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1.1. INSTRUC

This instructionThe informatioNOXPA reserv

1.2. INSTRUC

This instructionThe safety instother sections nstallation are

1.3. SAFETY 1.3.1. Warnin

S E

1.4. GENERA

RI

1.4.1. During TThBpm

1.4.2. During

ANNiTa

ATTENTIO

CTION MANU

n manual conton published inves the right to

CTIONS FOR

n manual conttructions detaof this manua

ea.

ng symbols

Safety hazard

Electric hazrd

Import

AL SAFETY IN

Read the instINOXPA.

g installation

The TechnicalThe installatiohealth regulatBefore puttingperfectly aligmechanical pr

g operation

Always take tNEVER be excNEVER touch involves hot pThe valve conarea. This can

ON

UAL

tains basic guin this instructioo modify this i

R START-UP

tains essentialailed in this seal must be ob

for people in

tant instruction

NSTRUCTION

truction manu

n

specificationson and use oftions. g the valve inned. Misalignroblems with t

the Technical ceeded under

the valve anproducts, therentains parts thn cause serious

1.

delines, whichon manual is bnstruction ma

and useful inection as well bserved and fu

general and/o

n for the prote

NS

ual carefully b

s in chapter 8f the valve mu

nto service, chnment and/orhe valve.

specificationsany circumstand/or piping te is a risk of bhat move in as injury.

1. Safety

Safe

h must be follobased on updanual without

formation for as all the sp

ulfilled. These

or for equipme

ection of the e

before installin

should alwaysust always be

heck to maker excessive fo

s in chapter ance. that is in con

burns. a linear fashio

ty

owed during inated data. prior notice.

the correct haecial measure

e instructions m

ent.

equipment

ng and using

s be observede carried out i

e sure it is asorces when

8 into consid

ntact with the

on. Do not pla

nstallation, sta

andling and mes and recommmust be kept

the valve. If

. n accordance

ssembled corrsecuring the

eration. The

e fluid during

ace hands or f

art-up and ma

maintenance ofmendations inin a safe loca

If in doubt, p

with applicab

rectly and thavalve can c

specified limi

g operation. I

fingers in the

3

aintenance.

f your valve. ncluded in theation near the

please contact

ble safety and

at the shaft iscause serious

t values shall

f the process

valve closing

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1.4.3. During

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1.4.4. Compli

Any failure to may ultimatelyFailure to comp

Failur Failur Threa Placin

1.4.5. Warran

Any warranty wubmitted by t

The in The re The p Modif The m

to the

The general te TsT

Please do n(adjustment

g maintenanc

The TechnicalNEVER disassthe pipe may cases. Inside the actfollowed when

All electrical w

iance with th

comply with y result in the ply may entaile of importante of specific m

at of electrical,ng the environ

nty

will be void imhird parties, innstallation andepairs have no

parts used are fications have material or eque instructions a

rms of deliver

The machine safety, only usThe usage of

not hesitate tots, assembly, d

ce

specificationsemble or rembe hazardou

tuator, there in performing m

work must be c

he instructio

the instructionloss of any rigl the followingt machine/pla

maintenance a, mechanical ament at risk d

mmediately ann the followingd maintenanceot been madenot INOXPA gbeen carried o

uipment has band their inten

ry already in y

may not undse original spaother parts w

o contact us indisassembly, e

s in chapter 8move the valve

s or extremel

is a spring witmaintenance o

carried out by

ons

ns may imposght to claim da risks: nt functions.nd repair proc

and chemical hdue to the sub

d lawfully; adg cases: e work has notby our person

genuine parts.out on our ma

been impropernded purpose,

your possessio

dergo any moare parts and aill relieve the m

n case of douetc.).

1. Safety

should alwayse until the piply hot. Consu

th an applied operations to a

y authorised pe

se a risk to thamages.

cedures. hazards. bstances releas

ditionally, INO

t been carriednnel or have b. aterial or equiprly used, has b, specified in t

on are also app

odification withaccessories. manufacturer

ubts or if furth

s be observedpes have beenlt the regulat

load, and theavoid injury. D

ersonnel.

he operators,

sed.

