Inverter Serie EC5000 - progettiindustriali.com Download/Man EC5000 short form_130602... · Inverter Serie EC5000 1) Power range: 5.5~350KW 2) Voltage: 400 +15% 3) Frequenza di uscita:

Inverter Serie EC5000

1) Power range: 5.5~350KW

2) Voltage: 400 +15%

3) Frequenza di uscita: 0.00 ~ 900.00Hz

4) Controllo Vettoriale ,SVPWM VOLTAGE VVC, basato su DSP in modo da realizzare un ottimo controllo ad alta velocità e con alta coppia anche a bassissima frequenza

5). Integrati 15 modi di impostazione V/F (liberamente configurabili)

6) Campo di Frequenza :0.1 ~ 900Hz

7) Impostabilità frequenza in modo digitale miglore di 0,01Hz

8) Sovraccorente istantanea della corrente nominale per applicazioni tipo G:250%, sovraccaricabilità pari a al 200% per applicazioni tipo P come pompe, ventilatori

9) Sovraccaricabilità: 150% della corrente nominale per 60s, 180% della corrente nominale per10s

10) Protezione elettronica integrata di sovraccorente

11) Protezione termica del radiatore incorporta

12) Rampa impostabile da 0...3600 s

13) Ottimo controllo di coppia a bassa frequenza

14) Compensazione automatica dello scorrimento .

15) Impostazione 8 velocità

16) n.ro 8 ingressi digitali (configurabili)

17) n.ro 2 uscite Relè (configurabili)

18) n.ro 2 uscite statiche (configurabili)

19) n.ro 2 ingressi analogici 0..10Vdc /0(4)...20mA (configurabili)

20) n.ro 1 uscita analogica 0..10 Vdc (configurabile)

21) Shede espansioni uscite Relè, Uscita 4..20mA

22) Funzione PID integrata

23) Chopper intergrato fiino alla taglia 18,5Kw

24) Uscita 24Vdc/max 500mA

25) Configurabilità ripartenza automatica in caso di anomalia

26) Comunicazione seriale integrata RS 485 Modbus RTU

27) Memorizzazione avarie

28) Funzione copia parametri

29) Temperatura di lavoro: -10 ~ +45°

30) Umidità al di sotto del 90% RH non condensante

Appendix A-2 Product Technical Indexes

Appendix

Model Input Voltage G/P(KW) Output

Capacity KVA

Output Current G/P(A)

Suited Motors

G/P(KW)

EC50160G0

185P43

160/185 230/260 302/340 160/185

EC50185G0

220P43

185/220 260/340 340/450 185/220

EC50220G02

50P43

220/250 340/360 450/470 220/250

EC50250G02

80P43

250/280 360/390 470/520 250/280

EC50280G03

15P43

280/315 390/460 520/605 280/315

EC50315G03

50P43

315/350 460/520 605/640 315/350 Three Phase

400V 50Hz

Three Phase

400V 50Hz

Three Phase

400V 50Hz

Three Phase

400V 50Hz

Three Phase

400V 50Hz

Three Phase

400V 50Hz

AppendixEC5000 EC5000

Series EC5000

Input

Output Rating Voltage

Control Method SVPWM

Control Mode V/F Control / Current Vector Control

Torque Features

0.1 ~ 400Hz

With torque compensation and slip compensation,

start torque can reach 150% at 1.0Hz

Three Phase: 400V (proportional to input voltage)

Three Phase: 200V (proportional to input voltage)

