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IOT MOVING ASSETS FOR FORKLIFT FLEET OPTIMZATION ANDREAS MUELLER Robert Bosch GmbH

IOT MOVING ASSETS FOR FORKLIFT FLEET OPTIMZATION16 Intralogistics Use Case at Bosch plant Traunreut Business challenge: Lean scan processes and monitoring of moving assets in RB warehouses

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Page 1: IOT MOVING ASSETS FOR FORKLIFT FLEET OPTIMZATION16 Intralogistics Use Case at Bosch plant Traunreut Business challenge: Lean scan processes and monitoring of moving assets in RB warehouses

IOT MOVING ASSETS FOR FORKLIFT FLEET OPTIMZATION

ANDREAS MUELLER

Robert Bosch GmbH

Page 2: IOT MOVING ASSETS FOR FORKLIFT FLEET OPTIMZATION16 Intralogistics Use Case at Bosch plant Traunreut Business challenge: Lean scan processes and monitoring of moving assets in RB warehouses

Internal | Department | DD.MM.YYYY© Bosch Software Innovations GmbH. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution as well as in the event of applications for industrial property rights.

2 Internal | A. Mueller; G3/PJ-CI CP/LOG-I | --/--/----© Robert Bosch GmbH 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

2

Connected World Rapid growth of the connections of people and things

Page 3: IOT MOVING ASSETS FOR FORKLIFT FLEET OPTIMZATION16 Intralogistics Use Case at Bosch plant Traunreut Business challenge: Lean scan processes and monitoring of moving assets in RB warehouses

Internet of Things – Connectivity @ Bosch

Page 4: IOT MOVING ASSETS FOR FORKLIFT FLEET OPTIMZATION16 Intralogistics Use Case at Bosch plant Traunreut Business challenge: Lean scan processes and monitoring of moving assets in RB warehouses

Internal | Business Unit, Department | --/--/----© Robert Bosch GmbH 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

5

Connected Value Chains

Page 5: IOT MOVING ASSETS FOR FORKLIFT FLEET OPTIMZATION16 Intralogistics Use Case at Bosch plant Traunreut Business challenge: Lean scan processes and monitoring of moving assets in RB warehouses

Internal | Department | DD.MM.YYYY© Bosch Software Innovations GmbH. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution as well as in the event of applications for industrial property rights.

5 Internal | Business Unit, Department | --/--/----© Robert Bosch GmbH 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

6

Bosch Dual Strategy

250+ Bosch plantsworldwide

Leading Provider

LeadingUser

Providerwith

externalbusiness

Internalenabler

Rexroth

SW-Innov.

Pack-aging

BoschCnnectedDevices &Solutions

BigData

Sensors

Logistics

Research

MachineBuilding

Page 6: IOT MOVING ASSETS FOR FORKLIFT FLEET OPTIMZATION16 Intralogistics Use Case at Bosch plant Traunreut Business challenge: Lean scan processes and monitoring of moving assets in RB warehouses

Internal | Department | DD.MM.YYYY© Bosch Software Innovations GmbH. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution as well as in the event of applications for industrial property rights.

6 Internal | A. Mueller; G3/PJ-CI CP/LOG-I | --/--/----© Robert Bosch GmbH 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

7

>>>Cluster Name<<<

I4.0 @ BoschOur seven features

Page 7: IOT MOVING ASSETS FOR FORKLIFT FLEET OPTIMZATION16 Intralogistics Use Case at Bosch plant Traunreut Business challenge: Lean scan processes and monitoring of moving assets in RB warehouses

Internal | Department | DD.MM.YYYY© Bosch Software Innovations GmbH. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution as well as in the event of applications for industrial property rights.

7 Internal | Business Unit, Department | --/--/----© Robert Bosch GmbH 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

8

Systematic Approach at Bosch

I. Pilot projects II. Value streams III. IPNs

I4.0

Inno

vatio

n Le

vel

Bene

fit (€

)

No. of plants

Pilot: High variance (BBI)

Pilot: High volume (BBM)

2013 2014 2015 2016 2017 2018 2019 2020

Page 8: IOT MOVING ASSETS FOR FORKLIFT FLEET OPTIMZATION16 Intralogistics Use Case at Bosch plant Traunreut Business challenge: Lean scan processes and monitoring of moving assets in RB warehouses

Internal | Department | DD.MM.YYYY© Bosch Software Innovations GmbH. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution as well as in the event of applications for industrial property rights.

8 Internal | Business Unit, Department | --/--/----© Robert Bosch GmbH 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

9

Connected Value Chains

Page 9: IOT MOVING ASSETS FOR FORKLIFT FLEET OPTIMZATION16 Intralogistics Use Case at Bosch plant Traunreut Business challenge: Lean scan processes and monitoring of moving assets in RB warehouses

Internal | Business Unit, Department | --/--/----© Robert Bosch GmbH 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

10

RFID Solutions at Bosch

Winning the VDA Logistics Award in 2014

Page 10: IOT MOVING ASSETS FOR FORKLIFT FLEET OPTIMZATION16 Intralogistics Use Case at Bosch plant Traunreut Business challenge: Lean scan processes and monitoring of moving assets in RB warehouses

Internal | Department | DD.MM.YYYY© Bosch Software Innovations GmbH. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution as well as in the event of applications for industrial property rights.

10 Internal | Business Unit, Department | --/--/----© Robert Bosch GmbH 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

11

Digitization of the Supply Chain

RFID Transport Tracking

OEM Data ExchangeeMat Label

Event Data Hub

Connected to- ERP- MES- LSP- Customer- Supplier

Event data (EPCIS) in is already data source future solutions

Page 11: IOT MOVING ASSETS FOR FORKLIFT FLEET OPTIMZATION16 Intralogistics Use Case at Bosch plant Traunreut Business challenge: Lean scan processes and monitoring of moving assets in RB warehouses

Internal | Department | DD.MM.YYYY© Bosch Software Innovations GmbH. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution as well as in the event of applications for industrial property rights.

11

Listening to our internal customers

“I think, that our internal transport is inefficient. Our people drive inefficient ways and have too many and too long empty runs, but I don’t know it exactly.”

“We want to avoid personal injury to 100 % as well as damage to buildings and equipment”

“The operating costs are too high and we have no real-time transparency about the efficiency level of our fleet.”

Plant Logistics

Fleet Manager Intralogistics

Safety Officer

Production Manager“Right part – in right quantity – in right quality – at right time – at right place – at right costs”

Page 12: IOT MOVING ASSETS FOR FORKLIFT FLEET OPTIMZATION16 Intralogistics Use Case at Bosch plant Traunreut Business challenge: Lean scan processes and monitoring of moving assets in RB warehouses

Internal | Department | DD.MM.YYYY© Bosch Software Innovations GmbH. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution as well as in the event of applications for industrial property rights.

12 Internal | Business Unit, Department | --/--/----© Robert Bosch GmbH 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

13

Connected Value ChainsTransport Order Management

Autonomous Vehicles

Dynamic Transportation

Fleet Management

Collision Monitoring

Indoor Navigation

Page 13: IOT MOVING ASSETS FOR FORKLIFT FLEET OPTIMZATION16 Intralogistics Use Case at Bosch plant Traunreut Business challenge: Lean scan processes and monitoring of moving assets in RB warehouses

Internal | Department | DD.MM.YYYY© Bosch Software Innovations GmbH. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution as well as in the event of applications for industrial property rights.

13 Internal | Business Unit, Department | --/--/----© Robert Bosch GmbH 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

16

Intralogistics Use Case at Bosch plant Traunreut

Business challenge: Lean scan processes and monitoring of moving assets in RB warehouses

Business idea: ZENOWAY system connected to SAP EWM and SAP Vehicles Inside

Innovation location: Traunreut, BSH pilot EWM warehouse

Page 14: IOT MOVING ASSETS FOR FORKLIFT FLEET OPTIMZATION16 Intralogistics Use Case at Bosch plant Traunreut Business challenge: Lean scan processes and monitoring of moving assets in RB warehouses

Internal | Business Unit, Department | --/--/----© Robert Bosch GmbH 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

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IIC Track & Trace Testbed for Forklifts

IIC Testbed „Track and Trace“ -Forklifts

Strong partnership between Bosch and SAP

Warehouse BSH Traunreut

Optimization in warehouse performance:

scanless logistics

fleet management

Page 15: IOT MOVING ASSETS FOR FORKLIFT FLEET OPTIMZATION16 Intralogistics Use Case at Bosch plant Traunreut Business challenge: Lean scan processes and monitoring of moving assets in RB warehouses

Internal | Department | DD.MM.YYYY© Bosch Software Innovations GmbH. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution as well as in the event of applications for industrial property rights.

15

Testbeds Help Driving Innovation

Public IIC testbed: Track & Trace 2015: From idea to commercial deployment in less than 1 year 2016: New use case „Forklifts“ (Bosch & SAP)

Value Validate technologies Blueprints for commercial solutions Generate best practices and standards Promote creation of partner ecosystems

Page 16: IOT MOVING ASSETS FOR FORKLIFT FLEET OPTIMZATION16 Intralogistics Use Case at Bosch plant Traunreut Business challenge: Lean scan processes and monitoring of moving assets in RB warehouses

Internal | Business Unit, Department | --/--/----© Robert Bosch GmbH 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

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IIC Testbed

SAP IoT Applications,Vehicle Insight

SAP ERP, EWM, Analytics

Field data aggregation, correlation, micro-

services

Page 17: IOT MOVING ASSETS FOR FORKLIFT FLEET OPTIMZATION16 Intralogistics Use Case at Bosch plant Traunreut Business challenge: Lean scan processes and monitoring of moving assets in RB warehouses

Internal | Business Unit, Department | --/--/----© Robert Bosch GmbH 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

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