Introduction to Mixing Equipment and Processes in
Pharmaceutical Operations Piero M. Armenante 2008 Special Topics -
Modules in Pharmaceutical Engineering ChE 702
Slide 2
Piero M. ArmenanteChE7022 Objectives Become familiar with the
principles of single and multiphase mixing in pharmaceutical
processes Analyze pharmaceutical processes or in which mixing is
important Provide basic tools to conduct process design analysis
and scale-up of processes or in which mixing is important
Slide 3
Piero M. ArmenanteChE7023 Relevant Topics Classification of
Mixing Processes and Applications Mixing Equipment Liquid Mixing
Fundamentals Mixing and Blending in Low Viscosity Liquids High
Viscosity Mixing in Stirred Tanks Mass Transfer and Mixing
Solid-Liquid Mixing
Slide 4
Piero M. ArmenanteChE7024 Relevant Topics (continued)
Liquid-Liquid Mixing Gas-Liquid Mixing Mixing and Chemical
Reactions Heat Transfer Jet Mixing In-Line Mixing Mechanical
Aspects of Mixing Systems Special Topics and Applications
Slide 5
Classification of Mixing Processes and Applications
Slide 6
Piero M. ArmenanteChE7026 Instructional Objectives of This
Section By the end of this section you will be able to: Identify
basic mixing classes Develop an appreciation for the importance of
mixing in industry Provide examples of common pharmaceutical mixing
processes
Slide 7
Piero M. ArmenanteChE7027 Definition of Mixing Textbook
definition: The term mixing refers to all those operations that
tend to reduce non- uniformity in one or more of the properties of
a material in bulk (e.g., concentration, temperature)
Slide 8
Piero M. ArmenanteChE7028 Example of Mixing Tanks/Reactors
Slide 9
Piero M. ArmenanteChE7029 Definition of Fluid Mixing Fluid
mixing refers to mixing operations in which the continuous phase is
a fluid Although a gas can be used as a fluid (e.g., fluidization)
a liquid is typically the continuous phase in fluid mixing
processes In the rest of this course a liquid phase will always be
the continuous phase
Slide 10
Piero M. ArmenanteChE70210 Single-Phase vs. Multiphase Mixing
Single-phase mixing refers to mixing of miscible fluids. This
operations is typically called blending Multiphase mixing refers to
mixing immiscible phases, i.e.: solid-liquid mixing liquid-liquid
mixing gas-liquid mixing
Slide 11
Piero M. ArmenanteChE70211 Importance of Mixing in the
Pharmaceutical Industry Mixing of a fluid with other media (solids,
liquids) is an extremely common operation encountered in countless
applications in the pharmaceutical industry Many pharmaceutical
processes require or are greatly enhanced by: rapid homogenization
of miscible components (in single phase systems) intimate contact
between two or more distinct phases (in multiphase systems)
Slide 12
Piero M. ArmenanteChE70212 Examples of Typical Pharmaceutical
Mixing Applications Blending Precipitation and Crystallization
Chemical reaction Fermentation Solid-liquid suspension
Liquid-liquid emulsification Gas sparging
Slide 13
Piero M. ArmenanteChE70213 Economic Impact of Mixing- Related
Problems The impact of poor mixing on industrial applications has
been estimated to be at 1-10 billion $/year (1989) The additional
economic impact associated with scale-up and start up problems,
waste material and by- products generation has not been estimated
yet
Slide 14
Piero M. ArmenanteChE70214 Mixing as an Objective or a Means to
an End There are operations where mixing itself is the objective of
the process These operations are required to produce homogenization
of a system or a product Examples: Blending of gasoline in large