Variation Tolerance of

Rating Voltage and

Frequency

Frequency Control

Range

Controlling

Features

400V/50Hz/60Hz, Voltage:±15%; Frequency:±5%

200V/50Hz/60Hz, Voltag e:±15%;Frequency:±5%

EC50022G00

30P43

22/30

40/50

52/65

22/30

EC50030G00

37P43

30/37

50/61

65/80

30/37

EC50037G00

45P43

37/45

61/73

80/96

37/45

EC50045G00

55P43

Three Phase

400V 50Hz

45/55

73/98

96/128

45/55

EC50055G00

75P43

55/75

98/130

128/165

55/75

EC50075G00

90P43

75/90

130/153

165/185

75/90

EC50090G011

0P43

90/110

153/170

185/224

90/110

EC50110G013

2P43

110/132 170/211 224/260 110/132

132/160 211/230 260/302 132/160

EC503D7G43

3.7/- 6.6/- 8.2/- 3.7/-

5.5/7.5

11/14

14/18

5.5/7.5

7.5/11

14/21

18/27

7.5/11

EC50011G00

15P43

11/15

21/26

27/34

11/15

Three Phase

400V 50Hz

15/18.5

26/34

34/41

15/18.5

18.5/22

31/40

41/52

18.5/22

Three Phase

400V 50Hz

Three Phase

400V 50Hz

Three Phase

400V 50Hz

EC50132G0

160P43

Three Phase

400V 50Hz

Three Phase

400V 50Hz

Three Phase

400V 50Hz

Three Phase

400V 50Hz

Three Phase

400V 50Hz

Three Phase

400V 50Hz

Three Phase

400V 50Hz

Three Phase

400V 50Hz

EC518D5G00

22P43

EC50015G18D

5P43

EC507D5G00

11P43

Three Phase

400V 50Hz

Three Phase

400V 50Hz

EC505D5G07D

5P43

Model Input Voltage PowerG/P(KW)

Output Capacity

KVA

Output CurrentG/P(A)

Suited Motors

G/P(KW)

1.2Appearance of the ProductEC500D4G23、EC50D75G23 EC501D5G23、EC502D2G23

EC50D75G43、EC501D5G43(Frame 10) EC502D2G43EC503D7G43(Frame 11)

EC505D5G07D5P43、 EC50011G0015P43、

EC507D5G0011P43(Frame 20) EC50015G18D5P43(Frame 30)

EC518D5G0022P43、 EC50030G0037P43、

EC50022G0037P43 (Frame 40) EC50037G0045P43(Frame 50)

EC50045G0055P43、 EC G P 、

EC50055G0075P43(Frame 60) EC50090G0110P43(Frame 70)

EC50110G0132P43、 EC G P43、EC50185G0220P43、

EC50132G0160P43(Frame 80) EC50220G0250P43(Frame 90)

EC50250G0280P43、EC50280G315P43、EC50315G0350P43 (Frame A0)

50075 0090 43

50160 0185

Attentions before UseEC5000 Attentions before Use EC5000

2.5.4 Control Terminal connections

Analog input terminals (FS, FV, FI, FC)

The connection with analog signal is especially easy to be influenced by

the interference of external noise, thus the wire should be as short as possible

(less than 20m), and shielding wire should be used. The outer wire mesh of the

shielding wire should be basically grounded, but if the inducing noise is very

loud, it is better to connect it to the FC terminal.

For the need of using contact in this circuit, the double-fork contact which

can process weak signals should be used. Besides, the terminal FC should not

adopt contact control.

While connecting with the external analog signal follower, sometimes the

interference caused by the analog signal follower or the AC motor driver will

EC5000 Installation and Wiring Installation and Wiring EC5000

S2 Multifunction input2



S5 Multifunctioninput




SP +24V power

SC Public terminal for signal input

Simulate value

FMA

Public input terminal

Simulate monitor (FC public terminal)

Joint input

FCSimulaged public terminal

S1Positive

rotation/stop

Public terminal of simulated input signal.

Terminal S1-SC: ON: Positive rotation run OFF:low down and stop

Simulate value input

FS

FV

FI

potentiometer power

Voltage input setting

potentiometer power（+12VDC）for setting frequency（1～5kΩ）

1. Frequency set by an external analog input voltage command value① 0～10V DC/0～100%。② anti action：+10V～0V DC/0～100%2. Input PID target control signal, input impedance:20kΩ

Current input

1. Frequency set by an external analog input current / voltage command value① 4～20mA DC/0～100%。② 0～10V DC/0～100%（置SW1为OFF）。2. Input PID feedback control singal, input impedance:250Ω

Output monitor signal of simulated voltage 0～+10VDC

Max.output current :500mA

Terminal S2～S8 is functional for motor free rotation, outside alarm, alarm resume,multi-pace frequencysignal. For more detail, please check terminal function SETTING (S2～S8)（B01～B07）

