15A 13. Driving lights main/dipped beam (frontleft)

7.5A

5. Sprinkler pump 1 7.5A 14. Position lights (right front/rear) 7.5A5. Sprinkler pump 1 7.5A 14. Position lights (right front/rear) 7.5A

6. Sprinkler pump 2 7.5A 15. Position lights (left front/rear) 7.5A6. Sprinkler pump 2 7.5A 15. Position lights (left front/rear) 7.5A

7. Horn/Reversing alarm 7.5A 16. Direction indicator relay 10A7. Horn/Reversing alarm 7.5A 16. Direction indicator relay 10A

8. Reserve 17. Direction indicator (right front/rear) 5A8. Reserve 17. Direction indicator (right front/rear) 5A

9. Hazard beacon 7.5A 18. Direction indicator (left front/rear) 5A9. Hazard beacon 7.5A 18. Direction indicator (left front/rear) 5A

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ICS142-4EN5.pdf 2012-06-18

Relays in cab

Fig. Relays in cab roof

1

2 34

1. K1 Washer pump1. K1 Washer pump2. K5 Condenser2. K5 Condenser3. K9 AC fan3. K9 AC fan4. K10 AC fan4. K10 AC fan

Fig. Fuse boxes, left and right

The figure shows the position of the fuses.

The table below gives fuse amperage and function. Allfuses are flat pin fuses.

Fuse box, left side Fuse box, right side Fuse box, left side Fuse box, right side1. Working lights rear 10A 1. Washer pump 7.5A1. Working lights rear 10A 1. Washer pump 7.5A

2. Working lights front 10A 2. Interior lighting 7.5A2. Working lights front 10A 2. Interior lighting 7.5A

3. Left front wiper 15A 3. Radio 10A3. Left front wiper 15A 3. Radio 10A

4. Left rear wiper 15A 4. AC fan 25A4. Left rear wiper 15A 4. AC fan 25A

5. Right front wiper 15A 5. Cigarette lighter socket 10A5. Right front wiper 15A 5. Cigarette lighter socket 10A

6. Right rear wiper 15A 6. Condenser 20A6. Right rear wiper 15A 6. Condenser 20A

Fuses in cab

Fig. Cab roof 1. Fuse boxes

1

Flat pin fuses protect the electrical regulating andcontrol system.

The fuse boxes (1) are located on the right side of thecab roof.

The machine is equipped with a 12V electrical systemand an alternator.

34

Operation

ICS142-4EN5.pdf2012-06-18

Operation

Before starting

Battery disconnector/ Electrical batterydisconnector (Option) - Operation

31

Fig. Battery bay in front beam 1. Battery disconnector 2. Power socket, 12V 3. Key

2

Remember to carry out daily maintenance. Refer tothe maintenance instructions.

The battery disconnector is located in the front beam.Turn the key (3) to the On position. The roller is nowsupplied with power.

The machine may be fitted with an electrical batterydisconnector. The disconnector function is thenintegrated in the ignition lock and there is no key (3) inthe battery bay.

The engine cover must be unlocked whenoperating, so that the battery can be quicklydisconnected if necessary.

The engine cover must be unlocked whenoperating, so that the battery can be quicklydisconnected if necessary.

Operator’s seat - Adjusting

21

3

Fig. Operator position 1. Backrest inclination 2. Length adjustment 3. Weight adjustment

Adjust the operator’s seat so that the position iscomfortable and so that the controls are within easyreach.

The seat can be adjusted as follows : - Backrest inclination (1) - Length adjustment (2) - Weight adjustment (3)

To adjust weight. Weight is increased by pushing thelever down until the required weight is achieved. Tolower weight, push the lever down to its lowestposition and release. The seat is now set for theminimum weight.

35

Operation

ICS142-4EN5.pdf 2012-06-18

Parking brake - Check

12

Fig. Control panel 12. Parking brake control

Make sure that the parking brake knob (12) isdefinitely in the right-hand position. The roller canstart to roll when the engine is started on slopingground, if the parking brake is not applied.

Make sure that the parking brake knob (12) isdefinitely in the right-hand position. The roller canstart to roll when the engine is started on slopingground, if the parking brake is not applied.

Operator's station

1

2

3

Fig. Operator's station 1. Seat belt 2. Rubber ement 3. Anti-slip

Always fasten the seat belt (1) that is provided if aROPS (Roll Over Protective Structure) is fitted on theroller, and wear a protective helmet.

Always replace the seat belt (1) with a new oneif it is worn or has been subjected to a heavyload.

Always replace the seat belt (1) with a new oneif it is worn or has been subjected to a heavyload.

Check that rubber elements (2) on the platformare intact. Worn elements will impair comfort.Check that rubber elements (2) on the platformare intact. Worn elements will impair comfort.

If the machine is fitted with a cab, make sure thatthe doors are closed when in motion.If the machine is fitted with a cab, make sure thatthe doors are closed when in motion.

Make sure that anti-slip (3) on the platform is ingood condition. Replace with new anti-slip iffriction is poor.

Make sure that anti-slip (3) on the platform is ingood condition. Replace with new anti-slip iffriction is poor.

36

Operation

ICS142-4EN5.pdf2012-06-18

View

Fig. View

Before starting, make sure that the view forwards andbackwards is unobstructed.

All cab windows should be clean and the rear viewmirrors should be correctly adjusted.

Instruments and lamps - Checking

Fig. Starter 12. Parking brake knob 17. Start/stop knob 34. Preheating lamp

12

17

34

Make sure that the emegency stop button is pulledout and the parking brake is activated. When theforward/reverse lever is in neutral, the automaticbrake function is engaged.

Make sure that the emegency stop button is pulledout and the parking brake is activated. When theforward/reverse lever is in neutral, the automaticbrake function is engaged.

Turn the starter switch (17) to the right to position I. Allwarning lamps should light for about 5 seconds andthe buzzer should sound. Make sure that the warninglamps light.

Check that the warning lamps for charging (21), oilpressure (28) and parking brake (29) light.

Preheating lamp (34) should go on.

Fig. Control panel 21. Charging indicator lamp 28. Oil-pressure warning lighta 29. Brake lamp

2 3 4

The hourmeter (25) records the number of hours aslong as the engine is running.

37

Operation

ICS142-4EN5.pdf 2012-06-18

InterlockThe roller is equipped with Interlock.

Fig. Panel in cab 1. Switch, interlock

1

The engine switches off 4 seconds after the operatorrises from the seat.

The engine stops whether the forward/reverse lever isin the neutral or the drive position.

The engine does not stop if the parking brake isactivated.

Sit down for all operations!Sit down for all operations!

When changing operator seat the interlock mustbe changed to suit the current seat using theswitch (1)

When changing operator seat the interlock mustbe changed to suit the current seat using theswitch (1)

Starting

Starting the engine

1

2

3

Fig. Forward/reverse lever 1. Forward 2. Neutral 3. Reverse

Ensue that there is good ventilation (air extraction)if the engine is run indoors. Risk of carbonmonoxide poisoning.

Ensue that there is good ventilation (air extraction)if the engine is run indoors. Risk of carbonmonoxide poisoning.

