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Curriculum Vitae
Kalpesh R. Chauhan (B.E in Instrumentation and Control)
727/A/6,Hakmaji’s Society, Opp-Municipal school, Jawahar chowk, Sabarmati, Ahmedabad-380005, Gujarat. : (079) 2750 2280 Mobile: +91-7043281817
INSTRUMENT ENGINEER MAINTENANCE; B.E. In (INSTRUMENTATION AND CONTROL) pass out - 2005. 10.5 years of experience in the field of
Maintenance,Installation ,commissioning and Project works in Refinery , Petrochemical and oil & gas Industries.
PROFESSIONAL EXPERIENCE 1) RELIANCE INDUSTRIES LTD(RIL)
Designation : Manager InstrumentationIndustry : RefineryProject : JERP 3, LLDPE Plant,Duration : May 2016 to PresentReporting to GM Instrumentation
Experience :Currently working in J3 project LLDPE plant Instrumentation Installation &Commissioning as per standards and best oil & Gas industry instrumentation practices.
Participate in DCS & Packages instrumentation FAT/SAT,PSSR,SMP preparation,Equipment creation and spare Planning in SAP.
Review of Project Engineering different Documents & Drawings, Daily report of commissioning status.
Identify design issues and practical problem for instrumentation Maintenance Point of View, Provide necessary solution on site which is not under cover Design consideration.
MCMS,F & G and FF Devices Installation and checking Work.Necessary correnspondance with different vendor regarding Field Instrument Reiability Issues,Devlop New Maintenace Procedure for Increase Life or Reliability of Instruments.
2) PEARL SHELL GAS TO LIQUID ,Ras-laffan, Qatar On behalf of M/S KentechEngineer : Lead Engineer Instrumentation.
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Curriculum Vitae
Industry : Oil and GasProject : Projects and Main Turnaround Train-2 Duration : DEC.2015 to up to April 2016,QatarTeam size handle : 48 no’s
Experience Project and turnaround planning and execution work using Rosser planning tool system.
Installation & commissioning of Instruments, loop checking, calibration and Punch point clearance.
Project Document Review with QPH, correct the flaw in Design stage, Scope of work finalization, support up to Project Completion.
Gas compressor and turbine Bentley Nevada Vibration probe Installation, checking work by TK-3.
IPF, SIA, logic testing work as per shell testing procedure. FF compatible radar and DP type level transmitter installation, commissioning and configuration work.
Flowserve, fisher make positioner commissioning, configuration with OEM vendor. Pressure/flow/level Field Instrumentation I & C work, CCR and Field ESD switch
performance and cause & effect checking work. Flowserve valve and its accessories like limit switch, SOV I&C, performance checking work. Preparation of as built markup drawing in Process engineering flow scheme/loop
drawing/JB connection drawing. Dealing with different Contractor for Instruments project execution. Conversant with standard codes for Instrumentation Procurement work of field instruments, Preparation & Review of instrument
datasheet,TBE,vendor documents Working exposure in Shell world best safety standards environments like lifesaving rules,
3 what’s risk assessment, tool box talk, Goal Zero achievement, JSA, Hazardous gas/chemical and liquid O2 Awareness’ and skills training.
3) CAIRN INDIA LIMITED, Viramgam, Gujarat, IndiaEngineer – Instrumentation & Control MaintenanceIndustry – Oil and GasDuration: Dec. 2012 to Feb.2015Reporting to: Maintenance Superintendent Head, assisting by 20 + subordinates.
Experience: Field instruments (Pressure, flow, temperature) Preventive, breakdown, shutdown,
condition based maintenance and troubleshooting work. Maintenance and troubleshooting work for Package Instrumentation,Yokogawa DCS
centum CS 3000, PLC Prosafe-Rs, Plant resource management (PRM) system and ESD System.
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Curriculum Vitae
F & G Instruments (Building and Field),MOV,GWR LT,Control valve, Smart Transmitter Installation, Modification, Revamping Project & Maintenance work.
Execute maintenance work through online Permit to work system. Spare material procurement work, shutdown or PM Job Planning, project work execution through SAP system. Manpower i.e (capacity) planning work through SAP, toolbox/Safety talk given to the juniors/colleague
Commissioning, revamping and project work execution within time frame. Involvement in JSA, Preparation of Standard Maintenance practice, MOC, RCA, and Scope of work & equipment creation, Material codification, VED analysis for spare Material.
Job execution with world class HSE standards, Conducting toolbox talk to concern persons for job execution,
Identify Instrumentation Reliability problems; take proactive action to resolve reliability issues. Improve reliability through Applying new technology or new technique in to the system.