OXPA shall be

d out followingbeen made wi

pment withoutbeen used carethis manual.

plicable.

hout prior app

of any liability

her explanatio

. n emptied. Beaions in effect

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the environm

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g the instructiothout our writ

t written authoelessly, or has

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y.

ons are requir

ar in mind tht in each coun

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ment and the

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he manufactu

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1.  Safety 

1.1.  Instruct

1.2.  Instruct

1.3.  Safety .

1.4. General

2.  Table of C

3.  General In

3.1. Descript

3.2. Applicat

4.  Installatio

4.1. Receptio

4.2.  Transpo

4.3.  Identific

4.4.  Position

4.5. Directio

4.6. General

4.7. Checkin

4.8. Weldign

4.9. Valve co

4.10.Actuato

5.  Start-up 

5.1. Uses of

5.2.  Start-up

5.3. Operatio

6.  Operating

7.  Maintenan

7.1. General

7.2. Mainten

7.3. Cleaning

7.4. Assemb

7.5. Disasse

7.6. Replacin

7.7. Actuato

8.  Technical

8.1.  Technic

8.2.  Explode

tion manual ...

tions for start-

....................

l safety instruc

Contents 

nformation 

tion ..............

tion ...............

on 

on of the valv

ortation and st

cation ...........

ning ...............

on of flow.......

l installation ..

ng and review

n ...................

onfiguration w

or air connectio

f valves ..........

p ...................

on ................

g problems 

nce 

l consideration

nance ............

g ..................

bly and disasse

mbly/Assemb

ng the seat se

or assembly/di

Specificatio

cal Specificatio

ed drawing an

2. T

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-up ................

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ctions ............

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ve ..................

torage ...........

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with actuator ..

on ................

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ns .................

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embly ............

ly of the INNO

eal .................

sassembly .....

ons 

ons ................

d parts list IN

2.

Table

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OVA F ............

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NOVA F.........

Table of Conte

of C

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nts

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5

.................. 3

.................. 3

.................. 3

.................. 3

.................. 6

.................. 6

.................. 7

.................. 7

.................. 8

.................. 9

.................. 9

.................. 9

................ 10

................ 10

................ 10

................ 11

................ 12

................ 12

................ 12

................ 14

................ 14

................ 15

................ 16

................ 17

................ 18

................ 19

................ 21

................ 22

5

3 

3 

3 

3 

6 

6 

7 

7 

8 

9 

9 

9 

0 

0 

0 

1 

2 

2 

2 

4 

4 

5 

6 

7 

8 

9 

1 

2 

6

3T 3Tin 3IN

3.1. DESCRIPThe INNOVA F

3.2. APPLICAThe tank bottondustries, bev

3.2.1. INNOVNNOVA F valv

3

PTION valve is pneu

ATION om valve is a verage product

VA F Valve ves are positio

Actuad

Linter

Cuer

3. Ge

umatically actu

pneumaticallytion, pharmac

ned at bottom

dor

rna

po

3. G

enera

uated seat valv

y actuated sineutical and fin

m of the tank.

General Informa

al Inf

ve designed fo

ngle seat valvene chemicals i

ation

forma

or draining ou

e designed fondustries.

ation

t fluid from ta

r assembly in

n

ank.

the dairy, fo

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4.1. RECEPTI

IV

The first thing NOXPA inspec

user intact. Thgood conditionEach valve is in

4.2. TRANSP

I

4.2.1. DeliverCheck to see w

Comp Its co Delive Instru

4.2.2. Unpack

Remo Inspe Take

T

Fabric

ION OF THE

INOXPA will nVisually check

to do upon rects all its equherefore, whenn or not all thenscribed with

PORTATION A

INOXPA shall

ry whether all theplete valve. omponents (if ery slip. uction manual.

king ove any possibect the valve oall possible pr

The buyer or

cation number

4

VALVE

not be liable k that the pack

eceipt of the vipment beforen receiving vae parts are preits fabrication

AND STORAG

in no case be

e parts listed o

any are suppl

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ble traces of paor the parts tharecautions aga

user shall be l

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4. Ins

for any detekaging has not

alve is to chece packaging; alves or any otesent, the carr

number. Indi

GE

liable for imp

on the delivery

ied).

ackaging fromat comprise it ainst damage t

liable for asse

4. Installation

stalla

erioration of tt been damag

ck it and makehowever, it cther item, therier will fill outcate the fabric

roper unpacki

y slip are pres

m the valve or for possible dto the valve a

mbly, installat

ation

the material oged.

e sure that it mannot guaran

ey must be cht a report as socation numbe

ing of the valv

ent:

its parts. damage incurrnd its compon

tion, start-up a

n

occurred durin

matches the ptee that the m

hecked; if it is oon as possiblr on all docum

ve and its com

ed during shipnents.

and operation

ng shipping o

packing list. merchandise found that thle.

ments and corr

mponents.

pping.

n of the valve.

