ITOH DENKI USA INC PRODUCT CATALOG - ATC … DENKI USA, INC PRODUCT CATALOG 1988 - Brushless DC Roller PM570ES 1998 -1.9" DC Roller PM486FS 2001 - 2.5" DC Roller PM635FS 2006 - ZPA

ITOH DENKI USA, INC

PRODUCT CATALOG

1988 - Brushless DC Roller PM570ES

1998 -1.9" DC Roller PM486FS

2001 - 2.5" DC Roller PM635FS

2006 - ZPA Driver Card HB-510S

2009 -CANopen 4-zone controller IB-N03BN

2012 - DC Transfer F-RAT-S

2013 -2-zone Ethernet IP controller IB-E01

Intelligent solutions you'd expect from Itoh Denki

For over 60 years Itoh Denki has been the proven leader in the development and manufacture of superior motorized rollers and components. This history provides you confidence in all of your conveyor applications and designs, a confidence based on the component integrity offered by the only sole source motor and control manufacture in the industry.

1986 - Brushed DC Roller PM570DS

Itoh Denki's DC Revolution

Conveying Confidence

Itoh Denki USA, Inc.135 Stewart RoadWilkes-Barre, PA 18706

www.itohdenki.comPhone 888-310-8811

Specifications subject to change without notice.

3

Features & SolutionsFeatures & Solutions: In today's progressive manufacturing and distribution environments, designing conveyor systems can be a difficult challenge. Complex problems often need to be solved. Now there is an innovative and advanced engineering solution that meets the demands of a new age in production automation and flexibility. The POWER MOLLER is a self-contained motorized roller that opens new horizons in handling system design. Its low profile and ease of installation make it the perfect choice when production efficiency and space savings are required. Working Concept: The turning force of the motor (outer rotor) is transmitted through the shock absorber to the planetary gearing. The planetary gearing drives the inner gear which is affixed to the roller tube. The tube will rotate because the output shaft (stator) is held stationary by the conveyor frame.

"One Touch" Spring Loaded Shaft: The POWER MOLLER spring-loaded attaching shaft enables the unit to be quickly installed or removed without disassembling the conveyor frame. SpaceSaving: Motor and Gearbox integral with roller tube. Easy Installation: Spring-loaded shaft enables quick and easy installation into new or existing equipment. Safe, Simple and Clean: Totally sealed construction with no exposed chains or sprockets. Quiet and Smooth Operation: Enables low vibration transfer. Maintenance Free: Lifetime lubrication ensures long life and maintenance free operation. Built-in Shock Absorber: Protects the gearbox from a sudden stop, impact, or acceleration in the line. Easy Wiring: Supplied mounting fitting with terminal block and safety cover secures the motor shaft to the frame and provides for easy and convenient wiring. Reversible: Easy control of forward, reverse and stop functions.




4

Applications




5

Page Number6-8

DC Model RollersPM320HS 9PM486FE 10-11PM486FS 12-13PM486FP 14-15PM486FH 16-17PM486XE 18-19PM486XP 20-21

22-23PM570FE 24-25PM605FE 26-27PM635FS 28-29PM635KE 30-31

Driver CardsCB-016S7 32CB-030S 33CBM-103F 34CBM-105F 35CBM-107F 36SID 37

Hybrid CardHB-510 38

2-Zone ControllerIB-E01 39

4-Zone ControllersIB-N05B 40IB-N06F 41GWM-CAN/EIP-01 42

AC Model RollersPM380AS 43PM427AS 44PM486BS 45PM570AS 46PM570BP 47PM570AU 48PM605AS 49PM605BP 50PM605AU 51PM763BS 52

TransfersF-RAT-S 53

Terminal Blocks 54Mounting Brackets 55-56Extension Cables 57Technical Information 58-60Options / Belt Pulleys / Grooves 61-63Installation Precautions 64AC Wiring 65-66

Specifications in this catalog are subject to change without prior notice.

Table of ContentsSelection

PM486LD




6

STANDARD PART NUMBER EXAMPLE

1 - Material: What is in contact with the Motorized Roller?

2 - Product weight: What will be the maximum weight?

3 - Available voltage: What voltage are you using?

4 - Desired transportation speed: How fast do you want to move the article?

5 - Diameter of the roller: What diameter are you looking for?Common Itoh Roller Diameters

• 1.50” (38.0mm)• 1.68” (42.7mm)• 1.91” (48.6mm)• 2.25” (57.0mm)• 2.38” (60.5mm)• 2.50” (63.5mm)• 3.00” (76.3mm)

(Convert English units to Metric units, 1 inch=25.4 mm)

Selection

• Other Voltages• 1f 115VAC @ 60Hz

• 24VDC• 3f 230VAC @ 60Hz

HOW TO SELECT A POWER MOLLERInformation needed:

• Metal

• Corrugated cardboard

• Feet/minute (FPM)

• Other material

• Plastic• Wood• Urethane• Natural rubber

PM486FE-60-747-D-024Voltage: 24V

Voltage Type: DCTube Length: 747mm

Speed Code: Nominal 60m/minBrushless DC Motor: Output on cable side shaft

Diameter: 48.6mmModel Type: Power Moller




7

6 - Between frame dimension: What is your between frame dimension (BF)?

7 – Options: Does the application call for any special options?

Important Formulas:Tangential Force (TF)1 - Tangential force is the force in lbs. that is needed to move the item on the conveyor.

The force tangent to the roller’s surface.Tangential force F can be found by the following formula:

Formula 1TF = µ X WTF = Required tangential forceW= Weight of article to be transferredµ = Coefficient of rolling friction in accordance with the material compositionof the bottom of the article to be transferred. (See Table I)

required tangential force (F) and the tangential force of one POWER MOLLER unit (f)Formula 2

Number of POWERMOLLERS required = F/f

Selection

• Lagging (Natural Rubber, NBR, Neoprene, Urethane)• Dust-proof• Waterproof• Brake• Clutch• Other

2 - To determine the number of POWER MOLLER units required for transfer, compare

• KF - Brackets not ordered with roller

HOW TO SPECIFY THE LENGTH OF A POWER MOLLER:

In determining the correct length of the POWER MOLLER required, you should first obtain the between frame width of the conveyor you will be mounting the POWER MOLLER in. If this dimension is in inches, you should convert the dimension to millimeters, as all Moller tube lengths are in metric units. From this dimension, subtract 15 millimeters for bearing end caps and clearances to achieve the correct tube length. Subtract 21 mm when using “JQ” type shafts; For the PM635FS the deduction will be 20 mm, PM763BS the deduction will be 30 mm, and for the IP-G and HP-G rollers 35 mm.

Example: Between frame measures 15 inches. Converting to millimeters 15" X 25.4 mm / in. = 381 mm. Deducting 15 mm for bearing caps and clearances, 381mm - 15 mm = 366 mm. Tube length will be 366 mm long. When in doubt, contact an Itoh representative to help you in selecting the correct Power Moller for your application.