Make sure that the emegency stop button (35) ispulled out and the parking brake (12) is activated.

Put the forward/reverse lever in neutral (2). Youcannot start the engine in any other position on thecontrol.

38

Operation

ICS142-4EN5.pdf2012-06-18

Fig. Starting controls 3. Rev control 12. Parking brake knob 17. Start/stop knob 35. Emergency stop

3 35

12

17

Set rev control (3) in idling position (900 rpm).

Turn the start dial (17) to position I to start thepreheating. Wait until the start dial goes off, and thenturn the dial to the right to the starting position.Release the switch as soon as the engine starts.

Warm up the engine at idling speed for a few minutes,although longer if ambient temperature is below +10°C(50°F).

Do not run the starter motor too long; it is betterto wait a minute or so if the engine does not start.Do not run the starter motor too long; it is betterto wait a minute or so if the engine does not start.

Fig. Control panel 21. Charging indicator lamp 28. Oil-pressure warning lighta 29. Brake lamp

2 3 4

Check while warming up that the warning lamps for oilpressure (28) and charging (21) are out. The warninglamp (29) should still light.

When you start up and drive a cold machine, thehydraulic fluid is cold and the braking distance willbe longer than normal until the machine reachesnormal working temperature.

When you start up and drive a cold machine, thehydraulic fluid is cold and the braking distance willbe longer than normal until the machine reachesnormal working temperature.

39

Operation

ICS142-4EN5.pdf 2012-06-18

Driving

Operating the roller

1217 18 20

Fig. Starting controls 12. Parking brake knob 17. Start/stop knob 18. Sprinkler switch 20. Gear selector

Always drive with engine revs higher than 1500rpm.Always drive with engine revs higher than 1500rpm.

Increase engine speed to 2200 rpm for maximumdriving speed.

When changing the operator seat the interlockmust be changed to suit the new seat via theswitch.

When changing the operator seat the interlockmust be changed to suit the new seat via theswitch.

Check that the steering is working correctly by turningthe steering wheel once to the right and once to theleft while the roller is stationary.

Make sure that the area in front of and behind theroller is clear.Make sure that the area in front of and behind theroller is clear.Set the parking brake knob (12) to the left andcheck that the warning lamp for the parking brakeis now off. Note that the roller can start to roll if itis standing on a slope.

Set the parking brake knob (12) to the left andcheck that the warning lamp for the parking brakeis now off. Note that the roller can start to roll if itis standing on a slope.

40

Operation

ICS142-4EN5.pdf2012-06-18

2

Fig. Instrument panel 2. Forward/reverse lever

Put the gear selector (20) at "Tortoise" setting andcarefully move the forward/reverse lever (2) in thedesired direction of travel.

Speed increases as the lever is moved away from theneutral position.

The speed should always be controlled using theforward/reverse lever and never by changing theengine speed.

The speed should always be controlled using theforward/reverse lever and never by changing theengine speed.

Check the parking brake function by activating theparking brake while the roller is slowly movingforward.

Check the parking brake function by activating theparking brake while the roller is slowly movingforward.

Check while driving that the gauges show normalreadings. In the event of abnormal values, or if thebuzzer sounds, stop the roller and engine immediately.Check and correct any faults; see also chapter onmaintenance and the engine manual.

When changing direction of travel, always stop theroller completely before moving the forward/reverselever in the opposite direction. Use the "Hare" settingfor transport driving and "Tortoise" for compaction.

41

Operation

ICS142-4EN5.pdf 2012-06-18

Sprinkler system/Water tanks

A

A

A

AB

Basic setting Two tanks - one pump (lower)

B

Allow water from the upper tank tofill the lower one, then close the tapbefore the filter.

Allow water from the upper tank tofill the lower one, then turn off thetap in front of the filter.

Fig. Sprinkler system A. Open B. Closed

A

A

B

BA

One tank (lower) - one pump (upper) One tank (lower) - two pumps

B

42

Operation

ICS142-4EN5.pdf2012-06-18

Sprinkler system/Water tanks

18 19

Fig. Sprinkler control 18. Sprinkler switch 19. Sprinkler timer

Turn on the sprinkler switch (18) and wet the drumsthoroughly before driving/compacting on the course.Choose the amount of water using the sprinkler timer(19). The roller is equipped with two water tanks; see"Technical Specifications" for water volume.

See also "Maintenance" for filling/pumps/filter etc., andthe following page regarding different settings for thesprinkler pumps.

Make sure the scrapers are correctly adjusted on thedrums.

Interlock/Emergency stop/Parking brake -Check

The interlock, emergency stop and parking brake mustbe checked daily before operating. A function check ofthe interlock and emergency stop requires a restart.

The interlock, emergency stop and parking brake mustbe checked daily before operating. A function check ofthe interlock and emergency stop requires a restart.

The interlock function is checked by the operatorstanding up from the seat when the roller is movingvery slowly forwards/backwards. (Check in bothdirections). Hold the steering wheel firmly and braceyourself for a sudden stop. A buzzer goes on and after4 seconds the engine switches off and the brakes areactivated.

The interlock function is checked by the operatorstanding up from the seat when the roller is movingvery slowly forwards/backwards. (Check in bothdirections). Hold the steering wheel firmly and braceyourself for a sudden stop. A buzzer goes on and after4 seconds the engine switches off and the brakes areactivated.

Check the function of the emergency stop by pressingthe emergency stop button when the roller is movingslowly forwards/backwards. (Check in bothdirections). Hold the steering wheel firmly and braceyourself for a sudden stop. The engine switches offand the brakes are activated.

Check the function of the emergency stop by pressingthe emergency stop button when the roller is movingslowly forwards/backwards. (Check in bothdirections). Hold the steering wheel firmly and braceyourself for a sudden stop. The engine switches offand the brakes are activated.

Check the function of the parking brake by activatingthe parking brake when the roller is moving veryslowly forwards/backwards. (Check in bothdirections). Hold the steering wheel and brace yourselffor a sudden stop when the brakes are activated. Theengine does not switch off.

Check the function of the parking brake by activatingthe parking brake when the roller is moving veryslowly forwards/backwards. (Check in bothdirections). Hold the steering wheel and brace yourselffor a sudden stop when the brakes are activated. Theengine does not switch off.

43

Operation

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Operating - Stopping

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3

Fig. Rev control 3. Rev control

Set speed control (3) in idling position (900 rpm). Allowthe engine to idle for a few minutes to cool down.Switch off the machine with the key.

When starting and driving a machine that is cold,remember that the hydraulic fluid is also cold andthat braking distances can be longer than normaluntil the machine reaches the working temperature.


Braking

Normal braking

2

Fig. Control panel 2. Rev control in neutral

Forward

Reverse

Move the forward/reverse lever (2) to neutral to stopthe roller.

Always activate the parking brake, even for short stopson sloping ground.

45


ICS142-4EN5.pdf 2012-06-18

Emergency brake

35

Fig. Control panel 35. Emergency stop

Braking is normally activated using theforward/reverse lever. The hydrostatic transmissionretards and slows the roller when the lever is movedtowards the neutral position.