7

or unpacking.

arrives to thehey are not in

respondence.

7

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e n

8

4

4.3. IDENTIF WA 

 

 

 

 

 

 

Typ

Product famiWA  INN

FICATION

F  L 

   

   

   

   

   

   

HousinL, T

pes F  Tank bo

ily NOVA Valve

0 

 

 

 

 

 

 

Standard P0  D1  O

ng configuratio1 housing

ottom valve

‐  0

 

 

 

 

Conn0

  1

  7

Pipe DIN

OD

on

4. Installation

0  06 

   

   

   

Materia06 

nection 0  Welded1  Male 7  Clamp

52 

 

Si

 

Unions 43  H52  EP78  FP

l AISI 316L

050  12 

 

Actua

 

11

12

13

14

21

22

23

24

31

32

33

34

ize 025  DN 25040  DN 40050  DN 50063  OD 2 065  DN 65076  OD 3"080  DN 80100  DN 10

NBR

PDM

PM

0 

Options 0

1

ator T1 S/E NC

T2 S/E NC

T3 S/E NC

T4 S/E NC

T1 D/E

T2 D/E

T3 D/E

T4 D/E

T1 S/E NO

T2 S/E NO

T3 S/E NO

T4 S/E NO

5, OD 1"

0, OD 1 1/2"

0, OD 2"

1/2"

5

"

0

00, OD 4"

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4.4. POSITIOPosition the vaeview, disman

4.5. DIRECTIThe following ion the type of which can occuThe recommenhe valve will a

4.6. GENERAAfter the locatase, do not fo

Before startingo prevent da

7.4.Assembly aAvoid using exttention to:

Vibrat Therm

circula The w Exces

ONING alve in a way ntling and mai

ION OF FLOWimage indicatef valve. Followur when singlended directionalways work ag

AL INSTALLAtion of the vaorget the sealsg to weld the amage to thand disassembxcessive force

tions that maymal dilation thating. weight that thessive welding c

that facilitatentenance (see

W es the recomm

wing these inde-seat valves cn will always bgainst the pre

ATION lve is defineds, and tighten valve housing

he joints, folbly. e when assem

y be producedhat the pipe

e pipe can supcurrent.

es inspections e table in secti

mended directications will pclose. be contrary toessure of the f

, the pipe canthe unions pr

gs to the pipe,lowing the i

mbling the va

on the facilitymay undergo

pport.

4. Installation

and reviews. ion 4.8.1. Tan

tion for produprevent water

o the movemefluid.

n be joined broperly. , disassemble instructions i

alves, and pa

y. o when hot

Allow sufficienk bottom seat

uct flow, as wehammer and

nt of valve clo

by welding the

the valve n section

ay special

fluids are

ent space arout INNOVA F Va

ell as the direits consequen

osing; that is,

e valve housin

und the valveValve, weld/we

ection of closinnces to the ex

, when the va

ng or using fi

9

for adequateeld).

ng, dependingxtent possible,

alve is closing,

ttings. In this

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4.7. CHECKINPerform the fo

Check Open

correc

4.8. WELDIN We

Before starting

4.8.1. Tank b Disass Weld When

step h

4.9. VALVE CThe standard c

t is possible Configuration oValves can also

NcV

Valve size

DN 25 / OD 1”

DN 40 / OD 1 ½

DN 50 / OD 2”

DN 65 / OD 2 ½

DN 80 / OD 3”

DN 100 / OD 4

NG AND REVllowing checksk that the clamand close the

ctly and to ma

NG

Welding work equipment to

g welding, disa

bottom seat Isemble the vathe valve hou

n welding the height (h), and

CONFIGURATconfiguration o

to convert tof the actuatoo be configure

Never disassecontains a sprValve and/or a

e D1 [mm

” 155

½” 155

” 165

½” 215

” 215

4” 255

VIEW s before using

mps and nuts ae valve (applyiake sure that t

should only bperform this k

assemble the v

INNOVA F Vaalve as indicateusing to the pipvalve housingd flange diame

TION WITH Aof the valves i

them into NOr).

ed as DE valve

mble the valvering inside it wactuator assem

m] D2 [mm

150

150

160

210

210

250

g: are well securng compressethe shaft joint

be done by qukind of work.

valve.

alve, weld/wed in section 7pes. g, it is very imeters ØD1 and

ACTUATOR s NC (Normall

O (Normally O

es (Double Effe

e clamps direcwith an appliedmbly and disas

m] h [mm]

3

3

3

3

3

3

4. Installation

red. ed air to the at is coupled sm

alified persons

weld 7.4. Assembly

mportant that d ØD2 in botto

ly Closed).

