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Electromagnetic Flowmeters Electromagnetic flowmeters Variable area flowmeters Vortex flowmeters Flow controllers Ultrasonic flowmeters Mass flowmeters Level measuring instruments Pressure and temperature Heat metering Communications technology Switches, counters, displays and recorders Engineering systems & solutions © KROHNE 07/2005 7.02477.23.00 CH/GR Product Overview

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  • ElectromagneticFlowmeters

    Electromagnetic flowmeters

    Variable area flowmeters

    Vortex flowmeters

    Flow controllers

    Ultrasonic flowmeters

    Mass flowmeters

    Level measuring instruments

    Pressure and temperature

    Heat metering

    Communications technology

    Switches, counters, displays and recorders

    Engineering systems & solutions

    KROHNE 07/2005 7.02477.23.00

    CH/GR

    Product Overview

  • 2Thanks to intensive research and develop-ment in our facilities in Germany, TheNetherlands, United Kingdom and Francewe have been able to continuously im-prove our meters and therefore expandthe range of applications.Modern electronics and state-of-the-artproduction facilities supported by asophisticated quality management guar-antee con-tinuously high and consistentquality.

    The KROHNE strategy

    KROHNE is present in almost every plantand process in the world. As a globalplayer, we react quickly to your demands,what-ever you ask, wherever you are.

    We are members in all important industrialassociations to ensure we anticipate theindustrial trends of the future, and thenset the benchmarks that others follow.

    At KROHNE, we pride ourselves on beingeasy to do business with. Our key objec-tives are to offer the best products foryour applications and to ensure thatworking with us is as easy as possible by supporting all our sales activities withextensive pre- and post-sales consultancyand technical assistance.

    The first installed OPTIFLUX flowmeteras standard version in the UPMKymenne Paper Works in Augsburg,Germany.

    Go for the OPTImumwith KROHNE

    Electromagnetic flowmeters

    The ingenious part of OPTIFLUX is its innovative and intelligent diagnostics capabilities.

    KROHNE offers a level of reliabilityin operation that has never beenexperienced anywhere before.OPTIFLUX sets the standards for allother competing meters.

    Dr. Brucker, BASF AG

    This quotation from an expertise on thenew OPTIFLUX family confirms thatKROHNE has once again succeeded insetting a new standard in flow measure-ment technology. This has happenedtime and again during our 40 years ofexperience of cooperation with users ofelectromagnetic flowmeters. We areproud that our pioneering leaps in tech-nology and our wide range of productshas made us one of the world leaders inthe market.

    Our focus in the development of the newOPTIFLUX range was clearly set on fulfill-ing the demands from customers andtheir desire for the perfect meter.

    Input from all industries from all cornersof the globe, alongside rapid changes inlaws and standards, led to a giganticnumber of variants and functions.

    And we were able to deliver. The solutionto the almost unsolvable is: OPTIFLUX.

  • 3Highlights of the new OPTIFLUX family:

    3 x 100% Diagnostics

    We were not satisfied with simply 100%device diagnostics. We wanted completeapplication diagnostics and an accuracyand linearity verification. The mainte-nance engineer now has information onthe state of his instrument and thequality of the measurement togetherwith any possibly unnoticed applicationfaults.

    OPTIFLUX sets new standards inflow measurement

    The improvements in the measurementtechnology are impressive and expandthe use of electromagnetic flowmeters to a level you never expected.

    The construction of the new IFC 300 flow converter is the particular highlightof the new OPTIFLUX family since it inte-grates all conceivable functions eveninto the standard converter, includingcustody transfer and conductivity measurement.

    One for all applicationsA converter for all applications isbeing offered for the first time byKROHNE.

    Reducing the number of variantsrationalizes procurement, engineeringand stock-keeping, and leads to costbenefits.

    OPTIFLUX exceeds your expectationsDiagnostics - Technology - Universal use

  • 4

    Diagnostics Technology Universal use

    Possible problems

    Gas bubbles

    Electrode corrosion

    Electrode fouling

    Electrode short circuit

    Conductivity too low

    Partially filling

    Liner damage

    External magnetic fields

    Additional Diagnostics

    Flow profile monitoring

    Coil (medium) temperature check

    100% Application Diagnostics

    100% Accuracy Diagnostics

    100% Instrument Diagnostics

    OPTIFLUX with3 x 100% Diagnostics ...

    Tests

    Accuracy check

    Linearity check

    Field current check

    Tested by

    Fed-in test signal

    Linearity test

    Current measurement

    Tests

    Microprocessor

    Memory

    Temperature of electronics

    Outputs tests

    - Interruption

    - Load

    Software

    Tested by

    Software

    Software

    Temperature measurement

    Hard- and Software

    Software

    Shown by

    Noise measurement

    Noise measurement

    Resistance measurement > Limit 1

    Resistance measurement = 0

    Resistance measurement < Limit 2

    Magnetic field inverse polarization

    Linearity measurement, magnetic field inverse polarization

    Linearity check

    Magnetic field inverse polarization

    Resistance measurement

    VDI/

    VDE/

    NAM

    UR G

    uide

    line

    2650

  • 109 5

    Field devices can obtain a SIL2 certificate in vari-ous ways, including:

    Onsite trouble-free operation Manufacturing according to IEC 61508

    In both cases,

    Unidentified device problems can occur Application problems can occur (gas bubbles,

    external magnetic fields) And the accuracy and the linearity is not tested

    ... much more than SIL2

    With the 3 x 100% diagnostics, OPTIFLUX will achievemuch higher reliability than with a meter with only SIL2certification.

