31
ENGINEERING DATA TRANSMITTAL 2. To: (Receiving Organization) 5. Proj./Prog./Dept./Div.: DST Operations 3. From: (Originating Organization) 6. Design Authority/ Design Agent/Cog. SST Retrieval W-320 W-320 For Approval and Release Engr.: J. W. Bailey 11. Receiver Remarks: I TA . Design Baseline Docmnt? [I Yes [XI NO IAI item NO. IE) Titie or Desctiptim of Data Transmined IC) ID1 IBI DocumentlDrawing No. Rev. NO. NO. 1 4. Related EDT No.: NA NA 7. Purchase Order No.: HNF-2219 0 Project W-320 Backup 1000 CFM Portable Exhausters Acceptance for Beneficial Use 9. Equip./Cwnponent No.: 10. System/Bldg./Faci Lity: 12. Major Assrn. Dug. No.: H-14-102610 13. Perrnit/Perrnit Application No.: 14. Required Response Date: POR-007/POR-008 General NA July 25, 1998 Approval Reason Otigi- Receir nator Trans- Dispo- Dispo- mitts1 sition sition Desig- "ator 1,2 Appmval Designator IF) , S. Q, D or NIA Eee WHGCM-3-5, rec.12.7) Disposition (HI & (I) Rearon for Transminsi (GI 1. Approval 4. Review 1. Approved 4. Reviewed nolcomment 2. Release 5. Post-Review 2. Approved wlcomment 5. Reviewed wlcomment 3. Information 6. Dist. IReceipt Actnow. Requiredl 3. Disapproved wlcomment 6. RBCeipt acknowledged ED-7400-172-2 (05/96) GEF097 ED-74001 72-1

ITA. [I [XI No. - UNT Digital Library

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Page 1: ITA. [I [XI No. - UNT Digital Library

ENGINEERING DATA TRANSMITTAL

2. To: (Receiving Organization)

5. Proj./Prog./Dept./Div.: DST Operations

3. From: (Originat ing Organization)

6 . Design Author i ty/ Design Agent/Cog. SST Retrieval W-320

W-320

For Approval and Release

Engr.: J. W. Bailey

11. Receiver Remarks: ITA. Design Baseline D o c m n t ? [ I Yes [ X I NO

IAI item NO.

IE) Titie or Desctiptim of Data Transmined

IC) ID1 IBI DocumentlDrawing No. Rev.

NO. NO.

1

4. Related EDT No.:

NA

NA 7. Purchase Order No.:

HNF-2219 0 Project W-320 Backup 1000 CFM Portable Exhausters Acceptance for Beneficial Use

9. Equip./Cwnponent No.:

10. System/Bldg./Faci Lity:

12. Major Assrn. Dug. No.:

H-14-102610 13. Perrnit/Perrnit Appl icat ion No.:

14. Required Response Date:

POR-007/POR-008

General

NA

July 25, 1998

Approval Reason Otigi- Receir

nator Trans- Dispo- Dispo- mitts1 sition sition

Desig- "ator

1,2

Appmval Designator IF) , S. Q, D or NIA Eee WHGCM-3-5,

rec.12.7)

Disposition (HI & (I) Rearon for Transminsi (GI 1. Approval 4. Review 1. Approved 4. Reviewed nolcomment 2. Release 5. Post-Review 2. Approved wlcomment 5. Reviewed wlcomment 3. Information 6. Dist. IReceipt Actnow. Requiredl 3. Disapproved wlcomment 6. RBCeipt acknowledged

ED-7400-172-2 (05/96) GEF097

ED-74001 72-1

Page 2: ITA. [I [XI No. - UNT Digital Library

s HNF-2219, Rev. 0

Project W-320 Backup 1000 CFM Portable Exhausters Acceptance for Beneficial Use

O.D. Nelson NHC, Richland, WA 99352 U.S. Department o f Energy Contract DE-AC06-96RL13200

EDT/ECN: 624764 UC: 510 Org Code: 8C452 Charge Code: D2M65 B&R Code: EW3130010 Total Pages: 30 CTLm 7[Zc/qg\

Key Words: use (ABU), Waste Tank Vent i la t ion, 241-C-106, 241-AY-102

Abstract: This document i s t o i d e n t i f y the Project W-320 1000 CFM por tab le exhauster documentation required t o be turned over from the Projects Organization t o the Tank Farm Operations as p a r t o f the acceptance o f the 1000 CFM portable exhausters f o r benef ic ia l use.