storage tanks Dispersion of pigments in paint Uniform and stable
suspension of API particles in an oral liquid dosage form Formation
of stable liquid-liquid emulsions
Slide 15
Piero M. ArmenanteChE70215 However, in most pharmaceutical
processes involving mixing, mixing is just a means to achieve a
process objective In this case mixing is typically required to
effectively conduct a primary process (NOT to be limited by mixing)
Mixing as an Objective or a Means to an End
Slide 16
Piero M. ArmenanteChE70216 Examples of processes possibly
affected by mixing: Dissolution of an intermediate in a stirred
vessel prior to reaction (mass transfer) Precipitation of API or
intermediate (crystallization) Minimization of impurity formation
during synthesis of a drug product (parallel/consecutive
homogeneous reaction) Suspension of a catalyst during heterogeneous
catalysis (mass transfer + heterogeneous reaction) Preparation of
nano/micro-particles or droplets of desired particle size
distribution (particle size control) Achievement of a uniform
temperature in a crystallizer and temperature control (heat
transfer) Mixing as an Objective or a Means to an End
Slide 17
Piero M. ArmenanteChE70217 Mixing as an Objective or a Means to
an End Mixing operation may involve: single phase liquids (e.g.,
blending of miscible solutions, fast chemical parallel reactions
and impurity formation) multiphase systems (e.g., solid
dispersion/suspension, emulsification) Mixing can improve both
single-phase and mulpiphase processes
Slide 18
Piero M. ArmenanteChE70218 Example: interfacial mass transfer
Mixing as a Means to an End C interface C bulk A kLkL
Slide 19
Piero M. ArmenanteChE70219 Example: interfacial mass transfer
Mixing affects: state of dispersion or suspension of the dispersed
phase, i.e., degree of macroscopic homogeneity of the dispersed
phase throughout the continuous phase ( V L, C) specific
interfacial area (a v ), and overall interfacial area (A) mass
transfer coefficient at the interface (k L ) Mixing as a Means to
an End
Slide 20
Piero M. ArmenanteChE70220 Mass Transfer Operations in Mixing
Processes All mass transfer processes are enhanced by: high mass
transfer coefficients large interfacial area Mixing can contribute
to achieve both However, most mixing operations are associated with
the generation of interfacial (contact) area
Slide 21
Piero M. ArmenanteChE70221 Classification of Mixing
Processes
Slide 22
Piero M. ArmenanteChE70222 Mass Transfer Operations in Mixing
Processes
Slide 23
Piero M. ArmenanteChE70223 Reactions in Mixing Processes
Slide 24
Piero M. ArmenanteChE70224 Single vs. Multiple Mixing
Requirements Mixing problems can involve: a single mixing
requirement (e.g., suspend solids) multiple simultaneous mixing
requirements (e.g., suspend solids, homogenize liquid phase,
promote solid- liquid mass transfer, transfer heat) Even multiple
requirements are typically satisfied by the use of a single
impeller
Slide 25
Piero M. ArmenanteChE70225 Example of Multiple Mixing
Requirements: Crystallizers In crystallizers a successful process
depends on: heat transfer (for supersaturation) bulk blending (for
homogenization) solids suspension (for crystal growth) effective
mass transfer (for crystal growth) possible gas removal (boiling
systems)
Slide 26
Piero M. ArmenanteChE70226 Critical Mixing Process Whenever a
process involving a mixing operation is analyzed one should ask: is
mixing a critical component of the process? if multiple,
simultaneous mixing requirements are present which one is the most
critical?