5mm [0.20"] 5mm [0.20"]

2.5mm [0.10"] 2.5mm [0.10"]

366mm [14.41"]

381mm [15.00"]

Tube Length

Between Frame

Bearing End Cap Bearing End Cap

Clearance Clearance




8

Table I - Coefficient of Rolling Friction (µ)

Metal Plastic Wood UrethaneNatural Rubber

Corrugated Cardboard

0.01 - 0.03 0.02 - 0.04 0.02 - 0.05 0.02 - 0.05 0.03 - 0.05 0.07 - 0.110.02 - 0.05 0.02 - 0.05 0.02 - 0.05 0.02 - 0.05 0.03 - 0.05 0.07 - 0.110.03 - 0.05 0.03 - 0.05 0.03 - 0.05 0.03 - 0.05 0.03 - 0.05 0.07 - 0.11

Example • Material Cardboard• Weight 25 lbs.• Voltage 3f 230VAC @ 60Hz• Speed 85 FPM• Diameter 2.25”• BF 24”• Options None

A - Tangential force required (Formula 1)Given W = 25 lbs.Cardboard coefficient m = 0.11TF = m X WTF = 0.11 X 25 lbs.

TF = 2.75 lbs. required to move the articlePM570AS-20 TF - 5.4 lbs. > 2.75 lbs. (See Performance Data, page 45)

B - Match/Best fit the diameter• Diameter given 2.25” (57.0 mm)

Model - PM 570

C - Given AC motor type• Model number/motor type reflects AC or DC

– PM570ASD - Select the best speed for the customer

• Speed code is an approximate meter-per-minute figure– Varies by model– Reference FPM values– See speed table for PM570AS, page 45

• Given 85 FPM, Speed code -20 offers 89.6 FPMModel number with speed code - PM570AS- 20

E - Maximum Load Limit– See maximum static load limit table, page 60– PM570 series– 500 – 600 mm tube length– Maximum load limit of 176 lbs. per roller– 25 lbs. load < 176 lbs. limit – Okay

F - Select the correct voltagePM570AS is an AC motor type

• Available voltage is 3f 230VAC @ 60HzModel number with voltage - PM570AS-20-595- 3-230

G - Options• No options given

Final model number PM570AS-20-595-3-230Description

• 2.25” Diameter• Standard AC motor type• 90.1 FPM• 595 mm Tube Length• 3f 230 VAC @ 60 Hz• No Options

SelectionProduct Material

The above values are based on industry standards of products with a smooth, uniform bottom surface in contact with the roller.

Tube MaterialSteelUrethane LaggingNatural Rubber Lagging




9

Diameter: 1.26" (32.0mm)Voltage: 24V DC

Standard Features-Low-profile, compact design -Ideal for small belt applications-Stable speed against varying loads -Brushless DC motor provides long life-No hall effect sensors -Crowned, seamless tube-Reversible -7/16" hex shaft standard-Stainless steel exterior -ABEC 1 Bearingsfor wash down applications (IP 65)

Dimensions Mounting Bracket

Opposite cableside bracketAM-32HS-M5

Cable side bracket for7/16" hex shaft

Operation Protection Environment-Cycle: 1s ON; 1s OFF -Motor is protected from -Ambient Temperature-Continuous or Intermittent duty overheating 32~104º F (0~40ºC)-Do Not Exceed 150% - < 90% Relative Humidity of No-Load Speed (No condensation)

-No Corrosive GasesMinimum Tube Lengths and Options -Vibration < 0.5G

Without spring loaded shaft *Tube lengths available in 50mm incrementsWithout spring loaded shaft

Waterproof (IP-65) with crowned tube standard RP Round belt pulley end cap with waterproof (IP-65) 170mm 570mm 170mm 570mm(6.69") (22.44") (6.69") (22.44")

Performance Data

SW1-4 SW1-5 SW1-6CN2-5 CN2-4 CN2-3 Starting No-Load Ratedon on on 19.0 18.5 11.7 2.00 0.10 0.60on on off 32.5 18.5 11.7 2.00 0.18 0.64on off on 42.7 18.5 11.7 2.00 0.23 0.66on off off 52.2 18.5 11.7 2.00 0.28 0.69off on on 61.7 18.5 11.7 2.00 0.34 0.72off on off 72.2 18.5 11.7 2.00 0.39 0.75off off on 81.0 18.5 11.7 2.00 0.44 0.77off off off 94.5 18.5 11.7 2.00 0.50 0.80

NPN Only

Speed Code

30

DIP Switch Setting No-load speed (FPM)

Tangential force (lb) Starting

Torque (lb·in)

Starting

Current (A)

PM320HS DC Motor Driven Roller

CB-018N 8 speed settings

Wiring

12mm[0.47"]

150mm[5.91"]

6mm[0.24"]

6mm[0.24"]

Ø32m

m[1.

26"]

Tube Length in mm (TL)

Between Frame in mm (BF)BF=TL+12mm

Crowned Crowned [0.47

"]12

mm

[0.44"]11.1mm8mm

[0.31"] 12mm

[0.47

"]

9mm

[0.36

"]

M5

9mm

[0.3

6"]27mm

[1.06"]

20m

m[0

.79"

]

8mm[0.31"]

3mm[0.12"]

10mm[0.39"]

M5

20mm[0.79"]

5.2m

m[0

.20"

]

PWR

ERR

O F F

1 2 3 4 5 6

19mm

[0.75

"]

34mm

[1.34

"]

116mm[4.57"]

124mm[4.88"]

20mm

[0.79

"]

4 - Ø4.5mm

12

3 45

61

2

MIN MAX MIN MAX

MAX

2 - 5.3 mm dia. holesfor mounting to frameEarth

Terminal46 mm[1.81"]

34 mm[1.34"]

51 m

m[2

.01"

]

60 m

m[2

.36"

]9

mm

[.35"

]

2.9 mm[.11"]

9 mm[.35"]

45 m

m[1

.77"

]

16 mm[.63"]

M5

2 - 5.3 mm dia. holesfor mounting to frame

46 mm[1.81"]

M5

2.9 mm[.11"]

9 mm[.35"]

16 mm[.63"]

A Series bracket (standard)

A-081-G (Hex point up)

A-071-G (Hex flat up)

C Series low profile bracket (optional)

C-071 (Hex flat up)

C-081 (Hex point up)9 m

m[0

.35"

]

44 m

m[1

.73"

]36 mm[1.42"]

30 m

m[1

.18"

]




10


Features-Brushless DC motor provides long life -One shaft mounting-ABEC 1 Bearings -7/16" Hex (plain) shafts standard-DOM, zinc plated, carbon steel tube -Dynamic brake

Dimensions Mounting Brackets

All shaft configurations available with grooved tube or straight tube. *Note: Nuts are to be tightened to 22.1 lb-ft ± 10%

Operation Protection Environment-Cycle: 1s ON; 1s OFF -Thermal overload 221ºF -Ambient Temperature-Continuous or Intermittent duty (105ºC) in the motor 32~104º F (0~40ºC)-Do Not Exceed 150% when used with an - < 90% Relative Humidity of No-Load Speed Itoh Denki controller (No condensation)

-No Corrosive Gases-Vibration < 0.5G

PM486FE DC Motor Driven Roller



JQ - (Threaded Hex Shaft with Wrench Shoulder) / Straight Tube



15mm [0.59"]

32mm[1.26"]

50mm[1.97"]

17mm[0.67"]

300mm[11.81"]

5mm[0.20"]

5mm[0.20"]

11.1mm[0.44"]12

mm[0.