    Checks in detail

    Even at half thefield strength andcorresponding in-ternal correction,the measured va-lue has to remainconstant.

    Resistance measurement Accuracy check Magnetic field inverse polarization

    Flow profile deformations leadto electrode voltages >0V

    Coil

    test signal Jump in measurement =

    test signal?yes

    accuracyok

    no

    Coil

    The upper electrodesignal multiplied withthe test signal (1, -1)must be 0.

    Linearity measurement

    Noise measurement

    Electromagnetic flowmeters

    OPTIFLUX the complete range

    Nominal diameterDINANSI

    Nominal flange pressure DINANSIProcess pressure

    TemperatureProcessAmbient

    Electrical conductivityLiquids exc. waterWater

    Materials usedLinerElectrodesGrounding ringsStud bolts and nutsMeasuring tubeHousingConnection box

    Protection categoryStandardOptional

    ApprovalsHazardous areaSanitary

    OPTIFLUX 1000 OPTIFLUX 2000 OPTIFLUX 4000 OPTIFLUX 5000 OPTIFLUX 6000Economical solution Water and wastewater All-round process specialist Most accurate & Sanitary and aseptic solution Sandwich flow sensor specialist Flanged flow sensor abrasion resistant

    Flanged flow sensor Sandwich flow sensor

    DN 101503/8"6"

    PN 40, 16, JIS 10 K, 20 K150#, 300# (up to 230 psi)up to 16 bar (230 psi)

    -25+120C (-13+248F)-40+65C (-40+149F)

    min. 5 S/cmmin. 20 S/cm

    PFAHastelloyStainless steelRubber sleeves, Steel, Stainless steelStainless steelSteel (Polyurethane coated)Aluminium (Polyurethane coated)

    IP 66 / 67 eq. NEMA 4/4X / 6IP 68 eq. NEMA 6

    DN 2.51001/10"4"

    PN 40, 25, 16, JIS 10 K, 20 K150#, 300# up to 40 bar (580 psi)

    -60+180C (-76+356F)-40+65C (-40+149F)

    min. 1 S/cmmin. 20 S/cm

    Aluminiumoxide (Ceramic)Cermet, PtStainless steel, Hastelloy, Ti, TaRubber sleeves, Steel, Stainless steelAluminiumoxide (Ceramic)Stainless steelAluminium (Polyurethane coated)

    IP 66 / 67 eq. NEMA 4/4X / 6IP 68 eq. NEMA 6

    EEx, FM, CSA, SAA, TIISFDA

    DN 2.51501/10"6"

    Process connectionsDIN 11850, 11851, 11864-2a, 32676ISO 2037, 2852, 2853, SMS 1145, TRICLOVERup to 40 bar (580 psi)

    -60+150C (+76+302F)-40+65C (-40+149F)

    min. 1 S/cmmin. 20 S/cm

    PFAHastelloy, Pt, Stainless steel, Ta, Ti-Stainless steelStainless steelStainless steelAluminium (Polyurethane coated)

    IP 66 / 67 eq. NEMA 4/4X / 6IP 68 eq. NEMA 6

    EEx, FM, CSA, SAA, TIIS3A, EHEDG, FDA

    DN 2530001"120"

    PN 40, 25, 16, 10, 6, 2,5, JIS 10 K, 20 K150#, 300#, AWWAup to 40 bar (580 psi)

    -5+90C (+23+194F)-40+65C (-40+149F)

    min. 5 S/cmmin. 20 S/cm

    Polypropylene, HardrubberHastelloy, Stainless steel, TiHastelloy, Stainless steel, TiSteel, Stainless steelStainless steelSteel (Polyurethane coated)Aluminium (Polyurethane coated)

    IP 66 / 67 eq. NEMA 4/4X / 6IP 68 eq. NEMA 6P

    EEx, FM, CSA, SAA, TIIS

    With robust stainless-steel reinforcedPFA-lined measuring tubes

    For all kind of drinking and waste water.KTW-approved liners.

    With ceramic sensor extremely abrasionresistant and highly accurate.

    For all sterile applications EHEDG, 3A, FDA, CIP + SIP.

