Inventory Management Guide

NORTH/NORTHWEST

Honeywell Residential Combustion is the industry leader in combustion

controls for applications including warm air furnaces, boilers,

commercial water heaters, hearth, pool and spa heaters, and service

parts. Our products are used on appliances utilizing natural gas,

propane, fuel oil, and electric fuels and first and foremost assure the

safe operation of heating and cooling appliances. Sold primarily through

OEM and wholesale channels, our family of products has both the

largest breadth and depth of offering in HVAC industry.

Our offerings include like-for-like replacement parts and a full line-up of

universal products that cover almost any application making Honeywell

the only brand of replacement parts you’ll ever need. The pages in this

stocking list guide feature our universal products, as well as like-for-like

replacement options, along with suggested inventory levels.

Universal Products

Now more than ever watching your inventory levels is an

extremely important part of everyone’s business. To help

you control costs, Honeywell offers a full line of universal

products that help you better manage your inventory. You have many

applications, but one brand is all you need with Honeywell’s universal

portfolio. Add in that Honeywell gas, oil and hydronic controls offer

state-of-the-art diagnostic and troubleshooting capabilities, and you’ll

see that reliable Honeywell universal products are the universal choice.

Universal Product

U-Turn a Profit – Truck Inventory and Profits

Avoid making a u-turn back to the shop or to the distributor to pick

up a part, instead stock Honeywell universal products and you will turn

a profit.

• Stock universal products and always have the right part

> Standardized stocking lists will cover a high percentage of customers

> Eliminate inventory that doesn’t turn and takes up space on the truck

• Make less trips to the shop and to the distributor

> Profit is made in the service call, lost time is lost revenue

• Reduce downtime for your techs

> Improve your performance

• Satisfy your customers

> Stock universal parts and avoid a missed opportunity

The stocking recommendations included in this guide reflect the

percentage of your inventory covering residential combustion

applications and include the high running products in your regional area.

They can be adjusted accordingly to your business size and needs.

Note the recommendations for “off season” stocking to cover preseason

maintenance calls. For the complete line of Honeywell products, contact

your local distributor or visit, www.customer.honeywell.com.

Mo

del

Num

ber

Des

crip

tio

nR

eco

mm

end

ed

Inve

nto

ry L

evel

Off

Sea

son

Rec

om

men

ded

In

vent

ory

Lev

el

PIL

Ot

S a

ND

Ha

RD

wa

Re

Q31

4U10

01U

nive

rsal

Sta

ndin

g P

ilot B

urne

r -

Targ

et-s

tyle

pilo

t bur

ner,

NAT

and

LP

ap

plic

atio

ns, t

hree

pos

ition

adj

usta

ble

hood

.1

Q34

5U10

05U

nive

rsal

Inte

rmitt

ent P

ilot B

urne

r -

Targ

et-s

tyle

pilo

t bur

ner,

NAT

and

LP

ap

plic

atio

ns, t

hree

pos

ition

adj

usta

ble

hood

.1

Q31

3A11

70Th

erm

opile

gen

erat

or 7

50m

V re

plac

emen

t. 35

" le

ad w

ith P

G9

adap

ter.

1

Q34

00A

1024

Igni

tor/

flam

e ro

d as

sem

bly

for

Q34

50/Q

3480

hot

sur

face

. Hot

sur

face

pilo

t ig

nite

r/se

nsor

ass

embl

y re

plac

emen

t, 30

" le

ads.

1

Q34

0A10

90U

nive

rsal

Pre

miu

m T

herm

ocou

ple

- 30

mV

repl

acem

ent.

36"

lead

. A

lso

avai

labl

e in

18"

, 24”

, 30”

, and

48”

leng

ths.