47"] Ø4

8.6mm

[1.91

"]

12mm

[0.47

"]

11.1mm[0.44"]

15mm[0.59"]

5mm[0.20"]

Ø48.6

mm[1.

91"]

12mm[0.47"]

300mm[11.81"]

17mm[0.67"]

13mm[0.51"] 15

mm[0.

59"]

Standard Hex Shafts with Grooved Tube

10 MM(.39")

18.5 MM(.73")

21 MM(.83")

Wrench Shoulder Dimensions



12mm

[0.47

"]

11.1mm[0.44"]

15mm[0.59"]

5mm[0.20"]

Ø48.6

mm[1.

91"]

12mm[0.47"]

300mm[11.81"]

17mm[0.67"]

13mm[0.51"] 15

mm[0.

59"]

10 MM[.39"]

21 MM[.83"]

18.5 MM[.73"]

Detail A-AWrench Shoulder Dimensions

M12 X 1.25Toothed Lock Washer

13 M

M

A

A



34 mm[1.34"]

51 m

m[2

.01"

]

60 m

m[2

.36"

]9

mm

[.35"

]

2.9 mm[.11"]

9 mm[.35"]

45 m

m[1

.77"

]

16 mm[.63"]

M5


46 mm[1.81"]

M5

2.9 mm[.11"]

9 mm[.35"]

16 mm[.63"]





C-071 (Hex flat up)


m[0

.35"

]

44 m

m[1

.73"

]

36 mm[1.42"]

30 m

m[1

.18"

]




11

SW1-5 on SW1-5 offSW5 9 SW5 0High Low Starting No-Load Rated

5 24.0 6.9 95.0 90.8 3.6 0.3 1.68 34.1 6.9 98.5 94.2 4.0 0.4 2.1

10 44.7 6.9 95.0 90.8 4.0 0.5 2.417 55.3 6.9 77.4 74.0 4.0 0.8 2.820 85.3 24.6 30.3 29.0 3.6 0.3 1.630 121.4 24.6 31.5 30.1 4.0 0.4 2.145 159.1 24.6 30.3 29.0 4.0 0.5 2.460 196.8 24.6 24.7 23.7 4.0 0.8 2.870 303.2 87.6 9.7 9.3 3.6 0.3 1.6

100 431.5 87.6 10.1 9.6 4.0 0.4 2.1140 565.6 87.6 9.7 9.3 4.0 0.5 2.4210 699.7 87.6 7.9 7.6 4.0 0.8 2.8

SW3 9 SW3 0High Low Starting No-Load Rated

5 24.0 13.8 95.0 90.8 3.6 0.3 1.48 34.1 13.8 98.5 94.2 4.0 0.4 1.8

10 44.7 13.8 95.0 90.8 4.0 0.5 2.217 55.3 13.8 77.4 74.0 4.0 0.8 2.620 85.3 49.2 30.3 29.0 3.6 0.3 1.430 121.4 49.2 31.5 30.1 4.0 0.4 1.845 159.1 49.2 30.3 29.0 4.0 0.5 2.260 196.8 49.2 24.7 23.7 4.0 0.8 2.670 303.2 174.8 9.7 9.3 3.6 0.3 1.4

100 431.5 174.8 10.1 9.6 4.0 0.4 1.8140 565.6 174.8 9.7 9.3 4.0 0.5 2.2210 699.7 174.8 7.9 7.6 4.0 0.8 2.6

Performance data with other cards available upon request.

Minimum Tube Lengths and OptionsWith spring loaded shaft

Gear Stages Gear Stages Non Grooved Tube 1 2 3 1 2 3

244mm 267mm 290mm P2 Double Groove Tube (50/32)(9.61") (10.51") (11.42") 293mm 316mm 339mm

VP or VG belt pulley end cap (11.54") (12.44") (13.35")244mm 267mm 290mm(9.61") (10.51") (11.42") BR Brake and P2 Double Groove (50/32)

Laggings 357mm 381mm 404mmWide range of rubber laggings available (14.06") (15.00") (15.91")

LT Low Temperature WA Waterproof (IP-65) and P2 Double Groove (50/32)LT Low temperature option available 302mm 325mm 348mm

(11.89") (12.80") (13.70")

VP - Between Frame -35mm = Tube lengthVG - Between Frame -41mm = Tube length

PM486FE Performance Data

CB-016S7 20 speed settings

Gear Stage

Speed Code

CB

-016

S7

1

At highest speed

3

2

HB

-510

N

At highest speed

No-load (FPM)Torque (lb·in)

Starting

Current (A)Tangential Force (lb) Starting

HB-510N 10 speed settings

2

1

3

Gear Stage

Torque (lb·in)

Starting

Current (A)No-load (FPM) Tangential Force (lb) Starting

Speed Code

5678

9 0 1 23

4

23mm

[0.91

"]

3mm

[0.12

"]

LED3LED2LED1

DECACC

SW1

SW5

[0.18

"]4.5

mm (x

2)

120mm[4.72"]

129mm[5.08"]

5mm

(x2)

[0.20

"]

52mm

[2.05

"]

4.5mm[0.18"]

6INT/E

XT5S

PEED

BLO

CK R

4SPE

ED B

LOCK

L3E

STOP

BLO

CK

1ERR

BLO

CK2D

IR B

LOCK

3GEA

R SE

T 24G

EAR

SET 1

8AUT

O/MA

NU

2SEN

/SYN

1NPN

/PNP

OUT

7DIR

/EST

OP

7DIR

ECTIO

N6Z

E/ZB

6ZP2

/ZP1

8STO

P/RU

N

ERR

SETSPEED

SENS

ORPW

R

27mm

[1.05

"] 3mm

[0.12

"]

SW3

SW2SW1

169mm[6.67"]

Ø5mm[0.18"] CN2LED 3

LED 1LED 2

161mm[6.34"]

50mm

[1.96

"]

40mm

[1.57

"]

24V0V

24VIN0V

INPU

TDI

R/ES

TOP

OUT A

V-IN

ERR




12


Features-Brushless DC motor provides long life -Time tested performance-ABEC 1 Bearings -Strong motor torque-DOM, zinc plated, carbon steel tube -7/16" Hex (plain) shafts standard

-Torque transmitted through output tube-Dynamic brake -Dual shaft mounting


*Note: Nuts are to be tightened to 22.1 lb-ft ± 10%

All shaft configurations available with grooved tube or straight tube.



PM486FS DC Motor Driven Roller

JT shaft standard mounting hardware: toothed lock washer and nut*

(Also available with Straight Tube)







In frame

Out of frame

Out of frame

In frame

Standard Hex Shafts with Grooved Tube

JR - (Yoke Style) Hex Shafts / Straight Tube

JT - (Threaded) Hex Shafts / Straight Tube

12mm

[0.47

"]

11.1mm[0.44"]

17mm[0.67"]

20mm[0.79"]

5mm[0.20"]

300mm[11.81"]

Ø48.6

mm[1.

