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®
Oth
er F
ace
Mill
s
B-45
ISO Milling Inserts METRIC
15.9ADKT150508PDER
CATALOGNUMBER
DIMENSIONSA
9.683
B
5.64
T
0.8
R
4.5
D
COATEDJC5015 JC5025 JC5030 JC5040 JC730U JC610
CERMET UNCOATEDCX90 CX75 UM30 KT9
• • •
1515
ADHX150308ADHT150308
CATALOGNUMBER
DIMENSIONSA
9.5259.525
B
3.193.18
T
0.80.8
R
4.54.5
D
COATEDJC5015 JC5025 JC5030 JC5040 JC730U JC610
CERMET UNCOATEDCX90 CX75 UM30 KT9
• ••
••
• • •
10.37916.46316.828
APKT100305PDERAPKT160408APKT1604PDR
CATALOGNUMBER
DIMENSIONSA
6.7039.5429.54
B
3.54.765.7
T
0.50.80.8
R
2.854.54.6
D
COATEDJC5015 JC5025 JC5030 JC5040 JC730U JC610
CERMET UNCOATEDCX90 CX75 UM30 KT9
•
•
•••
•••
•
•
12.712.7
SDHW1204AFFNSDHW1204AFTN
CATALOGNUMBER
DIMENSIONSA
4.764.76
T
2.12.1
F
5.95.9
d
COATEDJC8015 JC5025 JC5030 JC5040 JC730U JC610
CERMET UNCOATEDCX90 CX75 UM30 KT9
• • ••
A
T
F
d
8-R0.4
15º
AT
R
D15º
B
88º
A T
R
85°
B D11°
90ºA T
R
85°
B D15°
Carbide G
rades
DIJET CARBIDE TOOLSCarbide Grades
®
Car
bide
Gra
des
F-1
Dijet Grades for Cutting Tools
CuttingTool
CoatedGrade
SinteredSuper
Hardened
Polycrystalline CBN(for high hardened materials)
Polycrystalline Diamond PCD(for aluminum, non-ferrous metal)
TurningGrades
MillingGrades
CermetGrades
Turning Grades
Milling Grades
Steel
Stainless Steel
Cast Iron
Super Alloys
Steel
Stainless Steel
Cast Iron
Super Alloys
High HardenedMaterials
Aluminum &Non-ferrous Steel
Diamond Coated
P
M
K
S
P
M
K
S
H
®
Carbide G
rades
F-2
Dijet Grades for Cutting Tools
JBN795
JDA30
JBN330
JDA735
JBN300
JDA10
JBN245
JDA715
JC110V JC215V JC325V JC450V
JC5003 JC110V JC8015 JC5015 JC525X
JC050W JC105V JC110V JC215V
JC5003 JC8015 JC5015
JC730U JC8015 JC5015 JC8050
JC8003 JC600 JC610 JC8015 JC5015 JC5080 JC5118JC605X JC605W
JC8003 JC8015 JC5015 JC5118 JC8050
JC8003 JC8008 JC8015 JC5118
JC10000
JC20003 JC20015
LN10 CX75 PX75 PX90
CX75 CX90 SC30
JC8003 JC730U JC8015 JC5015 JC5118 JC5030 JC5040 JC8050
This is all new -
please proofread
all copy!
®
Carbide G
rades
F-4
Dijet Grades for Cutting Tools
ISO
Coated
SS01 S10 S20
Super AlloyTitanium Alloy
K Cast IronP Steel M Stainless SteelISO
P01 P10 P20 P30 P40 M10 M20 M30 M40 K01 K10 K20 K30
Coated
JC8003JC730U
JC8015
JC5015
JC8050
JC8003
JC5118
JC8050
JC5040
JC5015
JC8015
JC730U
Cermet
CX75CX75
SC30
CX75
SC30
CX90
JC600
JC605XJC605W
JC8015
JC5015
JC5080
S30
H High HardenedMaterials
H01 H10 H20
JC5003
JC8015
JC5015
JC8050
JC8003
JC8008
JC8015
For Finishing ofSteel & Cast Iron
CBN JBN245
JC5015
JC5003Coated
Aluminum •Copper Alloy •
Non-ferrous Materials
PCD
JDA715
JDA10
JDA735
JDA30
JC5030JC610
JC5118
JC5118
JC5118
®
Carbide G
rades
F-6
Carbide Grades
Dijet coated milling inserts (DZ coated JC5000 series) are PVD coated on special substrates with excellent wear and chip-resistance giving stable cutting performance even in interrupted machining. Milling inserts (DV coated JC8000 series) are PVD special coating with stable & high-performance on high hardened materials even in high speed dry conditions due to higher hardness & oxidation resistance. This series covers a wide range of applications for milling inserts, drills, and end mills.
Milling Coated Grades
MStainless
Steel
KCastIron
SSuperalloyTitanium
Alloy
PSteel
ISO Scale Grade Cutting Speed(m/min) Features
JC8003
JC730U
JC8015
JC5015
JC5118
JC5030
JC5040
JC8050
JC730U
JC8015
JC5015
JC5118
JC8050
JC8003JC605XJC605WJC600
JC610
JC5015
JC5080
JC5118
JC8003
JC8015
JC5015
JC5118
JC8050
JC8003
JC8008
JC8015
JC5118
200 ~ 300
150 ~ 250
100 ~ 200
100 ~ 200
100 ~ 200
100 ~ 200
100 ~ 200
100 ~ 200
120 ~ 220
100 ~ 200
100 ~ 200
100 ~ 200
100 ~ 200
200 ~ 300
150 ~ 250
150 ~ 250
120 ~ 220
100 ~ 200
100 ~ 200
100 ~ 200
30 ~ 40
30 ~ 40
20 ~ 30
20 ~ 30
20 ~ 50
70 ~ 120
60 ~ 110
50 ~ 100
50 ~ 100
Extremely excellent wear-resistance.For high speed cutting and high hardened steel up to 65 HRC.CVD coated grade having excellent wear-resistance & thermalcrack-resistance. For general steel & stainless steel.
Adopted tougher sub-micro grain carbide base material.Extremely suitable for wet cutting on steel and stainless steel.
Adopted tougher sub-micro grain carbide base material.For general steel, hardened steel and stainless steel.
Features & Application
Wear Resistant
Tougher
Wear Resistant
Tougher
Wear Resistant
Tougher
Wear Resistant
Tougher
Microstructure of JC8008
HHigh
HardenedMaterials
Wear Resistant
Tougher
Adopted tougher sub-micro grain carbide base material. For a widerange of materials from roughing to semi-finishing and HSC.Adopted P-group substrate having good heat-resistance.For general steel and die & mold steel.Adopted M-group substrate having good crack-resistance.For general steel and die & mold steel.Adopted tougher base material, excellent crack & thermal resistance.For interupted cutting on steel, stainless steel, super alloys.CVD coated grade having excellent wear-resistance and thermalcrack-resistance. For general steel & stainless steel.Adopted tougher sub-micro grain carbide base material.For general steel, hardened steel and stainless steel.Adopted tougher sub-micro grain carbide base material.Extremely suitable for wet cutting on steel and stainless steel.Adopted tougher sub-micro grain carbide base material. For a widerange of materials from roughing to semi-finishing and HSC.Adopted tougher base material, excellent crack & thermal resistance.For interupted cutting on steel, stainless steel, super alloys.Extremely excellent wear-resistance.For high speed cutting and high hardened steel and cast iron.Improved wear and thermal resistance. For cast iron at high speedmilling.CVD coated grade having excellent wear-resistance.For gray cast iron & ductile cast iron at high speed cutting.CVD coated grade having excellent wear-resistance & crack-resistanceGeneral grade for gray cast iron & ductile iron.Adopted tougher sub-micro grain carbide base material.Multi-purpose grade for hardened steel, stainless steel & cast iron.Adopted substrate with improved fracture resistance. For cast iron athigh feed machining.Adopted tougher sub-micro grain carbide base material. For a widerange of materials from roughing to semi-finishing and HSC.Extremely excellent wear-resistance.For high speed cutting and high hardened steels.PVD coated grade having excellent wear-resistance.Finishing to light cutting for superalloy or titanium alloy.Adpopted tougher sub-micro grain carbide base material.Light to medium cutting fo superalloy or titanium alloy.Adopted tougher sub-micro grain carbide base material. For a widerange of materials from roughing to semi-finishing and HSC.Adopted New PVD coated grade with tough base material.For interupted cutting for superalloy and stainless steel.PVD coated grade having excellent wear-resistance.Finishing to light cutting high hardened steels.Adopted New PVD coated grade. Extremely wear-resistant.For high hardened steels.PVD coated grade having excellent wear-resistance.For general steel, hardened steel and stainless steel.Adopted tougher sub-micro grain carbide base material. For a widerange of materials from roughing to semi-finishing adn HSC.
®
Car
bide
Gra
des
F-7
Carbide GradesGrade Selection Guide for Milling
Carbon Steel / Alloy Steel
= First Choice = Second Choice
Die Steel
Hardened Steel
Stainless Steel
Gray Cast Iron
Ductile Cast Iron
Superalloy / Titanium Alloy
High Hardened Steel & Cast Iron
JC5030JC730U JC5080JC5003
Carbon Steel / Alloy Steel
= First Choice = Second Choice
Die Steel
Hardened Steel
Stainless Steel
Gray Cast Iron
Ductile Cast Iron
Superalloy / Titanium Alloy
High Hardened Steel & Cast Iron
JC600 JC610 JC8015 JC8050JC8003 JC8008
Material
Material
JC5040JC5015
JC605XJC605W JC5118
®
Carbide G
rades
F-8
Carbide Grades
General DescriptionThe main ingredients of cermet are TiC (titanium carbide), TiN (titanium nitride) and TiCN (titanium carbo-nitride). In comparison with WC (tungstencarbide) whose main ingredients are sintered carbide alloy, the cermetcomposites show strength and anti-oxidization under high temperatureand resists build up on steel materials, therefore, an excellent surface finishcan be obtained. These characteristics of cermet make it possible for highspeed and high efficient cutting applications. The newer added CX series isfor general purpose applications.
Cermet Grades
Features & Application
Microstructure of SC30
Application Grade Cutting Speed(m/min) Features
PX75
PX90
170 ~ 270
170 ~ 220
Coated Grades
Turning
Notes: Above data for recommended cutting speed is relevant for machining normal steels.
Application Grade Cutting Speed(m/min) Features
LN10
CX75
CX75
CX90
SC30
250 ~ 350
150 ~ 250
180 ~ 230
150 ~ 200
100 ~ 180
Less binding materials for higher wear-resistance.High speed cutting for steel. Finishing for cast iron.
Uncoated Grades
= First Choice = Second Choice
Turning
Milling
High nitrogen content & fine uniform hard structure. Excellent chip-resistance& wear-resistance. General purpose for steel.High nitrogen content & fine uniform hard structure. Excellent chip-resistance& wear-resistance. Medium & high speed cutting for steel & alloy steel.High nitrogen content & fine uniform hard structure. Excellent chip-resistance& wear-resistance. General milling applications for steel & alloy steel.Tougher cermet grade having impact resistance by improving binder materialsand mircostructure. Roughing applications for steel milling.
Notes: Above data for recommended cutting speed is relevant for machining normal steels.
Grade Selection Guide
FinishingLight Cutting
Medium CuttingRoughing to Heavy
FinishingLight Cutting
Medium CuttingFinishing
Medium CuttingRoughing
Carbon SteelAlloy Steel
StainlessSteel
Cast Iron
LN10 CX75 PX75 PX90 CX75 CX90 SC30Material Type of Cutting Turning Milling
Adopted PVD coated grade with good heat-resistance on a base materialhaving good wear-resistance. For high speed turning for carbon steel.Adopted PVD coated grade with good heat-resistance on a base materialhaving good crack-resistance. For general turning for carbon steel.