Slide 27
Mixing Equipment
Slide 28
Piero M. ArmenanteChE70228 By the end of this section you will
be able to: Identify basic types of mixing equipment Describe main
components of mixing equipment Describe main features and
characteristics of mixing equipment Instructional Objective of This
Section
Slide 29
Piero M. ArmenanteChE70229 Classification of Mixing Equipment
Mixing is typically conducted with: mechanically stirred tanks jet
mixed tanks in-line dynamic mixers in-line static mixers high-shear
mixing equipment mixing equipment for highly viscous materials
(e.g., polymers)
Slide 30
Piero M. ArmenanteChE70230 Mechanically Stirred Tanks and
Reactors Baffle Motor Gearbox Shaft Impeller
Slide 31
Piero M. ArmenanteChE70231 Drive (Motor-Gearbox) Assembly After
Chemineer
Slide 32
Piero M. ArmenanteChE70232 Mechanically Stirred Tanks and
Reactors: Symbols D T H CbCb B
Slide 33
Piero M. ArmenanteChE70233 Mechanically Stirred Tanks and
Reactors: Symbols T H CbCb S 23 S 12
Slide 34
Piero M. ArmenanteChE70234 Tank shape = cylindrical
(occasionally square cross section) T = Internal diameter of tank H
T = Internal height of tank H = Z = Liquid height B = Baffle width
Mechanically Stirred Tanks: Nomenclature
Slide 35
Piero M. ArmenanteChE70235 Shape of tank bottom (flat, dished,
conical, hemispherical) Baffle length (full, half) Number of
baffles Baffle position Gap between baffles and tank ( B ) Gap
between baffles and tank bottom Mechanically Stirred Tanks : Other
Geometric Characteristics
Slide 36
Piero M. ArmenanteChE70236 Baffles Baffles are typically
introduced to prevent vortex formation and convert tangential
(rotational) flow into axial (vertical) flow Baffles are always
used in turbulent flow systems (low viscosity fluids) Baffles are
not used in laminar flow (high viscosity fluids)
Slide 37
Piero M. ArmenanteChE70237 Baffles Typically four baffles are
used (occasionally three) in fully baffled tanks In glass-lined
tanks a single baffle placed midway between the tank wall and the
impeller may be used A gap between the baffles and the wall is
introduced to prevent stagnation behind the baffles and
accumulation of material (e.g., solids)
Slide 38
Piero M. ArmenanteChE70238 Typical Baffle Arrangement in a
Stirred Tank Baffle
Slide 39
Piero M. ArmenanteChE70239 Typical Baffle Arrangement in a
Glass-Lined Tank De Dietrich Vessel Single Baffle
Slide 40
Piero M. ArmenanteChE70240 Baffles and Vortexing Baffled tank:
No vortex Unbaffled tank: Vortex
Slide 41
Piero M. ArmenanteChE70241 The Standard Tank H/T = 1 D/T = 1/3
C/D = 1 B/T = 1/10 (academic) or 1/12 (industry) Number of baffles
= 4 Baffle length = full B /T =1/72 or 1/100 Bottom shape =
flat
Slide 42
Piero M. ArmenanteChE70242 Impellers After Oldshue, 1984
Slide 43
Piero M. ArmenanteChE70243 Impeller Types Impeller can be
classified as follows: radial impellers (e.g, Rushton turbines,
paddles, flat-blade turbines, Smith impellers) axial impellers
(e.g., marine propellers, pitched-blade turbines, fluidfoil
impellers such as HE-3s, A- 310s) close-clearance impeller (e.g.,
anchors, helical ribbons, gates)
Slide 44
Piero M. ArmenanteChE70244 Radial Impellers Radial impellers
pump radially. They are used primarily with low- viscosity liquids
in baffled tanks. Disk turbines can be used for gas
dispersion.
Slide 45
Piero M. ArmenanteChE70245 Radial Impellers Common types
include: Rushton turbine (6-blade disk turbine) paddle flat-blade
turbines curve-blade turbine retreat-blade turbine Smith
impeller
Slide 46
Piero M. ArmenanteChE70246 Examples of Radial Flow Impellers
After Tatterson, 1991
Slide 47
Piero M. ArmenanteChE70247 Examples of Radial Flow Impellers
Disk Turbine (Rushton Turbine)
Slide 48
Piero M. ArmenanteChE70248 Examples of Radial Flow Impellers
Flat-blade turbine (Source: Chemineer)
Slide 49
Piero M. ArmenanteChE70249 Example of Radial Flow Impeller for
High Shear Applications R500 Sawtooth Impeller (Source:
Lightnin)
Slide 50
Piero M. ArmenanteChE70250 Example of Radial Flow Impeller for
Gas Dispersion Concave-Blade Turbine (Smith Turbine)
Slide 51
Piero M. ArmenanteChE70251 Example of Radial Flow Impeller for
Gas Dispersion Concave-Blade Turbine (Smith Turbine)
Slide 52
Piero M. ArmenanteChE70252 Flow Generated by Radial
Impellers
Slide 53
Piero M. ArmenanteChE70253 Flow Generated by a Radial Impeller
in a Stirred Tank After Tatterson, 1991
Slide 54
Piero M. ArmenanteChE70254 Axial Impellers Axial impellers pump
primarily (but not exclusively) vertically, either upwards or
downwards. They are used mainly with low- viscosity liquids in
baffled tanks. They are typically used in a downpumping mode.