Project W-320, Portable Exhauster, Acceptance f o r Benef ic ia l

TRADEMARK DISCLAIMER. trade name, trademark, manufacturer, or otherwise, does not necessarily cons t i t u te or imply i t s endorsement, r e c m n d a t i o n , or favor ing by the United States Government or any agency thereof o r i t s contractors o r subcontractors.

Reference herein t o any speci f ic c m r c i a l product, process, o r service by

P r in ted i n the United States of America. Control Services, P.O. Box 950, Mailstop H6-08, Richland UA 99352, Phone ( 5 0 9 ) 372-2420; Fax ( 5 0 9 ) 376-4989.

To obtain copies o f t h i s docunent, contact: Document

E

7 i a q 4 8 RelMse Approval Date

Approved for Public Release

A-6400-073 (01197) GEF321

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HNF-2219 Rev. 0

TABLE OF CONTENTS

. . . . . . . . . . . . . . . . . . . . . . . . 1.0 PURPOSE . . . . . 1

2.0 BACKGROUND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

3.0 TURNOVER RESPONSIBILITIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

4.0 REFERENCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

5.0 INDEX OF ABU DOCUMENTATION . . . . . . . . . . . . . . . 2

APPENDIX A -DOCUMENTATION REQUIRED FOR ACCEPTANCE FOR BENEFICAL USE

APPENDIX B -PUNCHLIST ITEMS FOR THE BACK-UP 1000 CFM PORTABLE EXHAUSTERS ACCEPTANCE FOR BENEFICIAL USE

i

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HNF-2219 Rev. 0

TITLE: "Project W-320, Backup 1000 CFM Portable Exhausters Acceptance for Beneficial Use"

KEYWORDS: Project W-320, Portable Exhauster, Acceptance for Beneficial Use (ABU), Waste Tank Ventilation, 241-C-106,241-AY-102

1 .o

2.0

PURPOSE

The purpose of this document is to identify the Project W-320 Backup 1000 CFM Portable Exhauster documentation required to be turned over, be issued, or readily retrievable from the Projects organization to Tank Farm Operations prior to the acceptance of the new systems for beneficial use. The responsibilities for completion and a roadmap to each turnover item is listed in AppendixA of this document. Appendix B contains a Punchlist which identifies the documentation that will be turned over following HNF-2219 "Backup 1,000 cfm Portable Exhausters POR-007-Skid E & POR-008-Skid F Acceptance for Beneficial Use" approval. Reference 1 requires turnover acceptance of Structures, Systems and Components (SSCs) with a punchlist or open item be approved by the Tank Farm Transitions Project Director.

BACKGROUND

Reference 1 requires the project end user to identify and approve a listing of Acceptance for Beneficial Use (ABU) requirements at the beginning of a project. At turnover, the end user accepts the SSCs for beneficial use based on the delivery of operable SSCs and satisfactory completion of the previously defined ABU requirements.

Project W-320 was initiated prior to the implementation of this administrative procedure, therefore a listing of the ABU requirements was not made at the beginning of the project. Although at a late stage in the project, this document now serves as both the listing of ABU requirements for the Project W-320 Backup 1000 CFM Portable Exhausters and the turnover of required documentation.

The 1,000 cfm portable exhausters were originally procured for TWRS Saltwell pumping activities. During the saltwell pumping of tanks with the potential for Hydrogen gas generation, portable exhausters were to be used to ventilate out the dome space. By doing this, the Hydrogen gas concentration would be kept lower than the lower flammable limit for hydrogen. This would mitigate the danger presented by a explosion due to the presence of Hydrogen gas. However, Saltwell pumping schedule allows Tank Waste Remediation System (TWRS) Operations the use of the 1,000 cfm portable exhausters as needed. TWRS Operations requires the use of these exhausters as backup ventilation systems during and after Waste Retrieval Sluicing System activities as addressed in the Memorandums of Agreement identified in this document. This is a strategy developed by W-320 to meet the requirements of the Authorization Basis safety class functional requirements imposed after the ventilation upgrades provided by W-320 were designed, procured and installed.

1

Page 5: ITA. [I [XI No. - UNT Digital Library

HNF-2219 Rev. 0

This ABU is one of several prepared by Project W-320 in preparation of WRRS activities Reference 2 is the project master ABU and references all W-320 ABU's.

3.0 TURNOVER RESPONSIBILITIES

In general, all Safety SSC design and installation requires plant (Double Shell Tank Engineering) concurrence on documentation. Comments will be generated by Double Shell Tank Engineering (DSTE) on designated documentation in Appendix A. DSTE concurrence will follow resolution of comments and inception of any required equipment modifications.

The following defines the Plant and Project reesponsibilities after turnover and before closeout of the ABU exceptions identified in Appendix B.