JC5003
JC730UJC5030JC8015JC5015JC5118JC5015JC5118JC5040JC5040JC8050
JC730UJC8015
JC8015JC5015JC5118JC8050
JC5003
JC600JC605XJC605WJC610JC8015JC5015JC5118JC5015JC5080JC5003JC8015
JC5015JC5118JC8050
JC8003JC8008JC8015JC5118
®
Car
bide
Gra
des
F-9
Carbide GradesGrade Comparison Chart
ISO Codes DIJET Mitsubishi Tungaloy Sumitomo Hitachi Sandvik Kennametal Iscar Seco
Mill
ing
P
M
K
S
H
FH7020F7030
VP15TFF7030VP15T
VP30RTVP30RT
F7030VP15TF VP20RT
F7030 VP15TF
VP20RT VP30RT
VP30RT
F5010
F5020VP15TFVP20RTVP15TFVP20R
VP15TF
VP15TF
VP15TFVP15TF
T3030 GH330
H120 AH330
AH74AH120
GH330
T3030GH330AH120AH140
T1015AH110GH110
AH120
AH110
AH120
ACP100
ACP200
ACP300
ACP200
ACP300EH20Z
ACK200
ACK200
ACK300EH20Z
EH20ZEH520Z
PTH08M PCA08M
PCS08MJX1005 JX1020
TB6005 PCA12M
JX1015TB6020CY150
JX1045 TB6045
CY250HC844
JX1060 TB6060
GX2030 GF30
PCS08MJX1020 CY9020
JX1015 TB6020
CY150
JX1045 TB6045
CY250 HC844
JC1060 TB6060
GX2030 GF30
PTH08M PCA08M
PCS08MJX1005TB6005JX1020CY9020JX1015PTH13S
TB6020 CY150
JX1045 TB6045
PT30E CY250
PCS08M
PTH13S
PTH08MJX1005 TB6005
GC4220
GC4220GC4230
GC4230GC4240
GC4240GC1030GC1025
GC1025GC2030
GC2030GC2040
GC1030
GC3020
GC3020GC3220
GC3040
GC1025GC1030GC2030
GC2040
GC4020
KC515MKC715MKC525M
KC530MKC725M
KC735MKC935MKC515M
KC522MKC525M
KC530MKC725M
KC735MKC935M
KC515M
KC520MKC522MKC915MKC935M
KC510MKC515MKC522MKC525MKC530MKC725M
KC515MKC522M
IC250 IC4050IC908 IC928
IC950IC250 IC328IC4050 IC908
IC928
IC908IC928
IC328IC908IC928IC328IC925IC910
IC418IC910IC950
IC4050 IC908IC910 IC950
IC418IC328 IC4050IC908 IC950
CP20 F20MF30M F40MF20M F25MF40M T20M
T25MF25M T20MT25M T60M
CP50T25M T60M
CP50F20M F30M
CP20F20M F25MF30M T25M
CP50F25M T20MT25M T60M
CP50
F15M
F15MCP20F20M
T150MT20MCP20
P01
P10
P20
P30
P40
M10
M20
M30
M40
K01
K10
K20
K30
S01
S10
S20
S30
H01H10
H20
®
Carbide G
rades
F-10
UE6005
UE6005 UE6110
UE6010 UE6020
UC6010 VP10MF
UE6110 UE6010
UE6020 UC6010
VP15F VP20MF
UE6035UH6400US735VP15F
VP20MFUE6035UH6400US735
US7020VP10MFUS7020VP15TFVP20MF
US735VP15TFVP20MF
US735
UC5105
UC5115
UC5115VP15TF
VP15TF
VP05RTVP05RTVP10RTVP10RTVP15TF
JC110V
JC110VJC215V
JC110VJC215V
JC215VJC325V
JC325VJC450V
JC5003JC110VJC110VJC8015
JC5015JC525X
JC525X
JC105VJC050WJC105VJC110V
JC110VJC215V
JC215V
JC5003JC8015
JC5015
P01
P10
P20
P30
P40
M10
M20
M30
M40
K01
K10
K20
K30
S01
S10
S20
Grade Comparison Chart
ISO Codes DIJET Mitsubishi Tungaloy Sumitomo Hitachi Sandvik Kennametal Iscar Seco
Turn
ing
P
M
K
S
T9005
T9005T9015AH710
T9015T9025AH710
T6025T9035GH730
T9035
T9015
T6020T9025GH330GH730
T6030
T5105T5010T5105T5115T5010T5020T5125T5020T5115
T5125
AH1110AH120
AC700G
AC700GAC2000
AC2000
AC3000AC630M
AC3000AC630M
EH10ZEH510ZAC610MEH20ZEH520Z
AC630MAC3000AC530U
AC630MAC530UAC410KAC300GAC410KEH10Z
AC700GEH20Z
AC530U
EH10ZEH510ZAC610MEH20Z EH520Z
GM8010
HG8010GM8015
GM8020HG8025
HG8025GM25
HG8035GM8035
GX30
GM10
GM8020HG8025GM25
GM25HG8035GM8035
GX30
GM3005
GM3005HG3315HG8010
HG8010GM8015GM8020HG8025
GM8020GM8025
GC4205
GC4205GC4215
GC4215GC4225GC1025GC2015
GC4225GC4235GC1025GC2015GC2025GC4235GC2025GC235
GC2015GC1025GC2015GC1025GC2025
GC2025GC2035GC235
GC3025
GC3205GC3210
GC3210GC3215
GC1005GC1105GC1025
KC9315
KC9110KC9315KC5010KC5510KU10T
KC9125 KC9225
KC9325 KU10T
KU25T KU30T
KC5010 KC5025
KC5510 KC5525
KC8050KC9040
KC9125 KC9140
KU25T KU30T
KC5025 KC5525
KC9040 KC9140
KC9240 KC9245
KU30T
KC5010 KC5510
KU10TKC8050 KC9225
KC5010 KC5025
KC5510 KC5525
KU10T KU25T
KC8050KC9240
KU25T KU30T
KC5025 KC5525
KC9240KC9245
KC9315KC5010KC5510KU10T
KC9110 KC9325
KU10T KU25T
KC5010 KC5025
KC5510 KC5525
KC8050 KC9215
KC5025 KU30T
KC5010 KC5510
KU10TKC5025 KC5225
KU10T KU25T
IC520N
IC520NIC9015
IC520NIC9015IC908IC950
IC9025IC4050IC908IC950
IC3028IC328
IC907
IC520MIC908IC928
IC520MIC3028IC908
IC3028
IC9007IC910IC9007IC9015IC910IC450IC9015IC8048IC450IC908
IC9015IC4050
TP05TX100TP15TP100CP20
TP100TP200TP15TP25CP25TP200TP300TP30TP35CP50TP40TP300CP50
TP100 TP15CP20TP200TP300TP15TP200TP25TP300TP35TP40CP50TP40
TP05TX100TX150TP05TP10CP20TX150TP200TP15TP25CP20
TP200 TP20TP25 CP50
Carbide Grades
P01
P10
P20
P30
M10
M20
M30
K01
K10
K20
K30
®
Car
bide
Gra
des
F-11
Carbide Grades
AP25N
AP25NNX2525
AP25NUP35NNX2525NX3035
VP45NNX4545
NX2525AP25N
NX2525AP25NNX3035NX4545
AP25NNX2525
AP25NNX2525
AP25NNX2525
LN10
LN10CX75PX75
CX75CX90PX90
CX90SC30
LN10CX75
CX75PX75
PX90SC30
LN10
LN10CX75
CX75
Grade Comparison Chart
ISO Codes DIJET Mitsubishi Tungaloy Sumitomo Hitachi Sandvik Kennametal Iscar Seco
Cer
met
s
P
M
K
GT720NS520GT520GT720GT730NS520AT530NS730GT730NS530GT530
NS730NS740NS530NS540GT730NS520AT530GT530NS730NS530
NS740NS540
GT720NS520AT520GT520GT730NS730NS530GT530
T110AT2000Z
T1200AT2000ZT250A
T1200AT2000ZT3000ZT250A
T3000Z
T1200A
T250A
T110AT1200A
T1200A
MZ1000
MZ1000CH550
CZ25CH550MZ2000CH7030
CZ25MZ3000CH7035
MZ1000CH550
CZ25MZ2000CH7030
CZ25MZ3000CH7035MZ1000
MZ1000CH550
CZ25MZ2000CH7030MZ3000CH7035
CT5015
CT5015GC1525
GC1525CT530
GC1525
CT530
CT5015
CT5015
KT530MKT315
KT530MKT315
KT315
IC20N
IC20NIC30
IC520NIC530NIC30NIC75T
IC75T
C15M
C15M
C15M
C15M
Technical Information
DIJET CARBIDE TOOLSTechnical Information
®
Tech
nica
l Inf
orm
atio
n
G-1
Technical Information
Terminology and Formulas (for milling)
Dc =Cuttingdiameterae =Cuttingwidth(step)ap =Depthofcutfn =Feedrateperrevolutionfz =FeedratepertoothDe =EffectivecuttingdiameterVc =CuttingspeedQ =MetalremovalrateI =MachinedlengthVf =Tablefeed(feedrate)Dap=MaxcuttingdiameteratspecificdepthZn =Totalnumberofedgesinthetool
mm.mm.mm.mm.mm.mm.
m/mm.cm3/min.
mm.mm/min.
mm.
Zc =Effectivenumberofteethhex =Maxchipthicknesshm =Averagechipthicknesskc1 =Specificcuttingforce(hex=1mm)Pc =Netcuttingpowerkr =MajorcuttingedgeangleVco =ConstantforcuttingspeedCvc =Correctionfactorforcuttingspeedn =Spindlespeednmt =Efficiencymc =Riseinspecificcutingforce(kc) asafunctionofchipthickness
mm.mm.
N/mm2.KW.deg.
rev/min.KW
General formulas
Spindlespeed
Feedpertooth
Removalrate
EffectivecuttingdiameterDe=2xapx(Dc-ap)=mm.
Netpower
Cuttingtime
n==rev/min.Vcx1000
πxDc
fz==mm.Vf
nxzn
Q==cm3.apxaexVf
1000
Tc==min.lVf
Pc==KWapxaexVfxkc60x106xnmt
Cuttingspeed
Tablefeed(feedspeed) Vf=fzxnxzn=mm/min.
Feedperrevolution fn==mm/rev.
Specificcuttingforce kc=kc1xhnm-mc=mm/min.
Averagechipthickness(side&facemilling)whenae/Dc≤0.1
Averagechipthicknesswhenae/Dc≥0.1
Vfn
Vc==m/min.πxDcxn1000
hm=fz=mm.aeDc
sinkrx180xaexfz
πxDcxarcsin()aeDc
hm==mm.
a pmax.
®
Technical Information
G-2
Technical Information
Down Milling:-sameworkpiecedirection,feedrateand rotationofmillingcutter.-chipcross-sectionstartonthestrongest point.
Generally down milling should be preferedif rigid machine is available.
Up Milling:-thefeedrateofworkpieceiscounter-clock- wisetothesenseofmillingcutterrotation.-chipcross-sectionstartsontheweakest point.
Up milling should be applied on instable millingmachine and workpiece materials withhigher hardness.
Up Cut and Down Cut
Tool with central work piece
Formulas:
We suggest to work likethis when possible orin any case work withtangential tool exit.Up cut and down cut ispossible with Ae Max.2/3 of tool diameter.
Suggested milling operation
Formulas:
Tool with outside center work piece
sin(kr)x180xaexfzπxdcxarcsin()ae
dc
hm=hmxπ xarcsin()ae
dcfz=sin(kr)x180xae
a e=2/3xdc
a e=2/3xdc
hm=sin(kr)x360xaexfz
πxdcx[arcsin+arcsin]()2xae2dc()2xae1
dc
hmxπxdcx[arcsin+arcsin]fz=sin(kr)x360xae
()2xae2dc()2xae1
dc
APPLICATIONSTurning
Troubleshooting
•insertgrade•speeds&feeds
•others
•Changetotoughergrade•IncreaseSFMifchippingisontrailingedge•DecreaseSFMifchippingisonleadingedge•Adjustchipload•Minimizetooloverhang•Checkforinsertmovement/checkclamp
•insertgrade•speeds&feeds
•Changetomorewear-resistantgrade•DecreaseSFM
•insertgrade•insertshape
•speeds&feeds•others
•Changetomorecraterwear-resistantgrade•Changebreaker•Usepositiverakeinsert•DecreaseSFM•Adjustchipload
•insertgrade•insertshape
•others
•Changetotoughergrade•Uselargernoseradiusifallowable•Increasehonesize•Adjustchipload
•insertgrade•insertshape•speeds&feeds
•others
•Changetotoughergrade•Adjusthonesize•IncreaseSFM•Adjustdepthofcutperpass•Increasecoolantconcentrationand/orflow
•insertgrade•speeds&feeds
•Changemoreheat-resistantgrade•DecreaseSFM
Chipping
Flank Wear
Crater Wear
Broken Nose
Built-up Edge
Deformation
PROBLEM CAUSE RECOMMENDED ACTION
®
Tech
nica
l Inf
orm
atio
n
G-3
Technical Information
®
Technical Information
G-4
Technical Information
APPLICATIONSMilling
Troubleshooting
•insertgrade•speeds&feeds
•Changetotoughergrade•Increasethecuttingspeed•Reducethefeed/tooth
•insertgrade•speeds&feeds
•Useamorewear-resistantgrade•Reducethecuttingspeed•Increasethefeed/tooth
•insertgrade•speeds&feeds
•Useamorecraterwear-resistantgrade•Reducethecuttingspeed•Reducethefeed/tooth
•insertgrade•speeds&feeds
•insertshape
•Useatoughergrade•Adjustthecuttingspeed•Adjustthefeed/tooth•Useathickerinsert
•insertgrade•speeds&feeds•insertshape•toolshape
•Useamorewear-resistantgrade•Increasethecuttingspeed•Useapolishedinsert•Useahigherrakecutter
•insertgrade
•toolshape
•Increasethecuttingspeed•Reducethefeed/tooth•Useahigherrakecutter
Chipping
Flank Wear
Crater Wear
Broken Nose
Poor Surface Finish
Burrs, Chipping, etc.