SORT symbol Terminal name FUNCTION

Joint output

SORT symbol Terminal name FUNCTION

Simulate value

FMASimulate monitor

(FC public terminal)

Choose one of the following choices as the minitoring target：1.output frequency(10V/max frequcncy A10)2.output current flow(10V AC motor drivers rated current)3.power output(10V AC motor driver rated current)4.DC voltage10V/400V(200V grade)800V(400V grade)

AC motor drivers output minitor signal by transitor OC, signals are"RUNNING, FREQUENCY ARRIVAL, OVERLOAD FORCAST, ETC…There is 4 output singals altogether. Please check terminal function setting.

Y1/Y2A/B/C

Y3Y4

Optional signal output relay

Y3,Y4Transitor OC

output Y3、Y4

communic-ation

DADB

RS485 communic ation input/output

RS485 communication input/output terminal connecting max.31 AC motor drivers

grounding EGControl wire grounding protection

Control wire grounding protection Control wire grounding protection

2.3 Remove cover schematic drawing

Frame(10、10) Frame(20、30)

Frame(40、50、60) Frame(70、80、90、A0)

2.4 Installation dimension of AC motor driver

Frame10：EC500D4G23、EC50D75G23、EC50D75G43、EC501D5G43

Frame11：EC501D5G23、EC502D2G23、EC502D2G43、EC503D7G43

Frame20：EC505D5G07D5P43、EC507D5G0011P43


4.

5

105

139

149

95

132. 6

105

4.

595

179

189

144. 8

191.56

33

4

35

0

12395

Frame30:EC50011G0015P43、EC50015G18D5P43

Frame40：:EC518D5G0022P43、EC50022G0030P43

Frame50:EC50030G0037P43、EC50037G0045P43

Frame60：:EC50045G0055P43、EC50055G0075P43


216.97

436

453

153108

9180120

463

480

9120

543

560

180

278. 2

278. 2

9

273

720

750

185326.2

Frame70:EC50075G0090P43 EC5090G0110P43

Frame70:EC50075G0090P43 EC5090G0110P43


34012

419

73

1

76

6

280

34012

419

73

1

76

6

280

FFrame80:EC50110G0132P43 Frame80:EC50132G0160P43

34012

419

73

1

76

6

280340

12419

73

1

76

6

280

FFrame80:EC50110G0132P43 Frame80:EC50132G0160P43

Frame90:EC50160G0185P43、EC50185G0220P43、EC50220G0250P43

FrameA0:EC50250G0280P43、EC50280G0315P43、EC50315G0350P43

Dimension of the installation hole on the external frame of operation panel


545

951

986

202.5 202.5 12418

490

737

1190

1190

251 251 12

101.2

60

96.2

48

After removing the upper cover, the connection terminal strips are exposed,

check whether the terminals of main loops and control loops are marked

explicitly and pay attention to the following instructions during connection, do

not make improper connections.

1. Are all the connections correct?

2. Is there any connection left out?

Installation Hole Size: 101.2mm*96.2mm

2.5 Instruction for Wire Layout

2.5.1 Basic Wire Layouth The power supply must be connected with the terminals of the main loops of

AC motor driver S/L2, T/L3. If the power supply is improperly connected with

other terminals, the AC motor driver will be damaged. Besides, check whether

the voltage/current of the power supply is within the allowable range indicated

on the nameplate.

The grounding terminals must be grounded well, on the one hand it can

prevent electric shock or fire, and on the other hand it can reduce the noise

interference.

Connect the terminals with wires, ensure the high reliability of the connection.

After finishing the wire layout, check the following:

3. Is there any short circuit or line-to-ground short circuit between the terminals

and the connecting wires？

When the power is on, if the connections need to be changed, first the power

supply should be turned off, and the filter capacitor of the DC part of the loop

will need some time to discharge electricity. The work can only begin after the

completion of electricity discharge. Besides, due to the residual voltage, sparks

may be generated when there is a short circuit, thus it's better to conduct the

work under voltage-free conditions.