    DN 2.530001/10"120"

    *Secondary containm. PN40 (DN 25...150)PN 40*, 25, 16, 10, 6, 2,5, JIS 10 K, 20 K150#, 300# up to 40 bar (580 psi)

    -60+180C (-76+356F)-40+65C (-40+149F)

    min. 1 S/cmmin. 20 S/cm

    PTFE, PFA, ETFE, PU, HardrubberHastelloy, Pt, Stainless steel, Ta, TiStainless steel, Hastelloy, Ta, TiSteel, Stainless steelStainless steelSteel (Polyurethane coated)Aluminium (Polyurethane coated)

    IP 66 / 67 eq. NEMA 4/4X / 6IP 68 eq. NEMA 6P

    EEx, FM, CSA, SAA, TIIS

    For all difficult processes.Chemical and vacuum resistant.Up to 180C / 356F.

  • 7 86

    OPTIFLUX sets new standardsin measurement technology There is an OPTIFLUX for every application

    Diagnostics Technology Universal use

    Improved measurement performance

    Utilizing all optimization potentials in the sensorand converter has led to better and more reliableresults even in the most difficult applications, e.g.:

    Rapid product changes and pH jumps

    In conjunction with piston pumps

    In pulp and paper applications where special converters were previously needed

    Custody transfer is standard

    The new OPTIFLUX comes ready in the standardmeter for custody transfer applications. The accu-racy checks and safety features needed for custodytransfer are already integrated.

    Better accuracy

    The better measuring performance leads to improve-ments in reproducibility and accuracy to a new levelof 0.15% of measured value.

    New integrated conductivity measurement

    With the new conductivity measurement a furthercustomer dream has been fulfilled. This opens upnew interesting applications, such as:

    Recognition of product changes

    Quality check of inline cleaning

    Periodic verification simplified

    The functionality of our mobile in-situ verificationinstrument MagCheck has been integrated into thenew IFC 300. The check is now performed every fewseconds, and the instrument gives an immediatewarning if any parameters are out-of-spec. A certifi-cate can be printed out via HART and PACTware.

    Optimization of the sensor

    Highly effective internal screening produced the following improvements:

    Optimum zero-point stability independent of changes in medium properties

    Optimum long-term zero-point stability

    Improved performance even with low-conductivity products

    For a number of sensors there is a SecondaryContainment that is pressure-resistant to the nom-inal pressure of the flange.

    One for all applicationswith the new converter IFC 300:

    For products from water to chemicals, to pulp in the paper industry

    For difficult applications such as rapid product changes or pulsating flow

    For simple local measurements to custody transfer plants

    One set of electronics for all housing variants

    Up to 4 I/Os, fully galvanically separated in all possible combinations

    Integrated into all common systems such as FDT,AMS, PDM via HART, Profibus, FF

    Always the optimal one

    OPTI

    FLUX

    100

    0OP

    TIFL

    UX 2

    000

    OPTI

    FLUX

    400

    0OP

    TIFL

    UX 5

    000

    OPTI

    FLUX

    600

    0OP

    TIFL

    UX 4

    040

    COP

    TIFL

    UX 7

    300

    CTI

    DALF

    LUX

    4110

    PF

    BATC

    HFLU

    X 50

    15 C

    Water & wastewater

    Water distribution

    (Waste)water treatment

    Sludge / sewage

    Partially filled pipelines

    Chemical

    Dosing of additives

    Corrosive, abrasive liquids /Slurries

    Hazardous areas

    Paper & Pulp

    Pulp

    Liquor

    Additives, bleeches, colourants

    Hygienic / Sanitary

    Food & Beverages, Pharmaceutical

    Blending, dosing, batching

    Volumetric filling machine

    Other

    HVAC

    Machinery

    Dredging, Metals & Mining, Ores

    Master / transfer meters

    OPTIFLUX 2000Water and waste-

    water specialist

    OPTIFLUX 4000All-round process

    specialist

    OPTIFLUX 5000Highly accurate &abrasion resistant

    OPTIFLUX 6000Sanitary andhygienic solution

    OPTIFLUX sensors

    IFC 300 IFC 010One for all applications Economic Converter

    OPTIFLUX converters

    OPTIFLUX 1000Economical

    solution

    All converters fit to all sensors

    The complete OPTIFLUX - range

    C F W C W

    Special-purpose flowmeters

    OPTIFLUX 4040 CThe 2-wire EMF

    TIDALFLUX 4110 PFFor partially filled

    pipelines

    OPTIFLUX 7300 CThe electrode-free

    EMF

    BATCHFLUX 5015 CFor volumetric filling

    BATCHCONTROL 5014 C

  • 7 86

    OPTIFLUX sets new standardsin measurement technology There is an OPTIFLUX for every application

    Diagnostics Technology Universal use

    Improved measurement performance

    Utilizing all optimization potentials in the sensorand converter has led to better and more reliableresults even in the most difficult applications, e.g.:

    Rapid product changes and pH jumps

    In conjunction with piston pumps

    In pulp and paper applications where special converters were previously needed

    Custody transfer is standard

    The new OPTIFLUX comes ready in the standardmeter for custody transfer applications. The accu-racy checks and safety features needed for custodytransfer are already integrated.