91"]

5mm[0.20"]

17mm[0.67"]

20mm[0.79"]

300mm[11.81"]

8mm[0.32"]

7mm[0.28"]

9mm[0.35"]

11.1mm[0.44"]12

mm[0.

47"] Ø4

8.6mm

[1.91

"]

17mm[0.67"]

12mm

[0.47

"]

11.1mm[0.44"]

9mm[0.35"]

7mm[0.28"]

Ø48.6

mm[1.

91"]

17mm[0.67"]

300mm[11.81"]

8mm[0.32"]

10 MM(.39")

21 MM(.83")

18.5 MM(.73")

50mm[1.97"]

32mm[1.26"]



34 mm[1.34"]

51 m

m[2

.01"

]

60 m

m[2

.36"

]9

mm

[.35"

]

2.9 mm[.11"]

9 mm[.35"]

45 m

m[1

.77"

]

16 mm[.63"]

M5


46 mm[1.81"]

M5

2.9 mm[.11"]

9 mm[.35"]

16 mm[.63"]





C-071 (Hex flat up)


m[0

.35"

]

44 m

m[1

.73"

]

36 mm[1.42"]

30 m

m[1

.18"

]




13


5 24.5 7.2 92.8 88.8 3.6 0.3 1.68 34.9 7.2 96.3 92.1 4.0 0.4 2.1

10 45.8 7.2 92.8 88.8 4.0 0.5 2.415 56.6 7.2 79.1 75.6 4.0 0.6 2.820 92.6 26.6 27.9 26.7 3.6 0.3 1.630 131.8 26.6 29.0 27.7 4.0 0.4 2.145 172.7 26.6 27.9 26.7 4.0 0.5 2.455 213.7 26.6 23.8 22.8 4.0 0.6 2.8


5 24.5 14.1 92.8 88.8 3.6 0.3 1.48 34.9 14.1 96.3 92.1 4.0 0.4 1.8

10 45.8 14.1 92.8 88.8 4.0 0.5 2.215 56.6 14.1 79.1 75.6 4.0 0.6 2.520 92.6 53.5 27.9 26.7 3.6 0.3 1.430 131.8 53.5 29.0 27.7 4.0 0.4 1.845 172.7 53.5 27.9 26.7 4.0 0.5 2.255 213.7 53.5 23.8 22.8 4.0 0.6 2.5


Minimum Tube Lengths and OptionsWithout spring loaded shaftWith spring loaded shaft

Non Grooved Tube 2 3 2 3254mm 277mm P2 Double Groove Tube (50/32)(10.00") (10.91") 305mm 328mm305mm 328mm (12.01") (12.91")(12.01") (12.91")

BR Brake and P2 Double Groove (50/32)369mm 392mm(14.53") (15.43")

Laggings WA Waterproof (IP-65) and P2 Double Groove (50/32)Wide range of rubber laggings available 315mm 338mm

(12.40") (13.31")

*Note: JT shafts add 10mm to minimum tube length

2

3

PM486FS Performance Data

2

Gear Stage

Speed Code


3

HB

-510

N


Speed Code

Tangential Force (lb) Starting

Gear Stage

No-load (FPM)

At highest speed

Gear Stages

CB

-016

S7

Torque (lb·in)

Starting

Gear Stages

No-load (FPM) Tangential Force (lb) Starting

Current (A)At highest speed

Current (A)

Torque (lb·in)

Starting

MIN

MIN

MIN

MIN

MIN

5678

9 0 1 23

4

23mm

[0.91

"]

3mm

[0.12

"]

LED3LED2LED1

DECACC

SW1

SW5

[0.18

"]4.5

mm (x

2)

120mm[4.72"]

129mm[5.08"]

5mm

(x2)

[0.20

"]

52mm

[2.05

"]

4.5mm[0.18"]

6INT/

EXT

5SPE

ED B

LOCK

R4S

PEED

BLO

CK L

3EST

OP B

LOCK

1ERR

BLO

CK2D

IR B

LOCK

3GEA

R SE

T 2

4GEA

R SE

T 1

8AUT

O/MA

NU

2SEN

/SYN

1NPN

/PNP

OUT

7DIR

/EST

OP

7DIR

ECTI

ON6Z

E/ZB

6ZP2

/ZP1

8STO

P/RU

N

ERR

SETSPEED

SENS

ORPW

R

27mm

[1.05

"] 3mm

[0.12

"]

SW3

SW2SW1

169mm[6.67"]


LED 1LED 2

161mm[6.34"]

50mm

[1.96

"]

40mm

[1.57

"]

24V0V

24VIN0V

INPU

TDI

R/ES

TOP

OUT

AV-

IN

ERR




14


Features-Brushless DC motor provides long life -Strong motor torque-ABEC 1 Bearings -7/16" Hex (threaded) shafts standard-DOM, zinc plated, carbon steel tube -Torque transmitted through output tube

-Dynamic brake -Dual shaft mounting


*Note: Nuts are to be tightened to 22.1 lb-ft ± 10%

All shaft configurations available with grooved tube or straight tube.



PM486FP DC Motor Driven Roller

[0.28"] Between Frame in mm (BF)BF=TL+15mm


[1.97"][0.67"]

[0.35"]

[0.44"]11.1mm

[0.47

"]12

mm

9mm

7mm

Out of frame

In frame

17mm 50mm[1.26"] [0.67"]

Ø48.6

mm

[0.31"]8mm

[1.91

"]

32mm 17mm

[11.81"]300mm

10 MM[.39"]

18.5 MM[.73"]

21 MM[.83"]

Standard Threaded Hex Shafts with Grooved Tube

M12 X 1.25Ninja Bracket

10MM

[0.39

"]

22 M

M[.8

7"]

3 MM[.12"]40 MM

[1.58"]33MM[1.30"]

Ø12.8MM[0.51"]

1.5MM

[0.06

"]

50 MM[1.97"]

P-0B1 Hex Flat Up

P-0C1 Hex Point Up


Tube Length in mm (TL)Out of frame

In frame

JR - (Yoke Style) Hex Shafts / Straight Tube

17mm[0.67"]

Ø48

.6m

m[1

.91"

]

11.1mm[0.44"]12

mm

9mm[0.35"]

7mm[0.28"]

8mm[0.31"]

300mm[11.81"]

20mm[0.79"]

[0.4

7"]

2 - 5.3 mm dia. holefor mounting to frameEarth


34 mm[1.34"]

51 m

m[2

.01"

]

60 m

m[2

.36"

]9

mm

[.35"

]

9 mm[.35"]

45 m

m[1

.77"

]

16 mm[.63"]

3 mm[.12"]

M5

A-071-G2 (Hex flat up)

A-081-G2 (Hex point up)

Mounting bracket for JR shaft



34 mm[1.34"]

51 m

m[2

.01"

]

60 m

m[2

.36"

]9

mm

[.35"

]

9 mm[.35"]

45 m

m[1

.77"

]

16 mm[.63"]

2.9 mm[.11"]