If during the exceptions closeout, process SSC deficiencies (e.g. OTP failures, FDC criteria non-conformance or SEL compliances) are identified, the Project shall correct the deficiencies.

If after turnover, SSC failures occur due to mis-operation or other causes not the responsibility of the Project, corrective actions shall be the plants responsbility.

4.0 REFERENCES

1. HNF-IP-0842, Volume IV, Section 3.12, Acceptance of Sfructures, Systems, and Components for Beneficial Use, Revision 1.

2. W-320 Master ABU, HNF-SD-W320-ABU-002.

5.0 INDEX OF ABU DOCUMENTATION

This index is intended to serve two purposes:

0 Provides a "Roadmap" to be used by Tank Farm Operations personnel to access all the required turnover documentation for Project W-320.

To document formal turnover of Project W-320 Backup 1000 CFM Portable Exhausters to Tank Farm Operations for beneficial use.

0

2

Page 6: ITA. [I [XI No. - UNT Digital Library

HNF-2219 Rev. 0

APPENDIX A:

DOCUMENTATION REQUIREMENTS FOR THE ACCEPTANCE FOR BENEFICIAL USE FOR THE BACKUP 1000 CFM PORTABLE EXHAUSTERS

A- 1

Page 7: ITA. [I [XI No. - UNT Digital Library

HNF-2219 Rev. 0

DESCRIPTION RESPONSIBLE SUPPLIER

Attachment A: "Documentation Required for Acceptance for Beneficial Use Checklist for the Backup 1000 CFM Portable Exhausters"

Project Title: 1 .OOO CFM Portable Exhausters

ACCEPTANCE AUTHORITY

POR-O07/Skid E & POR-O08/Skid F

[XI Portable Exhausters ABU Checklist

JX] Engineering Task Plan/Project Management Plan

[XI Activity Schedule NHClM Cremonini

COGEMPJKV Scott (SW Shaw)

NHC/JW Lentsch

(OD Nelson)

See EDT

RE Raymond

RE Raymond

[X] Authorization Basis Amendment Package

[XI TWRS Safety Equipment List ECN

JN/A] Operation Safety Document(s) - or update existing

[XI Technical Safety Requirement Changes

~

[XI Basis of Interim Operation Addendum 1

NHC/JW Lentsch RE Raymond

NHC/JW Lentsch RE Raymond

NHC/JW Lentsch RE Raymond

I NHCNW Lentsch RE Raymond I

[XI Design Criteria - (Functional Design Criteria)

[XI Design Criteria - (Design Basis Document)

JX] System Design Descriptions

[XI Acceptance Test Procedures

[XI Acceptance (Final) Test Report

[XI Operational Test Procedures

rX1 Environmental Impact Statement

COGEMPJKV Scott RE Raymond (SW Shaw)

NHCNW Lentsch RE Raymond

NHCNW Lentsch RE Raymond

CogemalKV Scott RE Raymond (SW Shaw)

CogemalKV Scott RE Raymond (SW Shaw)

NHC/JW Lentsch RE Raymond

NHC/JW Lentsch RE Raymond

~

[XI Safety Class Evaluation Document I NHC/JW Lentsch I RE Raymond ~~

[XI Compliance Implementation Plan I NHC/JW Lentsch RE Raymond I

A-2

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HNF-2219 Rev. 0

[XI Finding of no Significant Impact (FONSI)

JX] Environmental Report (Environmental Assessment)

[XI Environmental Permit

JN/A] Hazardous Waste Disposal PlanlProcedures

JN/A] Solid Waste Disposal PlanlProcedure

[XI Stress/Seismic Analysis Calculations

JX] Stress/Design Report

[XI Design Specifications/Report

NHCNW Lentsch RE Raymond

NHCNW Lentsch RE Raymond

NHCNW Lentsch RE Raymond (JW Bailey)

Cogema/KV Scott RE Raymond (SW Shaw)

NHC/JW Lentsch RE Raymond

NHC/JW Lentsch RE Raymond

JX] Equipment SpecificationslReport

JX] Procurement Specifications

JN/A] Construction Specifications

NHCNW Lentsch RE Raymond

NHC/JW Lentsch RE Raymond

A-3

[XI USQs NHC/JW Lentsch RE Raymond

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HNF-2219 Rev. 0

DESCRIPTION RESPONSIBLE ACCEPTANCE SUPPLIER AUTHORITY

[XI Software Configuration Management Plan

[XI System Requirements Specification

[XI Software Design Description

[XI Software ValidationNerification

LMHC/RE Larson RE Raymond (TD Kaiser)