A disc brake in each drum motor also acts asemergency brake when driving, and as a parkingbrake when stationary.

To brake, press the emergency stop, hold thesteering wheel firmly, and prepare for a suddenstop. The brakes are applied and the machinestops.

To brake, press the emergency stop, hold thesteering wheel firmly, and prepare for a suddenstop. The brakes are applied and the machinestops.

After braking, return the forward/reverse lever to theneutral position and pull out the emergency stop knob.

Switching off

17 21

Fig. Control panel 17. Start/stop knob 21. Warning lamps

Check instruments and warning lamps to see if anyfaults are indicated. Switch off all lights and otherelectrical functions.

Turn the starter switch (17) to off position 0. Lower theinstrument cover (on rollers without cab) and lock it.

46


ICS142-4EN5.pdf2012-06-18

Parking

Chocking the drums

Fig. Positioning 1. Chocks

11

Never get off the roller when the diesel engine isrunning, without first activating the parking brake.Never get off the roller when the diesel engine isrunning, without first activating the parking brake.

Make sure that the roller is parked in a safe placewith respect to other road users. Chock the drumsif the roller is parked on sloping ground.

Make sure that the roller is parked in a safe placewith respect to other road users. Chock the drumsif the roller is parked on sloping ground.

Remember that there is a risk of freezing duringthe winter. Empty the water tanks, water pipesand ballast water from the drums.

Remember that there is a risk of freezing duringthe winter. Empty the water tanks, water pipesand ballast water from the drums.

Battery disconnector/ Electrical batterydisconnector (Option)

3

2 1

Fig. Battery bay in front beam 1. Battery disconnector 2. Power socket, 12V 3. Key

Before leaving the roller at the end of the shift, switchoff the battery disconnector (1) and remove the key (3).

This will prevent battery discharge and will also makeit difficult for any unauthorized person to start anddrive the machine. Also lock the hood to the enginecompartment.

The machine may be fitted with an electrical batterydisconnector. The disconnector function is thenintegrated in the ignition lock and there is no key (3) inthe battery bay.

47


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Long-term parking

ICS142-4EN5.pdf2012-06-18

Long-term parking

The following instructions should be followedwhen long term parking (more than one month).The following instructions should be followedwhen long term parking (more than one month).

Fig. Roller weather protection

These measures apply when parking for a period of upto 6 months.

Before re-commissioning the roller, the points markedwith an asterisk * must be returned to the pre-storagestate.

Wash the machine and touch up the paint finish toavoid rusting.

Treat exposed parts with anti-rust agent, lubricate themachine thoroughly and apply grease to unpaintedsurfaces.

Engine* Refer to the manufacturer’s instructions in the enginemanual that is supplied with the roller.

Battery* Remove the battery from the machine, clean theoutside, check that the electrolyte level is correct (seeunder the heading "Every 250 hours of operation") andtrickle charge the battery once a month.

Air cleaner, exhaust pipe* Cover the air cleaner (see under the heading 'Every50 hours of operation' or 'Every 1000 hours ofoperation') or its opening with plastic or tape. Alsocover the exhaust pipe opening. This is to avoidmoisture entering the engine.

Sprinkler system* Drain the water tank completely (see under theheading ‘Every 2000 hours of operation’). Drain allhoses, filter housings and the water pump. Remove allsprinkler nozzles (see under the heading ‘Every 10hours of operation’).

Fuel tankFill the fuel tank completely full to preventcondensation.

49

Long-term parking

ICS142-4EN5.pdf 2012-06-18

Hydraulic reservoirFill the hydraulic reservoir to the uppermost level mark(see under the heading ‘Every 10 hours of operation.’)

Steering cylinder, hinges, etc.Lubricate the steering joint bearings and both bearingson the steering cylinder with grease (see under theheading 'Every 50 hours of operation').

Grease the steering cylinder piston with conservationgrease.

Grease the hinges on the doors to the enginecompartment and the cab. Grease both ends of theforward/reverse control (bright parts) (see under theheading 'Every 500 hours of operation').

Hoods, tarpaulin* Lower the instrument cover over the instrumentpanel.

* Cover the entire roller with a tarpaulin. A gap mustbe left between the tarpaulin and the ground.

* If possible, store the roller indoors and ideally in abuilding where the temperature is constant.

50

Miscellaneous

ICS142-4EN5.pdf2012-06-18

Miscellaneous

Lifting

Locking the articulation

2

43

Fig. Articulation in interlocked mode 2. Locking pin 3. Locking arm 4. Locking lug

Articulation must be locked to prevent inadvertentturning before lifting the roller.Articulation must be locked to prevent inadvertentturning before lifting the roller.

Turn the steering wheel to the straight ahead position.Push in the emergency/parking brake knob.

Pull up the locking pin (2), provided with wire.

Fold out the locking arm (3) and secure it to the upperlocking lug (4) on the rear machine frame.

Insert the locking pin through the holes in the lockingarm and locking lug.



Lifting the rollerWeight: refer to the hoisting plate onthe roller

12Fig. Roller prepared for lifting 1. Articulation lock 2. Lifting plate

The machine's gross weight is specified on thehoisting plate (1). Refer also to the Technicalspecifications.

The machine's gross weight is specified on thehoisting plate (1). Refer also to the Technicalspecifications.

Lifting gear such as chains, steel wires, straps,and lifting hooks must conform with currentregulations.

Lifting gear such as chains, steel wires, straps,and lifting hooks must conform with currentregulations.

Stand well clear of the hoisted machine! Make surethat the lifting hooks are properly secured.Stand well clear of the hoisted machine! Make surethat the lifting hooks are properly secured.

51

Miscellaneous

ICS142-4EN5.pdf 2012-06-18

Unlocking the articulation

243

Fig. Articulation in the locked position 2. Locking dowel 3. Locking arm 4. Locking lug

Remember to unlock the articulation beforeoperating.Remember to unlock the articulation beforeoperating.

Pull out the lowermost locking pin (1), which has a awire attached. Pull up the locking dowel (2) which alsohas a wire attached.

Fold the locking arm (3) back and secure it in thelocking lug (4) with the locking dowel (2).

The locking lug is located on the front frame of themachine.

Transport

Roller prepared for transport

Fig. Arrangement 1. Chock 2. Lashing wire

1 22

Lock the articulation before lifting andtransporting. Follow the instructions under therelevant heading.

Lock the articulation before lifting andtransporting. Follow the instructions under therelevant heading.

Chock the drums (1) and secure the chocks to thetransport vehicle.

Clamp down the roller with lashing strap (2) at all fourcorners; decals indicate the fixing points.

Remember to return the articulation to itsunlocked position before starting the roller.Remember to return the articulation to itsunlocked position before starting the roller.

The roller must be unoccupied duringtransportation.The roller must be unoccupied duringtransportation.

52

Miscellaneous

ICS142-4EN5.pdf2012-06-18

Towing/RecoveringThe roller can be moved up to 300 meters (1,000 ft)using the instructions below.

Short distance towing with the engine running

2

3

1

Fig. Brake disengagement pump 1. Valve 2. Pump arm 3. Pump

Chock the drums to prevent the roller frommoving when the brakes are hydraulicallydisengaged.