    Better accuracy

    The better measuring performance leads to improve-ments in reproducibility and accuracy to a new levelof 0.15% of measured value.

    New integrated conductivity measurement

    With the new conductivity measurement a furthercustomer dream has been fulfilled. This opens upnew interesting applications, such as:

    Recognition of product changes

    Quality check of inline cleaning

    Periodic verification simplified

    The functionality of our mobile in-situ verificationinstrument MagCheck has been integrated into thenew IFC 300. The check is now performed every fewseconds, and the instrument gives an immediatewarning if any parameters are out-of-spec. A certifi-cate can be printed out via HART and PACTware.

    Optimization of the sensor

    Highly effective internal screening produced the following improvements:

    Optimum zero-point stability independent of changes in medium properties

    Optimum long-term zero-point stability

    Improved performance even with low-conductivity products

    For a number of sensors there is a SecondaryContainment that is pressure-resistant to the nom-inal pressure of the flange.

    One for all applicationswith the new converter IFC 300:

    For products from water to chemicals, to pulp in the paper industry

    For difficult applications such as rapid product changes or pulsating flow

    For simple local measurements to custody transfer plants

    One set of electronics for all housing variants

    Up to 4 I/Os, fully galvanically separated in all possible combinations

    Integrated into all common systems such as FDT,AMS, PDM via HART, Profibus, FF

    Always the optimal one

    OPTI

    FLUX

    100

    0OP

    TIFL

    UX 2

    000

    OPTI

    FLUX

    400

    0OP

    TIFL

    UX 5

    000

    OPTI

    FLUX

    600

    0OP

    TIFL

    UX 4

    040

    COP

    TIFL

    UX 7

    300

    CTI

    DALF

    LUX

    4110

    PF

    BATC

    HFLU

    X 50

    15 C

    Water & wastewater

    Water distribution

    (Waste)water treatment

    Sludge / sewage

    Partially filled pipelines

    Chemical

    Dosing of additives

    Corrosive, abrasive liquids /Slurries

    Hazardous areas

    Paper & Pulp

    Pulp

    Liquor

    Additives, bleeches, colourants

    Hygienic / Sanitary

    Food & Beverages, Pharmaceutical

    Blending, dosing, batching

    Volumetric filling machine

    Other

    HVAC

    Machinery

    Dredging, Metals & Mining, Ores

    Master / transfer meters

    OPTIFLUX 2000Water and waste-

    water specialist

    OPTIFLUX 4000All-round process

    specialist

    OPTIFLUX 5000Highly accurate &abrasion resistant

    OPTIFLUX 6000Sanitary andhygienic solution

    OPTIFLUX sensors

    IFC 300 IFC 010One for all applications Economic Converter

    OPTIFLUX converters

    OPTIFLUX 1000Economical

    solution

    All converters fit to all sensors

    The complete OPTIFLUX - range

    C F W C W

    Special-purpose flowmeters

    OPTIFLUX 4040 CThe 2-wire EMF

    TIDALFLUX 4110 PFFor partially filled

    pipelines

    OPTIFLUX 7300 CThe electrode-free

    EMF

    BATCHFLUX 5015 CFor volumetric filling

    BATCHCONTROL 5014 C

  • 7 86

    OPTIFLUX sets new standardsin measurement technology There is an OPTIFLUX for every application

    Diagnostics Technology Universal use

    Improved measurement performance

    Utilizing all optimization potentials in the sensorand converter has led to better and more reliableresults even in the most difficult applications, e.g.:

    Rapid product changes and pH jumps

    In conjunction with piston pumps

    In pulp and paper applications where special converters were previously needed

    Custody transfer is standard

    The new OPTIFLUX comes ready in the standardmeter for custody transfer applications. The accu-racy checks and safety features needed for custodytransfer are already integrated.

    Better accuracy

    The better measuring performance leads to improve-ments in reproducibility and accuracy to a new levelof 0.15% of measured value.

    New integrated conductivity measurement

    With the new conductivity measurement a furthercustomer dream has been fulfilled. This opens upnew interesting applications, such as:

    Recognition of product changes

    Quality check of inline cleaning

    Periodic verification simplified

    The functionality of our mobile in-situ verificationinstrument MagCheck has been integrated into thenew IFC 300. The check is now performed every fewseconds, and the instrument gives an immediatewarning if any parameters are out-of-spec. A certifi-cate can be printed out via HART and PACTware.

    Optimization of the sensor

    Highly effective internal screening produced the following improvements:

    Optimum zero-point stability independent of changes in medium properties

    Optimum long-term zero-point stability

    Improved performance even with low-conductivity products

    For a number of sensors there is a SecondaryContainment that is pressure-resistant to the nom-inal pressure of the flange.