Open) simply

ect).

ctly without red load. ssembly shou

ctuator) severmoothly to the

s who are trai

and disassem

housing flangom tank.

y by turning

eading the inst

ld only be don

ral times to mavalve housing

ned and equip

mbly.

ge fits well int

the valve ac

tructions caref

ne by qualified

ake sure it opg.

pped with the

to the tank. T

ctuator (see

fully, since the

d persons.

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4.10. ACTUA Conne INOXP Consid Depen

G co

ATOR AIR COect and check PA valves are der the qualitynding on the c

1/8 threads ponnections

ONNECTION the compresssupplied with y of the compconfiguration,

pneumatic

sed air connecconnections fressed air, accthe actuator m

4. Installation

ctions. for Ø6 pipe, acording to themay have one

nd with a silene specificationse or two air co

ncer on S/E acs described in

onnections.

ctuators. 8. Technical s

11

specifications.

1

.

1

V

5Tth 5

B

5

2

Valve start-up

5.1. USES OFThe tank bottohe dairy, food

5.2. START-U Pi

Before putting

CheckClean

Check Check If the

shaft Check

specif Consid

specif Actua

5.3. OPERAT

DaDc Bs

can be done i

F VALVES om valve is a -processing in

UP

Prior to start-instructions to

the valve/actu

k that the pipin the system ifk to make surek for possible l valve has beeenables smoo

k that the comfications. der the qualityfications. te the valve.

TION

Do not modifauthorisation Do not touch connected to t

Burn hazard! sterilization ar

ATTENTIO

f the instructio

pneumaticallyndustries, beve

up, the persoo follow. This i

uator into serv

ng and valve af necessary. e the valve moleaks, and maen supplied woth movementmpressed air pr

y of the comp

fy the operatfrom INOXPA.the moving p

the compresse

Do not touchre being carrie

ON

5. S

ons detailed in

y actuated singerage product

ons in charge instruction ma

vice, the follow

are completely

oves smoothlyake sure the piith an actuatot. ressure at the

ressed air, acc

ting paramete. parts of the ced air supply.

the valve or ed out.

5. Start-up

Start-

n chapter 4. In

gle seat valvetion, pharmace

must be dulyanual will be a

wing must be

y free of poss

y. If necessaryipes and their

or, make sure

e inlet to the a

cording to the

ers for which

coupling betw

the pipes wh

-up

nstallation hav

e designed foreutical and fin

y informed abovailable to pe

taken into con

ible traces of w

y, lubricate it wr connections athat the alignm

ctuator match

e specifications

the valve ha

een the actua

hen hot fluids

ve been follow

r assembly at ne chemicals in

out how the vrsonnel at all t

nsideration:

welding slag o

with special grare sealed andment of the va

hes what is ind

s described in

as been desig

ator and the v

are circulatin

wed first.

the bottom ondustries.

valve works atimes.

or other foreig

rease or soapyd do not havealve shaft and

dicated in the

chapter 8. Te

gned without

valve when th

ng or when cle

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of the tanks in

and the safety

gn particles.

y water. any leaks.

d the actuator

8. Technical

echnical

prior written

he actuator is

eaning and/or

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Normal we

Premature product

Product resseat and/o

Excess pro

Loss of sea

Product prespecificatio

Warping of

Actuator sp(dirty)

The directidirection of

6. Op

ose

oduct (valve clo

g is sticking

PROBABL

r guide bushinten stuck

t air pressure

configuration o

ear of seals

wear of the s

sidue has beeor plug

duct pressure

al (vibrations)

essure exceedons

f seals

pring in poor c

on of flow is tf closing

6. O

perat

osed)

LE CAUSES

ng is worn, det

of control top

seal / affected

n deposited o

ds the actuato

condition and/

the same as th

Operating probl

ting p

teriorated

by the

n the valve

r

/or stuck

he

ems

probl

Replace t Replace t

material the produ

Lubricatecompatibproduct

Replace t

Increase

Adjust cneeds

Replace t

Replace tmaterial the produ

Reduce t

Reduce t

Clean fre

Replace t

Connect the side pressure

Reduce t

Tighten l

Replace t

Reduce t

Use auxi

Replace quality, if

Replace s

The diredirection

Choke th

lems

SOLUT

the seal the seals withor grade thatuct e with soapy wble with the

the actuator w

the compress

control top p

the seals

the seals withor grade thatuct.