M5






15


5 26.1 7.2 149.4 142.9 4.0 0.4 2.08 36.5 7.2 141.9 135.7 4.0 0.5 2.7

10 48.2 7.2 119.5 114.3 4.0 0.7 3.215 56.6 7.2 104.6 100.0 4.0 0.9 3.520 98.4 26.6 45.0 43.0 4.0 0.4 2.030 137.8 26.6 42.7 40.9 4.0 0.5 2.745 182.0 26.6 36.0 34.4 4.0 0.7 3.255 213.7 26.6 31.5 30.1 4.0 0.9 3.5

100 448.3 121.4 11.2 10.7 4.0 0.4 2.0140 627.6 121.4 10.7 10.2 4.0 0.5 2.7190 829.3 121.4 9.0 8.6 4.0 0.7 3.2255 973.5 121.4 7.9 7.5 4.0 0.9 3.5


5 26.1 14.1 149.4 142.9 4.0 0.4 1.98 36.5 14.1 141.9 135.7 4.0 0.5 2.5

10 48.2 14.1 119.5 114.3 4.0 0.7 3.015 56.6 14.1 104.6 100.0 4.0 0.9 3.220 98.4 53.5 45.0 43.0 4.0 0.4 1.930 137.8 53.5 42.7 40.9 4.0 0.5 2.545 182.0 53.5 36.0 34.4 4.0 0.7 3.055 213.7 53.5 31.5 30.1 4.0 0.9 3.2

100 448.3 243.0 11.2 10.7 4.0 0.4 1.9140 627.6 243.0 10.7 10.2 4.0 0.5 2.5190 829.3 243.0 9.0 8.6 4.0 0.7 3.0255 973.5 243.0 7.9 7.5 4.0 0.9 3.2


Minimum Tube Lengths and Options With spring loaded shaft Non Grooved Tube 1 2 3

Gear Stages 322mm 345mm 368mm1 2 3 (12.68") (13.58") (14.49")

Laggings P2 Double Groove Tube (50/32)Wide range of rubber laggings available 322mm 345mm 368mm

(12.68") (13.58") (14.49")

LT Low Temperature BR Brake and P2 Double Groove (50/32)LT Low temperature option available 386mm 409mm 432mm

(15.20") (16.10") (17.01")

PV or GV belt pulley end cap WA Waterproof (IP-65) and P2 Double Groove (50/32)322mm 345mm 368mm 330mm 353mm 376mm(12.68") (13.58") (14.49") (12.99") (13.90") (14.80")

PV - Between Frame -35mm = Tube lengthGV - Between Frame -41mm = Tube length

HB-510N 10 speed settingsNo-load (FPM)

Gear Stage

Speed Code

No-load (FPM)Tangential Force (lb) Starting

Current (A)Torque (lb·in)

StartingC

B-0

16S

7

PM486FP Performance Data

Torque (lb·in)

Starting

3

2

1

At highest speed

CB-016S7 20 speed settingsCurrent (A)

Gear Stages

HB

-510

NAt highest speed

3

2

1

Gear Stage

Speed Code


5678

9 0 1 23

4

23mm

[0.91

"]

3mm

[0.12

"]

LED3LED2LED1

DECACC

SW1

SW5

[0.18

"]4.5

mm (x

2)

120mm[4.72"]

129mm[5.08"]

5mm

(x2)

[0.20

"]

52mm

[2.05

"]

4.5mm[0.18"]

6INT/E

XT5S

PEED

BLO

CK R

4SPE

ED B

LOCK

L3E

STOP

BLO

CK

1ERR

BLO

CK2D

IR B

LOCK

3GEA

R SE

T 24G

EAR

SET 1

8AUT

O/MA

NU

2SEN

/SYN

1NPN

/PNP

OUT

7DIR

/EST

OP

7DIR

ECTIO

N6Z

E/ZB

6ZP2

/ZP1

8STO

P/RU

N

ERR

SETSPEED

SENS

ORPW

R

27mm

[1.05

"] 3mm

[0.12

"]

SW3

SW2SW1

169mm[6.67"]


LED 1LED 2

161mm[6.34"]

50mm

[1.96

"]

40mm

[1.57

"]

24V0V

24VIN0V

INPU

TDI

R/ES

TOP

OUT A

V-IN

ERR




16


Features-Brushless DC motor provides long life -Improved motor torque-ABEC 1 Bearings -7/16" Hex (plain) shafts standard-DOM, zinc plated, carbon steel tube -Torque transmitted through output tube

-Dynamic brake -Dual shaft mounting-12 pin connector

Dimensions

Mounting Bracket



PM486FH DC Motor Driven Roller

[1.91

"]Tube Length in mm (TL)


Ø48.6

mm[0.35"]

[0.44"]11.1mm

[0.47

"]12

mm

Out of frame

[0.28"]7mm In frame

9mm

[0.67"]17mm

8mm[0.31"]

[0.79"]20mm

[11.81"]300mm



34 mm[1.34"]

51 m

m[2

.01"

]

60 m

m[2

.36"

]9

mm

[.35"

]

9 mm[.35"]

45 m

m[1

.77"

]

16 mm[.63"]

2.9 mm[.11"]

M5






17


20 88.9 26.6 53.4 51.3 7.0 0.3 2.630 133.2 26.6 55.9 53.1 7.0 0.4 3.345 187.0 26.6 49.3 46.9 7.0 0.7 3.655 213.9 26.6 45.1 43.4 7.0 1.0 3.7

100 405.4 121.7 13.3 12.4 7.0 0.3 2.6140 606.8 121.7 14.0 13.3 7.0 0.4 3.3190 851.8 121.7 12.3 11.5 7.0 0.7 3.6255 973.5 121.7 11.3 10.6 7.0 1.0 3.7


1 2 Non Grooved Tube 1 2Lagging 322mm 345mmWide range of rubber laggings available (12.68") (13.58")

PV or GV belt pulley end cap P2 Double Groove Tube (50/32)322mm 345mm 322mm 345mm(12.68") (13.58") (12.68") (13.58")

PV - Between Frame -35mm = Tube lengthGV - Between Frame -41mm = Tube length

PM486FH Performance Data

Gear Stage

Speed Code


Torque (lb·in)

Starting

CB

-030

S

1

Current (A)

Gear Stages

CB-030S 20 speed settings

Gear Stages

2

At highest speed

MIN

59mm

[2.32

"]

78

109

6 5 4

23

122mm[4.80"]

129mm[5.08"]

23mm

[0.91

"]

3mm

[0.12

"]

DECACC SW4

SW1LED3LED2LED1

[0.18

"]4.5

mm (x

2)

3.5mm[0.138"]

5mm

(x2)

[0.20

"]

12 m

m [0

.47"]




18


Features-Brushless DC motor provides long life -Internal driver card-ABEC 1 Bearings simplifies wiring direct to roller-DOM, zinc plated, carbon steel tube -Stable speed function

without various torque-7/16" Hex (plain) shafts standard-Highly durable metallic gears


Wiring

Standsrd 7 pin JST connector (XHP-7) Optional cable-less Snap-In-Drive connectorFor use with terminal block A-B70 / A-B80 For use with Snap-In-Drive ZPA controller