    One for all applicationswith the new converter IFC 300:

    For products from water to chemicals, to pulp in the paper industry

    For difficult applications such as rapid product changes or pulsating flow

    For simple local measurements to custody transfer plants

    One set of electronics for all housing variants

    Up to 4 I/Os, fully galvanically separated in all possible combinations

    Integrated into all common systems such as FDT,AMS, PDM via HART, Profibus, FF

    Always the optimal one

    OPTI

    FLUX

    100

    0OP

    TIFL

    UX 2

    000

    OPTI

    FLUX

    400

    0OP

    TIFL

    UX 5

    000

    OPTI

    FLUX

    600

    0OP

    TIFL

    UX 4

    040

    COP

    TIFL

    UX 7

    300

    CTI

    DALF

    LUX

    4110

    PF

    BATC

    HFLU

    X 50

    15 C

    Water & wastewater

    Water distribution

    (Waste)water treatment

    Sludge / sewage

    Partially filled pipelines

    Chemical

    Dosing of additives

    Corrosive, abrasive liquids /Slurries

    Hazardous areas

    Paper & Pulp

    Pulp

    Liquor

    Additives, bleeches, colourants

    Hygienic / Sanitary

    Food & Beverages, Pharmaceutical

    Blending, dosing, batching

    Volumetric filling machine

    Other

    HVAC

    Machinery

    Dredging, Metals & Mining, Ores

    Master / transfer meters

    OPTIFLUX 2000Water and waste-

    water specialist

    OPTIFLUX 4000All-round process

    specialist

    OPTIFLUX 5000Highly accurate &abrasion resistant

    OPTIFLUX 6000Sanitary andhygienic solution

    OPTIFLUX sensors

    IFC 300 IFC 010One for all applications Economic Converter

    OPTIFLUX converters

    OPTIFLUX 1000Economical

    solution

    All converters fit to all sensors

    The complete OPTIFLUX - range

    C F W C W

    Special-purpose flowmeters

    OPTIFLUX 4040 CThe 2-wire EMF

    TIDALFLUX 4110 PFFor partially filled

    pipelines

    OPTIFLUX 7300 CThe electrode-free

    EMF

    BATCHFLUX 5015 CFor volumetric filling

    BATCHCONTROL 5014 C

  • 109 5

    Field devices can obtain a SIL2 certificate in vari-ous ways, including:

    Onsite trouble-free operation Manufacturing according to IEC 61508

    In both cases,

    Unidentified device problems can occur Application problems can occur (gas bubbles,

    external magnetic fields) And the accuracy and the linearity is not tested

    ... much more than SIL2

    With the 3 x 100% diagnostics, OPTIFLUX will achievemuch higher reliability than with a meter with only SIL2certification.

    Checks in detail

    Even at half thefield strength andcorresponding in-ternal correction,the measured va-lue has to remainconstant.

    Resistance measurement Accuracy check Magnetic field inverse polarization

    Flow profile deformations leadto electrode voltages >0V

    Coil

    test signal Jump in measurement =

    test signal?yes

    accuracyok

    no

    Coil

    The upper electrodesignal multiplied withthe test signal (1, -1)must be 0.

    Linearity measurement

    Noise measurement

    Electromagnetic flowmeters

    OPTIFLUX the complete range

    Nominal diameterDINANSI

    Nominal flange pressure DINANSIProcess pressure

    TemperatureProcessAmbient

    Electrical conductivityLiquids exc. waterWater

    Materials usedLinerElectrodesGrounding ringsStud bolts and nutsMeasuring tubeHousingConnection box

    Protection categoryStandardOptional

    ApprovalsHazardous areaSanitary

    OPTIFLUX 1000 OPTIFLUX 2000 OPTIFLUX 4000 OPTIFLUX 5000 OPTIFLUX 6000Economical solution Water and wastewater All-round process specialist Most accurate & Sanitary and aseptic solution Sandwich flow sensor specialist Flanged flow sensor abrasion resistant

    Flanged flow sensor Sandwich flow sensor

    DN 101503/8"6"

    PN 40, 16, JIS 10 K, 20 K150#, 300# (up to 230 psi)up to 16 bar (230 psi)

    -25+120C (-13+248F)-40+65C (-40+149F)

    min. 5 S/cmmin. 20 S/cm

    PFAHastelloyStainless steelRubber sleeves, Steel, Stainless steelStainless steelSteel (Polyurethane coated)Aluminium (Polyurethane coated)

    IP 66 / 67 eq. NEMA 4/4X / 6IP 68 eq. NEMA 6

    DN 2.51001/10"4"

    PN 40, 25, 16, JIS 10 K, 20 K150#, 300# up to 40 bar (580 psi)

    -60+180C (-76+356F)-40+65C (-40+149F)

    min. 1 S/cmmin. 20 S/cm

    Aluminiumoxide (Ceramic)Cermet, PtStainless steel, Hastelloy, Ti, TaRubber sleeves, Steel, Stainless steelAluminiumoxide (Ceramic)Stainless steelAluminium (Polyurethane coated)

    IP 66 / 67 eq. NEMA 4/4X / 6IP 68 eq. NEMA 6

    EEx, FM, CSA, SAA, TIISFDA

    DN 2.51501/10"6"