the pressure in

the working te

equently

the actuator w

an auxiliary cof the sprin

) without exce

the product pr

oose parts

the actuator w

the product pr

liary air on the

the seals wf they have de

spring (clean)

ection of flowof closing

he air discharg

TIONS

h ones made ot is more app

water or a lubseal materi

with a larger o

sed air pressu

parameters a

h ones made ot is more app

n the line

emperature

with a larger o

compressed ang (to offset eeding (4 bar)

ressure

with a larger o

ressure

e spring side

with ones of eteriorated pre

)

w should go

ge to reduce th

13

of a different propriate for

ricant that is al and the

one

re

according to

of a different propriate for

one

air nipple on the excess

)

one

a different ematurely

against the

he pressure

3

1

7Tres

7T

D

7

C

P

M

P

L

Tv

4

7.1. GENERAThis valve, justeplacement ofpare parts.

C

AVB

7.2. MAINTETo perform ma

Period Keepi Alway

During mainten

TD

7.2.1. Seal m

CHANGING S

Preventive mai

Maintenance af

Planned mainte

Lubrication

SEAL CO

HNB

EPDM/

The period bevalve is subject

AL CONSIDERt like any othef spare parts.

Carefully read

All replaced mValve and/or aBefore starting

NANCE aintenance prodic inspection ng an operatio

ys having spar

nance, pay sp

The valve andDuring mainte

maintenance

SEALS

intenance

fter a leak

enance

OMPONENT

BR/ FPM

HNBR/ FPM

etween each pt: temperature

7

RATIONS er machine, reThe instructio

chapter 8. Te

material shouldactuator assemg maintenance

operly, the follof the valve aonal record ofre replacemen

ecial attention

d the pipes muenance, the va

Klüb

P

preventive mae, pressure, n

7. Mai

equires mainteons are aimed

echnical Specif

d be duly dispombly and disase work, make

lowing are recand its componf each valve, nt seals in stoc

n to the hazard

ust never be ualve must neve

Replace eve

Replace at t

Regularly chvalve Keep a valveUse statistic

During assemmaterial. Se

LUBRICAN

ersynth UH 1

PARALIQ GTE

aintenance seumber of ope

7. Maintenance

inten

enance. The id at maintena

fications.

osed of/recyclssembly shousure that the

commended:nents. noting any prock.

d warnings ind

under pressureer be hot. Bur

ery 12 months

the end of the

heck for the ab

e log cs to plan insp

mbly, apply luee the table be

NT C

64-2403

E 703

rvice will varyrations per da

e

nance

nstructions innce personne

ed according tld only be donpipes are not

oblems.

dicated in this

e during maintrn hazard!

process

bsence of leak

ections

ubricants that elow

Clase NLGI D51818

3

3

y depending oay, type of clea

e

this manual cl and those re

to the directivne by qualifiedt under pressu

manual.

tenance.

ks and smooth

are compatibl

DIN

on the workinaning solution

cover the idenesponsible for

ves in effect ind persons. ure.

h operation of

le with the sea

ng conditions ns used, etc.

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n each area.

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to which the

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7.2.2. StoragValves should b

Temp Ambie

Equipment MA

7.2.3. Spare pTo order spareTechnical spec

7.3. CLEANIN TWA

7.3.1. CIP (clf the valve is

material that wFPM) are not r

Ct

To remove anyprocess.

B

e be stored in a

perature from ent humidity <

AY NOT be sto

parts e parts, you mifications.

NG

The use of agWear rubber gAlways wear p

lean-in-placeinstalled in a

will be used forecommended

Cleaning so Only use cl a) Alkalin or b) Acid so

Check the conthe valve seal

y traces of cl

Before starting

ATTENTIO

n enclosed loc15ºC to 30ºC

< 60%

ored outside.

must indicate th

gressive cleangloves during protective gog

e) cleaning system with

or CIP cleaningd.

olutions for CI

lear water (ch

e solution:

2,2 l of

olution:

0,7

ncentration of s.

eaning produ

g disassembly

ON

cation under t

he valve type

ning products all cleaning pr

ggles.

a CIP processg, both in alka

IP processes.

lorine-free) to

1% by weigh

1 kg NaOH

f 33% NaOH +

0,5% by we

l of 53% HNO

the cleaning

cts, ALWAYS

y and assembly

7. Maintenance

the following c

and the posit

such as caustrocedures.