CogemalKV Scott RE Raymond (SW Shaw)

CogemalKV Scott RE Raymond (SW Shaw)

CogemalKV Scott RE Raymond (SW Shaw)

JX] Training Plan NHC/JW Lentsch

JN/A] Training Manuals

JX] Training of Operating Crews

JN/A] Training of Maintenance Crews

JX] Training OJT NHC/JW Lentsch

NHC/JW Lentsch

TJ Kelly

TJ Kelly

TK Kelly

[XI Operating and Maintenance Manuals

A-4

Cogema/KV Scott TJ Kelley (SW Shaw) DB Smet

[XI Process Control Plan

[XI Operating Procedures

[XI Alarm Response Procedures

[XI Surveillance Procedures

[XI Calibration Procedures

[XI Preventative Maintenance Procedures

NHC/JW Lentsch RE Raymond TJ Kelley

NHC/JW Lentsch TJ Kelley (PA Young)

NHC/JW Lentsch TJ Kelley (PA Young)

NHCNW Lentsch TJ Kelley (PA Young)

CogemalKV Scott DB Smet (SW Shaw)

Cogema/KV Scott DB Smet (SW Shaw)

[XI RepaidMaintenance Procedures CogemalKV Scott DB Smet (SW Shaw)

[XI Functional Test Procedures COGEMNKV Scott TJ Kelley (SW Shaw)

Page 10: ITA. [I [XI No. - UNT Digital Library

H N F-22 1 9 Rev. 0

DESCRIPTION RESPONSIBLE ACCEPTANCE SUPPLIER AUTHORITY 11 [XI Instrument List

[XI Inspection Plan NHCNW Lentsch

[XI QAPP (Project and TWRS) NHC/JW Lentsch

[N/A] QAP,P

I NHC/JW Lentsch DB Smet I RE Raymond

RE Raymond

[XI Vendor Information Files

[XI Master Equipment List

[XI Spare Parts List

[XI Spare Parts in Stock I1

A-5

NHCNW Lentsch DB Smet

NHC/JW Lentsch DB Smet

NHC/JW Lentsch DB Smet

NHCNW Lentsch DB Smet

/RE Raymond

Page 11: ITA. [I [XI No. - UNT Digital Library

HNF-2219 Rev 0

Table A-I: Checklist Description Items for Backup 1000 CFM Portable Exhausters

ENGINEERING

'ortable Exhausters ABU :hecklist

Engineering Task PlanlProject Management Plan

Activity Schedule

Basis for Interim Operation (BIO) Addendum 1

HNF-2219 Rev 0, Backup 1000 CFM Portable Exhausters POR-007-Skid E & POR-008-Skid F Acceptance for Beneficial Use

See the W-320 Master ABU (Ref 2).

Memorandum of Agreement for Portable Exhauster Use by W320. (Numatec Letter 86620-98-003)*

Memorandum of Agreement for Portable Generator Use by W320. (Numatec Letter 8C620-98-004)*

Memorandum of Agreement for Storage of Portable Exhausters POR-007-SKID E and POR-008-SKID F at FMEF (Numatec Letter 8C620-98-005).*

HNF-3029 Rev 0, Deployment of Backup Portable Exhausters POR-007-Skid E & POR-008-Skid F for W320 Use. This document includes installation work plans for installation of the exhuasters on 106-C and 102-AY primary tanks and 102-AY annulus as appendicies.*

BIO Addendum I was turned over with the W-320 Master ABU (Reference 2).

Authorization Basis Clarification 98-031, "W320/Stack Monitoring".*

SW Shaw

DG Baide

OD Nelson

DG Baide

ABU Sign Off

Pre-Start Up

Pre-Start up

Pre-Start Up

Not Applicable

Not Applicable

Not Applicable

Not Applicable

*Document Reaui res Concurrence from DST Engineerlng A - 6

Page 12: ITA. [I [XI No. - UNT Digital Library

HNF-2219 Rev 0

Authorization Basis Amendment Package

TWRS Safety Equipment List

Operational Safety Documents - or update existing

Technical Safety Requirement Changes

Safety Class Evaluation Document

~

BIO Addendum 1 Compliance Implementation Plan

Design Criteria (FDC)

Design Criteria (Design Basis Document)

System Design Description

See the W-320 Master ABU (Reference 2)

See the W-320 Master ABU (Reference 2).

See the W-320 Master ABU (Reference 2).

See the W-320 Master ABU (Reference 2).

Authorization Basis Clarification

See the W-320 Master ABU (Reference 2).

Log #98-031*

See the W-320 Master ABU (Reference 2).