    Process connectionsDIN 11850, 11851, 11864-2a, 32676ISO 2037, 2852, 2853, SMS 1145, TRICLOVERup to 40 bar (580 psi)

    -60+150C (+76+302F)-40+65C (-40+149F)

    min. 1 S/cmmin. 20 S/cm

    PFAHastelloy, Pt, Stainless steel, Ta, Ti-Stainless steelStainless steelStainless steelAluminium (Polyurethane coated)

    IP 66 / 67 eq. NEMA 4/4X / 6IP 68 eq. NEMA 6

    EEx, FM, CSA, SAA, TIIS3A, EHEDG, FDA

    DN 2530001"120"

    PN 40, 25, 16, 10, 6, 2,5, JIS 10 K, 20 K150#, 300#, AWWAup to 40 bar (580 psi)

    -5+90C (+23+194F)-40+65C (-40+149F)

    min. 5 S/cmmin. 20 S/cm

    Polypropylene, HardrubberHastelloy, Stainless steel, TiHastelloy, Stainless steel, TiSteel, Stainless steelStainless steelSteel (Polyurethane coated)Aluminium (Polyurethane coated)

    IP 66 / 67 eq. NEMA 4/4X / 6IP 68 eq. NEMA 6P

    EEx, FM, CSA, SAA, TIIS

    With robust stainless-steel reinforcedPFA-lined measuring tubes

    For all kind of drinking and waste water.KTW-approved liners.

    With ceramic sensor extremely abrasionresistant and highly accurate.

    For all sterile applications EHEDG, 3A, FDA, CIP + SIP.

    DN 2.530001/10"120"

    *Secondary containm. PN40 (DN 25...150)PN 40*, 25, 16, 10, 6, 2,5, JIS 10 K, 20 K150#, 300# up to 40 bar (580 psi)

    -60+180C (-76+356F)-40+65C (-40+149F)

    min. 1 S/cmmin. 20 S/cm

    PTFE, PFA, ETFE, PU, HardrubberHastelloy, Pt, Stainless steel, Ta, TiStainless steel, Hastelloy, Ta, TiSteel, Stainless steelStainless steelSteel (Polyurethane coated)Aluminium (Polyurethane coated)

    IP 66 / 67 eq. NEMA 4/4X / 6IP 68 eq. NEMA 6P

    EEx, FM, CSA, SAA, TIIS

    For all difficult processes.Chemical and vacuum resistant.Up to 180C / 356F.

  • 109 5

    Field devices can obtain a SIL2 certificate in vari-ous ways, including:

    Onsite trouble-free operation Manufacturing according to IEC 61508

    In both cases,

    Unidentified device problems can occur Application problems can occur (gas bubbles,

    external magnetic fields) And the accuracy and the linearity is not tested

    ... much more than SIL2

    With the 3 x 100% diagnostics, OPTIFLUX will achievemuch higher reliability than with a meter with only SIL2certification.

    Checks in detail

    Even at half thefield strength andcorresponding in-ternal correction,the measured va-lue has to remainconstant.

    Resistance measurement Accuracy check Magnetic field inverse polarization

    Flow profile deformations leadto electrode voltages >0V

    Coil

    test signal Jump in measurement =

    test signal?yes

    accuracyok

    no

    Coil

    The upper electrodesignal multiplied withthe test signal (1, -1)must be 0.

    Linearity measurement

    Noise measurement

    Electromagnetic flowmeters

    OPTIFLUX the complete range

    Nominal diameterDINANSI

    Nominal flange pressure DINANSIProcess pressure

    TemperatureProcessAmbient

    Electrical conductivityLiquids exc. waterWater

    Materials usedLinerElectrodesGrounding ringsStud bolts and nutsMeasuring tubeHousingConnection box

    Protection categoryStandardOptional

    ApprovalsHazardous areaSanitary

    OPTIFLUX 1000 OPTIFLUX 2000 OPTIFLUX 4000 OPTIFLUX 5000 OPTIFLUX 6000Economical solution Water and wastewater All-round process specialist Most accurate & Sanitary and aseptic solution Sandwich flow sensor specialist Flanged flow sensor abrasion resistant

    Flanged flow sensor Sandwich flow sensor

    DN 101503/8"6"

    PN 40, 16, JIS 10 K, 20 K150#, 300# (up to 230 psi)up to 16 bar (230 psi)

    -25+120C (-13+248F)-40+65C (-40+149F)

    min. 5 S/cmmin. 20 S/cm

    PFAHastelloyStainless steelRubber sleeves, Steel, Stainless steelStainless steelSteel (Polyurethane coated)Aluminium (Polyurethane coated)

    IP 66 / 67 eq. NEMA 4/4X / 6IP 68 eq. NEMA 6

    DN 2.51001/10"4"

    PN 40, 25, 16, JIS 10 K, 20 K150#, 300# up to 40 bar (580 psi)