1 .Grounding wire must be connected, or electric shock or fire may happen.

2 . The wiring work should be done by the professional technicians.

3 . Start the work after confirming that the power is off, or electric shock may

happen.

Basic Wire Layout Graph

The wires of AC motor driver can be divided into main loop and control

loop. Users can open the upper cover and see the terminals of main loop and

control loop. Users must lay the wires according to the figure below to ensure

the accuracy of connections.

During the wiring, the selection of the specification of wire diameter should

be in accordance with the standards of electrical engineering for safety. The

screws of the terminals should be tightened, preventing the sparks caused by

loose screws due to vibration. The standard wire layout figure for EC5000 AC

motor driver is shown below.

Notice

Notice

!

!

Wire layout figure 1

EC500D4G23、 EC50D75G23、 EC501D5G23、 EC502D2G23、

EC50D75G43、EC501D5G43、EC502D2G43、EC503D7G43、


Common terminal foranalog signals Input of auxiliary

analog instruction

Non- fuse

breaker

The

def ault

set t ing

i s

t he

indic a t ion

of

f a i l u r e

The

def ault

set t ing

i s

t he

indic a t ion

of

r unning

The

default

sett ing

i s

consistent

frequency

Out put

of

mul t i - f unct ion

analog

quant it y

Rs485

Communi cat ion

data

inter f ace

Main

anal og

quant i t y

i nst r uct i on

Power

supply

for

frequency

sett ing

Brake

resistor

(optional

component )

N- P+

R

S

T

PR

R / L1 U /

T1

V /

T2

W /

T3

Y1A AC250V/2.5A

DC24V/5A

AC250V/2.5A

48VDC/5mA

48VDC/5mA

0-10VDC/5mA

DC24V/5A

Y1B

Y1C

Y2A

Y2B

Y2C

Y4

YC

FMA

FC

DA

DB

EG

Y3

S / L2

T / L3

EG

S2

S3

S4

S5

S6

S7

S8

SC

FS(+12V)

FV

FI

FC

5K

SP(+24V)

S1(FWD)

SW1-2

SW1-1

Input

of

multi

-function

connection

contact

Output

of

mu

lti-function

connection

contact

0/4-20mA

M3~

DB

0-10V

Inp

ut

of

an

al

og

qu

antity

+12V/20mA

0-10V(4.7K)

Positive rotation run/stop

Reverse rotation run/stop

External failure

Reset

Multi-speed instruction 1



Inching instruction

De

fau

lt settin

gs

The default setting is the

indication of the completion

of the preparation work of

AC motor driver


EC505D5G07D5P43、EC507D5G0011P43、EC50011G0015P43、

EC50015G18D5P43


EC518D5G0022P43、EC50022G0030P43、EC50030G0037P43、

EC50037G0045P43、EC50045G0055P43、EC50055G0075P43、

EC50075G0090P43、EC50090G0110P43、EC50110G0132P43、

EC50132G0160P43、EC50160G0185P43、EC50185G0220P43、

EC50220G0250P43、EC50250G0280P43、EC50280G0315P43、

EC50315G0350P43


Non-fuse breaker

The default setting is the indication of failure

The default setting is the indication of running

The default setting is consistent frequency

Output of multi-function analog quantity

Rs485 Communication data interface

The default setting is the indication of the completion of the preparation work of AC motor driver

Inching instruction

Common terminal for

analog signals

R

S

T

R / L1 U / T1

V / T2

W / T3

Y1A AC250V/2.5ADC24V/5A

AC250V/2.5A

48VDC/5mA

48VDC/5mA

0-10VDC/5mA

DC24V/5A

Y1B

Y1C

Y2A

Y2B

Y2C

Y4

YC

FMA

FC

DA

DB

EG

Y3

S / L2

T / L3

EG

S2

S3

S4

S5

S6

S7

S8

SC

FS(+12V)

FV

FI

FC

5K

SP(+24V)

S1(FWD)

SW1-2

SW1-1

Input o

f multi-fu

nctio

n c

onnectio

n co

nta

ct

De

fau

lt settin

gs

Outp

ut o

f multi-fu

nctio

n co

nnectio

n c

onta

ct

0/4-20mA

M3~

N- P+ P1 PR

DB

0-10V

Short Circuit Plate (Default Setting)