High-solidity impellers are used with gas.
Slide 55
Piero M. ArmenanteChE70255 Pitch Ratio in Axial Impellers The
pitch-to-diameter ratio (or pitch ratio) is the ratio of the
distance the impeller would advance per rotation to the impeller
diameter In constant pitch impellers (e.g., propellers) the angle
of attach changes along the blade; in variable pitch impellers
(e.g, 45 pitched- blade turbine) the angle is constant
Slide 56
Piero M. ArmenanteChE70256 Constant vs. Variable Pitch Constant
Pitch (Variable angle of attack) Variable Pitch (Constant angle of
attack) After Oldshue, 1984
Slide 57
Piero M. ArmenanteChE70257 Axial Impellers Common types
include: marine propeller pitched-blade turbine fluidfoil impeller
(e.g., Chemineer HE3, Lightning A-310) high-solidity ratio
impellers (e.g., Prochem)
Slide 58
Piero M. ArmenanteChE70258 Examples of Axial Flow Impellers
After Tatterson, 1991
Slide 59
Piero M. ArmenanteChE70259 Examples of Axial Flow Impellers
Pitched-Blade Turbine
Slide 60
Piero M. ArmenanteChE70260 Example of Axial Flow (Hydrofoil)
Impeller Chemineer SC-3 Impeller
Slide 61
Piero M. ArmenanteChE70261 Example of Axial Flow (Hydrofoil)
Impeller Chemineer HE-3 Impeller
Slide 62
Piero M. ArmenanteChE70262 Example of Axial Flow (Hydrofoil)
Impeller Chemineer HE-3 Impeller
Slide 63
Piero M. ArmenanteChE70263 Example of Axial Flow (Hydrofoil)
Impeller Maxflow W Impeller
Slide 64
Piero M. ArmenanteChE70264 Example of Glassed Impellers De
Dietrich GlasLock System
Slide 65
Piero M. ArmenanteChE70265 Flow Generated by Axial Impellers
Flow generated by true axial impellers (~propeller, A-310, HE-3)
Flow generated by mixed-flow impellers (e.g., 45 pitched- blade
turbine)
Slide 66
Piero M. ArmenanteChE70266 Flow Generated by an Axial Impeller
in a Stirred Tank After Tatterson, 1991
Slide 67
Piero M. ArmenanteChE70267 Close-Clearance Impellers
Close-clearance impellers are primarily used with high-viscosity
fluids in unbaffled tanks. Close-clearance impellers scrape fluid
off the tank wall and off the impeller. They generate a complex
flow pattern and have a pumping action similar to that of a
displacement pump.
Slide 68
Piero M. ArmenanteChE70268 Close-Clearance Impellers Common
close-clearance impeller types include: anchors helical ribbons
gates kneaders Z- and sigma-blade impellers
Slide 69
Piero M. ArmenanteChE70269 Examples of Close Clearance
Impellers Anchor Impeller (Source: Chemineer)
Slide 70
Piero M. ArmenanteChE70270 Examples of Close Clearance
Impellers After Oldshue, 1984
Slide 71
Piero M. ArmenanteChE70271 Examples of Close Clearance
Impellers After Oldshue, 1984
Slide 72
Piero M. ArmenanteChE70272 Examples of Close Clearance
Impellers Double Helical Ribbon Impeller (Source: Chemineer)
Slide 73
Piero M. ArmenanteChE70273 Examples of Close Clearance
Impellers Auger Impeller (Source: Chemineer)
Slide 74
Piero M. ArmenanteChE70274 Examples of Close Clearance
Impellers After Tatterson, 1991
Slide 75
Piero M. ArmenanteChE70275 Examples of Close Clearance
Agitation System
Slide 76
Piero M. ArmenanteChE70276 Blending Capabilities of Different
Impellers
Slide 77
Piero M. ArmenanteChE70277 Characteristics of Common Radial
Impellers Rushton turbines (Disk turbine, R- 100). Strong radial
flow, high power consumption, significant shear, good for gas
dispersion Smith impeller. Similar in performance to Rushton
turbine, but particularly well suited for gas dispersion
Slide 78
Piero M. ArmenanteChE70278 Characteristics of Common Radial
Impellers Paddles. Simple and inexpensive, medium-to-strong radial
flow and shear, intermediate power consumption, good for simple
applications at small-to-medium scales Flat-blade turbines. Similar
to paddles but with stronger radial flow power, consumption, and
shear. Used in transition flow.