    -60+180C (-76+356F)-40+65C (-40+149F)

    min. 1 S/cmmin. 20 S/cm

    Aluminiumoxide (Ceramic)Cermet, PtStainless steel, Hastelloy, Ti, TaRubber sleeves, Steel, Stainless steelAluminiumoxide (Ceramic)Stainless steelAluminium (Polyurethane coated)

    IP 66 / 67 eq. NEMA 4/4X / 6IP 68 eq. NEMA 6

    EEx, FM, CSA, SAA, TIISFDA

    DN 2.51501/10"6"

    Process connectionsDIN 11850, 11851, 11864-2a, 32676ISO 2037, 2852, 2853, SMS 1145, TRICLOVERup to 40 bar (580 psi)

    -60+150C (+76+302F)-40+65C (-40+149F)

    min. 1 S/cmmin. 20 S/cm

    PFAHastelloy, Pt, Stainless steel, Ta, Ti-Stainless steelStainless steelStainless steelAluminium (Polyurethane coated)

    IP 66 / 67 eq. NEMA 4/4X / 6IP 68 eq. NEMA 6

    EEx, FM, CSA, SAA, TIIS3A, EHEDG, FDA

    DN 2530001"120"

    PN 40, 25, 16, 10, 6, 2,5, JIS 10 K, 20 K150#, 300#, AWWAup to 40 bar (580 psi)

    -5+90C (+23+194F)-40+65C (-40+149F)

    min. 5 S/cmmin. 20 S/cm

    Polypropylene, HardrubberHastelloy, Stainless steel, TiHastelloy, Stainless steel, TiSteel, Stainless steelStainless steelSteel (Polyurethane coated)Aluminium (Polyurethane coated)

    IP 66 / 67 eq. NEMA 4/4X / 6IP 68 eq. NEMA 6P

    EEx, FM, CSA, SAA, TIIS

    With robust stainless-steel reinforcedPFA-lined measuring tubes

    For all kind of drinking and waste water.KTW-approved liners.

    With ceramic sensor extremely abrasionresistant and highly accurate.

    For all sterile applications EHEDG, 3A, FDA, CIP + SIP.

    DN 2.530001/10"120"

    *Secondary containm. PN40 (DN 25...150)PN 40*, 25, 16, 10, 6, 2,5, JIS 10 K, 20 K150#, 300# up to 40 bar (580 psi)

    -60+180C (-76+356F)-40+65C (-40+149F)

    min. 1 S/cmmin. 20 S/cm

    PTFE, PFA, ETFE, PU, HardrubberHastelloy, Pt, Stainless steel, Ta, TiStainless steel, Hastelloy, Ta, TiSteel, Stainless steelStainless steelSteel (Polyurethane coated)Aluminium (Polyurethane coated)

    IP 66 / 67 eq. NEMA 4/4X / 6IP 68 eq. NEMA 6P

    EEx, FM, CSA, SAA, TIIS

    For all difficult processes.Chemical and vacuum resistant.Up to 180C / 356F.

  • 11

    IFC 300 IFC 010All-round flow converter Economical flow converter

    PerformanceProcess conditions

    Accuracy (Under reference conditions)Repeatability

    ModelC (Compact)F (Remote)W (Wall)

    CombinationsOPTIFLUX 1000OPTIFLUX 2000OPTIFLUX 4000OPTIFLUX 5000OPTIFLUX 6000OPTIFLUX 7000

    CommunicationIn-/OutputBus Protocol (Option)

    VerificationDiagnostics

    Materials usedC (Compact)

    F (Remote)

    W (Wall)

    Protection category(Acc. to IEC 529 (EN 60 529))C (Compact), F (Remote)W (Wall)

    Power SupplyAC voltageDC voltage

    ApprovalsHazardous areaCustody transfer

    Liquids with maximum solid content < 30% (by volume) 0.2% of MV (OPTIFLUX 5000: 0.15%) 0.06% of MV

    IFC 300CF W

    DN 10...150DN 25...3000DN 2.5...3000DN 2.5...250DN 2.5...150DN 25...100

    Current, HART, Pulse, Status out, Control inFoundation Fieldbus, Profibus PA/DP

    Online, Continuous, Application diagnostics,Device diagnostics, Accuracy check

    Aluminium (PU coated); Option: Stainless steelAluminium (PU coated); Option: Stainless steelPolyamide (nylon)

    IP 67 (eq. to NEMA 6)IP 65 (eq. to NEMA 4/4X)

    85...250 V ac12...24 V dc

    EEx, FM, CSA, SAA, TIISKIWA BKR 618/4, OIML R49, OIML R117

    Liquids with maximum solid content < 3% (by volume) 0.5% of MV 0.1% of MV

    IFC 010C

    W

    DN 10...150DN 25...1000DN 10...1000DN 2.5...100DN 10...150-

    Current, Pulse, Status out

    -

    MAGCHECK

    Alu (PU coated) / Polyamide (nylon) cover

    _

    Alu (PU coated) / Polyamide (nylon) cover

    IP 67 (eq. to NEMA 6)IP 65 (eq. to NEMA 4/4X)

    24,48,100,115/120,200,230/240 V ac24 V dc

    --

  • 12

    Special-purpose flowmeters Sizing

    OPTIFLUX 4040 C OPTIFLUX 7300 C2-wire technology Electrodeless flowmeter

    The 2-wire EMF for all processes.Chemical and vacuum resistant.

    With ceramic sensor, no danger ofleakage, for lowest conductivities.

    Nominal diameterDINANSI

    Nominal flange pressureDINANSIProcess pressure

    TemperatureProcessAmbient

    Electrical conductivityLiquids exc. waterWater

    PerformanceProcess conditions

    AccuracyRepeatability

    CommunicationIn-/Output

    Bus protocol (option)

    Power supplyAC voltage

    DC voltage

    Materials usedLinerElectrodesGrounding ringsFlangesMeasuring tubeHousingFlow converter

    Protection category(Acc. to IEC 529 (EN 60529))Standard

    Optional

    ApprovalsHazardous areaSanitary

    DN 101503/8"6"

    *Secondary containment PN 40 (DN 25..150)PN 40*, 25, 16, JIS 10 K, 20 K150#, 300# up to 40 bar (580 psi)

    -60+140C (-76+248F)-40+65C (-40+149F)

    min. 5 S/cmmin. 20 S/cm

    Liquids with maximum solid content < 3% (by volume) 0.5% of MV (Reference conditions) 0.1% of MV

    Current, HART, Pulse, Status, Control in

    Foundation Fieldbus, Profibus PA/DP

    -

    14...36 V dc

    PTFE, PFAHastelloy, Pt, Stainless steel, Ta, TiStainless steel, Hastelloy, Ta, TiSteel, Stainless steelStainless steelSteel (Polyurethane coated)Aluminium (Polyurethane coated)

    IP 66 / 67 eq. NEMA 4/4X / 6

    IP 68 eq. NEMA 6

    EEx, FM

    -

    DN 251001"4"

    PN 40, 25, 16, JIS 10 K, 20 K150#, 300# up to 40 bar (580 psi)

    -20+100C (-4+212F)-40+65C (-40+149F)

    min. 0,05 S/cmmin. 1 S/cm

    Liquids with maximum solid content < 3% (by volume) 0.5% of MV (Reference conditions) 0.06% of MV

    Current, HART, Pulse, Status, Control in

    Foundation Fieldbus, Profibus PA

    85...250 V ac

    12...24 V dc

    Zirconiumoxyde, Aluminiumoxyde-Stainless steel, Hastelloy, TaRubber sleeves, Steel, Stainless steelZirconiumoxyde, AluminiumoxydeStainless steelAluminium (Polyurethane coated)

    IP 66 / 67 eq. NEMA 4/4X / 6

    -

    EEx, FM, CSA, SAA, TIIS

    FDA

  • 13

    OPTIFLUX Sizing

    TIDALFLUX 4110 PF BATCHFLUX 5015 CFor partially filled pipelines BATCHCONTROL 5014 C

    For volumetric filling

    For all water applications with accuratelevel measurement for best accuracy.

    With ceramic sensor for maximumreproducibility, specially developed for filling machines.

    DN 20018008"72"

    PN 10, 6150#, AWWA up to 10 bar (150 psi)

    -5+60C (+23+140F)-40+65C (-40+149F)-40+65C (-40+149F) (IFC 110 PF)

    min. 50 S/cmmin. 50 S/cm

    Liquids with maximum solid content < 10% (by volume) 1% of MV 0.5% of MV

    Current, Pulse, Status, Control in (IFC 110 PF)

    -

    24, 115/120, 230/240 V ac; 115/230 V ac (IFC 110 PF)-

    PUHastelloy, Stainless steelHastelloy, Stainless steelSteelStainless steelSteel (Polyurethane coated)Aluminium (Polyurethane coated) (IFC 110 PF)

    IP 66 / 67 eq. NEMA 4/4X / 6IP 65 eq. NEMA 4/4X (IFC 110 PF)IP 68 eq. NEMA 6

    EEx

    -

    DN 2.5401/10"1 1/2"

    PN 40, 25, 16, JIS 10 K, 20 K150#, 300#up to 10 bar (150 psi)

    -60+140C (-76+356F)-40+65C (-40+149F)

    min. 5 S/cmmin. 20 S/cm

    Liquids with maximum solid content < 3% (by volume) 0.2% of MV 0.1% of MV (std. dev., filling time > 5 sec.)

    Pulse (5015 C)Binary contact (5014 C)CANopen (5014 C)

    -

    24 V dc

    Ceramics Cermet-Rubber sleeves, Steel, Stainless steelCeramicsStainless steelStainless steel

    IP 66 / 67 eq. NEMA 4/4X / 6

    -

    -

    3A, FDAThe blue area is the typical operating range.OPTIFLUX can measure down to 0 m/s.

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