HNF-SD-WM-DB-035 Rev 1 "Functional Requirements for Portable Exhauster Systems to be used during Saltwell Pumping".

See Procurement Specification

The System Design Description is comprised of Vendor Manuals, Functional Requirements, and Software Design Description.

DG Baide Pre-Start Up Not Applicable

Not Applicable

Not Applicable

Not Applicable

*Document Ream res Concurrence f rom DST Engineerlng A-7

Page 13: ITA. [I [XI No. - UNT Digital Library

HNF-2219 Rev 0

kceptance Test Drocedures

Acceptance (Final) Test Report

Operational Test Procedures

Environmental Impact Statement

VI File 50024

96675.ATP.007, Rev 1, ATP ForA Continuous Use, Portable 1000 CFM Exhauster (POR-O07/Skid E)

96675.ATP.008, Rev 0, ATP ForA Continuous Use, Portable 1000 CFM Exhauster (POR-O08/Skid F)

HNF-2686, Portable Exhauster POR-O07/Skid E Acceptance Test Procedure.

HNF-2687, Portable Exhauster POR-O08/Skid F Acceptance Test Procedure.

VI File 50024

Fabrication Document Package, Portable Exhauster Systems

Contract #DW-SBDA00562 Volume 1, Section 6.

HNF-2688, Portable Exhauster POR-O07/Skid E Acceptance Test Report.

HNF-2689, Portable Exhauster POR-O08/Skid F Acceptance Test Report.

See the W-320 Master ABU (Reference 2).

NOTE: OTP's will be prepared and released, but will only be performed if Portable Exhausters are installed.

See the W-320 Master ABU (Reference 2).

CR 10

CR 10

CR 10

CR 10

*Document Reaui res Concurrence from DST Engineering A-8

Page 14: ITA. [I [XI No. - UNT Digital Library

6-V

0 hat] 6 LZZ-JNH

Page 15: ITA. [I [XI No. - UNT Digital Library

HNF-2219 Rev 0

Construction Specification

Essential Material Specification

The portable exhausters were designed/fabricated per procurement specification HNF-S-0490 Rev 1, "A portable exhauster system for waste tank ventilation".

See Procurement Specification Not Applicable

Not Applicable

*Document Requires Concurrence from DST Engineering A-10

Page 16: ITA. [I [XI No. - UNT Digital Library

HNF-2219 Rev 0

11 Final Design Drawings -1-14-1 02577, Sheet 1, Rev 0, "1000 CFM Portable I I I Not Applicable Exhauster Outline Views: Elevations, Filter ACC Side & Wet End'

4-14-1 02577, Sheet 2, Rev 0, "1000 CFM Portable Exhauster Outline Views: Plans And Sections"

H-14-102577, Sheet 3, Rev 0, "1000 CFM Portable Exhauster Outline Views: Elevations, Control Side & Fan End'

H-14-102578, Sheet 1, Rev 0, "1000 CFM Portable Exhauster Final Assembly-Parts Lisi'

H-14-102578, Sheet 2, Rev 0, "1000 CFM Portable Exhauster Final Assembly"

H-14-102578, Sheet 3, Rev 0, "1000 CFM Portable Exhauster Heater Housing Weldment: Top Weather Cover"

H-14-102578, Sheet 4, Rev 0, "1000 CFM Portable Exhauster Heater Housing Weldment: Side Weather Cover"

H-14-102578, Sheet 5, Rev 0, "1000 CFM Portable Exhauster Weldment: Leveling JacK'

H-14-102578, Sheet 6, Rev 0, "1000 CFM Portable Exhauster Weldment & Assembly: GEMS Sensor"

H-14-102579, Sheet 1, Rev 0, "1000 CFM Portable Exhauster Assembly: Upper Stack'

H-14-102579, Sheet 2, Rev 0. "1000 CFMPortable Exhauster Assembly: Upper StacK'

*Document Requires Concurrence from DST Engineerlng A-11

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HNF-2219 Rev 0

Final Design Drawings (Continued)

H-14-102579, Sheet 3, Rev 0, "1000 CFM Portable Exhauster Weldment: Stack, Upper

H-14-102579, Sheet 4, Rev 0, "1000 CFM Portable Exhauster Weldment & Assembly Details"

H-14-102580, Sheet 1, Rev 0, "1000 CFM Portable Exhauster Assembly: Elec Cabinet MTG Conduit Frame"

H-14-102582, Sheet 1, Rev 0 , "1000 CFMPortable Exhauster Heat Trace Cable"

H-14-102586, Sheet 1, Rev 0, "1000 CFM Portable Exhauster Assembly: Press Transmiffers, lnstr Tubing & lnsul Weather Covers"