DC Reactor (Optional component)

Brake Resistor(Optional Component)

ytit

na

uq

gol

an

a f

o t

up

nI

Positive Rotation Run/Stop

Reverse Rotation Run/Stop

External Failure

Reset

Multi-speed Instruction 1



power supply for frequency setting+12V/20mA

Main analog quantity instruction0-10V(4.7K)

Input of auxiliaryanalog instrucion

Output of multi-function analog quantity

N- P+

R

S

T

P1 PR

R / L1 U / T1

V / T2

W / T3

Y1A AC250V/2.5ADC24V/5A

AC250V/2.5A

48VDC/5mA

48VDC/5mA

0-10VDC/5mA

DC24V/5A

Y1B

Y1C

Y2A

Y2B

Y2C

Y4

YC

FMA

FC

DA

DB

EG

Y3

S / L2

T / L3

EG

S2

S3

S4

S5

S6

S7

S8

SC

FS(+12V)

FV

FI

FC

5K

SP(+24V)

S1(FWD)

SW1-2

SW1-1

De

fau

lt settin

gs

0/4-20mA

M3~

DBU

DB

0-10V




Inching instruction

Brake resistorBrake unit (optional component)

DC Reactor (Optional component)

Short Circuit Plate (Default Setting)

Non-fuse breaker

Positive Rotation Run/Stop

Reverse Rotation Run/Stop

External Failure

Reset

ytit

na

uq

gol

an

a f

o t

up

nI

Common terminal for

analog signals Rs485 Communication data interface

The default setting is the indication of the completion of the preparation work of AC motor driver

The default setting is consistent frequency

The default setting is the indication of running

The default setting is the indication of failure

Input o

f multi-fu

nctio

n co

nnectio

n c

onta

ct

Outp

ut o

f multi-fu

nctio

n c

onnectio

n c

onta

ct

power supply for frequency setting+12V/20mA

Main analog quantity instruction0-10V(4.7K)

Input of auxiliaryanalog instrucion

2.52 Wire Layout of the System

Phase zeror

eactor

Used for reducing the

radiation interference,

especially in the places

with audio devices, and

reducing the interference

of input end and output

ends as well. The

effective range is AM

wave band -10MHZ.

EMI filter

Used for reducing

electromagnetic

interference.

Please refer to the

annex.

Brake

resistor

Used for shortening the

decelerating time of

motor.

Please refer to the annex.

AC reactor

(output

end)

The length of motor wires

will influence the

magnitude of the

reflection wave on the

motor end. When the

engine wires are longer

than 20m, it is

recommended to install

the AC reactor.

Please refer to the annex.

Power supply

Please use the power

supply in accordance with

the rated specification in

the usage manual.

Non-fuse

switch or

residual current

circuit breaker

The input current may be

heavy when the power is

turned on. Adopt a proper

non-fuse switch or

residual current circuit

breaker.

Electromagnetic

contactor

Please do not use the

electromagnetic contactor

as the power switch of AC

motor driver, since it will

shorten the service life of

AC motor driver.

AC reactor

(input end)

When the output capacity

is over 1000kVA, it is

recommended to add an

AC reactor to improve the

functional factor. The

distance of wires should

be within 10m.

EC5000 Installation and Wiring EC5000Installation and Wiring

Functions of key combinations:

STOP + RESET ：Pressing STOP and RESET simultaneously can switch

the status between LOCAL and REMOTE.

STOP+ ： When the panel status is LOC, pressing STOP and

simultaneously can enter or exit INCHING status.

Use to set frequency on the initial interface.

When control function is valid on the control panel,

START、 FWD、 STOP button is invalid when shift to

frequency setting

Use panel potentiometer to set frequency on the initial interface:

Under the initial interface, using potentiometer can alter the frequency

setting, turning it left will reduce the setting and turning it right will increase the

setting. When gently pressing the potentiometer, the operation position can be

chosen for alteration in order to acquire the frequency needed for quick

alteration.