s, its disassemaline mediums

o mix with the

ht of caustic s

+ 100 l of H2O

+ 100 l of H2O

eight of nitric a

O3 + 100 l of H

solutions; inc

perform a fin

y tasks, clean

e

conditions:

tion and descr

tic soda and ni

mbly will not s and in acid m

cleaning agen

oda (NaOH) a

O = cleaning s

O = cleaning s

acid (HNO3) a

H2O = cleaning

orrect concen

nal rinse with

the entire int

ription of the p

itric acid may

be required. Emediums. The

nts:

at 70ºC (150ºF

solution

solution

t 70ºC (150ºF

g solution

trations may

clean water

erior and exte

part, as found

burn the skin

EPDM is the other two op

F)

F)

lead to the de

at the end of

erior of the va

15

d in chapter 8.

.

standard sealtions (HNBR,

eterioration of

f the cleaning

lve.

5

.

l ,

f

g

1

7S

M

7

6

7.3.2. AutomSterilization wit

DTN

Maximum conda) Max.b) Max.c) Coolid) Mate

7.4. ASSEMB

PANcV

atic SIP (steth steam is ap

Do NOT start The parts/matNo cold fluid c

ditions during temperature: time: ng:

erials:

BLY AND DIS

Proceed with cAlways disconNever disassecontains a sprValve and/or a

ATTENTIO

erilization-inpplied to all eq

the equipmenterials will notcan enter the

the SIP proce: 140°C

30 minSterileEPDM

SASSEMBLY

caution. Personnect the compemble the valvring inside it wactuator assem

ON

-place) quipment inclu

nt during the st be damaged equipment un

ss with steamC / 284°F n e air or inert ga

(HNBR and F

onal injury canpressed air beve clamps dir

with an appliedmbly and disas

7. Maintenance

uding the pigg

sterilization witif the indicatio

ntil the temper

m or superheat

as FPM materials

n occur. efore starting trectly without d load. ssembly shou

e

ing.

th steam. ons specified rature of the e

ted water:

are not recom

to disassemblereading the i

ld only be don

in this manualequipment is lo

mmended)

e the valve. instructions ca

ne by qualified

l are observedower than 60°

arefully, since

d persons.

(A) 2018/11

d. °C (140°F).

e the actuator

1

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7

7

7

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7.5. DISASSE

7.5.1. Disasse

1. Apply passe

2. Loose3. Separ4. Relea5. Unscr6. Unscr

spann7. Finish8. Once

inside9. Remo10. Remo

seat s

7.5.2. Assem

1. Loose2. Insert3. Lubric4. Instal

assem5. Instal

seal. 6. After

with t7. Tight

actuat8. Apply

open 9. Moun

assemuser’s

10. Releas

See sectio

¡NOTA! T

EMBLY/ASSE

embly

y compressed es the open poen and separatrate the actuatse the comprerew the Allen brew the plug sners. h unscrewing te the plug shae it (20B and 0ove the guide bove the seat seseal.

bly

en the guide bt the lantern (cate the seals l the seals (

mbly in the lanl the seat sea

the seat sealthe actuator shten the four tor.

y compressed position (onlyt the actuator

mbly to the vas needs) and sse the compre

on 8.2.1 Explo

To replace the

EMBLY OF TH

air to the acosition. (Only Nte the clamp (tor (10) from essed air in thbolts (23) fromshaft (08) from

the plug shaft aft is out, rem05). bushing (17). eal (05C) as ex

bushing (17) o21) underneawith soapy w20B and 05)

ntern. al (05C) as exp

is installed (haft (10). Allen bolts (2

air to the actuy for NC valvesr (10) - lanternalve housing (secure it usingessed air in th

oded drawing

e seat seal, see

HE INNOVA

ctuator (10) sNC valves). (34). the valve houe actuator (on

m the lantern m the actuato

by hand. move the hou

xplained in se

n the lantern th the actuatoater if necessain the hous

plained in sect

05C), then sc

23) that secu

uator so that ts). n (21) - plug s01) (can be tu

g the clamp (3e actuator (on

INNOVA F

e section 7.6.

7. Maintenance

F

so that the p

using (01). nly NC valves)(21).

or shaft two 1

sing cap (12)

ection 7.6. Rep

(21). or. ary. ing cap (12)

tion 7.6. Repl

crew in the p

re the lanter

the plug shaft

shaft (08) - hourned 360º ac

34). nly NC valves)

Replacing the

e

plug shaft (08

).