10

10

IgN

Ite

RS

Q32

00U

2002

Glo

wfly

® U

nive

rsal

Hot

Sur

face

Igni

ter

six-

pack

21

Gas

So

lutio

ns

Mo

del

Num

ber

Des

crip

tio

nR

eco

mm

end

ed

Inve

nto

ry L

evel

Off

Sea

son

Rec

om

men

ded

In

vent

ory

Lev

el

IgN

ItIO

N M

OD

uLe

S

S86

10U

3009

Uni

vers

al In

term

itten

t Pilo

t Mod

ule

21

S89

10U

1000

Uni

vers

al H

ot S

urfa

ce Ig

nitio

n C

ontr

ol2

1

S92

00U

1000

Uni

vers

al H

ot S

urfa

ce Ig

nitio

n In

tegr

ated

Fur

nace

Con

trol

11

SV

9501

M25

28U

nive

rsal

Sm

artV

alve

. Hot

Sur

face

Pilo

t Int

erm

itten

t Pilo

t Sys

tem

, Sta

ndar

d O

pen,

24V

ac,5

0/60

Hz,

-40

to 1

75F,

use

Q34

50/Q

3480

Pilo

t Bur

ner.

1/2

" x

1/2"

In/O

ut 3

.5"

W.C

. Sta

ndar

d O

peni

ng N

atur

al G

as1

Y86

10U

6006

Ret

rofit

Ele

ctro

nic

Igni

tion

Sys

tem

with

Uni

vers

al Ig

nitio

n M

odul

e.

S86

10U

3009

, VR

8304

M 1

/2 x

3/4

Red

ucer

Bus

hing

s &

Fla

nge

Kit,

LP

Con

vers

ion

Kit,

Eco

Ada

pter

, Ven

t Dam

per

1

faN

aN

D L

IMIt

cO

Nt

RO

LS

L406

4B22

36C

ombi

natio

n Fa

n Li

mit

Furn

ace

Con

trol

Clo

ses

Fan,

Ope

n Li

mit

Circ

uit O

n Te

mp

Ris

e. 8

" In

sert

ion

L. A

lso

Ava

ilabl

e In

5"

and

11.5

" In

sert

ion

Leng

ths.

1

ST

9120

U10

11U

nive

rsal

Ele

ctro

nic

Fan

Tim

er C

ontr

ol.

1

ST

9103

A10

02In

tegr

ated

Oil

Furn

ace

Con

trol

of B

urne

r an

d C

ircul

atin

g Fa

n O

pera

tions

in

Oil

Furn

ace.

30

Sec

Hea

t Fan

On

Del

ay, 6

0/(9

0)/1

20/1

50 S

econ

d H

eat F

an

Off

Del

ay, C

onst

ant F

an, E

ac/H

um T

erm

inal

s1

uni

vers

al

Ser

vice

Par

tD

escr

ipti

on

Dir

ect

Ser

vice

Par

t R

epla

cem

ent

VR

8300

M44

06

Sta

ndar

d op

enin

g st

andi

ng p

ilot g

as c

ontro

l for

use

in 2

4Vac

, gas

-fire

d ap

plia

nces

w

ith c

apac

ities

from

30

to 3

00 c

fh n

atur

al g

as. 5

0/60

Hz,

-40

° to

175

°F, 3

/4”

inle

t x

3/4”

out

let,

3.5”

WC

regu

lato

r set

ting.

Incl

udes

Q34

0 th

erm

ocou

ple,

Nat

ural

to L

P

conv

ersi

on k

it an

d tw

o 3/

4” x

1/2

” re

duce

r bus

hing

s.

VR

8200

A27

44 -

Sta

ndar

d op

enin

g,

1/2

in. x

1/2

in.,

3.5

in. W

C (0

.87

kPa)

VR

8300

A45

08 -

Sta

ndar

d op

enin

g,

3/4

in. x

3/4

in.,

3.5

in W

C (0

.87

kPa)

VR

8345

M43

02

Sta

ndar

d op

enin

g un

iver

sal e

lect

roni

c ig

nitio

n co

mbi

natio

n ga

s co

ntro

l for

use

in

dire

ct s

park

igni

tion,

hot

sur

face

igni

tion,

or i

nter

mitt

ent p

ilot i

gniti

on, 2

4Vac

, gas

-fir

ed a

pplia

nces

with

cap

aciti

es fr

om 3

0 to

415

cfh

nat

ural

gas

. 50/

60 H

z, -

40°

to

175°

F, 3

/4”

inle

t x 3

/4”

outle

t, 3.

5” W

C re

gula

tor s

ettin

g. In

clud

es N

atur

al to

LP

co

nver

sion

kit

and

two

3/4”

x 1

/2”

redu

cer b

ushi

ngs.

VR

8304

M35

09 -

Sta

ndar

d op

enin

g,

1/2

in. x

3/4

in.,

3.5

in. W

C (0

.87

kPa)

VR

8304

M45

07 -

Sta

ndar

d op

enin

g,

3/4

in. x

3/4

in.,

3.5

in. W

C (0

.87

kPa)

VR

8305

M35

06 -

Sta

ndar

d op

enin

g,

1/2

in. x

3/4

in.,

3.5

in. W

C (0

.87

kPa)

VS

820M

1309

750m

V c

ombi

natio

n ga

s co

ntro

l tha

t com

bine

s a

Lite

-Rite

man

ual g

as c

ock,

sa

fety

shu

toff

pilo

tsta

t ass

embl

y, m

illivo

ltage

aut

omat

ic v

alve

ope

rato

r, an

d ga

s pr

essu

re re

gula

tor.

-40°

to 1

75°F

tem

pera

ture

ran

ge, 3

/4”

x 3/

4”, w

ith

side

out

lets

. Reg

set

at 3

.5”

WC

. Inc

lude

s tw

o 3/

4” x

1/2

” an

d on

e 1/

2” x

3/8

” re

duce

r bu

shin

gs, N

atur

al to

LP

con

vers

ion

kit a

nd a

rem

ote

rod

adap

ter

knob

.

VS

820A

1054

- S

tand

ard

open

ing,

3/

4 in

. x 3

/4 in

., 3.

5 in

. WC

(0.8

7 kP

a)

VS

820A

1336

- S

tand

ard

open

ing,

3/

4 in

. x 3

/4 in

., 10

.0 in

. WC

(2.4

9 kP

a)

Gas

Val

ves

Hon

eyw

ell o

ffers

a v

arie

ty o

f Uni

vers

al G

as V

alve

Ser

vice

Par

ts, a

s w

ell a

s D

irect

Rep

lace

men

t Ser

vice

Par

ts.

This

sec

tion

prov

ides

info

rmat

ion

on th

e U

nive

rsal

Gas

Val

ve o

fferin

g as

wel

l as

the

Dire

ct S

ervi

ce P

arts

Ava

ilabl

e. t

he p

rod

ucts

are

list

ed in

ord

er o

f

hig

hest

vo

lum

e re

pla

cem

ents

in y

our

geo

gra

phi

cal a

rea.

Re

cO

MM

eN

De

D IN

Ve

Nt

OR

Y 2

-4 V

alve

s P

eR

tR

uc

K

uni

vers

al

Ser

vice

Par

tD

escr

ipti

on

Dir

ect

Ser

vice

Par

t R

epla

cem

ent

VR

8300

M44

06

Sta

ndar

d op

enin

g st

andi

ng p

ilot g

as c

ontro

l for

use

in 2

4Vac

, gas

-fire

d ap

plia

nces

w

ith c

apac

ities

from

30

to 3

00 c

fh n

atur

al g

as. 5

0/60

Hz,

-40

° to

175

°F, 3

/4”

inle

t x

3/4”

out

let,

3.5”

WC

regu

lato

r set

ting.

Incl

udes

Q34

0 th

erm

ocou

ple,

Nat

ural

to L

P

conv

ersi

on k

it an

d tw

o 3/

4” x

1/2

” re

duce

r bus

hing

s.

VR

8200

A27

44 -

Sta

ndar

d op

enin

g,

1/2

in. x

1/2

in.,

3.5

in. W

C (0

.87

kPa)

VR

8300

A45

08 -

Sta

ndar

d op

enin

g,

3/4

in. x

3/4

in.,

3.5

in W

C (0

.87

kPa)

VR

8345

M43

02

Sta

ndar

d op

enin

g un

iver

sal e

lect

roni

c ig

nitio

n co

mbi

natio

n ga

s co

ntro

l for

use

in

dire

ct s

park

igni

tion,

hot

sur

face

igni

tion,

or i

nter

mitt

ent p

ilot i

gniti

on, 2

4Vac

, gas

-fir

ed a

pplia

nces

with

cap

aciti

es fr

om 3

0 to

415

cfh

nat

ural

gas

. 50/

60 H

z, -

40°

to

175°

F, 3

/4”

inle

t x 3

/4”

outle

t, 3.

5” W

C re

gula

tor s

ettin

g. In

clud

es N

atur

al to

LP

co

nver

sion

kit

and

two

3/4”

x 1

/2”

redu

cer b

ushi

ngs.

VR

8304

M35

09 -

Sta

ndar

d op

enin

g,

1/2

in. x

3/4

in.,

3.5

in. W

C (0

.87

kPa)

VR

8304

M45

07 -

Sta

ndar

d op

enin

g,

3/4

in. x

3/4

in.,

3.5

in. W

C (0

.87

kPa)

VR

8305

M35

06 -

Sta

ndar

d op

enin

g,

1/2

in. x

3/4

in.,

3.5

in. W

C (0

.87

kPa)

VS

820M

1309

750m

V c

ombi

natio

n ga

s co

ntro

l tha

t com

bine

s a

Lite

-Rite

man

ual g

as c

ock,

sa

fety

shu

toff

pilo

tsta

t ass

embl

y, m

illivo

ltage

aut

omat

ic v

alve

ope

rato

r, an

d ga

s pr

essu

re re

gula

tor.

-40°

to 1

75°F

tem

pera

ture

ran

ge, 3

/4”

x 3/

4”, w

ith

side

out

lets

. Reg

set

at 3

.5”

WC

. Inc

lude

s tw

o 3/

4” x

1/2

” an

d on

e 1/

2” x

3/8

” re

duce

r bu

shin

gs, N

atur

al to

LP

con

vers

ion

kit a

nd a

rem

ote

rod

adap

ter

knob

.

VS

820A

1054

- S

tand

ard

open

ing,

3/

4 in

. x 3

/4 in

., 3.

5 in

. WC

(0.8

7 kP

a)

VS

820A

1336

- S

tand

ard

open

ing,

3/

4 in

. x 3

/4 in

., 10

.0 in

. WC

(2.4

9 kP

a)

uni

vers

al

Ser

vice

Par

tD

escr

ipti

on

Dir

ect

Ser

vice

Par

t R

epla

cem

ent

VR

8245

M25

30

Sta

ndar

d op

enin

g un

iver

sal e

lect

roni

c ig

nitio

n co

mbi

natio

n ga

s co

ntro

l for

use

in

dire

ct s

park

igni

tion,

hot

sur

face

igni

tion,

or i

nter

mitt

ent p

ilot i

gniti

on, 2

4Vac

, gas

-fir

ed a

pplia

nces

with

cap

aciti

es fr

om 2

0 to

200

cfh

nat

ural

gas

. 50/

60 H

z, -

40°

to

175°

F, 1

/2”

inle

t x 1

/2”

outle

t, 3.

5” W

C re

gula

tor s

ettin

g. In

clud

es N

atur

al to

LP

co

nver

sion

kit

and

one

1/2”

x 3

/8”

redu

cer b

ushi

ng.

VR

8204

A20

76 -

Sta

ndar

d op

enin

g,

1/2

in. x

1/2

in.,

3.5

in. W

C (0

.87

kPa)

VR

8204

M10

91 -

Sta

ndar

d op

enin

g,

1/2

in. x

1/2

in.,

3.5

in. W

C (0

.87

kPa)

VR

8205

A20

24 -

Sta

ndar

d op

enin

g,

1/2

in. x

1/2

in.,

3.5

in. W

C (0

.87

kPa)

VR

8345

K48

09

Slo

w o

peni

ng u

nive

rsal

ele

ctro

nic

igni

tion

com

bina

tion

gas

cont

rol f

or u

se in

dire

ct

spar

k ig

nitio

n, h

ot s

urfa

ce ig

nitio

n, o

r int

erm

itten

t pilo

t ign

ition

, 24V

ac, g

as-fi

red

appl

ianc

es w

ith c

apac

ities

from

30

to 4

15 c

fh n

atur

al g

as. 5

0/60

Hz,

-40

° to

175

°F,

3/4”

inle

t x 3

/4”

outle

t, 3.

5” W

C re

gula

tor s

ettin

g. In

clud

es N

atur

al to

LP

con

vers

ion

kit a

nd tw

o 3/

4” x

1/2

” re

duce

r bus

hing

s.

VR

8205

H10

03 -

Slo

w o

peni

ng,

1/2

in. x

1/2

in.,

3.5

in. W

C (0

.87

kPa)

VR

8304

H45

03 -

Slo

w o

peni

ng,

3/4

in. x

13/

4 in

., 3.

5 in

. WC

(0.8

7 kP

a)

VR

8345

Q45

63

Two

stag

e un

iver

sal e

lect

roni

c ig

nitio

n co

mbi

natio

n ga

s co

ntro

l for

use

in d

irect

sp

ark

igni

tion,

hot

sur

face

igni

tion,

or i

nter

mitt

ent p

ilot i

gniti

on, 2

4Vac

, gas

-fire

d ap

plia

nces

with

cap

aciti

es fr

om 3

0 to

415

cfh

nat

ural

gas

. 50/

60 H

z, -

40°

to 1

75°F

, 3/

4” in

let x

3/4

” ou

tlet,

low

sta

ge re

gula

tor s

et a

t 1.7

” W

C; h

igh

stag

e re

gula

tor

set a

t 3.5

” W

C In

clud

es N

atur

al to

LP

con

vers

ion

kit a

nd tw

o 3/

4” x

1/2

” re

duce

r bu

shin

gs.

VR

8205

Q25

55 -

2-S

tage

, 3/4

in. x

3/4

in.,

1.7

in. W

C L

ow F

ire; 3

.5 in

. WC

Hig

h Fi

re

VR

8305

Q45

00, 2

-Sta

ge, 3

/4 in

. x 3

/4 in

.,

1.7

in. W

C L

ow F

ire; 3

.5 in

. WC

Hig

h Fi

re

Oil

and

Hyd

roni

c S

olu

tions

Mo

del

Num

ber

Des

crip

tio

nR

eco

mm

end

ed

Inve

nto

ry L

evel

Off

Sea

son

Rec

om

men

ded

In

vent

ory

Lev

el

OIL

cO

Nt

RO

LS

R72

84U

1004

Uni

vers

al E

lect

roni

c O

il P

rimar

y. R

epla

ces

all p

rior

Hon

eyw

ell R

esid

entia

l Oil

Prim

ary

Con

trol

s w

ith o

ne O

S#.

1

C55

4A14

63P

hoto

cond

uctiv

e Fl

ame

Det

ecto

r C

onsi

stin

g of

a P

lug

In C

adm

ium

Sul

- Fi

de

Cel

l and

Soc

ket a

nd L

eadw

ire A

ssem

bly.

Use

with

R41

66, R

4184

, R71

84,

R72

84, R

8182

, R81

84 a

nd R

8185

. 1

Mo

del

Num

ber

Des

crip

tio

nR

eco

mm

end

ed

Inve

nto

ry L

evel

Off

Sea

son

Rec

om

men

ded

In

vent

ory

Lev

el

HY

DR

ON

Ic c

ON

tR

OLS

L600

6C10

18

Str

ap-O

n A

quas

tat f

or S

urfa

ce S

ensi

ng, S

PD

T S

witc

h, R

-B O

pens

On

Tem

p R

ise,

R-W

Mak

es O

n Te

mp

Ris

e, F

ixed

10F

Diff

, 65-

200°

F S

etpo

int R

ange

. S

etpo

int R

ange

. Aqu

asta

t Sto

p A

t 200

°F S

PD

T S

witc

h fo

r U

nit H

eate

r on

Hig

h Li

mit

Con

trol

. Ran

ge 6

5-20

0°F

Adj

Diff

.

1

L722

4U10

02U

nive

rsal

Ele

ctro

nic

Aqu

asta

t. 12

0 V,

60

Hz,

Env

iraC

OM

™ C

omm

unic

atio

n.

1

W87

35Y

1000

Wire

less

Aqu

aRes

et O

utdo

or R

eset

Kit

incl

udin

g o

utdo

or re

set m

odul

e (W

8735

ER

1000

) and

wire

less

out

door

sen

sor

(C70

89R

1013

).1

W87

35S

1008

Dom

estic

Hot

Wat

er M

odul

e K

it w

hich

ena

bles

dom

estic

hot

wat

er p

riorit

y fo

r th

e A

quaR

eset

requ

ired

for

som

e ap

plic

atio

ns w

ith a

n in

dire

ct ta

nk.

1

Mo

del

Num

ber

Des

crip

tio

nR

eco

mm

end

ed

Inve

nto

ry L

evel

Off

Sea

son

Rec

om

men

ded

In

vent

ory

Lev

el

Re

LaY

/cO

Nta

ct

OR

/tR

aN

SfO

RM

eR

/He

at

Se

qu

eN

ce

R c

ON

tR

OLS

AT14

0A10

00

40VA

Tra

nsfo

rmer

, 60

Hz

24V

Sec

. UL

Com

p. R

ecog

9 In

. Lea

ds o

n P

rimar

y,

Scr

ew T

erm

inal

s O

n S

econ

dary

. Pla

te o

r Fo

ot M

ount

. 120

V w

ith U

nive

rsal

M

ount

ing

(Pla

te, F

oot O

r K

nock

out).

Als

o A

vaila

ble

in 1

20/2

08/2

40V

with

U

nive

rsal

Mou

nt (P

late

, Foo

t or

Kno

ckou

t).

32

AT72

D16

8340

VA T

rans

form

er. 1

20V

with

Com

bina

tion

Mou

nt (P

late

Foo

t or

Cla

mp)

.2

2

DP

2030

A10

04D

efini

te-P

urpo

se C

onta

ctor

. Eco

nom

y M

odel

. 2 P

ole-

30A

-24V

/ D

oes

Not

Mee

t A

RI 7

80 S

tand

ard.

23

R82

22D

1014

DP

DT

Gen

eral

Pur

pose

Sw

itchi

ng R

elay

with

24V

AC

Coi

l2

2

Hea

ting

and

Co

olin

g C

ont

rols

No

rth

Nw

AK

WA

OR ID MT

WY

ND

SD

NE

KS

MN IA WI

IL MO

wes

tH

IC

AN

VA

ZC

ON

M

So

uth

Se

TX OK

AR LA TN MS

AL

GA

FL

Mid

-atl

anti

cM

I IN OH

NC

SC

WA

WV

KY

No

rthe

ast

ME

NH VT RI

CT

MA

DE

MD

DC

NY

NJ

PA

Co

ntra

cto

r P

RO

:P

hone

: 1-8

00-9

19-4

835

Fax:

1-7

63-9

54-4

097

Exc

lusi

ve T

echn

ical

Sup

port

fo

r Con

tract

or P

RO

mem

bers

: 1-

877-

880-

3383

ww

w.c

ontr

acto

rpro

.com

Pho

ne:

Res

iden

tial T

echn

ical

Sup

po

rt:

1-80

0-46

8-15

02

Sal

es S

upp

ort

: 1-8

00-3

28-5

111

Cus

tom

er S

ervi

ce: 1

-888

-793

-819

3

Res

iden

tial Z

oni

ng: 1

-800

-828

-836

7

Onl

ine:

w

ww

.cus

tom

er.h

one

ywel

l.co

m

ww

w.f

orw

ard

thin

king

.ho

neyw

ell.c

om

ww

w.li

tera

ture

.ho

neyw

ell.c

om

Reg

iona

l Leg

end

automation and control Solutions

In the U.S.:

Honeywell

1985 Douglas Drive North

Golden Valley, MN 55422-3992

In Canada:

Honeywell Limited

35 Dynamic Drive

Toronto, Ontario M1V 4Z9

www.honeywell.com

67-7457N-NWMarch 2013© 2013 Honeywell International Inc.

Follow us on Twitter: @honeywellcpro

YouTube: @honeywellcpro