SHIFT OF MONITORING TARGET：

Press ENTER to shift to monitoring target. It displays the monitoring data

first,then shift to display data 1 second later.

POWER DATA SETTING

（EXAMPLE：change first frequency to：50.00Hz）

NO. LED dispaly Item illustration 0 F-OUT " 50.00 Actual frequency output value 1 F-SET "50.00 Actual frequency setting value 2 V-OUT " 380.0 Actual voltage output value 3 A-OUT " 11.0 Actual current output value 4 KVA " 7 Actual power output value 5 EDC " 540 DC current voltage inside AC motor driver 6 T " 37 AC motor driver radiator temperature 7 S1-8 " 111 S1-S8 outside terminal input, 1valid, dark invalid 8 Y1-Y4 " 11 Y1-Y4 outside terminal output, 1 valid,

dark invalid 9 HOU " 103 AC motor driver

time(select by Pr-C31) total running or in power

10 VER "2.00 Control panel edition Shift to

frequency setting

Shift to the correction position

Amend input

data

When ENTER invalidexit and finish setting

When ENTER valid,confirm amendment and finish

When ENTER invalid

Voluntarily exit and finish

setting When ENTER valid

Voluntarily exit and Cancel

setting

Select data Pr-A27 that needs amending.

Amending the content of Pr-A27

Select and amended the twinkling digit.

Confirm data amended and exit, plus manu

Cancel data amendingand exit

Return to disply screen,finish setting

Keypad PanelEC5000 EC5000Keypad Panel

4.1.2Operation Procedure of LCD Keypad Panel

Enter into programming status，display Pr-A01

Switch of the monitored parameters

(e.g. the monitored parameter is altered to: output current)

① ②

Under the initial interface ①, press ENTER to switch the monitoring

content, as ②shown.

operations like parameter setting/ operation data/ maintenance

information/ fault information / data copy

Under the initial interface, press PRG to enter the operation interface,

press ?? to choose the functional option, press ENTER to enter the functional

menu, press RESET to return to the initial interface, press ??to switch the

pages, and press RESET to exit.

CONTENT LCD DISPLAY FUNCTION

1.data setting During installation,set AC motor driver data to be proper

value.There is 6 relative group data in data setting manu.

Frequency output value Current output value First

screen

Fout = x x x.x x Hz

I out = x x . x A Vout = x x x V Voltage output value

Second screen

S 1 = 1 X 4 = 0 S 2 = 0 X 5 = 0 S 3 = 1 X 6 = 0

2.monitor

running

S 7 = 0 Y2 = 0 S 8 = 0 Y3= 0 Y1 = 0 Y4= 0

Status of input terminal S1~S8

and Y1~Y4 output terminal

(connect input terminal and

CM terminal to be 1 is valid , 0

is invalid.)

Middle DC voltage AC motor driver inner

temperature

EDC= x x Xv TMPF=xx ℃ TIME= x x x x x h

AC motor driver total running time

AC motor driver power grade Main board ROM edition

3. Maintena-nce

information

KVA =400V /18A MINV = V e r x.x KINV = V e r x.x Panel ROM edition

4. alarm information

-1= -4= -2= -3=

Monitor 4 problems before

power off/power off/problem

remove. 5. data copy

<DATA COPY> ST-V2.1 READ |||||||||||||||||||||

Data copy and checking for batch AC motor driver data setting

only one

screen

second

screen

First

screen

only one

screen

Third

screen

CODE LCD

display

MEANING

1

Frequency output value

2

Current output value

3

Voltage output value

4

Power output value

5

DC circuit voltage

6

feedback value

7

Fre Out

Cur Out

Vol Out

Pow Out

EDC

PID

Fre Set

frequency setted

EC5000 Keypad Panel Keypad Panel EC5000

RUN FWD LOC

CUR OUT:

41.6

RUN FWD LOC

OUT PUT FRE:

50.00 Hz A

Documents

Inverter Serie EC5000 - progettiindustriali.com Download/Man EC5000 short form_130602... · Inverter Serie EC5000 1) Power range: 5.5~350KW 2) Voltage: 400 +15% 3) Frequenza di uscita: