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ISA-SP95: Enterprise -Control System Integration
Keith Unger
Chairman, ISA-SP95
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Keith Unger
• Principal MIT Consultant at Stone Technology Inc.– ERP / MES / Automation consulting– Chairman ISA-SP95 Enterprise – Control System Integration– Past Vice Chairman ISA-SP88 – Batch Control– Past Vice Chairman ISA-SP99 – Manufacturing Security
• 29 years manufacturing Information technology experience focused on the hybrid manufacturing industries (Consumer Goods, Food and Beverage, Specialty Chemical).
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What is ISA-SP95?
• An ISA standards committee that develops standards for enterprise and manufacturing integration.
• The committee is referred to as SP95. – “SP” means Standards Project and it is the 95th such ISA standards
Committee . ( For a full list, visit www.isa.org/standards )
• The standards developed by SP95 are referred to as the ISA-95 Series.
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The ISA-95 Series
Enterprise-Control System Integration:
• Part 1: Models and Terminology – published 2000. • Part 2: Object Model Attributes – published 2001.• Part 3: Models of Manufacturing Operations Management –
published 2005.• Part 4: Object Models and Attributes of Manufacturing
Operations Management – in development.• Part 5: Business-to-Manufacturing Transactions– approved by
SP95 in October 2006; expected to be published in November 2006.
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ISA-95: A Multi-Part Series of Standards
Part 5 defines transactions at this level
Part 6 will define transactions within this level
Part 4 will define the data objects exchanged within this
level
Receiving Batch / Continuous - Processing Packaging ShippingJ. Keith Unger
Equipment SpecificDefinitions Commands Responses
EquipmentSpecific Data
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Management
Production
MaintenanceQ
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ISA-95 Execution
Management
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ISA-95Data
Collection
Production
MaintenanceQ
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ISA-95Dispatching
Production
MaintenanceQ
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ISA-95Resource
Management
Production
MaintenanceQ
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ISA-95Detailed
Scheduling
Production
MaintenanceQ
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ISA-95Analysis
Production
MaintenanceQ
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ISA-95Tracking
Production
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OperationsCapabilityISA
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OperationsDefinitions
OperationsRequest
OperationsResponseISA
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ISA95
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Product Lifecycle Resource Planning
What
SC Scheduling
When Metrics
Business Drivers
Receiving Batch / Continuous - Processing Packaging ShippingJ. Keith Unger
Equipment SpecificDefinitions Commands Responses
EquipmentSpecific Data
ISA-95Definition
Management
Production
MaintenanceQ
ualityInventory
ISA-95Definition
Management
ISA-95Definition
Management
Production
MaintenanceQ
ualityInventory
ISA-95 Execution
Management
Production
MaintenanceQ
ualityInventory
ISA-95 Execution
Management
ISA-95 Execution
Management
Production
MaintenanceQ
ualityInventory
ISA-95Data
Collection
Production
MaintenanceQ
ualityInventory
ISA-95Data
Collection
ISA-95Data
Collection
Production
MaintenanceQ
ualityInventory
ISA-95Dispatching
Production
MaintenanceQ
ualityInventory
ISA-95Dispatching
ISA-95Dispatching
Production
MaintenanceQ
ualityInventory
ISA-95Resource
Management
Production
MaintenanceQ
ualityInventory
ISA-95Resource
Management
ISA-95Resource
Management
Production
MaintenanceQ
ualityInventory
ISA-95Detailed
Scheduling
Production
MaintenanceQ
ualityInventory
ISA-95Detailed
Scheduling
ISA-95Detailed
Scheduling
Production
MaintenanceQ
ualityInventory
ISA-95Analysis
Production
MaintenanceQ
ualityInventory
ISA-95AnalysisISA-95Analysis
Production
MaintenanceQ
ualityInventory
ISA-95Tracking
Production
MaintenanceQ
ualityInventory
ISA-95TrackingISA-95
Tracking
Production
MaintenanceQ
ualityInventory
OperationsCapabilityISA
95
OperationsDefinitions
OperationsRequest
OperationsResponseISA
95ISA95
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ISA95
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ISA95
How
Product Lifecycle Resource Planning
What
SC Scheduling
When Metrics
Business Drivers
How
Product Lifecycle
How
Product Lifecycle Resource Planning
What
Resource Planning
What
SC Scheduling
When
SC Scheduling
When Metrics
Business Drivers
Metrics
Business Drivers
ERP business and logistic systems
Part 3 defines these activities and data flows
MES
Part 1 & 3 define these interfaces
Part 1,2 & 4 define the data objects exchanged
Part 3 defines these interfaces
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Typical Uses of the ISA-95 Series
• Framework for capturing / mapping– User requirements– Business / Manufacturing Process Flows– Roadmap for Enterprise / Manufacturing Technical integration
• Typical Business Drivers– Available To Promise – Reduced Cycle Time– Supply Chain Optimization– Asset Efficiency– Agile Manufacturing
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ISA-95
• A success story for standards• Very fast development and implementation of the standards• ERP-to-MES Integration efforts cut from 9-12 months to 8-10
weeks in some cases.• MES, LIMS … requirement development cut from 6-9 months
to 6-9 weeks in some cases.• Industry acceptance
– End users are using it in requirements– Vendors are supporting it in their products
• International– International adoption as the IEC/ISO 62264 Series
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Some End Users of the ISA-95 Standards
• Energy– ExxonMobil, Inc– Kuwait National Petroleum Co.– ExxonMobil Neftegas Limited– British Petroleum– British Gas– Caspian Pipeline Consortium– U.S. Department of Energy– GasOil Resources LLC– Sakhalin Energy – Westinghouse Savannah River
• Discrete Manufacturing– Advanced Micro Devices– JDS Uniphase– Computer Sciences Corporation– GE Lighting– GE Aircraft Engines– Lucent– Alcatel– Cummins
• Other– International Paper
• Life Sciences– Eli Lilly and Co.– Merck– Genentech– Roche Diagnostics
• Food and Beverage– Nestle– Coca-Cola North America – Arla Foods– United Biscuits Verkade Zaandam – Van Dijk Food Products Zeewolde– Cerveceria Polar GumLink – SAB Miller
• Consumer Goods– P&G– British American Tobacco
• Chemical– DOW Chemical– Dupont– SABIC (Saudi Arabia)– Polaroid
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Some Solution Suppliers Using ISA-95
• SAP• Microsoft• Siemens• Emerson• Rockwell• Aspentech
• ABB• Honeywell• General Electric• Invensys• Lighthammer Corp• Yokogawa
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ISA Values Your Input
• Questions on ISA-95?
• Ideas / Suggestions?
• To get involved, contact: To get involved, contact:– Charley Robinson, ISA Standards, [email protected]– Keith Unger, Chairman ISA-SP95, [email protected]
• www.isa.org/standards