H-14-102587, Sheet 1, Rev 0 , "1000 CFM Portable Exhauster Electrical Assembly and Conduit Layout"

H-14-102587, Sheet 2, Rev 0, "1000 CFM Portable Exhauster Electrical Assembly and Conduit Layout"

H-14-102587, Sheet 3, Rev 0, "1000 CFM Portable Exhausters Electrical Conduit Run Diagram"

H-14-102589, Sheet 1, Rev 0 , "1000 CFMPortable Exhauster Weldment: Sealpoi'

H-14-102590, Sheet 1, Rev 0, "1000 CFM Portable Exhauster Weldment: Peristalic Pump Enclosure"

H-14-102591, Sheet 1, Rev 0, "1000 CFM Portable Exhauster Weldment: Sealpot, Drain, & Peristolic Pump Piping"

I I I Not Applicable

*Document ReQui res Concurrence from DST Engineering A- 12

Page 18: ITA. [I [XI No. - UNT Digital Library

HNF-2219 Rev 0

-inal Design Drawings :Continued)

I -1-14-102592, Sheet 1, Rev 0, "1000 CFM Portable Exhauster Weldment: "Inlet Spoor

H-14-102592, Sheet 2, Rev 0, "1000 CFM Portable Exhauster Weldment: Inlet Transition"

H-14-102592, Sheet 3, Rev 0, "1000 CFM Portable Exhauster Weldment: Outlet Transition"

H-14-102592, Sheet 4, Rev 0, "1000 CFM Portable Exhauster Weldment & Assembly: Outlet Spoor

H-14-102592, Sheet 5, Rev 0, "1000 CFM Portable Exhauster Weldment & Assembly: Discharge Transition"

H-14-102593, Sheet 1, Rev 0, "1000 CFM Portable Exhauster Fan Wheel Shaft Assy Mounting Base"

H-14-102593, Sheet 2, Rev 0, "1000 CFM Portable Exhauster Fan Wheel Shaft Assy Mounting Base"

H-14-102594, Sheet 1, Rev 0, "1000 CFM Portable Exhauster Weldment: Heater Section"

H-14-102595, Sheet 1, Rev 0, "1000 CFM Portable Exhauster Fan Shaft"

H-14-102598, Sheet 1, Rev 0, "1000 CFM Portable Exhauster Weldment: Stack, Lower"

H-14-102600. Sheet 1-2, Rev 0, "1000 CFM Portable Exhauster Weldment & Assembly: Glycol/Demister System"

*Document Reaui res Concurrence from DST Engineerlng A-13

\lot Applicable

Page 19: ITA. [I [XI No. - UNT Digital Library

HNF-22 1 9 Rev 0

Final Design Drawings (Continued)

-I-14-102600, Sheet 3, Rev 0, “1000 CFM Portable Exhauster Weldment: Glycol Expansion Tank

i-14-102607, Sheet 1, Rev 0, “1000 CFM Portable Exhauster Electrical Wire Run/Conduit Schedule”

H-14-102607, Sheet 2, Rev 0 , “1000 CFM Portable Exhauster Electrical Wire Run/Conduit Schedule”

H-14-102609, Sheet 1, Rev 0, “1000 CFM Portable Exhauster Elementaty Diagrams ‘‘

H-14-102609, Sheet 2, Rev 0, “1000 CFM Portable Exhauster Control Cabinet Modules ‘I

H-14-102609, Sheet 3, Rev 0, “1000 CFM Portable Exhauster Connection Diagrams “

H-14-102609, Sheet 4, Rev 0, “1000 CFM Portable Exhauster Connection Diagrams ‘‘

H-14-102609, Sheet 5, Rev 0, “1000 CFM Portable Exhauster Connection Diagrams ‘I

H-14-102609, Sheet 6, Rev 0, “1000 CFMPortable Exhauster Connection Diagrams ‘‘

H-14-102609, Sheet 7, Rev 0, “1000 CFM Portable Exhauster Connection Diagrams “

H-14-102609, Sheet 8, Rev 0 , “1000 CFM Portable Exhauster Connection Diagrams ‘I

I Not Applicable

*Document Reaui res Concurrence from DST Engineerlng A-14

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HNF-2219 Rev 0

Final Design Drawings (Continued)

Installation drawings

Installation Work Plan

~~

Field Verified As-Built Project Drawings

H-14-102613, Sheet 3, Rev 0, “1000 CFM Portable Exhauster Alarm Control Panel Sub-panel Layout & Detail”

H-14-102614, Sheet 1, Rev 0, “1000 CFM Portable Exhauster lntrinsic Barrier Panel Assembly & Parts List”

H-14-102614, Sheet 2, Rev 0, “7000 CFM Portable Exhauster Intrinsic Barrier Panel Sub-panel Layout & Details”

See the W-320 Master ABU (Reference 2) ~

See Activity Schedule. HNF-3029 includes appendicies with Work Package Plans, Drawings.