7 mm crescen

) and the sea

placing the

and put this

acing the seat

lug shaft (08)

n (23) to the

t (08) is in the

ousing cap (12ccording to th

.

e seat seal

8)

nt

ls

s

t

)

e

e

2) he

17

7

1

7

8

7.6. REPLACI

1. Put ththat tthe co

2. Remosure n

3. Lubricinstall

4. Insertinsidesectio

5. Then,seal th

6. This othe seopposproces

7. Press are no

The follo

2 2 C A A

P

N V

ING THE SEA

he plug shaft the shaft is keonical seal. Doove the used snot to damagecate the new slation. t the seal in e the accommoon that has the, with the helphat has not yeoperation shouequence 1-2-3site sides. Onss until the sethe seal with

o parts project

owing tools are

2 crescent spa2 crescent spaCrescent spanAppropriate toAllen key per

Proceed with c

Never directly

Valve/actuato

ATTENTIO

AT SEAL

in a vertical pept stable and o not press theseal using a se the mating sseat seal with

the plug shaodation. Prefee greatest diamp of an appropet fit into the auld be done a3-4-5-6-7-8 asnce you get teal is complete

your fingers tting due to po

e needed to as

anners 15 mmanners 17 mmnner 13 mm – ool (not piercinthe table

caution. Perso

y disassemble t

r assembly an

Zone

Lantern

Cap

ON

position—for eno damage is

e shaft too muscrewdriver orsurface of the soapy water i

aft seat accomerably, the seameter, as showpriate tool (noaccommodatioaround the ents shown in thto the last stely inside the ato make sure

oor positioning

ssemble/disas

m – To removem – To remove

For the clampng) to mount

onal injury can

the clamps fro

nd disassembly

DN 25/40

5 mm

4 mm

7. Maintenance

example, withs caused to thuch if using a r a sharp hooseal. if necessary to

mmodation soal should fit wwn in the figuot piercing), pon, as shown tire diameter,e bottom figutep of this seaccommodatioit is well seat

g of the seal.

ssemble the va

e the plug shafe the plug shafps. the seat seals

n occur.

om the valve w

y should only

DN 50/65/

6 mm

5 mm

e

h a bench clamhe mating surbench clamp.k-shaped tool

o facilitate

o that its edgwithin the partre. ress the edgein the figure. applying the

ure. Always prequence, repeon. ted. Make sure

alve:

ft DN 25. ft DN 40 to DN

s.

without readin

be done by qu

80 DN

10

8 m

mp—so face of

. Make

ges are t of the

e of the

tool in ress on eat the

e there

N 100.

ng the instruct

ualified person

100

mm

mm

tions carefully

ns.

(A) 2018/11

.

1

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7

Dre 7

7

A) 2018/11

7.7. ACTUATO

Do not applyepresentation

7.7.1. Disasse

1. Loose2. Remo3. Situat

lathe used

4. Apply15-20suffic

5. Reducfree press

6. Remospring

7. Take the g

8. Take 9. Dismo

the ba

7.7.2. Assem

1. Mount base o

2. Mount guide (

3. Put the4. Put the

cylinde5. Mount 6. Apply

snap ri7. Reduce

touche8. Install 9. Install 10. Apply c

actuato

OR ASSEMB

y compressedof some of th

embly

en the 4 bolts ove air fitting 1te the actuatocollet. A thickon the free en

y force to the 0mm, removeient free spacce the force o(you will noure).

ove the coveg assembly (0out the seals

uide (11) fromout the seals ount the scrapase of the act

bly

the scraper of the actuator

the seals (2(11) for the coe seals (20 ane piston (30) er (01). the top coverforce to the ing (45). e the force aes the cover. the counter cair fitting 18Acompressed aor.

LY/DISASSE

d air until thhe steps in the

(32) and rem18A. or in the bask tube (102) and of the actushim. Once th

e the snap rine to be able to

on the shim slote that the

er (12) and 6) and piston s (20A and 2m the cover (1(20 and 20C)

per (60), seal tuator.