PROBLEM CAUSE RECOMMENDED ACTION
•speeds&feeds •Reducethecuttingspeed•Reducethefeed/tooth
Vibration
®
Tech
nica
l Inf
orm
atio
n
G-5
Technical Information
APPLICATIONSDrilling
Troubleshooting
•speeds&feeds
•cuttingfluid•others
•Maintainconstantfeedrate•Reducethecuttingspeed•Reducethefeedrate•Increasecoolantflow•Useamachinewithsufficienthorsepower•Tightenworkpiececlamping
•tool•speeds&feeds
•others
•Reducedrilloverhang•Maintainconstantfeedrate•Reducethefeedratewhenstartingdrill•Useamachinewithsufficienthorsepower•Tightenworkpiececlamping
•tool•speeds&feeds
•others
•Reducedrilloverhang•Maintainconstantfeedrate•Reducethecuttingspeed•Useamachinewithsufficienthorsepower•Tightenworkpiececlamping
•tool•speeds&feeds
•cuttingfluid•others
•Reducedrilloverhang•Maintainconstantfeedrate•Changethefeedrate•Increasecoolantflow•Useamachinewithsufficienthorsepower•Tightenworkpiececlamping
•tool
•speeds&feeds
•Lessleadangle•Increasehone•Maintainconstantfeedrate•Increasethefeedrate
•speeds&feeds•cuttingfluid•others
•Maintainconstantfeedrate•Maintainconstantcoolantflow•Useamachinewithsufficienthorsepower
Drill Breakage
Center Point Breakage
Peripheral Cutting EdgeBreakage
Chipping
Long Stringy Chips
Chip Form Varies
PROBLEM CAUSE RECOMMENDED ACTION
®
Technical Information
G-6
Technical Information
APPLICATIONSDrilling
Troubleshooting
•tool
•speeds&feeds
•others
•Reducedrilloverhang•Increaseleadangle•Increasethecuttingspeed•Reducethefeedrate•Useamachinewithsufficienthorsepower•Tightenworkpiececlamping
•speeds&feeds
•others
•Maintainconstantfeedrate•Increasethecuttingspeed•Reducethefeedrate•Uselowfeedratewhenstartingdrill•Useamachinewithsufficienthorsepower•Tightenworkpiececlamping
•tool•speeds&feeds
•others
•Reducedrilloverhang•Reducethecuttingspeed•Increasethefeedrate•Useamachinewithsufficienthorsepower•Tightenworkpiececlamping
•tool
•speeds&feeds•others
•Uselighthone•Reducedrilloverhang•Maintainconstantfeedrate•Useamachinewithsufficienthorsepower•Tightenworkpiececlamping
Over Size or Out-of-Round
Poor Surface Finish
Galling on Drill Body
Vibration
PROBLEM CAUSE RECOMMENDED ACTION
AISI SAE
AISI201
AISI202
AISI301
AISI302
AISI302B
AISI303
AISI303Se
AISI304
AISI304L
AISI304N
AISI305
AISI308
AISI309S
AISI310S
AISI316
AISI316L
AISI316N
AISI317
AISI317L
AISI321
AISI347
AISI384
ASTMXM7
ASTMXM15
AISI405
AISI429
AISI430
AISI430F
AISI434
ASTMXM27
AISI403
AISI410
AISI410S
AISI416
AISI420
AISI420F
AISI431
AISI440A
AISI440B
AISI440C
ASTM440F
ASTM631
AISI632
AISI SAE
1010
1015
1020
1025
1030
1035
1040
1045
1050
1055
1060
1010
1015
1020
8620
8640
4320
4340
5130
5135
5140
5147
4130
4135
4140
4145
1520
1536
1541
1522H
1541H
5120H
5130H
5135H
5140H
4135H
4140H
4145H
8620H
4320H
AISI ASTM
W1-13
W1-111/2
W1-10
W1-9
W1-8
W1-7
T1
T4
T15
M2
M3-1
M3-2
M4
M36
M7
M42
F2
L6
W2-91/2
W2-81/2
D3
D2
A2
H11
H13
P20
®
Tech
nica
l Inf
orm
atio
n
G-7
Technical Information
TYPE• Stainless Steel
JIS
SUS201
SUS202
SUS301
SUS302
SUS302B
SUS303
SUS303Se
SUS304
SUS304L
SUS304N1
SUS305
SUS308
SUS309S
SUS310S
SUS316
SUS316L
SUS316N
SUS317
SUS317L
SUS321
SUS347
SUS384
SUSXM7
SUSXM15J1
SUS405
SUS429
SUS430
SUS430F
SUS434
SUSXM27
SUS403
SUS410
SUS410S
SUS416
SUS420
SUS420F
SUS431
SUS440A
SUS440B
SUS440C
SUS440F
SUS631
SUS632
DIN
DINX10CrNiS189
DINX5CrNi1810DINX2
CrNi1911
DINX2CrNi1812
DINX2CrNiMo17122
DINX2CrNiMo17132
DINX2CrNiMo18164
DINX6CrNiTi1810DINX6
CrNiNb1810
DINX6CrAl13
DINX6Cr17
DINX12CrMoS17DINX6CrNb17
DINX10Cr13DINX6Cr13
DINX20Cr13
DINX20CrNi172
DINX7CrNiA1177
Aus
teni
ticFe
rriti
cM
arte
nsiti
c
JIS
S10C
S15C
S20C
S25C
S30C
S35C
S40C
S45C
S50C
S55C
S58C
S09CK
S15CK
S20CK
SNCM220
SNCM240
SNCM420
SNCM439
SCr430
SCr435
SCr440
SCr445
SCM430
SCM435
SCM440
SCM445
SMn420
SMn433
SMn438
SMnC420
SMnC443
SMn420H
SMn438H
SCr420H
SCr430H
SCr435H
SCr440H
SCM435H
SCM440H
SCM445H
SNCM220H
SNCM420H
DIN
C10
C15
C22
C25
C30
C35
C40
C45
C50
C55
C60
CK10
CK15
CK22
34Cr4
42Cr4
34CrMo4
42CrMo4
34Cr4
37Cr4
41Cr4
34CrMo4
42CrMo4
TYPE
Car
bon
Stee
lNi
ckel
Chr
omiu
mM
olyb
denu
mSt
eel
Chr
omiu
mSt
eel
Man
gane
se S
teel
and
Man
gane
seC
hrom
ium
Ste
el
Stru
ctur
al S
teel
with
Que
nchi
ngPr
oper
ty G
uara
ntee
d(H
Ste
el)
• Carbon Steel & Alloy SteelJIS
SK1
SK2
SK2
SK4
SK5
SK6
SK7
SKH2
SKH3
SKH10
SKH51
SKH52
SKH53
SKH54
SKH56
SKH58
SKH59
SKS11
SKS51
SKS43
SKS44
SKD1
SKD11
SKD12
SKD6
SKD61
DIN
C105W1
C80W1
C80W1
C70W2
S6-5-2
S6-5-3
S2-10-1-8
105WCr6
X210Cr12
38CrMoV5
40CrMoV5
40CrMnMo7
TYPE
Car
bon
Tool
Ste
el
• Tool Steel
Hig
h Sp
eed
Stee
lA
lloy
Tool
Ste
el
Material Cross Reference
Chro
miu
mM
olyb
denu
mSt
eel
AISI ASTM
A48-20B
A48-25B
A48-30B
A48-35B
A48-40B
A48-50B
60-40-18
65-45-12
80-55-06
100-70-03
AISI ASTM
AISI309
AISI310
AISI330
ASTM660
ASTM661
AISI409
AISI446
ASTM616
®
Technical Information
G-8
Technical Information
DIN
GG-10
GG-15
GG-20
GG-25
GG-30
GG-35
GGG-40
GGG-50
GGG-60
GGG-70
TYPE
Gra
y C
ast I
ron
• Cast Iron
Duc
tile
Cas
t Iro
n
DIN
INCrNi252
INX6CrTi1
TYPE• Heat Resistant Steel
Material Cross Reference
Aus
teni
ticFe
rriti
cM
arte
nsiti
c
JIS
SUH309
SUH310
SUH330
SUH0
SUH61
SUH409
SUH446
SUH1
SUH3
SUH4
SUH11
SUH600
SUH616
JIS
FC100
FC150
FC200
FC250
FC300
FC350
FCD400
FCD500
FCD600
FCD700
0.050.080.100.200.300.130.050.080.100.300.400.040.08
0.450.180.080.17
0.080.100.400.030.030.040.040.100.100.050.050.040.050.080.050.050.080.150.100.150.040.050.120.050.130.050.120.04
0.050.100.040.060.130.120.180.150.150.05
0.25
0.150.030.060.450.650.250.250.12
0.99
0.77
0.350.90
0.700.600.800.40
1.00
0.55
0.700.900.200.500.350.350.300.700.400.300.300.500.40
1.001.00
1.00
0.200.220.600.500.250.700.400.30
1.000.25
0.150.150.150.150.30
0.06
0.551.000.102.253.753.003.253.40
26.0033.0025.00
0.354.5026.0030.0020.009.0020.0026.0025.00
20.002.0025.500.45
0.2512.00
6.509.0032.5032.0053.0054.0058.0047.0073.0076.0058.0061.0060.0054.0062.0036.0045.0076.0043.0076.0076.0046.0043.0072.0052.00
57.0048.0073.0054.6075.0066.0066.0065.0065.0061.00
98.60
94.0038.0056.4082.8080.0088.2590.5095.50
1.304.006.001.002.752.853.00
3.001.404.001.50
4.00
1.250.65
0.80
1.30
10.0010.004.504.00
5.3028.0016.005.509.009.00
5.70
3.00
4.503.00
6.009.00
3.305.50
9.00
3.205.25
-
1.100.404.00
0.50
4.00
0.40
0.451.20
0.30
0.90
2.255.20
0.95
2.00
4.00
0.200.25
0.200.40
0.200.35
0.25
0.37
1.600.801.203.000.901.001.404.30
2.00
0.061.003.200.206.000.50
2.001.300.704.506.00
2.752.802.800.20
4.500.204.25
54.0040.005.0097.7085.0075.8054.0053.0030.0066.0047.0054.8054.00
26.5081.8054.1058.90
79.6063.0091.9077.6074.4046.0044.502.002.002.002.007.000.500.504.605.505.5010.0018.5024.007.0035.302.400.500.8013.001.0018.50
18.507.00
1.351.351.001.003.00
0.10
0.156.170.502.504.253.501.001.00
®
Tech
nica
l Inf
orm
atio
n
G-9
Technical InformationChemical Components
A-286M-308(J-1300)16-25-6(Timkin)Chromalloy(Unitemp14CMV)LapelloyAm-355DiscaloyTinadurN-155(Multimet)19-9DLS-588W545Unitemp212
S-590Unitemp1415NW(GreekAscoloy)V-57H46
H53EMEUnimach#1Almar362Custom455Incoloy800Incoloy801Rene41M-452(J-1500)WaspaloyUdimet500InconelXNimonic80ANimonic90DCMHastelloyBHastelloyCHastelloyR-235HastelloyXHastelloyWInconel(600)Incoloy901Nimonic75Nimonic80AInconel700K-42-BInconel713CInconel718
Allvac620Pyromet860InconelX-750AstroloyInconel713Monel713y400MonelAlloyR405MonelAlloyK-500MonelAlloyK-500(aged)Inconel625
PermanickelAlloy300
DuranickelAlloy301Refractaloy26Udimet700Colmonoy4Colmonoy5Colmonoy20Colmonoy21Colmonoy22
1.40
1.40
0.750.60
1.501.001.501.50
1.50
0.25
0.50
0.300.500.750.750.301.000.700.700.700.700.50
1.001.00
1.00
0.400.480.400.700.080.700.150.20
1.000.70
0.900.900.600.600.15
0.10
0.250.801.00
15.0014.0016.001.0011.5015.5013.0015.0021.0019.0018.0013.0016.00
20.0013.0014.7512.00
10.5019.005.0014.5011.7521.0020.5019.0019.0019.0019.0015.0020.0020.0014.301.0015.5015.5022.0022.0015.5012.8020.0020.0015.0018.0013.0019.00
19.0016.0015.5015.0012.00
22.00
18.0015.0010.0011.505.005.00
-
19.50
20.00
7.00
11.0010.0014.0018.00
16.00
2.502.502.501.50
29.0022.00
12.004.00
18.00
30.0018.45
-6.50
2.401.304.00
4.003.00
0.803.20
3.75
0.60
1.000.60
2.002.00
1.801.751.000.30
2.804.00
3.00
0.801.200.371.1232.002.502.503.002.502.302.303.40
2.50
2.500.402.302.202.500.600.90
3.003.002.503.500.60
0.500.500.500.20
0.50
0.502.603.50
0.003
0.080
0.008
0.0050.0050.0050.005
0.080
0.0100.010
0.050
0.0302.0002.5001.0001.2501.350
0.300.250.150.120.250.11
1.000.13
0.060.05
0.300.350.050.550.150.50
2.250.300.15
0.060.05
0.400.35
0.30
0.050.05
0.055.02
0.50
31.5031.5029.5029.503.650.100.020.350.05
VZRNVVN
TaN
BRZR
VVNVNV
CuCuCu
ZRZR
VV
V
CuCu
CuTa
Cu
CuCuCuCuTaCuCuMgCu
MATERIAL C Mn Si Cr Ni Co Mo W Cb Ti Al B Fe OTHER
Hea
t-Res
ista
nt A
lloys
Fe B
ase
Ni B
ase
0.200.200.380.120.250.400.400.400.45
1.000.020.02
2.20
0.001
0.01
0.15
0.120.15
0.701.000.600.600.600.600.50
1.25
0.15
1.00
30.0027.0020.0010.003.0010.0016.002.001.00
10.0022.50
2.50
7.502.50
4.00
5.00
6.006.00
2.004.00
1.00
10.005.00
5.00
99.8099.4098.4069.80
4.00
2.00
80.0079.0085.0080.0058.50
87.5099.00
0.22
5.00
6.00
7.00
8.00
6.004.00
7.001.00
6.00
8.00
3.00
3.001.001.001.001.001.001.70
1.000.30
3.00
2.00
5.00
®
Technical Information
G-10
Technical Information
J-1570J-1650S-816L-605(HS-25)HS-21(Vitallium)HS-31(X-40)HS-30(422-19)HS-27WI52
Wallex#6(Colmonoy)Jetalloy209Nivco
StelliteJCommerciallyPure(annealed)110-170BHN140-200BHN200-275BHN
ALPHATi-5AL-2.5Sn(annealed)
Ti-6AL-1V-4Zr(annealed)
Ti-7AL-2Cb-1Ta(annealed)
Ti-8AL-1Mo-1V(heattreated)290-335-BHN
Alpha-bataTi-6AL-4V(annealed)Ti-4AL-4Mn(annealed)Ti-2Fe-1Cr-2Mo(annealed)Ti-7AL-4Mo(annealed)Ti-1Al-8V-5Fe(annealed)
Alpha-beteTi-6AL-6V-25M-1(Fe,Cu)(Annealed)
Ti-8AL-1Mo-1v
BetaTi-13V-11Cr-3AL(solutiontreated)COLUMBIUM(Cb)D-31F-48Cb-74Cb-129Cb-132M
Cb-7521%Zr
TUNGSTEN(W)W-ForgedRolledW-Sintered(28-35Rc)W-10W-2
TANTALUM(Ta)Ta-10WT-111
T-222
Ta
MOLYBDENUM(Mo)MolybdenumTZMTZC70Mo-30W
Chemical Components
5.00
1.501.500.600.600.60
5.00
0.35
1.00
4.00
20.0019.0020.0020.0027.0025.0024.0023.0021.00
29.0020.000.50
31.00
2.00
11.00
39.0036.0043.0051.0062.0055.0051.0067.0061.70
64.3050.0073.50
43.30
6.5012.004.0015.00
8.00
11.00
4.5015.00
16.00
15.0010.0010.0015.0015.00
10.00
99.9099.9090.0097.50
10.008.00
10.00
30.00
0.020 2.00
0.040.04
1.100.01
2.50
4.001.002.001.001.001.00
4.00
8.00
1.00
6.00
13.00
1.005.0010.002.001.502.501.00
2.50
90.0090.002.0087.502.5099.80
0.080.15
Ta
PS
ZRS
Sn
ZrVCbTaMoV
V
V
FeCuV
V
ZrZrHfTaZrZrZr
Cu
TaTaHfTaHf
ZrZr
MATERIAL C Mn Si Cr Ni Co Mo W Cb Ti Al B Fe OTHER
Oth
er C
ut R
esis
tant
Mat
eria
ls
4.103.80
2.001.80
99.5099.2099.00
92.50
89.00
90.00
90.00
90.0092.0094.0089.0086.00
87.00
90.00
73.00
10.00
0.501.25
Tita
nium
Allo
ysC
o B
ase
®
Tech
nica
l Inf
orm
atio
n
G-11
Technical Information
Conversion Table Reference - Hardness Scales
Brinell,10mmBall,Load3000kg,
StandardBall
HB
Vickers
HV
BScale,Load100kg,Diameter
1/16in.SteelBall
HRB
CScale,Load150kg,
120°DiamondCone
HRC
Shore
HS
Rockwell
940920900880860
840820800-
780760
740737720700697
690680670667
677640
640615
607591
579569553547
539530528
516508508
495491491
474472472
-----
------
-----
----
--
--
--
----
---
---
---
---
68.067.567.066.465.9
65.364.764.0-
63.362.5
61.861.761.060.160.0
59.759.258.858.7
59.157.3
57.356.0
55.654.7
54.053.552.552.1
51.651.151.0
50.349.649.6
48.848.548.5
47.247.147.1
9796959392
919088-8786
-8483-81
-80-79
-77
-75
-73
-71-70
--68
--66
--65
--63
Brinell,10mmBall,Load3000kg,
StandardBall
HB
Vickers
HV
BScale,Load100kg,Diameter
1/16in.SteelBall
HRB
CScale,Load150kg,
120°DiamondCone
HRC
Shore
HS
Rockwell
455440425410396
383372360350339
328319309301292
284276269261253
247241234228222
218212207202196
192188182178175
171163156150143
137132127122117
-----
-110.0109.0108.5108.0
107.5107.0106.0105.5104.5
104.0103.0102.0101.0100.0
99.098.297.396.495.5
94.693.892.891.990.7
90.089.087.886.886.0
85.082.980.878.776.4
74.072.069.867.665.7
45.744.543.141.840.4
39.137.936.635.534.3
33.132.130.929.928.8
27.626.625.424.222.8
21.720.518.817.516.0
15.213.812.711.510.0
9.08.06.45.44.4
3.30.9---
-----
6159585654
5251504847
464543-41
4039383736
3534-33-
32313029-
2827-26-
25-232221
-20191815
Note: FiguresinparenthesesunderBrinellindicatevaluesusingtungstencarbideball.