Prepare ECN to ”As-Built“ H-14-102593 “Fan Wheel Shaft Assembly Mounting Base”. *

OD Nelson

S.W Shaw

Pre-Start Up

Pre-Start Up

~

Not Applicable

Not Applicable

Not Applicable

*Document Requires Concurrence from DST Engineerlng A-16

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HNF-2219 Rev 0

Interface Control Drawings

Impacted Essential Facility Drawings

P & IDS

Instrument Loop Drawings

Installation DrawingslECNs for portable exhausters at 241- C-106, Tank 241-AY-102 & 241-AY-102 Annulus.*

H-2-818506 Rev 0, Sheets 1,2,3 241-C-106 Portable Installation.

H-2-818507 Rev 0, Sheets 1,2,3 241-AY-102 Portable Exhauster Installation for tank and annulus".

H-2-818673 Rev 1, Sheet 1 Electrical C-Farm Partial Site Plan.

H-2-818694 Rev 2, Sheet 1 Electrical AY-Farm Partial Site Plan.

NOTE: These drawings can not be field verified until the exhausters are installed in the field.

~~

The Portable Exhauster do not have interface control drawings associated with it.

See the W-320 Master ABU (Reference 2) ~

H-14-102736, Sheet 1, Rev 0, "1000 CFM Portable Exhauster Backup Emergency Exhauster P&IDt

H-14-102737, Sheet 1, Rev 0, "1000 CFM Portable Exhauster Backup Emergency Tank Exhauster P&ID"

H-14-102738, Sheet 1, Rev 0, "1000 CFM Portable Exhauster Backup Emergency Annulus Exhauster P &ID"

The Portable Exhauster equipment does not have any instrument loop diagrams. All instrument connections are shown on P&ID and electrical drawinas

JW Bailey 9t Exhauster Jse

Not Applicable

Not Applicable

Not Applicable

Not Applicable

*Document Reaui res Concurrence from DST Englneerlng A-17

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HNF-2219 Rev 0

System Drawings

Drawing Tree

Incorporate Outstanding ECNs

CGI Packages

~

USQ's

The Portable Exhauster does not have system drawings associated with it.

The Portable Exhauster does not have a drawing tree.

Incorporate "As-Built'' ECN for H-14-102593 (See Field Verified As-Built Drawings above).*

CGI-WTF-35, Commercial Grade Item Dedication for the exhaust fan bearings and coupling on Exhauster Skids POR-007 and POR-008.*

CGI-DST-G-30, Commercial Grade Item Dedication for the Exhaust Fan on Portable Exhauster Skids POR-007 and

HNF-2980 Rev 0, Safety Class Procurement Evaluation For Project W320 Portable Exhausters"

POR-008

TF-97-1013, Rev 0. "Revision to Procurement Specification for 1000-CFM Portable Exhauster to Resolve NCR #5488i"'

See the W-320 Master ABU (Reference 2)

SW Shaw

JR Kriskovich

JR Kriskovich

Pre-Start Up

Pre-Start Up

Pre-Start Up

II Not Applicable

1 Not Applicable

Not Applicable

Not Applicable

*Document Requires Concurrence from DST Engineering A-18

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61-V

dQV

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02-v

0 6KZ-JNH

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d n WlS-aJd

0 6 t ZZ-JNH

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HNF-2219 Rev 0

PROCUREMENT

Vendor Information Files

Master Equipment List

VI #50024, "Portable Exhauster System/lOOO SCFM'

See W-320 Master ABU (Reference 2).

Prepare ECN to HNF-2328, Revision 0, Project W-320 Master Equipment List*

See W-320 Master ABU (Reference 2).

See W-320 Master ABU (Reference 2).

Spare Parts List

Spare Parts in Stock

*Document Requires Concurrence from DST Engineering A-22

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HNF-2219 Rev 0

APPENDIX B

PUNCHLIST ITEMS FOR THE BACKUP 1000 CFM PORTABLE EXHAUSTERS ACCEPTANCE FOR BENEFICIAL USE

B - 1

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HNF-2219 Rev 0

Punchlist Item Document Number and Title Responsible Individual

Table B-1: Portable Exhauster Acceptance for Beneficial Use Documentation Requirements Punchlist

Anticipated ORR Core Turnover Date Reauirement

4ctivity Schedule

Field Verified As-Builts Project Drawings

ENGINEERING

Prepare and Release of ECN for As-Built of H-14-102593, “Fan Wheel Shaft Assembly Mounting Base”

SW Shaw

106, Tank 241-AY-102 & 241-AY-102 Annulus.