Daniel Emerson make liquid (crude) custody transfer metering system by using Ultrasonic flow meter and Jiskoot make crude oil blender, Flow Computer & sampler controller maintenance work. Water draw test and leak test execution for Prover of Metering System.
Identify areas of obstruction / breakdowns and take steps to rectify the equipments through application of trouble shooting tools; analyze root cause in breakdown / safety incidents, take appropriate action; safely execute task within schedule, continuously improve performance
Conversant with API,ISO,ASME,AGA,NFPA standard code for Instrumentation Revamping Project, Engineering and Vendor different drawing & Documents review work.
Project execution and manpower Planning work. Hands on experience in Pipeline heating system SHEMS, Leak detection system. Attend Day to Day Maintenance meeting With Operation dept. for resolving the issues
and In Equipment instrumentation related part solve as early as possible. Co-ordination with other Dept for Job execution.
4) ESSAR OIL LTD. Vadinar, Jamnagar, Gujarat, India.Deputy Manager-Instrumentation Maintenance Industry : RefineryDuration : Aug- 2011 to Dec 2012Reporting to: Sr. Manager – Instrumentation Maintenance.
Experience: Plant Commission & Maintenance/Shutdown, project: DHDT (Diesel Hydro treating unit)
Responsible for installation & commissioning, Maintenance, according to standard norms for entire filed instrumentation of DHDT plant including package units & control systems. Worked in both ISBL & Expansion units of Refinery as an Area Manager.
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Curriculum Vitae
Involved in Installation and configuration of Yokogawa DCS (Centum VP) , ESD & F & G ( Prosafe-Rs ) systems of Yokogawa DCS/PLC, foundation field bus System, PRM & Installation and powering up of Control panel cabinets of DCS/ESD & F&G.
Reviewing and commenting P&IDs, specification data sheet, control philosophy, Cause & Effect diagrams, Logic diagrams, Process control diagrams, & vendor drawings. Instrument Index, Cable Schedules, Connection List, DCS /ESD, PLC documents like IO list/ allocation, Marshalling wiring diagrams.
Issue inquiry requisitions, review techno-commercial vendor offers, prepare cost estimates, raise purchase requisitions, follow-up with suppliers after PO is placed. Experience in Inspection and expediting.
Participate in HAZOP and JSA meeting. Responsible for field checkout, pre-commissioning/commissioning, start-up, collation of data for revamp opportunities, trouble-shooting etc. Inventory management ,RCA, Annual budgeting, Optimizing material and manpower
Hands on experience on various types of instruments for the measurement of Parameters like Level, Pressure, Flow, Temperature, Vibration etc (Foundation field Bus compatible GWR Level, Vortex meter, Temp, Flow Transmitter)
Interface and provide clarification and guidance and technical support to construction team and commissioning engineers, provide startup assistance as required. Installations, commissioning of field instrumentation, resolving the technical issues with construction contractors & different package vendor.
Experience in handling the special equipment like Fire & Gas detection systems, deluge valves etc. CDU Plant Major Annual turnaround Shutdown planning, scheduling, Execution & completed within time frame.
Experience of 3500 series Bentley make MMS System and Knowledge of Foundation field Bus System and its Installation.
Responsible for field checkout, pre-commissioning/commissioning, start-up, collation of data for revamp opportunities, trouble-shooting etc.
Experience with SAP PM,MM modules Fire & Gas system calibration and trouble shooting and its maintenance. Rotary equipment(turbo machines) maintenance and reliability –
Machine Monitoring system Bentley Nevada-3300 Over speed protection system- Braun
DHDT plant Startup & its trouble shooting experience, Designing related Problem solution and other department interface related issue solution.
Material and manpower handling and management work Commissioning , Startup problem & its trouble shooting of below packages
1. H2 Recycle gas compressor by Elliate ebara – Gas turbine 2. 3 no’s Hydrogen Gas Compressor By Thomason -Italy3. Feed Heater of Fuel oil & Fuel gas of 6 burners.4. Feed Filter skid 5. Power recovery type lean amine Pumps
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Curriculum Vitae
After Commissioning & operational of DHDT plant taking the charge of maintenance of instrumentation for DHDT unit includes :
Preventive, routine & breakdown maintenance of control system & field instruments. Involve in Root Cause analysis, HAZOP Studies, MOC for new process change schemes and preparation, implementation of SMP, SOP, Preventive maintenance Schedule, task list, BOM, VED.
Preparation, execution of plant shutdown planning and plant improvement/reliability schemes activities.
5) NIRMA LIMITED(LAB-UOP based Petrochemical plant). Savli(baroda), Gujarat, IndiaEngineer –Instrumentation & Control MaintenanceIndustry – Petrochemical (UOP based Technology) LAB plantReported to: Manager – Instrumentation Duration : Aug.2005 to Aug. 2011Experience:
Responsible for day to day instruments Maintenance of LAB plant increase reliability of instruments through preventive and condition based maintenance
Minor and Major Project work for Honeywell System DCS TDC 3000 & PLC FSC of new plant
Maintain system like Honeywell DCS TDC3000, FSC ESD PLC, and some package PLC – Allen Bradley SLC500, Siemens PLC - Simatic S7, GE-Fanuc 90-30 PLC.
Experience of Emerson Wireless Instrumentation system, Tank farm management system, Mass flow meter, and servo type LT, weighbridge systems.
Experience of tank farm instrumentation – Level transmitter, pressure, temperature and Nitrogen blanketing system.
I have working experience of various types of Analyzers like SO2/Nox Analyzer, Oxygen Analyzer, PH & Conductivity Analyzers etc ….of different make and models
Level inst like Radar, Servo, Float & tape LT & Magnetic Flow meter, Vortex, Turbine flow meter & Also Radioactive Level switch Experience.
Experience in maintenance of PD meter batch controller for metering station Experience with Smart Field Instruments for LAB-petrochemical plant with utility plants–
Air Compressors, Nitrogen generation plant, LPG Bullets and DM plant, Boiler etc. Procurement work for Field and Systems spare instruments, technical bid evaluation for
same. Inventory management work for plant availability. Responsible for Major and minor/Revamping project work execution including provide
support to engineering team, Installation and commissioning work. Experience of field instruments calibration work as well as master instruments
revalidation work for tractability. Plant logic checking and Bentley 3300 series vibration monitoring system experience.
Experience of routing & shutdown job planning and its execution within time frame. Experience in Emerson makes Wireless instruments Installation, configuration and
troubleshooting work.Page 5 of 7
Curriculum Vitae
Preparation of JB schedule, Cable schedule, Instrument Index, BOM, Loop drawing, instrument specification
New Hot oil heater inst. Installation, commissioning and logic checking & its implement Dual fuel conversion from FO to NG project work, PRV station erection & commissioning Major shutdown planning & execution experience. Reciprocating and screw compressor Instruments maintenance experience.
MAJOR PROJECT HANDLED Project 1 : In refinery Expansion Project, Erection & Commissioning of DHDT (Diesel Hydro Treater) and VGO-HT Unit at ESSAR OIL, Jamnagar
Review technical specification for field instruments and control systems. Preparation, reviewing and commenting P&IDs, specification data sheet, control philosophy, Cause & Effect diagrams, Logic diagrams, Process control diagrams, & vendor drawings. Instrument Index, Cable Schedules, Connection List, DCS /ESD, PLC documents like IO list/ allocation, Marshalling wiring diagrams.
Foundation field Bus instruments commissioning, configuration & trouble shooting work. Loop checking and performance checking of Instrumentation in online & its trouble shooting and rectification work.
Package system and DCS, PLC system commissioning, troubleshooting work. H2S detector, Fire Detector, Beacons, Gas detector installation done with vendor
recommendation and necessary performance checking of all the detectors with vendor.
Project 2 : Erection and Commissioning of New HOT Oil Heater & Duel Fuel conversion(FO to Natural Gas) Project at Nirma LTD, Baroda.
Firing Heater Burner Management system panel wiring & logic Modification / checking work. DCS system necessary I/O addition, configuration, wiring, loop checking work from field to System. Necessary graphic buildup and download in remaining HIS. Fail safe control PLC logic modification, loop checking and functionality checking of logic for ESD system. Field Instrumentation commissioning work on time, day to day project Completion status according to project planning schedule.
EDUCATIONAL QUALIFICATION
Degree: Bachelor of Engineering (Instrumentation & Control) from SVIT, Vasad, Gujarat University in 2005.
PROFESSIONAL ACHIEVEMENT
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Curriculum Vitae
Received Memento In ESSAR for timely and safely completion of Refinery Expansion Project (DHDT Plant)
Received Pet on back award in FEB-2014 at Cairn India ltd. Received appreciation certificate and letter from Shell Oil & Gas & Kentech , Qatar for
successful safely and timely completion of Projects and Turnaround Of Train-2.
PROFESSIONAL TRAINING
Fail safe control PLC Maintenance workshop Honeywell 2007Profit Controller, Profit Sensor Pro, Profit Optimizer Honeywell 2012Liquid Custody Transfer Metering system Daniel Emerson 2013
Behavior based safety implementationGlobal intelligence 2014
Level-1 & 2 Safe practices for Oxygen systemWHA international,INC JAN ,2016
PERSONAL INFORMATION Date of Birth : 10th JULY, 1982 Passport Details : G 4326532 Passport validity : 24th JULY,2017 Martial Status : Married Skype ID : kalpesh.chauhan28
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