Chock the drums to prevent the roller frommoving when the brakes are hydraulicallydisengaged.

The disengagement pump for the brakes is locatedbehind the hydraulic tank, near the articulated link.

Make sure that the valve (1) is pushed in and thenpump with the pump arm (2) until the brakes aredisengaged.

When restoring, hold the valve (1) in the extendedposition for a few seconds.

Towing

Fig. Towing the roller

A towing bar must be used when towing, as theroller has no brakes and can only be slowed andstopped by the vehicle towing the roller.

A towing bar must be used when towing, as theroller has no brakes and can only be slowed andstopped by the vehicle towing the roller.

The roller must be towed slowly, max. 3 km/h (2mph) and for short distances only, max. 300 m(330 yards).

The roller must be towed slowly, max. 3 km/h (2mph) and for short distances only, max. 300 m(330 yards).

When towing/retrieving a machine, the towing devicemust be connected to both lifting holes. Pulling forcesshall act longitudinally on the machine as illustrated.Maximum gross pulling force 60 kN (13.5 lbf), i.e 30kN (6.75 lbf) per fork.

53

Operating instructions - Summary

ICS142-4EN5.pdf 2012-06-1854


ICS142-4EN5.pdf2012-06-18


1. Follow the SAFETY INSTRUCTIONS specified in the Safety Manual.1. Follow the SAFETY INSTRUCTIONS specified in the Safety Manual.

2. Make sure that all instructions in the MAINTENANCE section are followed.2. Make sure that all instructions in the MAINTENANCE section are followed.

3. Turn the master switch to the ON position.3. Turn the master switch to the ON position.

4. Move the forward/reverse lever to the NEUTRAL position.4. Move the forward/reverse lever to the NEUTRAL position.

6. Set the speed control in the idling position (900 rpm).6. Set the speed control in the idling position (900 rpm).

7. Start the engine and allow it to warm up.7. Start the engine and allow it to warm up.

8. Set the speed control in working position (2200 rpm).8. Set the speed control in working position (2200 rpm).

9. Set the emergency stop button in the pulled out position.9. Set the emergency stop button in the pulled out position.

10. Drive the roller. Operate the forward/reverse lever with care.10. Drive the roller. Operate the forward/reverse lever with care.

11. Test the brakes. Remember that the braking distance will be longer if theroller is cold.

11. Test the brakes. Remember that the braking distance will be longer if theroller is cold.

13. Check that the drums are thoroughly watered when watering is required.13. Check that the drums are thoroughly watered when watering is required.

14. IN AN EMERGENCY:- Push in the EMERGENCY/PARKING BRAKE KNOB- Hold the steering wheel firmly.- Brace yourself for a sudden stop.

14. IN AN EMERGENCY:- Push in the EMERGENCY/PARKING BRAKE KNOB- Hold the steering wheel firmly.- Brace yourself for a sudden stop.

15. When parking:- Push in the emergency/parking brake knob.- Stop the engine and chock the drums.

15. When parking:- Push in the emergency/parking brake knob.- Stop the engine and chock the drums.

16. When lifting: - Refer to the relevant section in the Instruction Manual.16. When lifting: - Refer to the relevant section in the Instruction Manual.

17. When towing: - Refer to the relevant section in the Instruction Manual.17. When towing: - Refer to the relevant section in the Instruction Manual.

18. When transporting: - Refer to the relevant section in the Instruction Manual.18. When transporting: - Refer to the relevant section in the Instruction Manual.

19. When recovering - Refer to the relevant section in the Instruction Manual.19. When recovering - Refer to the relevant section in the Instruction Manual.

55


ICS142-4EN5.pdf 2012-06-1856

Preventive maintenance

ICS142-4EN5.pdf2012-06-18


Complete maintenance is necessary for the machineto function satisfactorily and at the lowest possiblecost.

The Maintenance section includes the periodicmaintenance that must be carried out on the machine.

The recommended maintenance intervals assume thatthe machine is used in a normal environment andworking conditions.

Acceptance and delivery inspectionThe machine is tested and adjusted before it leavesthe factory.

On arrival, before delivery to the customer, deliveryinspection must be conducted as per the check list inthe warranty document.

Any transport damage must be immediately reportedto the transport company.

WarrantyThe warranty is only valid if the stiplulated deliveryinspection and the separate service inspection havebeen completed as per the warranty document, andwhen the machine has been registered for startingunder the warranty.

The warranty is not valid if damage has been causedby inadequate service, incorrect use of the machine,the use of lubricants and hydraulic fluids other thanthose specified in the manual, or if any otheradjustments have been made without the requisiteauthorisation.

57


ICS142-4EN5.pdf 2012-06-1858

Maintenance - Lubricants and symbols

ICS142-4EN5.pdf2012-06-18


Fluid volumesFluid volumesBallast in the drums, front 2x470 liters 2x124 galBallast in the drums, front 2x470 liters 2x124 galBallast in the drum, rear 1130 liter 298.3 galBallast in the drum, rear 1130 liter 298.3 galHydraulic reservoir 100 liters 26.4 galHydraulic reservoir 100 liters 26.4 galCooling system 19 liter 5 galCooling system 19 liter 5 galDiesel engine, oil volume 7,2 liters 7.4 qtsDiesel engine, oil volume 7,2 liters 7.4 qts

Always use high-quality lubricants and theamounts recommended. Too much grease oroil can cause overheating, resulting in rapidwear.

Always use high-quality lubricants and theamounts recommended. Too much grease oroil can cause overheating, resulting in rapidwear.

DYNAPACDYNAPACENGINE OIL Air temperature -15°C - +50°C

(5°F-122°F)Shell Rimula R3 U15W-40, API CH-4 orequivalent.

ENGINE OIL Air temperature -15°C - +50°C(5°F-122°F)

Shell Rimula R3 U15W-40, API CH-4 orequivalent.

HYDRAULIC FLUID Air temperature -15°C - +50°C(5°F-122°F)

Shell Tellus S2 V68 orequivalent.

HYDRAULIC FLUID Air temperature -15°C - +50°C(5°F-122°F)


Air temperature over +50°C(122°F)


Air temperature over +50°C(122°F)


BIOLOGICALHYDRAULIC FLUID,PANOLIN

When it leaves the factory, themachine may be filled withbiologically degradable fluid.The same type of fluid must beused when changing or toppingup.

PANOLIN HLP Synth 46(www.panolin.com)

BIOLOGICALHYDRAULIC FLUID,PANOLIN


PANOLIN HLP Synth 46(www.panolin.com)

BIOLOGICALHYDRAULIC FLUID


BP Biohyd SE-S46BIOLOGICALHYDRAULIC FLUID


BP Biohyd SE-S46

GREASE SKF LGHB2(NLGI-Klass 2) orequivalent for thearticulated joint.

Dynapac Roller Grease(0.4kg),P/N 4812030096

GREASE SKF LGHB2(NLGI-Klass 2) orequivalent for thearticulated joint.

Dynapac Roller Grease(0.4kg),P/N 4812030096

Shell Retinax LX2 orequivalent for othergrease points.