---
(767)(757)
(745)(733)(722)(712)(710)(698)
(684)(682)(670)(656)(653)
(647)(638)(630)(627)
-(601)
-(578)
-(555)
-(534)-
(514)
495--
477--
461--
444--
429415401388375
363352341331321
311302293285277
269262255248241
235229223217212
207201197192187
183179174170167
163156149143137
131126121116111
®
Technical Information
G-12
SAFETY PAMPHLET1. In using tungsten carbide tools.Asproductliability(PLLaw)hasbeenenforcedon1stJuly1995,DijetIndustrialCo.,Ltd.(hereafterDijet)startedtoappendawarningorcautionlabelonthepackagematerialsforpertinentproducts.
However,onthetoolbodies,nowarningorcautionlabelisattached,andtherefore,youshouldreadthissafetypamphletbeforeyouuseanykindofDijetproductsorothertoolsmadeofourhighhardmaterials.
Youarealsorequestedtomakewellknownthecontentsofthispamphlettoeveryworkerinyourplantasapartofyourplantsafetyeducationprogram.
2. Basic features of high hard tools materials.Thehighhardtoolsmaterialisageneraltermforthesinteredmaterialoftungstencarbidealloy,thechiefingredientofwhichistungstencarbide(WC),cermetwhosechiefingredientsaretitaniumnitride,carbide,cubicboronnitride(CBN)and/orsintereddiamond.Thesematerialsaresometimescalledjust“hardmetal”.
2-1. Physical properties of hard metal. Appearance :Itdiffersaccordingtothematerials/ Exam:gray,darkgray,black,gold,etc. Smell :Odorless Hardness :Carbide&Cermet-HV500 Ceramics-HV1.000 CBN-HV2,500 Sintereddiamond-HV8,000 Density :Carbide-9-15 Cermet-6-9 Ceramics&CBN-3-5
2-2. Ingredients Carbide,Nitride,Carbo-nitrideandOxideofW,Ti,Al,TaorBandinaddition,insomeof them,metalingredientslikeCo,Ni,CrorMoetc.arecontained.
3. Precautions for handling hard metal tool materials.•Hardmetalshavethefeatureofhighhardnessbutarealsobrittle.Therefore,theywillcrackbystrongimpactorclampingtoofast.•Hardmetalsareveryheavy.Incaseoflargesizedtoolsorbigquantities,theyneedtobehandledasweightcargo.•Theheatexpansionrateofhardmetalisdifferentfromthatofsteelmaterials.Therefore,shrinkfittedorforcefittedtoolscanbreakiftheyareinextremelyhigh(orlow)temperaturethanthedesignedvalue.
4. Precautions for processing of hard metal.•Whencooledbygrindingsolutionorwaterthestrengthofthematerialcandeteriorate.Specialattentionshouldbemadeforstorageconditionofthesematerials.Accordingtothesurfacecondition,thestrengthofmaterialswillbegreatlylowered.Useadiamondwheelforfinishingofsurfaceroughness.•Dustwillbegeneratedingrindingoperation.Chronicinhalationmaycause“hardmetallung:andisdangeroustoyourhealth.Provideexhaustventilationandwearappropriateprotectiveequipmentlikedustmask,etc.Whenskincontactoreyecontactoccurs,washthoroughlywithwater.•Ingrindingofhardmetalsorbrazedtools,heavymetalingredientwillremaininthewastefluid.Wastefluidmustbecompletelydisposedofinasafeway.•Afterre-grindingofbrazedtools,confirmthatcracksonthesurfaceoftoolsarecompletelyeliminated.•Inmarkingonhardmetalmaterialsoffinishedgoodswithlaserorelectricpens,minutecracksbaybegeneratedonthesurfaces.•Avoidmarkingonthepositionwherestresswillbeimposed.Inelectricdischargingprocessonhardmetal,residuecrackswillremainonthesurfacescausingloweringofstrength.Thesecracksmustbecompletelygroundoff.
®
Tech
nica
l Inf
orm
atio
n
G-13
Instructions For Using Cutting Tools
Directcontacttothesharpcuttingedgemaycauseinjury.
Misuseormismatchofworkingconditionsmaycausetoolbreakageordispersionofbrokerpieces.
Excessimpactorheavywearwillincreasecuttingresistanceandmaycausetoolbreakageanddispersionofbrokenpieces.
Dispersionofheatedorprolongedchipsmaycauseinjuryorburn.
Duringcuttingoperation,cuttingtoolsgetveryhot.Directcontacttotoolsimmediatelyafteroperationmaycauseburn.
Sparks,generationofheatorchipsinhightemperatureduringoperationmaycausefire.
Lackofdynamicbalanceinhighspeedrotationmaycauserunoutandthetoolmaybreakbyvibration.
Directcontacttotheburrsontheworkpartmaycauseinjury.
Wheninsertsorpartsarenotclampedproperly,fallingoffordispersionmayoccurandcauseinjury.
Whenclampedtootightbysupplementarytoolslikepipeetc.,insertsorbodymaybebrokenandunusable.
Whenindexabletoolsareusedinhigh-speedrotation,insertorpartsmayburstoutofthebodyduetoantifugalforce.
Sincemillingcuttershavesharpedges,directcontactwithbarehandsmaycauseinjury.
Ifcutterlacksdynamicbalanceorrotateseccentrically,toolbreakageordispersionofbrokenpiecesmayoccurbyrunoutorvibration.
Whendrillingthroughholeonworkpiece,adiscofworkmaterialmayflyoutendofhole.Itisverydangeroussincethedischassharpedges.
Microdrillshavesharppoints,directcontactwithfingersisdangerous.Ifbroken,smallpiecesmayremaininthewoundanddispersearoundthebody.
Dispersionofbrokentipsbytoolbreakageorfallingoftoolmaycauseinjury.
Whenbrazingiscarriedouttimeandagain,thestrengthofcarbidetipisdeterioratedandbecomeseasilybrokenduringoperation.
Itisdangeroustousetoolsotherthanthefixedapplication.Itmaycausedamageoftoolandmachine.
ITEM HAZARD COUNTERMEASUREWearprotectivegloveswhentakingoutofboxormountingtothemachine.
Providesafetycovers,wearsafetyglassesand/orprotectivegloves.Readinstructionmanualbeforeusing.Refertotherecommendedconditionsincatalog.
Changetoolsalittleearly.Providesafetycovers,wearsafetyglassesandprotectivegloves.
Providesafetycovers,wearsafetyglassesand/orprotectivegloves.Getridofchipssafely.
Wearprotectiveequipmentlikeprotectivegloves.
Avoidoperationwhenignitionorexplosionisexpected.Wheninsolublecoolantisused,enoughfirefightingmeasuremustbetaken.
Providetestrunandconfirmifvibrationorchatteringisobserved.
Donotcontactwithbarehand.Wearprotectivegloves.
Cleanuptheinsertpocketorfasteningpartsbeforereloading.Confirmiftheinsertsorpartsarecorrectlyclampedbythesuppliedwrench.
Besuretousesuppliedwrench.
Usewithintherecommendedcuttingconditions.Refertotheinstructionmanualoncatalogs.
Wearprotectivegloves.
Usethecutterwithintherangeofrecommendedworkingconditions.Rotatingportionanddynamicbalancingshouldbeperiodicallycheckedtopreventeccentricrotationorrunoutduetowearofbearingportion.
Providesafetycovers,wearsafetyglassesand/orprotectivegloves.Alsoprovideprotectivecoversarounddrillholding.portion.
Handlecarefullywithprotectiveglovesandprotectiveglasses.
Confirmiftipsarefirmlybrazed.Avoidusinginthiscondition,whichrequiresgenerationofhighcuttingtemperature.
Carbidetipwhichisbrazedseveraltimesshouldnotbeused,itsstrengthhasdeteriorated.
Usethetoolasprescribedintheinstructionmanual.