Slide 79
Piero M. ArmenanteChE70279 Characteristics of Common Radial
Impellers Curve-blade turbine. Similar to flat- blade turbines
Retreat-blade impeller (Pfaudler, De Dietrich types). Simpler
construction suitable for glass-lined vessels; reduced power and
flow
Slide 80
Piero M. ArmenanteChE70280 Characteristics of Common Axial
Impellers Marine propeller (A-100). Oldest constant-pitched
impeller, usually cast (cannot be easily inserted in a manhole),
expensive, low power consumption, high pumping rate Pitched-blade
turbine (A-200). Very common, simple, usually 45, effective for
solid suspension; mixed flow; medium power consumption, good
pumping rate
Slide 81
Piero M. ArmenanteChE70281 Characteristics of Common Axial
Impellers Fluidfoil impellers. Many types exist (Chemineer HE-3,
Lightning A- 310); expensive, near constant pitch for improved
axial flow, low power consumption, high pumping rate High-solidity
ratio impellers. Many types exist (e.g., Maxchem); low-to-medium
power consumption, high pumping rate, streamlined
Slide 82
Piero M. ArmenanteChE70282 Characteristics of Common
Close-Clearance Impellers Anchor impellers (A-400). Good for
blending and heat transfer for liquids with 5000 cP < <
50,000 cP Helical ribbon. Good for blending high viscosity liquids
(up to 2510 6 cP) Gates. Used in large squat tanks. Kneaders, Z-
and sigma-blade impellers. Used to mix pastes
Slide 83
Piero M. ArmenanteChE70283 D = Impeller diameter C = Impeller
clearance off the tank bottom measured from the impeller center C b
= Impeller clearance off the tank bottom measured from the bottom
of the impeller S ij = distance between i and j impellers
Impellers: Nomenclature
Slide 84
Piero M. ArmenanteChE70284 L = Impeller blade length w =
Impeller blade width w b = Impeller blade width projected along the
vertical axis S ij = distance between impellers i and j = Blade
angle of attack (if constant) Pitch Impellers: Nomenclature
Slide 85
Piero M. ArmenanteChE70285 Rushton Turbine L/D=1/4 w/D=1/5 Disk
diameter= 3/4D or 2/3 D
Slide 86
Piero M. ArmenanteChE70286 45 Pitched-Blade Turbine
Slide 87
Piero M. ArmenanteChE70287 Typical Ranges for Geometric
Variables T = 0.1 m to 10 m (0.3-33) H/T = 0.3 to 1.2 for single
impeller systems D/T = 1/5 to 2/3 C/D 1 B/T = 1/10 to 1/12
Slide 88
Piero M. ArmenanteChE70288 Jet Mixers Jet mixers rely on the
use of a jet, i.e., a stream of liquid injected at high velocity in
the bulk of another miscible liquid. This is typically achieved
with an external recirculation pump Jet mixers are used in: tanks
tubes and pipes
Slide 89
Piero M. ArmenanteChE70289 Jet Mixer External recirculation
line Pump
Slide 90
Piero M. ArmenanteChE70290 Jet Mixers in Tanks Jet mixers are
typically used in large tanks. Jet mixers are used for blending
purposes (e.g., gasoline) or to suspend solids in unusual processes
(e.g., radioactive material slurry). Typically one or more jets are
placed at an angle to provide good recirculation.