Shell Retinax LX2 orequivalent for othergrease points.

FUEL See engine manual. - -FUEL See engine manual. - -

COOLANT Anti-freeze protection down toabout -37°C (-34.6°F)

GlycoShell/Carcoolant774C or equivalent,(mixed 50/50 with water)

COOLANT Anti-freeze protection down toabout -37°C (-34.6°F)

GlycoShell/Carcoolant774C or equivalent,(mixed 50/50 with water)

59


ICS142-4EN5.pdf 2012-06-18

Other fuel and lubricants are required whenoperating in areas with extremely high orextremely low ambient temperatures. See the‘Special instructions’ chapter, or consultDynapac.

Other fuel and lubricants are required whenoperating in areas with extremely high orextremely low ambient temperatures. See the‘Special instructions’ chapter, or consultDynapac.

Maintenance symbols

Engine, oil level Air filterEngine, oil level Air filter

Engine, oil filter BatteryEngine, oil filter Battery

Hydraulic reservoir, level SprinklerHydraulic reservoir, level Sprinkler

Hydraulic fluid, filter Sprinkler waterHydraulic fluid, filter Sprinkler water

Lubricating oil Fuel filterLubricating oil Fuel filter

Fuel gauge RecyclingFuel gauge Recycling

Coolant levelCoolant level

60

Maintenance - Maintenance schedule

ICS142-4EN5.pdf2012-06-18


Service and maintenance points

717

5

1

2

9

6

361415

6

68

19

10114

18

6

3

16

6

12

Fig. Service and maintenance points

1. Engine oil 8. Sprinkler system 15. Hydraulic reservoir1. Engine oil 8. Sprinkler system 15. Hydraulic reservoir2. Radiator 9. Battery 16. Diesel engine2. Radiator 9. Battery 16. Diesel engine3. Drum nuts 10. Articulation joint 17. Hinge3. Drum nuts 10. Articulation joint 17. Hinge4. Refueling 11. Steering cylinder 18. Fuel tank4. Refueling 11. Steering cylinder 18. Fuel tank5. Air cleaner 12. Hydraulic filter 19. Fresh air filter5. Air cleaner 12. Hydraulic filter 19. Fresh air filter6. Scrapers 13. Hydraulic fluid level6. Scrapers 13. Hydraulic fluid level7. Water tanks, filling 14. Hydraulic fluid, filling7. Water tanks, filling 14. Hydraulic fluid, filling

61


ICS142-4EN5.pdf 2012-06-18

GeneralPeriodic maintenance should be carried out after thenumber of hours specified. Use the daily, weekly etc.periods where number of hours cannot be used.

Remove all dirt before filling, when checkingoils and fuel and when lubricating using oil orgrease.

Remove all dirt before filling, when checkingoils and fuel and when lubricating using oil orgrease.

The manufacturer’s instructions found in theengine manual also apply.The manufacturer’s instructions found in theengine manual also apply.

Every 10 hours of operation (Daily)Refer to the contents to find the page number of thesections referred to !

Pos.in fig

Action CommentPos.in fig

Action Comment

Before starting up for the first time on that dayBefore starting up for the first time on that day1 Check the engine oil level Refer to the engine manual1 Check the engine oil level Refer to the engine manual13 Check the hydraulic reservoir level13 Check the hydraulic reservoir level2 Check the coolant level2 Check the coolant level4 Refuel4 Refuel7 Fill the water tanks7 Fill the water tanks8 Check the sprinkler system8 Check the sprinkler system

Test the brakesTest the brakes6 Check the scraper setting6 Check the scraper setting

After the FIRST 50 hours of operationRefer to the contents to find the page number of thesections referred to !

Action CommentAction Comment19 Change the fuel filter Refer to the engine manual19 Change the fuel filter Refer to the engine manual1 Change the engine oil and oil filter Refer to the engine manual1 Change the engine oil and oil filter Refer to the engine manual12 Change the hydraulic fluid filter12 Change the hydraulic fluid filter

Check the AC OptionalCheck the AC Optional

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ICS142-4EN5.pdf2012-06-18

Every 50 hours of operation (Weekly)Refer to the contents to find the page number of thesections referred to !

Action CommentAction Comment5 Check/clean the filter element in the air cleaner.5 Check/clean the filter element in the air cleaner.10 Lubricate the articulation10 Lubricate the articulation11 Lubricate the steering cylinder mounts11 Lubricate the steering cylinder mounts15 Check tightening of drum nuts.15 Check tightening of drum nuts.

Check the AC OptionalCheck the AC Optional

Every 250 hours of operation (Monthly)Refer to the contents to find the page number of thesections referred to !

Pos.in fig


Action Comment

9 Check electrolyte level in battery9 Check electrolyte level in battery2 Clean the cooler element If necessary2 Clean the cooler element If necessary1 Change the engine oil and oil filter See engine manual1 Change the engine oil and oil filter See engine manual

Every 500 hours of operation (Every threemonths)Refer to the contents to find the page number of thesections referred to !

Pos.in fig


Action Comment

16 Change the engine fuel filter16 Change the engine fuel filterChange the engine pre-filterChange the engine pre-filterLubricate hinges and controlsLubricate hinges and controls

14 Check the cap/breather filter on the hydraulic reservoir14 Check the cap/breather filter on the hydraulic reservoir

63


ICS142-4EN5.pdf 2012-06-18

Every 1000 hours of operation (Every sixmonths)Refer to the contents to find the page number of thesections referred to !

Pos.in fig


Action Comment

16 Check the engine V belt tension Refer to the engine manual16 Check the engine V belt tension Refer to the engine manual16 Check engine valve clearances Refer to the engine manual16 Check engine valve clearances Refer to the engine manual12 Change the hydraulic fluid filter12 Change the hydraulic fluid filter20 Replace the air cleaner filter in the cab Optional20 Replace the air cleaner filter in the cab Optional19 Drain the fuel tank19 Drain the fuel tank15 Drain the condensation water from the hydraulic

reservoir15 Drain the condensation water from the hydraulic

reservoir

Every 2000 hours of operation (Yearly)Refer to the contents to find the page number of thesections referred to !

Pos.in fig


Action Comment

15 Change the hydraulic fluid15 Change the hydraulic fluid9 Drain and clean the fuel tank9 Drain and clean the fuel tank5 Drain and clean the water tanks5 Drain and clean the water tanks10 Check the condition of the articulation10 Check the condition of the articulation

Overhaul the air conditioning OptionalOverhaul the air conditioning Optional

64

Maintenance, 10h

ICS142-4EN5.pdf2012-06-18

Maintenance, 10h

Park the roller on a level surface.The engine must be switched off and theparking brake activated when checking oradjusting the roller, unless otherwise specified.


Ensue that there is good ventilation (airextraction) if the engine is run indoors. Risk ofcarbon monoxide poisoning.


Engine hood support

Fig. Engine compartment 1. Engine hood support

1Ensure that the engine hood support issecurely in position for all work in the enginecompartment.

Ensure that the engine hood support issecurely in position for all work in the enginecompartment.