GeneralCutting Tools
IndexableCutting Tools
MillingCutters
and OtherRotating
Tools
Drill
BrazedTools
Others
®
Technical Information
G-14
Parts
DRAWINGDIMENSIONS
BA C DWrench
Adjustable ScrewsCATALOGNUMBER E a°
4.87.85.6
9.0
No.10-32UNFM5x0.5M5x0.5
M5x0.5
12.713.014.5
13.0
4.85.06.5
5.0
---
-
---
-
AD-1845AD-2080AD-2080
AD-1845
A B
CD
A B
CD
DRAWINGDIMENSIONS
BA C DWrench
Clamp ScrewsCATALOGNUMBER E
9.0
2.73.53.03.45.55.55.05.05.06.66.42.54.34.34.35.26.05.35.36.86.86.87.07.07.23.63.64.04.04.05.35.35.35.35.36.86.86.8
M3.5x0.6
M1.8x0.35M2.5x0.45M2.5x0.45M2.5x0.45M3.5x0.6M3.5x0.6M4x0.7M4x0.7M4x0.7
M4.5x0.75M5x0.8
M1.8x0.35M3x0.5M3x0.5M3x0.5M4x0.7M4x0.7M4x0.7M4x0.7
M4.5x0.75M4.5x0.75M4.5x0.75M5x0.8M5x0.8M5x0.8
M2.5x0.45M2.5x0.45M3x0.5M3x0.5M3x0.5M4x0.7M4x0.7M4x0.7M4x0.7M4x0.7M5x0.8M5x0.8M5x0.8
6.3
3.75.04.24.77.09.56.07.08.010.011.03.86.57.57.67.58.58.610.010.012.515.59.511.512.55.56.04.56.07.55.96.68.010.012.07.58.210.0
2.3
1.82.42.52.53.53.53.63.63.64.04.52.03.22.83.23.53.63.53.74.75.25.24.94.96.02.02.02.02.02.02.72.72.72.72.73.43.43.4
-
--------------------------------------
-
5555434355554343435743555555555555555555555555555560605555555555555555555555
T-15
T-6T-8T-7T-7T-15T-15T-15T-15T-15T-20T-20T-6T-10T-10T-10T-15T-15T-15T-15T-20T-20T-20T-20T-20T-25T-8T-8T-8T-8T-8T-15T-15T-15T-15T-15T-25T-25T-25
2.1
0.250.90.90.92.12.13.63.63.65.05.50.41.81.41.83.63.63.63.66.06.06.06.16.16.10.90.91.41.41.43.13.13.13.13.15.55.55.5
A B
CD
A B
CD
aº
A B
CD
aº
A B
CD
aº
a°Torque
Nm
1.55
.18
.66
.66
.661.551.552.662.662.663.694.06-
1.331.031.332.662.662.66-
4.434.43-
4.504.504.50.66.661.031.031.032.292.292.292.292.294.064.064.06
Torquelbs./ft
CB3540
CSW-1838CSW-206CSW-2542CSW-2547CSW-3570CSW-3595CSW-406HCSW-407CSW-408HCSW-4510CSW-510
DSW-1838HDSW-306HDSW-307DSW-307HDSW-4075DSW-408DSW-4085DSW-410HDSW-4510HDSW-4512HDSW-4515HDSW-509DSW-511HDSW-512VESW-205ESW-206ESW-304ESW-306ESW-307ESW-405ESW-406ESW-408ESW-410ESW-412ESW-507ESW-508ESW-510
ASW-113ADS-513ADS-514
ASW-513
®
Tech
nica
l Inf
orm
atio
n
G-15
Parts
DRAWINGDIMENSIONS
BA C DWrench
Clamp ScrewsCATALOGNUMBER E a°
6.6
6.6
2.53.03.84.75.86.88.511.0
10.0
3.13.65.35.57.08.5
M5x0.8
M5x0.8
M2x0.25M2.5x0.35M3x0.35M3.5x0.6M4x0.7M5x0.8M6x1.0M8x1.25
M6x1.0
M2.2x0.45M2.5x0.45M3.5x0.6M4x0.7M5x0.8M6x1.0
10.9
9.5
5.06.68.19.613.516.420.025.0
15.0
5.05.611.58.011.012.0
5.5
5.5
1.31.52.02.33.33.24.35.5
7.3
2.32.74.53.35.04.8
-
-
--------
-
------
60
60
4040404040404040
60
606060606060
T-20
T-20
T-06T-07T-08T-10T-15T-20T-30T-40
T-30
T-07T-08T-15T-15T-20T-25
5.5
5.5
0.50.91.22.03.04.05.06.0
7.5
0.60.92.13.15.57.5
A B
CD
aº
A B
CD
aº
aº A B
DC
aº A B
CD
DRAWINGDIMENSIONS
B
HCS4-10
HCS5-10
A C DWrench
Hexagon Socket Head Cap ScrewsCATALOGNUMBER E F
Torque
7.0
8.5
M4x0.7
M5x0.8
14.0
15.0
4.0
5.0
3.0
4.0
-
-
-
-
-
-
A B
CD
E
DRAWINGDIMENSIONS
BA C DWrench
Wedge ScrewsCATALOGNUMBER E F
4.6
4.64.64.65.54.86.0
M6x1.0
M6x1.0M6x1.0M6x1.0M7x0.75M6x0.75M8x1.0
22.0
16.014.513.019.022.019.0
TorqueNm
8.5
6.56.55.07.58.07.0
8.5
6.55.05.08.08.08.0
3.0
3.03.03.0---
-
---
T-25T-15T-27
6.0
6.06.06.07.06.08.0
F
A
CD E F
B B
F
A
B BED
CA
B B
CD E
4.43
4.434.434.435.16-
5.90
Torquelbs./ft
LS-1
LS-101LS-106LS-107LS-109LS-110LS-180
4.06
4.06
.37
.66
.891.482.212.953.694.43
5.53
.44
.66-
2.294.065.53
TorqueNm
Torquelbs./ft
FS1030
FS1030S
FSW-2005HFSW-2506HFSW-3007HFSW-3509FSW-4013FSW-5016FSW-6020FSW-8025
HSW-614H
TSW-2250TSW-2556HTSW-3512HTSW-408TSW-511TSW-612
DRAWINGDIMENSIONS
B
SSW-535
SSW-745
A C DWrench
Shim ScrewsCATALOGNUMBER E a°
6.3
8.4
M5x0.5
M7x0.5
7.0
8.0
3.1
2.9
3.5
4.5
-
-
6.5
8.0
-
-
TorqueNm
Torquelbs./ft
-
-
A
E
B
CD
®
Technical Information
G-16
Parts
DRAWINGDIMENSIONS
BLW-025LW-030LW-035LW-040LW-045LW-050
A-030
A-07SDA-08SDA-10SDA-20SDA-25SDA-06A-07A-08
A-10
A-15
A-20W
A-15TA-20A-20LA-25A-27A-30A-40
AD-1845
AD-2080
A C DWrench Size
WrenchesCATALOGNUMBER E
59.567.071.575.080.580.0
-
4.04.04.05.05.01.72.02.3
3.0
3.5
4.0
4.04.05.54.55.56.07.0
1.8
2.0
18.020.022.525.02728.0
60.0
60.070.070.090.0100.034.534.539.0
40.0
45.0
45.0
100.0100.0200.0100.0100.0100.0100.0
45.0
45.0
------
80.0
80.080.095.0105.0105.015.015.019.0
40.0
40.0
40.0
80.0100.0100.0100.0100.0100.0100.0
-
35.0
------
28.0
-----
15.015.919.0
20.0
20.0
20.0
26.032.032.032.032.032.032.0
-
-
2.53.03.54.04.55.0
3.0
--------
-
-
-
-------
-
-
------
-
T-7T-8T-10T-20T-25T-6T-7T-8
T-10
T-15
T-20
T-15T-20T-20T-25T-27T-30T-40
-
-
A
EB
BD
CE
C B
A
D B
AC
D B
CA
BD
AC
B
A
B
A
C
DRAWINGDIMENSIONS
B
SLS-3
A C DWrench
Clamp ScrewsCATALOGNUMBER E F
TorqueNm
6.0 M8x1.0 20.0 8.0 8.0 4.0 - 8.0
A
B B
FED
C
5.90
Torquelbs./ft
DRAWINGDIMENSIONS
B
LS-113
A C DWrench
Rest Button ScrewsCATALOGNUMBER E F
Torque
3.7 No.10-32UNF 10.2 4.5 4.1 2.4 - -
A
B B
F DC
E
®
Tech
nica
l Inf
orm
atio
n
G-17
Parts
DRAWINGDIMENSIONS
B
RSW-05008
A C DWrench
Hexagon Socket Set ScrewCATALOGNUMBER E F
Torque
- M5x0.8 8.0 - - - T-10 -
B
C
DRAWINGDIMENSIONS
B
DCM-1
DCM-5
DCM-17
DCM-18
A C D
Clamp SetsCATALOGNUMBER E
WrenchF G
M5x0.8
M6x1.0
M4.5x0.75
M3.5x0.6
13.8
17.0
11.7
10.0
13.8
16.5
18.0
13.0
6.8
8.9
10.5
7.6
2.0
2.0
5.0
3.0
8.5
10.0
10.0
7.2
2.5
3.0
-
-
-
-
T-20
T-15
A
C
F
G
DE
B
A
C
F
DE
B
DRAWINGDIMENSIONS
B
DCM-2
A C D
ClampCATALOGNUMBER E F
M8x1.0 10.0 19.0 11.0 6.0 13.5C
F
A
E D
B
DRAWINGDIMENSIONS
B
CW-11
A C D
Clamp WasherCATALOGNUMBER a° β°
8.0 5.0 11.0 4.0 55 12
βº
Aaº
D
B C
DRAWINGDIMENSIONS
B
LSM-512
A C DWrench
Adjustable ScrewCATALOGNUMBER E F
Torque
- M5x1.0 12.6 1.0 3.0 2.5 - -
B
F CD
E
Index
H-1
®INDEX
70710 Wedge B-14,B-1570906 Wedge B-27,B-2860705-1 Wedge B-24,B-25,B-2660806-5 Wedge B-2380808-5 Wedge B-2181106-1R Wedge B-20
A A-030 Wrench B-23,B-24,B-25,B-26,G-16A-06 Wrench A-2,A-4,A-18,A-61,A-151,A-165,G-16A-07 Wrench A-2,A-4,A-16,A-17,A-18,A-19,A-58,A-61,A-151, A-162,A-189,B-33,G-16A-07SD Wrench A-108,A-157,A-191,G-16A-08 Wrench A-2,A-4,A-6,A-16,A-17,A-18,A-19,A-20,A-143 A-146,A-190,G-16A-08SD Wrench A-40,A-80.A-82,A-94,A-96,A-98,A-108,A-118, A-123,A-149,A-154,A-157,A-159,A-191,G-16A-10 Wrench A-2,A-3,A-4,A-6,A-16,A-17,A-18,A-19,A-20,A-80 A-82,A-94,A-96,A-97,A-98,A-99,A-108,A-118, A-123,A-143,A-146,A-154,A-156,A-157,A-159 A-188,G-16A-10SD Wrench A-82,A-171,A-191,B-38,G-16A-15 Wrench A-2,A-3,A-4,A-5,A-6,A-16,A-17,A-18,A-19,A-20, A-34,A-40,A-58,A-60,A-80,A-82,A-94,A-95,A-96, A-97,A-98,A-99,A-108,A-118,A-119,A-123,A-143, A-146,A-149,A-151,A-153,A-154,A-156,A-157, A-159,A-161,A-162,A-163,A-190,B-29,B-33,B-44, G-16A-15T Wrench A-38,A-39,A-58,A-59,A-60,A-72,A-81,A-120, A-180,A-188,B-14,B-15,B-30,B-31,B-32,G-16A-20 Wrench A-38,A-39,A-58,A-59,A-60,A-61,A-94,A-95,A-96, A-97,A-98,A-99,A-118,A-119,A-120,A-121,A-122, A-156,B-1,B-2,B-17,B-21,B-42,B-43,G-16A-20L Wrench B-17,B-42,B-43,G-16A-20SD Wrench A-108,A-119,A-123,A-151,A-157,A-159,A-180, A-184,B-3,G-16A-20W Wrench A-2,A-3,A-4,A-5,A-6,A-16,A-17,A-18,A-19,A-20, A-143,A-146,G-16A-25 Wrench A-94,A-95,A-96,A-97,A-98,B-27,B-28,G-16A-25SD Wrench G-14A-27 Wrench B-20,B-22,G-16A-30 Wrench A-2,A-3,A-4,A-5,A-6,A-16,A-17,A-20,A-94,A-95, A-96,A-98,A-143,A-146,G-16A-40 Wrench A-2,A-3,A-4,A-5,A-6,A-16,A-17,A-20,A-143, A-146,G-16AD-1845 Wrench G-16AD-2080 Wrench B-26,B-27,B-28,B-42,B-43,G-16ADHT150308 MillingInsert B-45ADHX150308 MillingInsert B-45ADKT150508PDER MillingInsert B-45ADS-513 AdjustableScrew B-26,B-42,B-43,G-14ADS-514 AdjustableScrew B-27,B-28,G-14ADW6R AdjustableWedge B-25ADW7R AdjustableWedge B-25AL-DBPS2... SolidCarbideEndMill C-74AL-OCHES2... SolidCarbideEndMill C-47AL-OCRL3... SolidCarbideEndMill C-45
CATALOG NUMBER DESCRIPTION PAGE NUMBER
®
Index
H-2
INDEX
CATALOG NUMBER DESCRIPTION PAGE NUMBER
AL-OCRS3... SolidCarbideEndMill C-43AL-OCSR3...-LS SolidCarbideEndMill C-46AL-SEEL2... SolidCarbideEndMill C-35AL-SEES2... SolidCarbideEndMill C-32AL-SEES2...-R.. SolidCarbideEndMill C-55AL-SEES3... SolidCarbideEndMill C-36AL-SEES3...-LS SolidCarbideEndMill C-39AL-SEES3...-LS-R.. SolidCarbideEndMill C-59AL-SEES3...-LS-R02 SolidCarbideEndMill C-40AL-SEES3...-R.. SolidCarbideEndMill C-58AL-SEES3...XLS-R02 SolidCarbideEndMill C-42AL-SEESS2... SolidCarbideEndMill C-32AL-SEEZ3... SolidCarbideEndMill C-36AL-VME-... SolidCarbideEndMill C-76AL-VME-...-LS SolidCarbideEndMill C-77APGW... UnderCutterInsert A-188,A-189APKT... MillingInsert B-45ASW... AdjustableScrew G-14
B B-... ReplacableBladeforControlledTorqueWrench A-10,A-31,A-145BBH-825 Screw B-42,B-43BNM-...T-S...LS MirrorBallTaperSteelShank A-2BNM-060 MirrorBallInsert A-2,A-4,A-9BNM-060-AAA MirrorBallInsert A-10BNM-060-S MirrorBallInsert A-9BNM-080 MirrorBallInsert A-2,A-4,A-9BNM-080-AAA MirrorBallInsert A-10BNM-080-S MirrorBallInsert A-9BNM-080-S-R MirrorBallInsert A-9BNM-100 MirrorBallInsert A-2,A-4,A-6,A-9,A-143,A-144BNM-100-AAA MirrorBallInsert A-10,A-145BNM-100-S MirrorBallInsert A-9,A-144BNM-100-S-R MirrorBallInsert A-9,A-144BNM-120 MirrorBallInsert A-2,A-3,A-4,A-6,A-9,A-143,A-144BNM-120-AAA MirrorBallInsert A-10,A-145BNM-120-S MirrorBallInsert A-9,A-144BNM-120-S-R MirrorBallInsert A-9,A-144BNM-160 MirrorBallInsert A-2,A-3,A-4,A-5,A-6,A-9,A-143,A-144BNM-160-AAA MirrorBallInsert A-10,A-145BNM-160-S MirrorBallInsert A-9,A-144BNM-160-S-R MirrorBallInsert A-9,A-144BNM-200 MirrorBallInsert A-2,A-3,A-4,A-5,A-6,A-9,A-143,A-144BNM-200-AAA MirrorBallInsert A-10,A-145BNM-200-S MirrorBallInsert A-9,A-144BNM-200-S-R MirrorBallInsert A-9,A-144BNM-250 MirrorBallInsert A-2,A-3,A-4,A-5,A-6,A-9,A-143,A-144BNM-250-AAA MirrorBallInsert A-10,A-145BNM-250-S MirrorBallInsert A-9,A-144BNM-250-S-R MirrorBallInsert A-9,A-144BNM-300 MirrorBallInsert A-2,A-3,A-4,A-5,A-6,A-9,A-143,A-144BNM-300-AAA MirrorBallInsert A-10,A-145BNM-300-S MirrorBallInsert A-9,A-144BNM-300-S-R MirrorBallInsert A-9,A-144BNM-320 MirrorBallInsert A-2,A-3,A-4,A-5,A-6,A-9,A-143,A-144BNM-320-AAA MirrorBallInsert A-10,A-145BNM-320-S MirrorBallInsert A-9,A-144