See page 37 for more details

Operation Protection Environment-Cycle: 1s ON; 1.5s OFF -Motor is protected from -Ambient Temperature-Continuous or Intermittent duty overheating 32~104º F (0~40ºC)-Do Not Exceed 150% -Undervoltage error - < 90% Relative Humidity of No-Load Speed -Back EMF error (No condensation)


PM486XE DC Motor Driven Roller

Blue

WhiteGreenBlackRed

RedBlackGreenWhite

Blue

PNP Signal INPUT

NPN Signal INPUT

To ControllerRUN Input

0 ~ 10V DCSpeed Variation InputDIR Input

Error Signal Output

To Controller

+24V DC

0 ~ 10V DC

+24V DC

0V

Error Signal Output

DIR InputRUN Input

Speed Variation Input

Common

Common

0V

Violet

Violet

Orange

Orange


Tube Length in mm (TL)[0.20"]5mm

[0.47

"]12

mm

[0.44"]11.1mm

[1.91

"]Ø4

8.6mm

[0.59"]15mm

[0.20"]5mm

[0.67"]17mm

[11.81"]300mm

BLUE (ERROR)

VIOLET (DIR)

ORANGE (SPEED)

7

WHITE (RUN)

GREEN (COM) [CONNECT TO 0V FOR PNP INPUT] [CONNECT TO 24V FOR NPN INPUT]

PIN-1 NOTCH MARK

BLACK (0V)RED (+24V DC)

6 45 3 12



34 mm[1.34"]

51 m

m[2

.01"

]

60 m

m[2

.36"

]9

mm

[.35"

]

2.9 mm[.11"]

9 mm[.35"]

45 m

m[1

.77"

]

16 mm[.63"]

M5


46 mm[1.81"]

M5

2.9 mm[.11"]

9 mm[.35"]

16 mm[.63"]





C-071 (Hex flat up)


m[0

.35"

]

44 m

m[1

.73"

]

36 mm[1.42"]

30 m

m[1

.18"

]

M8 5 PIN LAYOUTPIN 2

WHITE: DIRECTION

PIN 5GRAY: SPEED CONTROL

PIN 3BLUE: 0V

PIN 1BROWN: 24V

PIN 4BLACK: RUN / STOP




19

9.5 V 0.5 VHigh Low Starting No-Load Rated

3 17 55.4 6.9 60.3 57.530 93.2 11.8 41.2 39.460 196.8 24.6 19.6 18.6

1 100 331.6 41.3 13.3 12.7

- I/O terminal on mounting bracket - Green LED indication for 24V DC power- Built in 10kΩ resistor for speed variation - Red LED indication for motor error- Speed adjustable from 12.5% to 100% - 24V DC is supplied using cable splice connectors- Reverse direction by slide switch - RUN and DIR inputs from any 24V DC switching source

*Note: "C007" (70mm) power cable option is required for use with this terminal block

To view card wiring diagrams and more information please visit www.itohdenki.com

Minimum Tube Lengths and Options When ordering error output signal type must be specified: With spring loaded shaft Option Signal type

NN - NPN error output Example: PM486XE-60-366-D-024-NNNP - PNP error output

Non Grooved Tube Gear Stages Gear Stages1 2 3 1 2 3


(13.15") (14.25") (15.16")

Lagging VP or VG pulley end capWide range of rubber laggings available 282mm 310mm 332mm

(11.10") (12.20") (13.07")


Standard 10 Speed Settings

PM486XE Performance Data

Gear Stage At highest speed

Current (A)External VoltageSpeed Code


Torque (lb·in)

Starting

A-B70-G & A-B80-G I/O Terminal Block

2 2.0 0.3 1.7

1

CN1

LED2

LED1

VR1

CN2 ON

34mm[1.34"]

46mm[1.81"]

2 - 5.3 MM DIA. HOLEFOR MOUNTING TO FRAME

3mm[0.11"]

M5

CN1

LED 1LED 2

SW1

VR1

EARTHTERMINAL

Blue (0V)

Brown (+24V)

60m

m[2

.36"

]

PLASTIC COVER

45m

m[1

.77"

]

24mm[0.93"]

A-B70-G Hex Flat Up

A-B80-G Hex Point Up

CommonRun

Direction

CN2




20


Features-Brushless DC motor provides long life -High Torque-ABEC 1 Bearings -Internal driver card-DOM, zinc plated, carbon steel tube simplifies wiring direct to roller

-Stable speed function without various torque-7/16" Hex (plain) shafts standard

Dimensions Mounting Bracket

Wiring

Standard 7 pin JST connector (XHP-7)For use with terminal block A-B70 / A-B80

Optional cable-less Snap-In-Drive connectorFor use with Snap-In-Drive ZPA controller

See page 37 for more details

Operation Protection Environment-Cycle: 1s ON; 1.5s OFF -Motor is protected from -Ambient Temperature-Continuous or Intermittent duty overheating 32~104º F (0~40ºC)-Do Not Exceed 150% -Undervoltage error - < 90% Relative Humidity of No-Load Speed -Back EMF error (No condensation)


PM486XP DC Motor Driven Roller

Blue

WhiteGreenBlackRed

RedBlackGreenWhite

Blue

PNP Signal INPUT

NPN Signal INPUT

To ControllerRUN Input

0 ~ 10V DCSpeed Variation InputDIR Input

Error Signal Output

To Controller

+24V DC

0 ~ 10V DC

+24V DC

0V

Error Signal Output

DIR InputRUN Input

Speed Variation Input

Common

Common

0V

Violet

Violet

Orange

Orange


Tube Length in mm (TL)[0.20"]5mm

[0.47

"]12

mm

[0.44"]11.1mm

[1.91

"]Ø4

8.6mm

[0.59"]15mm

[0.20"]5mm

[0.67"]17mm

[11.81"]300mm



34 mm[1.34"]

51 m

m[2

.01"

]

60 m

m[2

.36"

]9

mm

[.35"

]

9 mm[.35"]

45 m

m[1

.77"

]

16 mm[.63"]

2.9 mm[.11"]

M5



BLUE (ERROR)

VIOLET (DIR)

ORANGE (SPEED)

7

WHITE (RUN)

GREEN (COM) [CONNECT TO 0V FOR PNP INPUT] [CONNECT TO 24V FOR NPN INPUT]

PIN-1 NOTCH MARK

BLACK (0V)RED (+24V DC)

6 45 3 12

M8 5 PIN LAYOUTPIN 2

WHITE: DIRECTION

PIN 5GRAY: SPEED CONTROL

PIN 3BLUE: 0V

PIN 1BROWN: 24V

PIN 4BLACK: RUN / STOP




21

9.5 V 0.5 VHigh Low Starting No-Load Rated

3 17 55.4 6.9 78.1 74.630 93.2 11.8 53.3 51.060 196.8 24.6 25.2 24.2

1 100 331.6 41.3 17.3 16.5

- I/O terminal on mounting bracket - Green LED indication for 24V DC power- Built in 10kΩ resistor for speed variation - Red LED indication for motor error- Speed adjustable from 12.5% to 100% - 24V DC is supplied using cable splice connectors- Reverse direction by slide switch - RUN and DIR inputs from any 24V DC switching source

*Note: "C007" (70mm) power cable option is required for use with this terminal block