65

Maintenance, 10h

ICS142-4EN5.pdf 2012-06-18

Coolant level - Check

Fig. Water tank 1. Max. level 2. Min. level 3. Filler cap

1

2

3 Check that level of the coolant is between the max.and min. marks.

Take great caution if the radiator cap must beopened while the engine is hot. Wear protectivegloves and goggles.

Take great caution if the radiator cap must beopened while the engine is hot. Wear protectivegloves and goggles.

Fill with a mixture of 50% water and 50% anti freeze.See the lubrication specifications in these instructionsand in the engine manual.

Flush the system every other year and changethe coolant. Make sure also that the air flowthrough the cooler is unobstructed.

Flush the system every other year and changethe coolant. Make sure also that the air flowthrough the cooler is unobstructed.

Hydraulic reservoir, Level check - Filling

Fig. Hydraulic reservoir 1. Sight glass 2. Filler cap

1

2

Wipe the sight glass (1) and check that the oil level isbetween the upper and lower marks.

If necessary, fill with hydraulic fluid by unscrewing thefiller cap (2). See under the "Lubricants" heading forthe correct oil grade.

66

Maintenance, 10h

ICS142-4EN5.pdf2012-06-18

Fig. Engine 1. Dipstick

1

Diesel engine Check oil levelTake care not to touch any hot parts of the engineor the radiator when removing the dipstick. Riskfor burns.

Take care not to touch any hot parts of the engineor the radiator when removing the dipstick. Riskfor burns.

The dipstick is located on the engine's left side.

Pull up the dipstick (1) and check that the oil level isbetween the upper and lower marks. For furtherdetails, refer to the engine's instruction manual.

Fuel tank - Refueling

Fig. Fuel tank 1. Filler cap

1

Never refuel while the engine is running, do notsmoke, and avoid spilling fluid.Never refuel while the engine is running, do notsmoke, and avoid spilling fluid.

Refuel every day before commencing work. Unscrewthe lockable tank cap (1) fill with diesel up to the loweredge of the filler pipe.

See the engine handbook for the grade of diesel fuel.

The tank holds 110 l (29 gallons) of fuel.

67

Maintenance, 10h

ICS142-4EN5.pdf 2012-06-18

Water tanks - Filling

Fig. Water tank 1. Tank cap

1, 2

Unscrew the tank cap (1) and fill with cleanwater. Do not remove the strainer (2).Unscrew the tank cap (1) and fill with cleanwater. Do not remove the strainer (2).

Fill both water tanks; they hold a total of 550 liters(145.2 gallons).

Only additive: A small amount of environmentallyfriendly antifreeze.Only additive: A small amount of environmentallyfriendly antifreeze.

Sprinkler system - Check/Cleaning

Fig. Sprinkler ramp 1. Water nozzle

1

Start the sprinkler system and make sure that nonozzle (1) is clogged. Clean the nozzle and theroughing filter located by the water pump (2) ifnecessary see fig. below.

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Maintenance, 10h

ICS142-4EN5.pdf2012-06-18

2 3

Fig. Nozzle 1. Sleeve 2. Nozzle 3. Seal 4. Fine filter

1

4Sprinkler system/DrumCleaningDismantle the blocked nozzle by hand.

Blow the nozzle (2) and fine filter (4) clean usingcompressed air. Alternatively, fit replacement partsand clean the blocked parts at a later point in time.

After inspecting and carrying out any necessarycleaning, start the system and check that it works.

Wear protective goggles when working withcompressed air.Wear protective goggles when working withcompressed air.

Fig. Water system (basic setting) 1. Water pump 2. Water filter housing

1

1 2

2

Inspect the intake water filters of the pumps every day.

The water filter housing (2) can be removed.

Flush the housing and the filter clean with water andthen put them back into place.

Only use clean water in the water tank.Only use clean water in the water tank.

The water system must be completely drainedif the roller is to be left unused for a longerperiod or if temperatures below zero can beexpected. Remove the bottom plug to drain thetank.

The water system must be completely drainedif the roller is to be left unused for a longerperiod or if temperatures below zero can beexpected. Remove the bottom plug to drain thetank.

There are two filters located behind the fuel tank.

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Maintenance, 10h

ICS142-4EN5.pdf 2012-06-18

Brakes - Check

Fig. Instrument panel 2. Forward/reverse lever 12. Parking brake knob 29. Control lamp, brake

2

12

29

Check operation of the brakes as follows:Check operation of the brakes as follows:

Drive the roller slowly forward.

Activate the parking brake (12).

The brake warning lamp (29) should light up and theroller should stop.

After checking the brakes, put the forward/reverselever (2) in neutral before resetting the parking brake.

Set the parking brake knob to the left.

Scrapers - Check/Cleaning

Fig. Spring-action scrapers 1. Drum scraper

1

Make sure that the scrapers are undamaged. Thespring-action scrapers require no adjustment becausethe spring force provides the correct contact force.Asphalt remnants can accumulate on the scraper andinfluence the contact force. Clean as necessary.

Make sure the scrapers are retracted from thedrum when transporting.Make sure the scrapers are retracted from thedrum when transporting.

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Air cleanerChecking - Change the main air filter

Change the air cleaner main filter when thewarning lamp on the control panel comes onwhen the engine is running at maximum speed.

Change the air cleaner main filter when thewarning lamp on the control panel comes onwhen the engine is running at maximum speed.

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3

6 4 5

2

Fig. Air cleaner 1. Clips 2. Cover 3. Main filter 4. Backup filter 5. Filter housing 6. Dust valve

1

Release the clips (1), pull off the cover (2), and pull outthe main filter (3).

Do not remove the backup filter (4).

Clean the air cleaner if necessary, see section Aircleaner - Cleaning.

When replacing the main filter (3), insert a new filterand refit the air cleaner in the reverse order.

Check the condition of the dust valve (6); replace ifnecessary.

When refitting the cover, make sure that the dust valveis positioned downwards.

Backup filter - Change

Fig. Air filter 1. Backup filter

1 Change the backup filter with a new filter after everythird replacement of the main filter.

To change the backup filter (1), pull the old filter out ofits holder, insert a new filter and reassemble the aircleaner in the reverse order.

Clean the air cleaner if necessary, see section Aircleaner - Cleaning.

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Air cleaner- CleaningWipe clean the inside of the cover (2) and the filterhousing (5). See the previous illustration.

Wipe clean on both sides of the outletpipe.

Outer edge of outletpipe.

Inner edge ofoutlet pipe.

Wipe also both surfaces for the outlet pipe; seeadjacent figure.

Check that the hose clamps between the filterhousing and the suction hose are tight and thatthe hoses are intact. Inspect the entire hosesystem, all the way to the engine.

Check that the hose clamps between the filterhousing and the suction hose are tight and thatthe hoses are intact. Inspect the entire hosesystem, all the way to the engine.

Articulation steering and steering cylinderbushings - Lubrication

Fig. Lubricant nipples 1. Lubricant nipples, articulation 2. Bearings, steering cylinder

1 2

2

1

1

Nobody must be allowed near the steering jointwhen the engine is running. Danger of beingcrushed when steering is operated. Push thereserve/parking brake knob before lubricating.

Nobody must be allowed near the steering jointwhen the engine is running. Danger of beingcrushed when steering is operated. Push thereserve/parking brake knob before lubricating.

Turn the steering wheel fully to gain access to allseven grease nipples (1 and 2) from the right side ofthe machine.

Wipe the grease nipples. Lubricate the articulationnipples (1) with five strokes of the hand grease gun,and the steering cylinder bearings (2) with threestrokes in each bearing. Make sure that greasepenetrates the bearings. If grease does not penetratethe bearings, it may be necessary to relieve thearticulation joint with a jack while repeating thegreasing process.

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Fig. Lubricant nipple 1. Lubricant nipple, steering cylinder

1

Turn the machine back for driving straight ahead. Thismakes the rear bearing (1) of the left steering cylinderaccessible from the left side of the machine.

Wipe the lubricant nipple and grease with threestrokes of the hand grease gun.

Fig. Drum 1. Drum nut

1

Tightening the drum nuts - CheckThis only applies to a new machine or newly fitteddrums.

Ensure that all nuts on all three drums are properlytightened. Tightening torque: 500 Nm.

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Air conditioning (Optional)- Inspection

Never work under the roller when the engine isrunning. Park the roller on a level surface, chockthe wheels and depress the parking brake control.

Never work under the roller when the engine isrunning. Park the roller on a level surface, chockthe wheels and depress the parking brake control.

Fig. Drying filter 1. Sight glass 2. Filter holder

12

With the unit in operation, check using the sight glass(1) that bubbles are not visible on the drying filter.

The filter is located inside the box placed under theseats, close to the left of the right seat. The hole in thebox is covered with a rubber cover. See theillustration.If bubbles are visible through the sight glass, thisindicates that the refrigerant level is too low. Shut offthe unit, as it can be damaged if it is run withinsufficient refrigerant. Fill with refrigerant.

Air conditioning (Optional)- Cleaning

Fig. Cab 1. Condensor element

1

If there is a signifcant loss of cooling capacity, cleanthe condensor element (1) on the rear edge of the cab.Also clean the cooling unit in the cab.

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Electrolyte level in battery - Check

Fig. Battery tray 1. Battery

1

Never use a naked flame when checking thebattery as the electrolyte emits explosive gas whilethe alternator is charging.

Never use a naked flame when checking thebattery as the electrolyte emits explosive gas whilethe alternator is charging.

The battery is located in the front beam.

Lift the hood to fully open position. Remove theprotective plates on the "battery bay".

Wipe the top of the battery.Wear safety goggles. The battery containscorrosive acid. Rinse with water if electrolytecomes into contact with the body.

Wear safety goggles. The battery containscorrosive acid. Rinse with water if electrolytecomes into contact with the body.

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Battery cell

Fig. Electrolyte level in battery 1. Cell cap 2. Electrolyte level 3. Plate

10 mm

(0.4 in)

12

3

Take off the cell caps (1) and make sure thatelectrolyte (2) is about 10 mm (0.4 in) above the plates(3). Check the level of all cells. Top off with distilledwater to the right level if the level is low.

If the ambient temperature is below freezing, run theengine for a while before topping off with distilledwater. Otherwise the electrolyte might freeze.

Make sure that ventilation holes in the cell cover arenot clogged, then put the cover back on.

The cable shoes should be clean and well tightened.Clean corroded cable shoes and grease them withacid-free Vaseline.

Always disconnect the negative cable first whendisconnecting the battery. When connecting thebattery, always connect the positive cable first.

Always disconnect the negative cable first whendisconnecting the battery. When connecting thebattery, always connect the positive cable first.

Discard used batteries wisely. Batteries containlead, which is harmful to the environment.Discard used batteries wisely. Batteries containlead, which is harmful to the environment.

Before doing any electric welding on the machine,disconnect the battery ground cable and then allelectrical connections to the alternator.

Before doing any electric welding on the machine,disconnect the battery ground cable and then allelectrical connections to the alternator.

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Radiator - Check/Cleaning

Fig. Engine compartment 1. Water cooler 2. Charge air cooler 3. Hydraulic fluid cooler

1 23

Check that air can pass unobstructed through theradiators (1), (2) and (3).

Clean a dirty radiator using compressed air or ahigh-pressure water jet.

Blow air or direct water through the cooler in theopposite direction to that of the cooling air.

Be careful when using a high-pressure washer -do not place the nozzle too close to the radiator.Be careful when using a high-pressure washer -do not place the nozzle too close to the radiator.

Wear protective goggles when working withcompressed air or high-pressure water jets.Wear protective goggles when working withcompressed air or high-pressure water jets.

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Diesel engine - Oil changeRun the engine warm before draining the oil.

Make sure that ventilation (extraction) isadequate if the engine is run indoors. (Risk ofcarbon monoxide poisoning).

Make sure that ventilation (extraction) isadequate if the engine is run indoors. (Risk ofcarbon monoxide poisoning).

Fig. Drain plug

Switch off the engine and activate the parkingbrake.Switch off the engine and activate the parkingbrake.

Place a receptacle that is capable of holding atleast 10 liters (2,7 gallons) under the drain plug.Save the oil and dispose of it properly.

Place a receptacle that is capable of holding atleast 10 liters (2,7 gallons) under the drain plug.Save the oil and dispose of it properly.

Danger of being burned when draining hot oil.Protect your hands.Danger of being burned when draining hot oil.Protect your hands.

Fig. Oil filter 1. Oil filter 2. Dipstick

1

2

Remove the drain plug. Allow all of the oil to drain offand refit the plug.

Change the engine oil filter (1). See engine instructionmanual.

Fill with fresh engine oil; see Lubricant specification forthe correct grade of oil.

Check the dipstick (2) to ensure that the engine oillevel is correct; for details see the engine manual.

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The engine fuel filter - replacement/cleaning

2

1

Fig. Engine compartment 1. Prefilter 2. Fuel filter

The fuel filter is located on the left side in the enginecompartment.

Unscrew the bottom and drain off any water, and thenreplace the filter unit.

Replace the fuel filter, located on the right side in theengine compartment.

Start the engine and check that the filter is well sealed.

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Hinges, controls - Lubrication

Fig. Engine compartment 1. Hinge

1

Lubricate both hinges (1) on the engine compartmentdoors until grease penetrates through.

Grease the hinges of the cab door in the same way.

Lubricate the hinges of the front and rear spotlightcovers with a few drops of oil.

Lubricate the forward/reverse control wires by thecontrol arm of the hydraulic pump. Apply a few dropsof oil to the mouth of the control sleeve.

Hydraulic reservoir cap - Check

Fig. Hydraulic reservoir 1. Tank cap

1

Screw off the tank cap and check that it is not clogged.Air must have unobstructed passage through the capin both directions.

If clogged in either direction, clean with a little dieseloil and blow with compressed air until free passage isassured or replace the cap with a new one.

Use protective goggles when working withcompressed air.Use protective goggles when working withcompressed air.