H-2-818506 Rev 0, Sheets 1,2,3 241-C-106 Portable Installation.

H-2-818507 Rev 0, Sheets 1,2,3 241-AY-102 Portable Exhauster Installation for tank and annulus”.

H-2-818673 Rev 1, Sheet 1 Electrical C-Farm Partial Site Plan.

H-2-818694 Rev 2, Sheet 1 Electrical AY-Farm Partial Site Plan.

NOTE: These drawings can not be field verified until the exhausters are installed in the field.

’re-Start Up Not Applicable

Use

B - 2

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HN F-22 1 9 Rev 0

Document Number and Title Responsible Anticipated Individual Turnover Date

Review ECN for As-Built of H-14-102593, "Fan Wheel Shaft Assembly Mounting Base"

Release of HNF-2980 Rev 0, Safety Class Procurement Evaluation For Project W320 Portable Exhausters

CGI-WTF-35, Commercial Grade Item Dedication for the exhaust fan bearings and coupling on Exhauster Skids POR- 007 and POR-008.

HNF-3097. Rev, 0, "Software Configuration Managment Plan for the 1000 CFM Portable Exhausters"

DG Baide Pre-Start Up

JR Kriskovich Pre-Start Up

JR Kriskovich Pre-Start Up

TD Kaiser Pre-Start Up

Punchlist Item ORR Core Requirement Addressed

Not Appllicable

Not Applicable

Not Appllcable

CR 2, 8, 13, 18, 19

Field Verified As-Built Drawings-DST Engineering Review

CGI Packages

Review and Approve Authorization Basis Clarification Letter Pre-Start Up

Review and Revise/Approve DG Baide Pre-Start Up

DG Baide 98-031

Software Configuration Management Plan

Not Applicable

Not Applicable

DST Engineering Review

DST Engineering Review

Memorandum of Agreement for Portable Exhauster Use by W320. (Numatec Letter 8C620-98-003)

Memorandum of Agreement for Portable Generator Use by W320. (Numatec Letter 8C620-98-004) I I Memorandum of Agreement for Storage of Portable Exhausters POR-007-SKID E and POR-008-SKID F at FMEF (Numatec Letter 8C620-98-005).

8-3

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HNF-2219 Rev 0

~

Master Instrument List

Replace Insulation

Quality Assurance

iTER (W-320) - Responsible

Individual

DG Baide

Prepare ECN to HNF-2520, “Project W-320 Instrument List.

Replace Insulation on Portable Exhauster POR-007 and POR- 008.

Ensure that there are no outstanding NCRs against POR-007 or POR-008.

ABU - BACKUP 1000 CFM PORTABLE EXHA - ORR Core

Requirement Addressed

Not Applicable

Anticipated Turnover Date

Punchlist Item I Document Number and Title

Pre-Start Up DST Engineering Review

Review and approve VI File 50024, “1,000 CFM Portable Exhauster Vendors Definitive Design Report 96675.2 Rev 2,

Review CGI-WTF-35, Commercial Grade Item Dedication for the exhaust fan bearings and coupling on Exhauster Skids POR-007 and POR-008.

DST Engineering Review

DG Baide Pre-Start UP Not Applicable

Review HNF-2980 Rev 0, Safety Class Procurement Evaluation For Proiect W320 Portable Exhausters

DG Baide Pre-Start Up DST Engineering Review

Not Applicable

Review and Approve Calc W-320-24-038, “DBE Analysis for the 1000 CFM Portable Exhausters.

Review and Approve HNF-3029 Rev 0, Deployment of Backup Portable Exhausters POR-007-Skid E & POR-008-Skid F for c W320 Use

DG Baide Pre-Start Up DST Engineering Review

Not Applicable

DG Baide Pre-Start Up Not Applicable DST Engineering Review

Incorporate As-Built Incorporate “As-Built” ECN for H-14-102593 (See Field

Prepare ECN to HNF-2328, “Project W-320 Master Equipment List” to add portable exhauster components as an appendix.

SW Shaw Pre-Start Up Master Equipment List Not Applicable

Not Applicable

Not Applicable

Pre-Start Up

Pre-Start Up

TD Kaiser

TD Kaiser

MJ Bailey Pre-Start Up Not Applicable

8-4