(60), seal (20r. 0A and 20B),over (12). d 20C) on theand the sprin

r (12) on the cshim so it lo

applied slowly

cover (39) andA. air to check th

EMBLY

he disassembe actuator disa

ove the cap (3

se of the clamand a shim (1ator. he cover (12) ng (45); this o remove it. lowly until thespring no lo

the internal (30). 0B), the scra2). from the pisto(20B) and gu

0B) and guide

, the scraper

e piston (30).ng assembly (

cylinder. owers 15-20m

y until the to

d screw in the

he proper func

7. Maintenance

bly/assembly assembly proc

39).

mp or in the 101) must be

has dropped should have

e top cover is onger exerts

components,

per (60) and

on (30). ide (11) from

e (11) on the

(60) and the

(06) inside the

mm. Insert the

ool no longe

4 bolts (32).

ctioning of the

e

process is ccess.

e

e

e

e

r

e

completed. Thhe figure is

19

a schematic

9

c

2

7TIfa

0

7.7.3. ConfigThe standard cf a NO (Normctuator depen

The follo

A V

uration of thconfiguration omally Open) vnding on the d

owing tools areAllen spanner Fine point screVice or lathe (

NC

he actuator of the valves ivalve is neededesired actuato

e needed to d5 mm (DN-25

ew driver (to r(to compress t

C (normally clo

s NC (Normalled, turn the or configuratio

isassemble the5/40) 6 mm (Dremove the snthe spring and

osed)

7. Maintenance

ly Closed). actuator 180ºon.

e actuator: DN-50/80) 10nap ring). d enable the a

NO

e

º. The follow

mm (DN-100)

actuator to be

O (normally op

ing figure sho

).

opened).

en)

ows the orien

(A) 2018/11

ntation of the

1

e

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8

V

A

M

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8.1. TECHNIC

Valve

Maximum wMinimum wMaximum w

Actuator CompresseCompresse

Compresse

Compresse

Materials Parts in conOther steel Seals in con Internal surOuter surfa

Sizes availabDIN 11850 ASME BPE Connection

8.

CAL SPECIFI

working pressuworking pressuworking tempe

d air pressured air quality

d air fitting

d air consump

ntact with the parts ntact with the

rface finish ace finish

ble

s

Tech

ICATIONS

ure ure erature

e

ption (litres N.

DN

25

40

50

65

80

100

product

product

8. Te

hnica

10 bar Vacuum 121ºC (250(for higher

6-8 bar Per DIN/IS

- Solid micro

- Wateused dew p

- Oil co1m3 a

G 1/8

/cycle)

SE (Sing

1

1

2

4

4

1

AISI 316L AISI 304 (1EPDM (stan

Polished RaMatt

DN 25 – DNOD 1” – ODWelded

echnical Specific

al Spe

0ºF) Standardr temperatures

SO 8573.1: particulate co

ons / max. parr content: quaat high altitudpoint must be ontent: qualityair.

gle Effect)

1,1

1,1

2,6

4,9

4,9

10,6

(1.4404) 1.4301) ndard) – FPM

a ≤ 0,8 µm

N 100 D 4”

cations

ecific

d seals EPDMs, other grade

ontent: qualityrticle density 5ality class 4 / mde or under loadjusted acco

y class 5, prefe

DE (Double

3,2

3,2

8,5

17,

17,

42,

– HNBR

cation

s of seals will

class 3 / max5 mg/m3. max dew poinw ambient temordingly. erentially oil fr

e Effect)

2

2

5

7

7

3

ns

be used)

x. particle dim

nt +2ºC. If themperature con

ree / max. 25

21

ension 5

e valve is nditions, the

mg oil per

1

2

8

8

8

2

8.2. EXPLOD

8.2.1. Explod

8.2.2. Parts li

ED DRAWIN

ded drawing

ist INNOVA

Item

01 V

05E S

05 S

08 V

10 A

12

17 G

20B O

21

23 A

34 C

NG AND PART

INNOVA F

F

Valve housing

Shaft seal

Shaft seal

Valve shaft

Actuator

Housing cap (

Guide bushing

O-ring

Lantern

Allen Screw

Clamp

8. Te

TS LIST INN

Description

g

(upper bushing

g

echnical Specific

OVA F

n

g)

cations

Quantity

1

1

1

1

1

1

1

1

1

4

1

y M

AI

EPDM /

EPDM /

AI

A

AI

EPDM /

A

A

Material

ISI 316L

/ FPM / HNBR

/ FPM / HNBR

ISI 316L

AISI 304

ISI 316L

PTFE

/ FPM / HNBR

AISI 304

A2

AISI 304

(A) 2018/11

1

NOTES

HCcP

How to contContact detailsontinually upd

Please visit ww

tact Inoxpas for all countrdated on our www.inoxpa.com

a S.A.U. ries are website. m to access the

e information

10.2

48.3

0.01

EN (

A) 2

018/

11