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Hydraulic fluid filter - Replacement

Fig. Hydraulic fluid filter 1. Fluid filter

1

The filter is located on the left side of the frame.

Clean thoroughly around the oil filter.

Remove the oil filter (1) and discard it in a safemanner. The filter is of the expendable type andcannot be cleaned.

Remove the oil filter (1) and discard it in a safemanner. The filter is of the expendable type andcannot be cleaned.

Make sure that the old sealing ring is not left onthe filter holder, as this could cause leakagebetween the new and old gaskets.

Make sure that the old sealing ring is not left onthe filter holder, as this could cause leakagebetween the new and old gaskets.

Thoroughly clean the sealing surface of the filterholder.

Apply a thin coat of fresh hydraulic fluid on the rubbergasket of the new filter. Screw on the filter by hand.

Fig. Hydraulic reservoir 3. Sight glass, hydraulic fluid

3

First screw on until the filter seal lies against thefilter holder. Then screw a further half turn. Do nottighten the filter too hard as this could damagethe gasket.

First screw on until the filter seal lies against thefilter holder. Then screw a further half turn. Do nottighten the filter too hard as this could damagethe gasket.

Start the engine and check that the filter does not leak.Check the hydraulic fluid level in the sight glass (3)and top off as required.

Make sure that ventilation (extraction) is adequateif the engine is run indoors. Risk of carbonmonoxide poisoning.

Make sure that ventilation (extraction) is adequateif the engine is run indoors. Risk of carbonmonoxide poisoning.

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Fresh air filter - Replacement

Fig. Fresh air intake 1. Fresh air filter

1

The fresh air intake is located behind the back of theleft seat.

Replace the fresh air filter (1) and clean the fresh aircompartment.

Restore.

Fuel tank - Draining off water

Fig. Fuel tank 1. Drain plug

1

Water can be drained via the drain plug at the bottomof the tank. Draining should be done when the rollerhas been standing still for some time, eg, overnight.

Unscrew the drain plug (1) and allow water andsediment to drain off until only pure fuel runs out.

Tighten the drain plug. If the tank is emptiedcompletely then the fuel system must be vented. Seeengine service manual

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Hydraulic reservoir - Draining

Fig. Hydraulic reservoir 1. Drain plug

1

Drain condensation water via the drain plug (1) at thebottom of the tank. Draining should be done when theroller has been standing still for some time, eg,overnight.

Drain as follows:

Put a can underneath the drain plug (1).

Loosen the drain plug (1) and allow any condensationwater to run out.

Tighten the drain plug.

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Hydraulic reservoir - Changing the fluid

Danger of being burned when draining hot oil.Protect your hands.Danger of being burned when draining hot oil.Protect your hands.

Fig. Hydraulic reservoir 1. Drain plug 2. Filler cap 3. Strainer

1

2, 3

Place a receptacle that will hold at least 50 litersunder the drain plug. Save the oil and dispose ofit in an approved manner.

Place a receptacle that will hold at least 50 litersunder the drain plug. Save the oil and dispose ofit in an approved manner.

Remove the drain plug (1) and allow all the oil to runout, wipe and refit the drain plug.

Wash the filler cap (3) and the strainer (4) using acleaning agent and blow them dry.

Fill with fresh hydraulic fluid of the grade indicatedin the Lubricant specification.Fill with fresh hydraulic fluid of the grade indicatedin the Lubricant specification.

Replace the hydraulic filter as described under theheading "Every 1000 hours of operation."

Start the engine and operate the various hydraulicfunctions. Check the level in the reservoir and top offas required.

Fuel tank - Cleaning

Fig. Fuel tank 1. Drain plug

1

It is easiest to clean the tank when it is almost empty.

Place a receptacle that will hold at least 50 litersunder the drain plug. Save the fuel and dispose ofit properly.

Place a receptacle that will hold at least 50 litersunder the drain plug. Save the fuel and dispose ofit properly.

Remove the drain plug (1) and allow all the fuel to runout. To get rid of more of the silt you can fill the tankwith two liters of diesel and let it run through the tank.Wipe and put back the drain plug.

Keep in mind fire risk when handling fuel.Keep in mind fire risk when handling fuel.

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Water tank - Cleaning

Fig. Water tank 1. Cover 2. Filter

1, 2

Draining the tanks

3

Fig. Sprinkler system 3. Hose from water tank

The rear (lower) tank's drain plug is placed to the leftunder the tank. The front (upper) tank is drained viathe sprinkler system by disconnecting the filter fromthe water hose (3) to the tank.

When the tanks are clean, replace the drain plug (1)and hose (3), and put back the filter (2) in the fillingholes. Fill the tanks, screw on the cap (1) and checkfor leaks.

The water tanks are made of recyclable plastic(polyethylene).The water tanks are made of recyclable plastic(polyethylene).

Steering joint - Check

Fig. Articulation joint

Inspect the steering joint to detect any damage orcracks.

Check and tighten any loose bolts.

Check also for any stiffness and play in the steeringjoint.

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Compressor - Check (Optional)

Fig. Engine compartment 1. Compressor 2. Drive belt

1

2

Inspect the attachment of the compressor (1).

The compressor is located over the alternator in theengine compartment.

The unit should, if possible, be run at least fiveminutes every week to ensure the lubrication of thegaskets and compressor in the system.

Check the drive belt (2) for any physical damage orcracks.

The air conditioning unit should not be run whenthe outdoor temperature is below 0 C, other thanfor the above.

The air conditioning unit should not be run whenthe outdoor temperature is below 0 C, other thanfor the above.

Air conditioning (Optional)Drying filter - InspectionWith the unit in operation, check using the sight glass(1) that bubbles are not visible on the drying filter.

3

Fig. Drying filter 1. Sight glass 2. Filter holder

12

Never work under the roller when the engine isrunning. Park the roller on a level surface, chockthe drum and activate the parking brake.

Never work under the roller when the engine isrunning. Park the roller on a level surface, chockthe drum and activate the parking brake.

he filter is located inside the box placed under theseats, close to the left of the right seat. The hole in thebox is covered with a rubber cover. See the illustration.If bubbles are visible in the sight glass, this indicatesthat the refrigerant level is too low. Shut off the unit, asit can be damaged if it is run with insufficientrefrigerant. Fill with refrigerant.

Check the moisture indicator (3). It should be blue. If itis beige, the dryer cartridge should be changed by anauthorized service company.

The refrigerant circuit is only to be worked on byauthorized companies.The refrigerant circuit is only to be worked on byauthorized companies.

92

Dynapac Compaction Equipment ABBox 504, SE-371 23 Karlskrona, Sweden

Dynapac Compaction Equipment ABBox 504, SE-371 23 Karlskrona, Sweden

Documents

Instructions manual - Dynapac€¦ · ICS142-4EN5.pdf Driving & Maintenance Static Three-drum Roller CS142 Engine Cummins QSB 3.3 Serial number *21120319* - 10000503x0A000001 - Translation

Instructions manual - Dynapac€¦ · ICS142-4EN5.pdf Driving & Maintenance Static Three-drum Roller CS142 Engine Cummins QSB 3.3 Serial number 21120319 - 10000503x0A000001 - Translation