BNML-...S-...C MirrorBallStraightCarbideShank A-4,A-5BNML-...T MirrorBallTaperSteelShank A-2BNML-...T-...C MirrorBallTaperCarbideShank A-4BNML-...T-MT... MirrorBallTaperSteelShank A-3BNMM-...S MirrorBallStraightSteelShank A-3BNMM-...S-...C MirrorBallStraightCarbideShank A-4,A-5BNMM-...S-MT... MirrorBallStraightSteelShank A-3BNMM-...T MirrorBallTaperSteelShank A-2BNMM-...T-...C MirrorBallTaperCarbideShank A-4BNMS-...S MirrorBallStraightSteelShank A-3BNMS-...S-...C MirrorBallStraightCarbideShank A-4,A-5BNMS-...S-MT... MirrorBallStraightSteelShank A-3BNMS-...T MirrorBallTaperSteelShank A-2BNMS-...T-...C MirrorBallTaperCarbideShank A-4BNMU-...C MirrorBallStraightCarbideShank A-5
C C46PP-W90R Diamond(PCD)Insert B-25C46PP-W90R-B Diamond(PCD)Insert B-25CB3540 Clamp A-58,A-59,A-60,A-61,A-151,G-14CCET...-MF 80°DiamondTurningInsert E-21CCMT...-FT 80°DiamondTurningInsert E-7,E-21CMTPR... ChamferCutter A-192CNMA... 80°DiamondTurningInsert E-6CNMG...-GG 80°DiamondTurningInsert E-6CNMG...-PF 80°DiamondTurningInsert E-5CNMG...-PG 80°DiamondTurningInsert E-5CNMG...-SF 80°DiamondTurningInsert E-5CNMG...-SG 80°DiamondTurningInsert E-5CNMG...-SZ 80°DiamondTurningInsert E-6CNMG...-UA 80°DiamondTurningInsert E-5CNMG...-UB 80°DiamondTurningInsert E-6CNMG...-UD 80°DiamondTurningInsert E-6CNMG...-UR 80°DiamondTurningInsert E-5CNMG...-UT 80°DiamondTurningInsert E-5CNMM...-UC 80°DiamondTurningInsert E-7CPMH...-BM 80°DiamondTurningInsert E-7CPMT...-FT 80°DiamondTurningInsert E-7CSW-1838 Screw A-61,A-151,G-14CSW-206 Screw G-14CSW-2542 Screw A-58,A-61,A-151,G-14CSW-2547 Screw A-58,A-61,A-151,A-162,B-33,G-14CSW-3570 Screw A-58,A-61,A-151,G-14CSW-3575 Screw A-61,A-151,A-162,B-33CSW-3595 Screw A-58,A-59,A-60,A-61,A-151,G-14CSW-406H Screw A-34,A-161,G-14CSW-407 Screw A-94,A-96,A-163,A-180,G-14CSW-408H Screw A-34,A-40,A-58,A-118,A-119,A-120,A-123,A-149, A-159,A-161,G-14CSW-4510 Screw A-58,A-60,A-61,A-151,G-14CSW-510 Screw A-94,A-96,A-180,G-14CW-11 Clamp A-58,A-59,A-60,G-17CX75 CermetGrade F-8CX90 CermetGrade F-8
DDBD-... BackDraftFaceMill A-72
Index
H-3
INDEX
CATALOG NUMBER DESCRIPTION PAGE NUMBER
®
®
Index
H-4
INDEX
CATALOG NUMBER DESCRIPTION PAGE NUMBER
DBD-... BackDraftEndMill A-72DBD-... BackDraftInsert A-72,A-73,A-153DCET...-MF 55°DiamondTurningInsert E-21DCET...-MM 55°DiamondTurningInsert E-22DCET...MM1 55°DiamondTurningInsert E-22DCM-1 Clamp A-190,G-17DCM-17 Clamp A-38,A-39,A-118,A-119,A-120,A-121,A-122,A-123, A-159,B-1,B-2,B-3,G-17DCM-18 Clamp A-34,A-38,A-39,A-40,A-118,A-119,A-120,A-123, A-149,A-159,A-161,A-162,B-33,B-44,G-17DCM-2 Clamp A-192,G-17DCM-5 Clamp A-192,G-17DCMT...-FT 55°DiamondTurningInsert E-10,E-22DCP90-4... SpalcutFaceMill B-25DDM-... DiemasterEndMill A-58DDM-... DiemasterFaceMill A-59,A-60DDS-...L SigmaDrill D-15DDS-...M SigmaDrill D-13DDS-...S SigmaDrill D-11DHD90HL-... SpalcutFaceMill B-28DLD90-... SpalcutFaceMill B-26DLD90H-... SpalcutFaceMill B-27DNMA... 55°DiamondTurningInsert E-10DNMG...-GG 55°DiamondTurningInsert E-9DNMG...-PF 55°DiamondTurningInsert E-8DNMG...-PG 55°DiamondTurningInsert E-9DNMG...-SF 55°DiamondTurningInsert E-8DNMG...-SG 55°DiamondTurningInsert E-8DNMG...-UA 55°DiamondTurningInsert E-8DNMG...-UB 55°DiamondTurningInsert E-9DNMG...-UD 55°DiamondTurningInsert E-9DNMG...-UR 55°DiamondTurningInsert E-9DNMG...-UT 55°DiamondTurningInsert E-8DNMM...-UC 55°DiamondTurningInsert E-10DPET...-MF 55°DiamondTurningInsert E-22DPET...-MM 55°DiamondTurningInsert E-22DPGT0903-W3 Back&ForthInsert A-171,B-33DSE45-4 FeathermillFaceMill B-23DSG45-4... FeathermillFaceMill B-20DSG45-5... FeathermillFaceMill B-21DSM-... SwingMill A-180DSM-...-EC SwingMillEndCap A-180DSW-1838H Screw A-165,G-14DSW-306H Screw A-118,A-123,A-159,G-14DSW-307 Screw A-80,A-154,A-157,A-188,A-191,G-14DSW-307H Screw A-82,A-94,A-96,A-97,A-99,A-106,A-107,A-108, A-156,A-171,B-38,G-14DSW-4075 Screw A-72,A-153,G-14DSW-408 Screw E-14DSW-4085 Screw A-72,A-94,A-96,A-97,A-99,A-153,A-156,A-188,G-14DSW-410H Screw A-38,A-39,A-40,A-149,G-14DSW-4510H Screw A-106,A-107,A-108,A-118,A-119,A-120,A-121, A-123,A-157,A-159,A-184,B-42,B-43,G-14DSW-4512H Screw A-38,A-39,A-119,A-120,A-121,B-1,B-3,G-14DSW-4515H Screw A-122,B-2,G-14DSW-509 Screw A-94,A-96,A-97,A-99,A-156,G-14DSW-511H Screw B-17,G-14
Index
H-5
®INDEX
DSW-512V Screw B-44,G-14DUM-... UnderCutter A-188DVC-... VerticalFaceMill B-44DV-DHS... SigmaDrillHard D-22DV-OCMSB2... SolidCarbideEndMill C-73DV-OCSB2... SolidCarbideEncMill C-71DV-OCSR3... SolidCarbideEndMill C-49DV-OCSRLN3... SolidCarbideEndMill C-49DV-OCSRTN3... SolidCarbideEndMill C-49DV-SEHH... SolidCarbideEndMill C-29DV-SEHH...-R... SolidCarbideEndMill C-29DV-SEHL... SolidCarbideEndMill C-29DV-SEHS... SolidCarbideEndMill C-29DV-SOCS3... SolidCarbideEndMill C-25DX-80808 Wedge B-22DZ03-OCSB2... SolidCarbideEndMill C-66DZ03-OCUB2... SolidCarbideEndMill C-66DZ-DHL... SigmaDrillHard D-22DZ-DHS... SigmaDrillHard D-21DZ-OCES4... SolidCarbideEndMill C-21DZ-OCLB2... SolidCarbideEndMill C-68,C-69DZ-OCRS... SolidCarbideEndMill C-27DZ-OCSB2... SolidCarbideEndMill C-62DZ-OCSB2...-...LN SolidCarbideEndMill C-64DZ-OCUB2... SolidCarbideEndMill C-62DZ-OCZX2... SolidCarbideEndMill C-21DZ-OCZX4... SolidCarbideEndMill C-21DZ-SEPL6... SolidCarbideEndMill C-31DZ-SOCL4... SolidCarbideEndMill C-23DZ-SOCL4...-.. SolidCarbideEndMill C-53DZ-SOCLS4... SolidCarbideEndMill C-23DZ-SOCM4... SolidCarbideEndMill C-23DZ-SOCM4...-.. SolidCarbideEndMill C-53DZ-SOCS4... SolidCarbideEndMill C-23DZ-SOCS4...-.. SolidCarbideEndMill C-53DZ-SSB2... SolidCarbideEndMill C-70
EEOMT... QMMillInserts A-165EOMW... QMMillInserts A-165ESW-205 Screw G-14ESW-206 Screw A-80,A-82,A-94,A-96,A-106,A-107,A-108, A-154,A-157,A-191,G-14 ESW-304 Screw G-14ESW-306 Screw G-14ESW-307 Screw A-190,G-14ESW-405 Screw G-14ESW-406 Screw A-94,A-95,A-96,G-14ESW-408 Screw A-190,G-14ESW-410 Screw A-190,G-14ESW-412 Screw G-14ESW-507 Screw G-14ESW-508 Screw G-14ESW-510 Screw G-14
CATALOG NUMBER DESCRIPTION PAGE NUMBER
®
Index
H-6
INDEX
CATALOG NUMBER DESCRIPTION PAGE NUMBER
FFC-DDSL... SigmaDrillCast D-19FC-DDSM... SigmaDrillCast D-17FJM-... FinishJetMill B-42FS1030 Screw G-15FS1030S Screw G-15FSW-2005H MirrorBallScrew A-2,A-4,A-18,G-15FSW-2506H MirrorBallScrew A-2,A-4,A-16,A-17,A-18,A-19,G-15FSW-3007H MirrorBallScrew A-2,A-4,A-6,A-16,A-17,A-18,A-19,A-20,A-143, A-146,G-15 FSW-3509 MirrorBallScrew A-2,A-3,A-4,A-6,A-16,A-17,A-18,A-19,A-20, A-143,A-146,G-15 FSW-4013 MirrorBallScrew A-2,A-3,A-4,A-5,A-6,A-16,A-17,A-18,A-19,A-20, A-143,A-146,G-15FSW-5016 MirrorBallScrew A-2,A-3,A-4,A-5,A-6,A-16,A-17,A-18,A-19,A-20, A-143,A-146,G-15FSW-6020 MirrorBallScrew A-2,A-3,A-4,A-5,A-6,A-16,A-17,A-20,A-143, A-146,G-15FSW-8025 MirrorBallScrew A-2,A-3,A-4,A-5,A-6,A-16,A-17,A-20,A-143, A-146,G-15
GGF-SBL2-... SolidCarbideEndMill C-75GF-SBR2... SolidCarbideEndMill C-75GF-SBX2... SolidCarbideEndMill C-75
HHCS4-10 Screw G-15HCS5-10 Screw A-171,B-38,G-15HDM-... SuperDiemasterFaceMill A-38,A-39HEP-... HeptaMillFaceMill B-1HEP-...-... HeptaMillEndMill B-3HEP-...RS... HeptaMillFaceMillw/CarbideShim B-2HR2L-... HighRakeFaceMill B-24HRM-060... MirrorRadiusHighFeedInsert A-18,A-25HRM-080... MirrorRadiusHighFeedInsert A-17,A-18,A-19,A-25HRM-090... MirrorRadiusHighFeedInsert A-17,A-18,A-19,A-25HRM-100... MirrorRadiusHighFeedInsert A-17,A-18,A-19,A-20,A-25,A-146,A-148HRM-110... MirrorRadiusHighFeedInsert A-17,A-18,A-19,A-20,A-25,A-146,A-148HRM-120... MirrorRadiusHighFeedInsert A-17,A-18,A-19,A-20,A-25,A-146,A-148HRM-130... MirrorRadiusHighFeedInsert A-17,A-18,A-19,A-20,A-25,A-146,A-148HRM-160... MirrorRadiusHighFeedInsert A-17,A-18,A-19,A-20,A-25,A-146,A-148HRM-170... MirrorRadiusHighFeedInsert A-17,A-18,A-19,A-20,A-25,A-146,A-148HRM-200... MirrorRadiusHighFeedInsert A-17,A-18,A-19,A-20,A-25,A-146,A-148HRM-220... MirrorRadiusHighFeedInsert A-17,A-18,A-19,A-20,A-25,A-146,A-148HSB-... ClampBolt A-180HSG45-5... FeathermillFaceMill B-22HSW-614H Screw A-94,A-95,A-96,G-15
IIM-CP... SwingMillInsert A-180,A-181IM-SP32GS SwingMillInsert A-94,A-96,A-98,A-101,A-163,A-180,A-181IM-SP43GS SwingMillInsert A-94,A-95,A-96,A-98,A-101,A-180,A-181IM-SP43GS-N... SwingMillInsert A-181
Index
H-7
®INDEX
JJBN1-CNMA... 80°DiamondTurningInsert E-25JBN1-DNMA... 55°DiamondTurningInsert E-25JBN1-SNMA... SquareTurningInsert E-25JBN1-TNMA... TriangularTurningInsert E-25JBN1-VNMA... 35°DiamondTurningInsert E-26JBN2-CNMA... 80°DiamondTurningInsert E-26JBN-RNGN... RoundTurningInsert E-26JC050W CarbideInsert F-5JC105V CarbideInsert F-5JC110V CarbideInsert F-5JC215V CarbideInsert F-5JC325V CarbideInsert F-5JC450V CarbideInsert F-5JC5003 CarbideInsert F-5JC5015 CarbideInsert F-5,F-6JC5030 CarbideInsert F-6JC5040 CarbideInsert F-6JC5080 CarbideInsert F-6JC5118 CarbideInsert F-6JC525X CarbideInsert F-5JC600 CarbideInsert F-6JC605W CarbideInsert F-6JC605X CarbideInsert F-6JC610 CarbideInsert F-6JC730U CarbideGrade F-6JC8003 CarbideGrade F-6JC8008 CarbideGrade F-6JC8015 CarbideGrade F-5,F-6JC8050 CarbideGrade F-6JDA-CCGT... 80°DiamondTurningInsert E-24,E-27JDA-DCGT... 80°DiamondTurningInsert E-24,E-27JDA-DCMT... 55°DiamondTurningInsert E-28JDA-DNMM... 55°DiamondTurningInsert E-29JDA-S44E-W2E Diamond(PCD)Insert B-24JDA-SPGN... SquareTurningInsert E-28JDA-TNMM... TriangularTurningInsert E-29JDA-TPGN... TriangularTurningInsert E-29JDA-TPGW... TriangularTurningInsert E-28JDA-VBGT... 35°DiamondTurningInsert E-24,E-27
LL46DNHF-W90R Diamond(PCD)Insert B-27,B-28L46DNH-W... Diamond(PCD)Insert B-27,B-28L46DN-W90R Diamond(PCD)Insert B-26LDGW120308 Finish-OneInsert A-34,A-161LN10 CermetGrade F-8LS-1 Screw G-15LS-101 Screw B-23,B-24,B-25,B-26,G-15LS-106 Screw B-25,B-26,G-15LS-107 Screw B-26,G-15LS-109 Screw B-27,B-28,G-15LS-110 Screw B-14,B-15,G-15LS-113 Screw B-23,B-24,G-15LS-140 Screw B-22
CATALOG NUMBER DESCRIPTION PAGE NUMBER
®
Index
H-8
INDEX
CATALOG NUMBER DESCRIPTION PAGE NUMBER
LS-180 Screw B-20,B-21,B-22,G-15LSM-512 Screw B-25,G-17LW-025 Wrench A-192,B-25,G-16LW-030 Wrench A-192,G-16LW-035 Wrench B-29,B-30,B-31,B-32,G-16LW-040 Wrench A-171,A-192,B-38,G-16LW-045 Wrench A-122,B-2,G-16LW-050 Wrench B-42,B-43,G-16