To view card wiring diagrams and more information please visit www.itohdenki.com

Minimum Tube Lengths and Options When ordering error output signal type must be specified: With spring loaded shaft Option Signal type

NN - NPN error output Example: PM486XP-60-366-D-024-NNNP - PNP error output

Non Grooved Tube Gear Stages Gear Stages1 2 3 1 2 3


(13.15") (14.25") (15.16")

Laggings VP or VG pulley end capWide range of rubber laggings available 282mm 310mm 332mm

(11.10") (12.20") (13.07")


A-B70 & A-B80 Terminal Block

2


Torque (lb·in)

Starting

External Voltage

4.0 2.00.4

Standard 10 Speed Settings

PM486XP Performance Data

At highest speed

Current (A)

Gear Stage

Speed Code

1

CN1

LED2

LED1

VR1

CN2 ON

34mm[1.34"]

46mm[1.81"]

2 - 5.3 MM DIA. HOLEFOR MOUNTING TO FRAME

3mm[0.11"]

M5

CN1

LED 1LED 2

SW1

VR1

EARTHTERMINAL

Blue (0V)

Brown (+24V)

60m

m[2

.36"

]

PLASTIC COVER

45m

m[1

.77"

]

24mm[0.93"]

CN2

A-B80-G2 Hex Point Up

A-B70-G2 Hex Flat Up

RunDirectionCommon

CN2




22


Features-Hall sensorless motor construction -One shaft mounting-Brushless DC motor provides long life -7/16" Hex (plain) shafts standard-ABEC 1 Bearings -Dynamic brake

Dimensions

Mounting Brackets



PM486LD DC Motor Driven Roller



15mm [0.59"]

32mm[1.26"]

50mm[1.97"]

17mm[0.67"]

300mm[11.81"]

5mm[0.20"]

5mm[0.20"]

11.1mm[0.44"]12

mm

[0.4

7"] Ø

48.6

mm

[1.9

1"]



34 mm[1.34"]

51 m

m[2

.01"

]

60 m

m[2

.36"

]9

mm

[.35"

]

2.9 mm[.11"]

9 mm[.35"]

45 m

m[1

.77"

]

16 mm[.63"]

M5


46 mm[1.81"]

M5

2.9 mm[.11"]

9 mm[.35"]

16 mm[.63"]





C-071 (Hex flat up)


m[0

.35"

]

44 m

m[1

.73"

]

36 mm[1.42"]

30 m

m[1

.18"

]




23

High Low Starting No-Load Rated

2 80 260.2 65.6 11.7 13.3 2.0 0.5 1.2

Minimum Tube Lengths and OptionsWith spring loaded shaft

Gear Stages Gear Stages2 2

Non Grooved Tube P2 Double Groove Tube (50/32)230mm 280mm (9.06") (11.00")

VG belt pulley end cap 230mm(9.06")

VG - Between Frame -41mm = Tube length

Current (A)SW2 9 SW2 0

At highest speed

PM486LD Performance Data

CBM-107FP 10 speed settings

Gear Stage

Speed Code


Torque (lb·in)

Starting

CBM-107FP

24V0V

PWR

ERR A/M

I/E DIR

E/N SPEED

RUNDIR

V-INERR

4.5 mm (x2)[0.18"]

49 mm

[1.93"]

LED1LED2 SW1 SW2

106 mm[4.17"]

38 mm

[1.48"]20 m

m[0.79"]

114 mm[4.49"]




24



Dimensions

Mounting Brackets






34 mm[1.34"]

51 m

m[2

.01"

]

60 m

m[2

.36"

]9

mm

[.35"

]

2.9 mm[.11"]

9 mm[.35"]

45 m

m[1

.77"

]

16 mm[.63"]

M5


46 mm[1.81"]

M5

2.9 mm[.11"]

9 mm[.35"]

16 mm[.63"]





C-071 (Hex flat up)


m[0

.35"

]

44 m

m[1

.73"

]

36 mm[1.42"]

30 m

m[1

.18"

]



Ø57m

m[2.

24"]

5mm[0.20"]

5mm[0.20"]

12mm

[0.47

"]

[0.44"]11.1mm

15mm [0.59"] [0.67"]

17mm

[11.81"]300mm



34 mm[1.34"]

51 m

m[2

.01"

]

60 m

m[2

.36"

]9

mm

[.35"

]

2.9 mm[.11"]

9 mm[.35"]

45 m

m[1

.77"

]

16 mm[.63"]

M5


46 mm[1.81"]

M5

2.9 mm[.11"]

9 mm[.35"]

16 mm[.63"]





C-071 (Hex flat up)


m[0

.35"

]

44 m

m[1

.73"

]

36 mm[1.42"]

30 m

m[1

.18"

]



Ø57m

m[2.

24"]

5mm[0.20"]

5mm[0.20"]

12mm

[0.47

"]

[0.44"]11.1mm

15mm [0.59"] [0.67"]

17mm

[11.81"]300mm




25


5 28.1 8.6 81.0 90.8 3.6 0.3 1.68 40.0 8.6 84.0 94.2 4.0 0.4 2.1

10 52.4 8.6 81.0 90.8 4.0 0.5 2.417 64.9 8.6 66.0 74.0 4.0 0.8 2.820 100.0 30.6 25.8 29.0 3.6 0.3 1.630 142.4 30.6 26.9 30.1 4.0 0.4 2.145 186.6 30.6 25.8 29.0 4.0 0.5 2.460 230.8 30.6 21.1 23.7 4.0 0.8 2.870 355.6 109.0 8.3 9.3 3.6 0.3 1.6

100 506.1 109.0 8.6 9.6 4.0 0.4 2.1140 663.4 109.0 8.3 9.3 4.0 0.5 2.4210 820.6 109.0 6.7 7.6 4.0 0.8 2.8


5 28.1 16.2 81.0 90.8 3.6 0.3 1.48 40.0 16.2 84.0 94.2 4.0 0.4 1.8

10 52.4 16.2 81.0 90.8 4.0 0.5 2.217 64.9 16.2 66.0 74.0 4.0 0.8 2.620 100.0 57.7 25.8 29.0 3.6 0.3 1.430 142.4 57.7 26.9 30.1 4.0 0.4 1.845 186.6 57.7 25.8 29.0 4.0 0.5 2.260 230.8 57.7 21.1 23.7 4.0 0.8 2.670 355.6 205.0 8.3 9.3 3.6 0.3 1.4

100 506.1 205.0 8.6 9.6 4.0 0.4 1.8140 663.4 205.0 8.3 9.3 4.0 0.5 2.2210 820.6 205.0 6.7 7.6 4.0 0.8 2.6

Performance data with other cards available upon request.Minimum Tube Lengths and Options

Without spring loaded shaftWith spring loaded shaft

Gear Stages Gear StagesNon Grooved Tube 1 2 3 1 2 3


(12.00") (12.95") (13.78")

Laggings BR Brake and Double Groove (65/30)Wide range of rubber laggings available 370mm 394mm 415mm

(14.57") (15.51") (16.34")WA Waterproof IP-65

235mm 259mm 282mm VP V-Belt pulley end cap(9.25") (10.20") (11.10") 252mm 276mm 300mm