Slide 91
Piero M. ArmenanteChE70291 Axial Jets in Mixing Tanks Poorly
mixed zone
Slide 92
Piero M. ArmenanteChE70292 Angled Jets in Mixing Tanks Poorly
mixed zone
Slide 93
Piero M. ArmenanteChE70293 In-Line Mixers In-line mixers are
small mixing devices placed in the same line where the materials to
be mixed are flowing. Two types of in-line mixers exist: dynamic
mixers, where the mixing energy is provided from the outside static
(motionless) mixers where the fluid itself provides the mixing
energy
Slide 94
Piero M. ArmenanteChE70294 In-Line Dynamic Mixers In-line
dynamic mixers consist of small high-speed mixers placed inside a
casing fed with a continuous stream of the materials to be mixed.
The residence time of in-line mixers is usually of the order of
seconds.
Slide 95
Piero M. ArmenanteChE70295 Example of a Dynamic In-Line
Mixer
Slide 96
Piero M. ArmenanteChE70296 Example of In-Line, High Shear,
Homogenizing Mixer Greerco (Chemineer)
Slide 97
Piero M. ArmenanteChE70297 Example of a Two-Stage Rotor Stator
for In-Line High Shear Mixer Greerco (Chemineer)
Slide 98
Piero M. ArmenanteChE70298 Applications of Dynamic In-Line
Mixers After Oldshue, 1984
Slide 99
Piero M. ArmenanteChE70299 In-Line Static Mixers Static mixers
consist of mirror image inserts (elements) placed inside a pipe,
capable of altering the fluid flow, and rearranging the
distribution of fluid elements across the pipe cross section.
Static mixers are only capable of homogenizing the content of the
pipe across its cross section but not along its length.
Slide 100
Piero M. ArmenanteChE702100 Static Mixers Source:
Chemineer
Slide 101
Piero M. ArmenanteChE702101 Classification of Static Mixers
Static mixers are classified according to the flow regime under
which they operate. Static mixers are available for: laminar flow
transitional flow turbulent flow
Slide 102
Piero M. ArmenanteChE702102 Static Mixers for Laminar Flow In
laminar flow the only mechanism for radial mixing is molecular
diffusion. Each element in a laminar static mixers typically
produces spit and a rotation (90 or 180) of the flow, which is then
fed to the next element. Such actions result in further
sub-divisions of the flow and the generation of striations leading
to mixing.
Slide 103
Piero M. ArmenanteChE702103 Static Helical Mixer for Laminar
Flow After Myers et al., Chem. Eng. June 1997
Slide 104
Piero M. ArmenanteChE702104 Static Helical Mixer for Laminar
Flow
Slide 105
Piero M. ArmenanteChE702105 Static Helical Mixer for Laminar
Flow
Slide 106
Piero M. ArmenanteChE702106 Static Mixers for Turbulent Flow In
turbulent flow, turbulent eddies are responsible for radial mixing
Flow in open pipes produces radial mixing if enough pipe length is
provided (at least 100 pipe diameters) Static mixers for turbulent
flow rely on vortex generation to produce mixing
Slide 107
Piero M. ArmenanteChE702107 Static Vortex Mixer for Turbulent
Flow
Slide 108
Piero M. ArmenanteChE702108 Static Vortex Mixer for Turbulent
Flow Source: Chemineer
Slide 109
Piero M. ArmenanteChE702109 Static Vortex Mixer for Turbulent
Flow After Myers et al., Chem. Eng. June 1997
Slide 110
Piero M. ArmenanteChE702110 High-Shear Mixing Equipment
High-shear mixers are devices used to generate high velocity
gradients across small distances (resulting in high shear stress
and shear rates) in order to disperse, break up, or homogenize a
second immiscible phase. Different devices base on different
physical mechanisms are used to produce high shear.
Slide 111
Piero M. ArmenanteChE702111 High-Shear Equipment High shear
equipment include: (high speed) rotor-stator devices valve
homogeneizers, such as: valve homogeneizers ultrasonic
homogenizers
Slide 112
Piero M. ArmenanteChE702112 High-Speed, High-Shear Rotor-Stator
Mixer High-speed rotor-stator mixers are devices in which a rotor
rotates at high speed inside a casing provided with slots. A small
gap exists between the rotor and the stator. As the liquid (and its
dispersed phase) move through the rotor- stator assembly they are
subjected to high shear, resulting in break up effects.
Slide 113
Piero M. ArmenanteChE702113 High-Speed, High-Shear Rotor-Stator
Mixer
Slide 114
Piero M. ArmenanteChE702114 Example of High-Speed, High- Shear
Rotor-Stator Mixer Silverson Machines, Inc.
Slide 115
Piero M. ArmenanteChE702115 Example of High-Speed, High- Shear
Rotor-Stator Mixer Silverson Machines, Inc.
Slide 116
Piero M. ArmenanteChE702116 Example of High-Speed, High- Shear
Rotor-Stator Mixer Silverson Machines, Inc.
Slide 117
Piero M. ArmenanteChE702117 Colloid Mills Colloid mills are
in-line machines designed to finely homogenize, disperse solids,
and emulsify immiscible liquids Mixing head consist of a rotor and
a stator separated by an extremely small gap (0.001-0.03 in.)
Stirring speed are usually extremely high (2000-14,000 rpm) Flow
rates are usually small (as a result of the small rotor-stator
gap)
Slide 118
Piero M. ArmenanteChE702118 Colloid Mill Greerco
(Chemineer)
Slide 119
Piero M. ArmenanteChE702119 Greerco (Chemineer) Colloid
Mill
Slide 120
Piero M. ArmenanteChE702120 IKA Colloid Mill
Slide 121
Piero M. ArmenanteChE702121 Greerco (Chemineer) Colloid
Mill
Slide 122
Piero M. ArmenanteChE702122 Valve Homogenizers Valve
homogenizers pump material at high pressure (30-500 bar) through
small orifices. The high velocity in the orifices produces high
shear. The equipment operates in line and can be used to produce
emulsions, dispersion, and suspensions.
Slide 123
Piero M. ArmenanteChE702123 Valve Homogenizer After Harnby et
al., 1985
Slide 124
Piero M. ArmenanteChE702124 Example of Valve Homogenizer Five
Star Technologies
Slide 125
Piero M. ArmenanteChE702125 Ultrasonic Homogenizers Ultrasonic
homogenizers pump material at high pressure (up to 150 bar) through
a small orifice placed in front of a vibrating ultrasonic blade.
The high velocity in the orifice produces high shear, and the blade
produces microcavitation that results in emulsions, dispersion, and
suspensions of the dispersed phase.
Slide 126
Piero M. ArmenanteChE702126 Ultrasonic Homogenizer After Harnby
et al., 1985
Slide 127
Piero M. ArmenanteChE702127 Basic Mechanisms in Laminar Flow
Mixing Laminar shear Elongation and extensional flow Distributive
mixing Molecular diffusion Stresses in laminar flow
Slide 128
Piero M. ArmenanteChE702128 Mixing Equipment for Highly Viscous
Materials Equipment for highly viscous material (such as pastes,
dough, plastics) include: kneaders single-screw extruders
twin-screw extruders
Slide 129
Piero M. ArmenanteChE702129 Double-Arm Kneader After Perry and
Green, 1984
Slide 130
Piero M. ArmenanteChE702130 Single-Screw Extruder Feed Hopper
Die
Slide 131
Piero M. ArmenanteChE702131 Twin-Screw Extruder
Slide 132
Piero M. ArmenanteChE702132 Single-Screw Extruder
Slide 133
Piero M. ArmenanteChE702133 Screw Design to Enhance
Mixing/Compounding Capability in Single Screw Extruders
Slide 134
Piero M. ArmenanteChE702134 Twin-Screw Extruder with Clam-Shell
Barrel Design
Slide 135
Piero M. ArmenanteChE702135 Gear Mixing Elements in a
Twin-Screw Extruder
Slide 136
Piero M. ArmenanteChE702136 Kneading Paddles in a Twin- Screw
Extruder
Slide 137
Piero M. ArmenanteChE702137 Final Remarks About Impellers No
universal optimal impeller design exists Each process needs to be
analyzed to determine what are the controlling mechanisms Impellers
can be designed to optimize the process