MM2.5X0.45X12 SwingMillKeyScrew A-180MBN-... MirrorBallModularHead A-6,A-143MBN-...H MirrorBallModularHeadw/coolantthru A-6,A-143MCM-... ModularHeadChamferingCutters A-163MDB-... BackDraftModularHead A-72,A-153MDH-... DiemasterModularHead A-61,A-151MEC-... SuperEnd-ChipperModularHead A-108,A-157MFO-... Finish-OneModularHead A-34,A-161MGN-... ModularHeadSteelHolder A-177MIC-... SideChipperModularHead A-82,A-154MPF-... Back&ForthModularHead A-171,B-38MPM-... QMMillModularHeads A-165MPMT120516 VerticalFaceMillInsert B-44MRN-... MirrorRadiusModularHead A-20,A-146MRN-...H MirrorRadiusModularHeadw/coolantthru A-20,A-146MSH-... HighFeedDiemasterModularHead A-123,A-159MSN-...S...C ModularHeadCarbideHolder A-7,A-21,A-35,A-41,A-62,A-73,A-74,A-83,A-99, A-108,A-124,A-175,B-34,B-39MSN-...S-S...C ModularHeadCarbideHolder-Straight A-8,A-22,A-35,A-42,A-63,A-74,A-84,A-100,A-108, A-125,A-176,B-35,B-39MSN-...T-S...C ModularHeadCarbideHolder-Tapered A-7,A-21,A-35,A-41,A-62,A-73,A-83,A-99,A-108, A-124,A-175,B-33MSW-... SwingBallModularHead A-99,A-156MXD-... RhombicDiemasterModularHead A-162,B-33
NNHP-... NegativeHeptaFaceMill B-14
OOCT-... OctobladerFaceMill B-17OCT-... OctobladerEndMill B-17ODHW... OctobladerInsert B-17,B-18ODMT... OctobladerInsert B-17,B-18ODMW... OctobladerInsert B-17,B-18
PPFC-... Back&ForthCutter B-38PX75 CermetGrade F-8PX90 CermedGrade F-8
RRB-14 RestButton B-24RB-15 RestButton B-23RDGT07T2MOE SuperDiemasterInsert A-40,A-43,A-149,A-150RDGT07T2MOF-AL SuperDiemasterInsert A-40,A-43,A-149,A-150RDGT1004MOE SuperDiemasterInsert A-40,A-43,A-149,A-150RDGT1004MOF-AL SuperDiemasterInsert A-40,A-43,A-149,A-150
Index
H-9
®INDEX
RDGT1004MOT SuperDiemasterInsert A-40,A-43,A-149,A-150RDGT1204MOE SuperDiemasterInsert A-38,A-39,A-40,A-43,A-149,A-150RDGT1204MOF-AL SuperDiemasterInsert A-38,A-39,A-40,A-43,A-149,A-150RDGT1204MOT SuperDiemasterInsert A-38,A-39,A-40,A-43,A-149,A-150RDGT1606MOE SuperDiemasterInsert A-38,A-39,A-43,A-150RDGT1606MOF-AL SuperDiemasterInsert A-38,A-39,A-43,A-150RDGT1606MOT SuperDiemasterInsert A-38,A-39,A-43,A-150RDHT0501MOF DiemasterInsert A-64RDHT0701MOF DiemasterInsert A-64RDHT0702MOF DiemasterInsert A-64RDHT1003MOF DiemasterInsert A-64RDHT12T3MOF DiemasterInsert A-64RDHT1604MOF DiemasterInsert A-64RDHX0501MOT DiemasterInsert A-61,A-64,A-151,A-152RDHX0701MOT DiemasterInsert A-58,A-61,A-64,A-151,A-152RDHX0702MOT DiemasterInsert A-58,A-61,A-64,A-151,A-152RDHX1003MOT DiemasterInsert A-58,A-61,A-64,A-151,A-152RDHX12T3MOF DiemasterInsert A-58,A-59,A-60,A-61,A-64,A-151,A-152RDHX12T3MOT DiemasterInsert A-58,A-59,A-60,A-61,A-64,A-151,A-152RDHX1604MOT DiemasterInsert A-58,A-59,A-60,A-61,A-64,A-151,A-152RDHX2006MOT DiemasterInsert A-58,A-60,A-64RDMT07T2MOE SuperDiemasterInsert A-40,A-43,A-149,A-150RDMT1004MOE SuperDiemasterInsert A-40,A-43,A-149,A-150RDMT1004MOT SuperDiemasterInsert A-40,A-43,A-149,A-150RDMT1204MOE SuperDiemasterInsert A-38,A-39,A-40,A-43,A-149,A-150RDMT1204MOT SuperDiemasterInsert A-38,A-39,A-40,A-43,A-149,A-150RDMT1604MOT DiemasterInsert A-59,A-64RDMT1606MOE SuperDiemasterInsert A-38,A-39,A-43,A-150RDMT1606MOT SuperDiemasterInsert A-38,A-39,A-43,A-150RDMW07T2MOT SuperDiemasterInsert A-40,A-43,A-149,A-150RDMW1004MOT SuperDiemasterInsert A-40,A-43,A-149,A-150RDMW1204MOT SuperDiemasterInsert A-38,A-39,A-40,A-43,A-149,A-150RDMW1606MOT SuperDiemasterInsert A-38,A-39,A-43,A-150RDMX12T3MOT DiemasterInsert A-59,A-60,A-64,A-152RDMX1604MOT DiemasterInsert A-59,A-60,A-64,A-152RFC-... RFCStyle A-184RNM-060... MirrorRadiusInsert A-18,A-23RNM-080... MirrorRadiusInsert A-16,A-17,A-18,A-19,A-23RNM-100... MirrorRadiusInsert A-16,A-17,A-18,A-19,A-20,A-23,A-146,A-147RNM-120... MirrorRadiusInsert A-16,A-17,A-18,A-19,A-20,A-23,A-146,A-147RNM-130... MirrorRadiusInsert A-16,A-17,A-18,A-19,A-20,A-23,A-146,A-147RNM-160... MirrorRadiusInsert A-16,A-17,A-18,A-19,A-20,A-23,A-146,A-147RNM-170... MirrorRadiusInsert A-16,A-17,A-18,A-19,A-20,A-23,A-146,A-147RNM-200... MirrorRadiusInsert A-16,A-17,A-18,A-19,A-20,A-23,A-146,A-147RNM-210... MirrorRadiusInsert A-16,A-17,A-18,A-19,A-20,A-24,A-146,A-147RNM-250... MirrorRadiusInsert A-16,A-17,A-20,A-24,A-146,A-147RNM-260... MirrorRadiusInsert A-16,A-17,A-20,A-24,A-146,A-148RNM-300... MirrorRadiusInsert A-16,A-17,A-20,A-24,A-146,A-148RNM-320... MirrorRadiusInsert A-16,A-17,A-20,A-24,A-146,A-148RNMG... RoundTurningInsert E-10RNML-...S MirrorRadiusStraightSteelShank A-16RNML-...S...C MirrorRadiusStraightCarbideShank A-17RNML-...T MirrorRadiusTaperSteelShank A-16RNMM-...S MirrorRadiusStraightSteelShank A-16RNMM-...S...C MirrorRadiusStraightCarbideShank A-17RNMM-...T MirrorRadiusTaperSteelShank A-16
CATALOG NUMBER DESCRIPTION PAGE NUMBER
®
Index
H-10
INDEX
CATALOG NUMBER DESCRIPTION PAGE NUMBER
RNMM-...T...C MirrorRadiusTaperCarbideShank A-17RNMM-...U...C MirrorRadiusStraightCarbideShank A-18RNMS-...U...C MirrorRadiusStraightCarbideShank A-18RNMU-...S...C MirrorRadiusStraightCarbideShank A-19RSW-05008 Screw A-171,B-38,G-17
SS44E-W2E CarbideInsert B-24SBZ-8 BoltRing B-42,B-43SC30 CermetGrade E-8SCD-...-ML S-CutDrill D-9SCD-...-MS S-CutDrill D-8SCMT-...-FT SquareTurningInsert E-13SDGPR09CA-PFC Back&ForthCartridge A-171,B-38SDH-... SuperDiemasterModularHead A-40,A-149SDHW1204... MillingInsert B-29,B-45SDHW1204PDTR SSD90Insert B-30SDHW1504ADFN FinishJetMillInsert B-42SDMT1204PDER SSD90Insert B-29,B-30SEC-...MT4 SuperEnd-ChipperEndMill A-107SEC-...W... SuperEnd-ChipperEndMill A-107SECEL... SuperEnd-ChipperEndMill A-106SECL... SuperEnd-ChipperEndMill A-106,A-107SECM... SuperEnd-ChipperEndMill A-106,A-107SECML... SuperEnd-ChipperEndMill A-106SECXL... SuperEnd-ChipperEndMill A-106SEHT1204AFTN MillingInsert B-46SEHW1204AFTN MillingInsert B-46SEKN1203AF... FeathermillInsert B-23,B-46SEKN1204AF... MillingInsert B-46SEKN1504AF... MillingInsert B-46SEKR1203AFTN MillingInsert B-46SEKT1204AFTN MillingInsert B-47SEMT13T3AGSN-... SSE45Insert B-31,B-32SGHN1203... FeathermillInsert B-20SGHN1504... FeathermillInsert B-21,B-22SGLN1203... FeathermillInsert B-20SGLN1504... FeathermillInsert B-21,B-22SIC-... SideChipperFaceMill A-81SICL-... SideChipperEndMill A-80SICM... SideChipperEndMill A-80SKS-... HighFeedDiemasterEndMill A-118,A-119SKS-... HighFeedDiemasterFaceMill A-120,A-121SKS-...RS.. HighFeedDiemasterFaceMillw/shim A-122SLS-3 Screw A-192,G-16SMSA-... SolidCarbideS-Head A-172SM-SD12 SSD90CarbideShim B-29,B-30SM-SE13 SSE45CarbideShim B-31,B-32SM-WD10 HighFeedDiemasterCarbideShim A-122SM-XD08 HeptaMillCarbideShim B-2SNGN... SquareTurningInsert E-13SNMA... SquareTurningInsert E-12SNMG...-GG SquareTurningInsert E-11SNMG...-PG SquareTurningInsert E-11SNMG...-SG SquareTurningInsert E-11SNMG...-UB SquareTurningInsert E-12SNMG...-UD SquareTurningInsert E-12
Index
H-11
®INDEX
SNMG...-UR SquareTurningInsert E-11SNMG...-UT SquareTurningInsert E-11SNMM...-UC SquareTurningInsert E-12SNMN... SquareTurningInsert E-12SPGA090304 CarbideInsert A-94,A-95,A-96,A-98,A-101,A-188,A-189,B-47SPGN... SquareTurningInsert E-13SPHW1203ZPTR FinishJetMillInsert B-42SPKN... MillingInsert B-47SPMA09030.. CarbideInsert A-94,A-95,A-96,A-98,A-101,A-188,A-189,B-47SPMN... SquareTurningInsert E-13SPMN12... MillingInsert B-47SPMR...-FT SquareTurningInsert E-13SSD90-... SSD90FaceMill B-29SSE45-... SSE45FaceMill B-31SSFDR15-15F FinishJetMillCartridge B-42,B-43SSFPR15-12R FinishJetMillCartridge B-42,B-43SSW-535 Screw B-29,B-30,B-315,B-32,G-15SSW-745 Screw A-122,B-2,G-15ST451R Shim B-22ST452R Shim B-22S-TSC4-... T-SlotCutter A-191SWB-... SwingBallEndMill A-96SWB-...BT50 SwingBallEndMill A-98SWB-...MT... SwingBallEndMill A-98SWB220HM SwingBallInsert A-94,A-96,A-97,A-98,A-99,A-101,A-156SWB220HM-H SwingBallInsert A-102,A-156SWB220HS SwingBallInsert A-94,A-96,A-97,A-98,A-99,A-101,A-156SWB220MMW SwingBallInsert A-101,A-156SWB220MSW SwingBallInsert A-101,A-156SWB225HM SwingBallInsert A-94,A-96,A-97,A-98,A-99,A-101,A-156SWB225HM-H SwingBallInsert A-102,A-156SWB225HS SwingBallInsert A-94,A-96,A-97,A-98,A-99,A-101,A-156SWB225MMW SwingBallInsert A-101,A-156SWB225MSW SwingBallInsert A-101,A-156SWB230HM SwingBallInsert A-94,A-96,A-97,A-98,A-99,A-101,A-156SWB230HM-H SwingBallInsert A-102,A-156SWB230HS SwingBallInsert A-94,A-96,A-97,A-98,A-99,A-101,A-156SWB230MMW SwingBallInsert A-101,A-156SWB230MSW SwingBallInsert A-101,A-156SWB232HM-G SwingBallInsert A-94,A-96,A-98,A-99,A-101,A-156SWB232HS-G SwingBallInsert A-94,A-96,A-98,A-99,A-101,A-156SWB232MMW-G SwingBallInsert A-101,A-156SWB232MSW-G SwingBallInsert A-101,A-156SWB240HMN SwingBallInsert A-94,A-95,A-96,A-97,A-98,A-101SWB240HSN SwingBallInsert A-94,A-95,A-96,A-97,A-98,A-101SWB240MMW SwingBallInsert A-101SWB240MSW SwingBallInsert A-101SWB250HMN-N SwingBallInsert A-94,A-95,A-96,A-98,A-101SWB250HSN-N SwingBallInsert A-94,A-95,A-96,A-98,A-101SWB250MMW SwingBallInsert A-101SWB250MSW SwingBallInsert A-101SWBE... SwingBallEndMill A-94,A-95,A-97SWBE...LS SwingBallEndMill A-97SWBL... SwingBallEndMill A-94,A-95,A-96,A-97SWBM... SwingBallEndMill A-94,A-95,A-96,A-97SWBML... SwingBallEndMill A-94SWBMS... SwingBallEndMill A-95
CATALOG NUMBER DESCRIPTION PAGE NUMBER
®
Index
H-12
INDEX
CATALOG NUMBER DESCRIPTION PAGE NUMBER
SWBS... SwingBallEndMill A-94,A-95,A-97SWBSS... SwingBallEndMill A-94,A-95,A-97SWBX...LS SwingBallEndMill A-97SWM-... SwingMillKey A-180
TTCMT...-FT TriangularTurningInsert E-16T-FON... Finish-OneEndMill A-34TNEG...-MF TriangularTurningInsert E-23TNEG...-MF2 TriangularTurningInsert E-23TNEG...-MM TriangularTurningInsert E-23TNEG...-MM2 TriangularTurningInsert E-23TNGG...-GN TriangularTurningInsert E-16TNGG...-GNP TriangularTurningInsert E-16TNMA... TriangularTurningInsert E-15TNMG...-GG TriangularTurningInsert E-15TNMG...-GNP TriangularTurningInsert E-14TNMG...-PG TriangularTurningInsert E-14TNMG...-SF TriangularTurningInsert E-14TNMG...-SG TriangularTurningInsert E-14TNMG...-UA TriangularTurningInsert E-14TNMG...-UB TriangularTurningInsert E-15TNMG...-UD TriangularTurningInsert E-15TNMG...-UR TriangularTurningInsert E-14TNMG...-UT TriangularTurningInsert E-14TNMM...-UC TriangularTurningInsert E-15TPGN... CarbideInsert A-192TPGW... MillingInsert B-48TPKN... MillingInsert B-48TPMN... CarbideInsert A-192,B-48,E-16TPMR...-FT TriangularTurningInsert E-16TPMT...-FT TriangularTurningInsert E-16TQC-... ControlledTorqueWrench A-10,A-31,A-145TSB... T-SlotCutterInsert A-190TSC*-... T-SlotCutter A-190TSW-2550 Screw A-106,A-108,A-157,A-189,G-15TSW-2556H Screw A-40,A-118,A-123,A-149,A-159,G-15TSW-3512H Screw B-29,B-30,B-31,B-32,G-15TSW-408 Screw A-80,A-81,A-82,A-106,A-107,A-108,A-154,A-157, G-15TSW-511 Screw A-94,A-96,A-99,A-156,G-15TSW-612 Screw G-14TSW-614H Screw A-94,A-95,A-96,A-97
VVBET...-MF 35°DiamondTurningInsert E-23VBET...-MM 35°DiamondTurningInsert E-23VBMT...-FT 35°DiamondTurningInsert E-17,E-24VN-ALBS2... BeamEndMill C-20VN-ALES2-... BeamEndMill C-12VN-DBS2-... BeamEndMill C-19VN-DRD-... BeamDrill D-3VN-DTD-... BeamDrill D-5VN-DTDL-... BeamDrill D-6VNMA... 35°DiamondTurningInsert E-17VNMG...-GG 35°DiamondTurningInsert E-17VNMG...-UR 35°DiamondTurningInsert E-17
Index
H-13
®INDEX
VNMG...-UT 35°DiamondTurningInsert E-17VN-OCAS2... BeamEndMill C-16VN-OCAS2...-LS BeamEndMill C-18VN-OCAS2...R... BeamEndMill C-17VN-OCES2... BeamEndMill C-13VN-OCES2...-LS BeamEndMill C-15VN-OCES2...R... BeamEndMill C-14VN-SPES2-... BeamEndMill C-11VPET...-MM 35°DiamondTurningInsert E-24
WWCMX... DrillingInsert B-49WDHW050316ZTR HighFeedDiemasterInsert A-118,A-123,A-126,A-159,A-160WDHW06T320ZTR HighFeedDiemasterInsert A-118,A-119,A-120,A-123,A-126,A-159,A-160WDHW080520ZTR HighFeedDiemasterInsert A-118,A-119,A-120,A-121,A-123,A-126,A-159,A-160WDMT050316ZER HighFeedDiemasterInsert A-118,A-123,A-126,A-159,A-160WDMT06T320ZER HighFeedDiemasterInsert A-118,A-119,A-120,A-123,A-126,A-159,A-160WDMT080520ZER HighFeedDiemasterInsert A-118,A-119,A-120,A-121,A-123,A-126,A-159,A-160WDMT10X620ZER HighFeedDiemasterInsert A-119,A-120,A-121,A-122,A-126WDMW050316ZTR HighFeedDiemasterInsert A-118,A-123,A-126,A-159,A-160WDMW06T320ZTR HighFeedDiemasterInsert A-118,A-119,A-120,A-123,A-126,A-159,A-160WDMW080520ZTR HighFeedDiemasterInsert A-118,A-119,A-120,A-121,A-123,A-126,A-159,A-160WDMW10X620ZTR HighFeedDiemasterInsert A-119,A-120,A-121,A-122,A-126WNMA... 80°TrigonTurningInsert E-19WNMG...-GG 80°TrigonTurningInsert E-18WNMG...-PG 80°TrigonTurningInsert E-18WNMG...-SF 80°TrigonTurningInsert E-18WNMG...-SG 80°TrigonTurningInsert E-18WNMG...-SZ 80°TrigonTurningInsert E-19WNMG...-UA 80°TrigonTurningInsert E-18WNMG...-UB 80°TrigonTurningInsert E-18WNMG...-UD 80°TrigonTurningInsert E-19WNMG...-UR 80°TrigonTurningInsert E-18WNMM...-UC 80°TrigonTurningInsert E-19WOMT04T215ZER HighFeedDiemasterInsert A-118,A-123,A-126,A-159,A-160WOMW04T215ZER HighFeedDiemasterInsert A-118,A-123,A-126,A-159,A-160
XXDF-... RhombicDiemasterFaceMill B-33XDHW... RhombicDiemasterInsert A-162,B-33XDMT... HeptaMillInsert B-1,B-2,B-3XDMW... HeptaMillInsert B-1,B-2,B-3XEHW13T3AGSN-W SSE45Insert B-31,B-32XNMU... NegativeHeptaInsert B-14,B-15
ZZCMT1003**R SuperEnd-ChipperInsert A-80,A-82,A-85,A-94,A-96,A-98,A-101,A-106, A-107,A-108,A-111,A-154,A-155,A-157,A-158,A-191ZCMT100308RP SuperEnd-ChipperInsert A-85,A-111,A-155,A-158ZDMT08T208L SuperEnd-ChipperInsert A-106,A-108,A-111,A-157,A-158,A-191ZDMT08T208LP SuperEnd-ChipperInsert A-112,A-158ZDMT100308L SuperEnd-ChipperInsert A-106,A-107,A-108,A-111,A-157,A-158,A-191ZDMT100308LP SuperEnd-ChipperInsert A-112,A-158,A-191ZDMT13T3**L SuperEnd-ChipperInsert A-106,A-107,A-108,A-111,A-157,A-158,A-188, A-189,A-191ZDMT13T3**LP SuperEnd-ChipperInsert A-112,A-158ZOMT... QMMillInserts A-165
CATALOG NUMBER DESCRIPTION PAGE NUMBER
®
Index
H-14
INDEX
CATALOG NUMBER DESCRIPTION PAGE NUMBER
ZPMT09T208R SuperEnd-ChipperInsert A-106,A-108,A-111,A-157,A-158,A-191ZPMT09T208RP SuperEnd-ChipperInsert A-112,A-158ZPMT13T3**R SuperEnd-ChipperInsert A-80,A-82,A-85,A-106,A-107,A-108,A-154, A-155,A-157,A-158,A-188,A-189,A-191ZPMT13T3**RP SuperEnd-ChipperInsert A-85,A-111,A-155,A-158ZPMT150408L SuperEnd-ChipperInsert A-106,A-108,A-111,A-157,A-158ZPMT150408LP SuperEnd-ChipperInsert A-112,A-158ZPMT1604**L SuperEnd-ChipperInsert A-106,A-107,A-108,A-111,A-157,A-158ZPMT1604**LP SuperEnd-ChipperInsert A-112,A-158ZPMT1604**R SuperEnd-ChipperInsert A-80,A-81,A-82,A-85,A-106,A-107,A-108,A-111, A-154,A-155,A-157,A-158ZPMT1604**RP SuperEnd-ChipperInsert A-85,A-111,A-155,A-158ZPMT1705**R SuperEnd-ChipperInsert A-106,A-107,A-108,A-111,A-157,A-158,A-184,A-185ZPMT1805**L SuperEnd-ChipperInsert A-106,A-107,A-108,A-111,A-157,A-158ZPMT2005**L SuperEnd-ChipperInsert A-107,A-111
Index
H-15
®INDEX
Notes
®
Corporate History
Started cemented carbide tool production asdomestic division of Kobayashi Industrial Co., Ltd.
Reorganized as Hyakunen Industrial Co., Ltd.
Teitaro Ikezumi appointed President.Company renamed DIJET Industrial Co., Ltd.
New alloy factory completed.Developed cermet SUZ, the world’s fi rsttitanium carbide alloy.Began marketing DIJET-Future Mills, currentlymarketed as DIJET Mills.
Developed NIT, the world’s fi rst nitride carbide alloy.
Completed new DPC Process utilizing a HOTIsostatic Press.Awarded best JIS performance factory by theMinistry of International Trade and Industry.
Exported carbide alloy production technology forCermet alloys to the United States.
Kaiser-Dijet carbide factory complete in Michigan,U.S.A. and Dijet carbides introduced to US Market.
Developed the world’s fi rst cemented carbide ballnose end mill, marketed as DIJET-Hosoi Mills.
Awarded a prize by the machinery TechnologyPromotion Association.
Developed and innovative cemented carbide twistdrill marketed as DIJET-Hosoi Drills.
Developed polycrystalline sintered CNB (CubicBoron Nitride), marketed as JBN.
Technological and sales collaborative agreementsigned with KENNAMETAL.New Research Laboratory completed.New Coating Plant completed.
Developed NAT, a TiN+TiC compound cerment.Developed polycrystalline sintered diamond,marketed as JDA.
Dijet, Inc. established as a U.S. subsidiary.Multipurpose TH chip breakers developed.End-chippers, multipurpose tool developed forproduction line automation.Developed roughing end mills, and indexable highspeed, fast feed mill.
1938
1950
1954
1971
1972
1973
1974
1975
1976
1977
1978
1979
1980
1981
1983
Completed Tondabayashi Factory.Nagoya factory was formed and strengthened.Listed on the Tokyo Second Market.Established DIJET Industrial Co. (Europe) inEngland.
DIJET INDUSTRIAL CO., LTD. (ENGLAND)
Dijet End-Chipper selected by the Science andTechnology Agency as an invention of special merit.
Established Europe Stock Center in West Germany.
Developed fi ber-reinforced ceramics CA200 havinga physical property of crack growth resistance.Acquired INDEX-O-MATIC Inc., a manufacturing fi rmof metal cutting tools in Michigan U.S.A. for DIJETmanufacturing base in the United States.
Listed as a member of 1st Section of Tokyo, Oaska,and Nagoya Stock Exchange.
Large-scale CIP device is set up and operational.Developed and put on the market tough cermet CX90.Put on the market all-purpose UA chip breakerand F1 chip breaker for fi nishing application.Multi-functioned indexable end mill, C-chipper wasawarded the 1990 Prize of the Cemented CarbideManufacturers Association (CCMA).
1985
1986
1987
1988
1989
1990
DIJET INC (USA)
®
Corporate History
Dijet, Inc. and Index-O-Matic, Inc. merged tobecome Dijet, to enhance managementeffi ciency by integrating manufacturing and sales.Europe Representation offi ce was reorganized asEurope branch in Great Britain.Completed Tsukuba Factory.
Completed Mie Factory.Developed Sigma Drill for deep drilling.Development of ultra high rake cutter Feather-Mill.Dijet, Inc. receives Ford Q1 certifi cation.
Development of the tough drill for metal working,S-Cut Drill.
Bankok Representative offi ce opened in Thailand.
Dijet Industrial awarded ISO9001.Korea Representative offi ce opened.
Development of the ultra precision indexable ballnose end mill Mirror Ball.Development of the high performance Mirror Radius.
Development of the ultra precision indexable carbideshank ball nose end mill Mirror Ball C body.Development of the tough cutter Octoblader.Development of the multi-purpose end mill SuperEnd-Chipper.
Development of the Ultimate Diamond, Beam Drilland End Mill Beam.Development of 90º facemill Mighty Blader.Development of new roughing ball nose Swing Ball.European Technical Service opened in Italy.Shanghai Representative offi ce opened in China.
1991
1992
1994
1996
1997
2000
2001
2002
Development of High-Speed face mill, SKS.
Development of the tough drill for metal workingIndexable S-Cut drill.
Development of the Final Drill for dry machining.Mie factory is expanded.Completed new factory for making materials.
Nozomi Ikezumi was appointed as Chairman.Ayumi Ikezumi was appointed as President.Guangdon Representative offi ce opened in China.Development of high effi cient button cutter theSuper Diemaster.
Mumbai Representative offi ce opened in India.
Development of the Finish-One end mill forfi nishing on reference surface of bottom face ondie shoe and upper holder.Development of high metal removal face mill,Hepta Mill.
Completion of Mie second factory.Development of the multi-purpose solid carbideend mill One-Cut Helical for Aluminum.Dilian Representative offi ce opened in China.
Development of super cermet “SC alloy” withimproved chipping & wear resistance.Wuhan offi ce opened in China.
Development of Finish Jet Mill super high effi cientfi nishing on surface bottom face of die & mold.
2003
2004
2005
2006
2007
2008
2009
2010
2011
Mie Plant (Carbide)
Mie Plant (Raw Material Powder)
Tondabayashi Plant
Mie Plant (TA & IT Plant)
Oaska Plant (Carbide, CT, Wear Parts)