*WT Spring loaded shaft option for WA waterproof (9.92") (10.86") (11.81")252mm 276mm 300mm(9.92") (10.86") (11.81") VP - Between Frame -35mm = Tube length

*Waterproof option does not include spring loaded shaft, add WT to model number to receive spring loaded shaftCheck with your Itoh Denki representative for WA speeds available



At highest speed


Current (A)No-load (FPM)Tangential Force (lb) Starting

1

2

At highest speed

3

No-load (FPM)

Torque (lb·in)

Starting

Torque (lb·in)

Starting

Gear Stage

CB

-016

S7

HB

-510

N

Current (A)

1

3

2


Gear Stage

Speed Code

Speed Code

MIN

MIN

MIN

MIN

5678

9 0 1 23

4

23mm

[0.91

"]

3mm

[0.12

"]

LED3LED2LED1

DECACC

SW1

SW5

[0.18

"]4.5

mm (x

2)

120mm[4.72"]

129mm[5.08"]

5mm

(x2)

[0.20

"]

52mm

[2.05

"]

4.5mm[0.18"]

6INT/

EXT

5SPE

ED B

LOCK

R4S

PEED

BLO

CK L

3EST

OP B

LOCK

1ERR

BLO

CK2D

IR B

LOCK

3GEA

R SE

T 2

4GEA

R SE

T 1

8AUT

O/MA

NU

2SEN

/SYN

1NPN

/PNP

OUT

7DIR

/EST

OP

7DIR

ECTI

ON6Z

E/ZB

6ZP2

/ZP1

8STO

P/RU

N

ERR

SETSPEED

SENS

ORPW

R

27mm

[1.05

"] 3mm

[0.12

"]

SW3

SW2SW1

169mm[6.67"]


LED 1LED 2

161mm[6.34"]

50mm

[1.96

"]

40mm

[1.57

"]

24V0V

24VIN0V

INPU

TDI

R/ES

TOP

OUT

AV-

IN

ERR




26



Dimensions

Mounting Brackets





5mm[0.20"]

17mm[0.67"]

Tube Length in mm (TL)5mm[0.20"]

15mm[0.59"]

12mm

[0.47

"]

11.1mm[0.44"]

Ø60.5

mm[2.

38"]

300mm[11.81"]



34 mm[1.34"]

51 m

m[2

.01"

]

60 m

m[2

.36"

]9

mm

[.35"

]

2.9 mm[.11"]

9 mm[.35"]

45 m

m[1

.77"

]

16 mm[.63"]

M5


46 mm[1.81"]

M5

2.9 mm[.11"]

9 mm[.35"]

16 mm[.63"]





C-071 (Hex flat up)


m[0

.35"

]

44 m

m[1

.73"

]

36 mm[1.42"]

30 m

m[1

.18"

]




27


5 29.9 8.6 76.3 90.8 3.6 0.3 1.68 42.4 8.6 79.1 94.2 4.0 0.4 2.1

10 55.6 8.6 76.3 90.8 4.0 0.5 2.417 68.8 8.6 62.2 74.0 4.0 0.8 2.820 106.2 30.6 24.3 29.0 3.6 0.3 1.630 151.1 30.6 25.3 30.1 4.0 0.4 2.145 198.1 30.6 24.3 29.0 4.0 0.5 2.460 245.0 30.6 19.8 23.7 4.0 0.8 2.870 377.4 109.0 7.8 9.3 3.6 0.3 1.6

100 537.2 109.0 8.1 9.6 4.0 0.4 2.1140 704.1 109.0 7.8 9.3 4.0 0.5 2.4210 871.0 109.0 6.3 7.6 4.0 0.8 2.8


5 29.9 17.2 76.3 90.8 3.6 0.3 1.48 42.4 17.2 79.1 94.2 4.0 0.4 1.8

10 55.6 17.2 76.3 90.8 4.0 0.5 2.217 68.8 17.2 62.2 74.0 4.0 0.8 2.620 106.2 61.2 24.3 29.0 3.6 0.3 1.430 151.1 61.2 25.3 30.1 4.0 0.4 1.845 198.1 61.2 24.3 29.0 4.0 0.5 2.260 245.0 61.2 19.8 23.7 4.0 0.8 2.670 377.4 217.6 7.8 9.3 3.6 0.3 1.4

100 537.2 217.6 8.1 9.6 4.0 0.4 1.8140 704.1 217.6 7.8 9.3 4.0 0.5 2.2210 871.0 217.6 6.3 7.6 4.0 0.8 2.6

Performance data with other cards available upon request.Minimum Tube Lengths and Options

Without spring loaded shaftWith spring loaded shaft

Gear Stages Gear StagesNon Grooved Tube 1 2 3 1 2 3


(12.00") (12.95") (13.78")

Laggings BR Brake and P2 Double Groove (65/30)Wide range of rubber laggings available 370mm 394mm 415mm

(14.57") (15.51") (16.34")WA Waterproof IP-65

235mm 259mm 282mm PC Crowned Tube(9.25") (10.20") (11.10") 252mm 276mm 300mm

*WT Spring loaded shaft option for WA waterproof (9.92") (10.86") (11.81")252mm 276mm 300mm(9.92") (10.86") (11.81")

*Waterproof option does not include spring loaded shaft, add WT to model number to receive spring loaded shaftCheck with your Itoh Denki representative for WA speeds available


Speed Code

2

No-load (FPM)

3

CB-016S7 20 speed settingsCurrent (A)

CB

-016

S7

Torque (lb·in)

Starting

Torque (lb·in)

Starting

HB

-510

N



At highest speed

Current (A)HB-510N 10 speed settings

At highest speed

1

3

2

1

No-load (FPM)

Gear Stage

Gear Stage

Speed Code

MIN

MIN

MIN

MIN

MIN

5678

9 0 1 23

4

23mm

[0.91

"]

3mm

[0.12

"]

LED3LED2LED1

DECACC

SW1

SW5

[0.18

"]4.5

mm (x

2)

120mm[4.72"]

129mm[5.08"]

5mm

(x2)

[0.20

"]

52mm

[2.05

"]

4.5mm[0.18"]

6INT/

EXT

5SPE

ED B

LOCK

R4S

PEED

BLO

CK L

3EST

OP B

LOCK

1ERR

BLO

CK2D

IR B

LOCK

3GEA

R SE

T 2

4GEA

R SE

T 1

8AUT

O/MA

NU

2SEN

/SYN

1NPN

/PNP

OUT

7DIR

/EST

OP

7DIR

ECTI

ON6Z

E/ZB

6ZP2

/ZP1

8STO

P/RU

N

ERR

SETSPEED

SENS

ORPW

R

27mm

[1.05

"] 3mm

[0.12

"]

SW3

SW2SW1

169mm[6.67"]


LED 1LED 2

161mm[6.34"]

50mm

[1.96

"]

40mm

[1.57

"]

24V0V

24VIN0V

INPU

TDI

R/ES

TOP

OUT

AV-

IN

ERR




28


Features-Brushless DC motor provides long life -Heavy duty pallet handling-ABEC 1 Bearings -Low profile requirement of pallet handling-DOM, carbon steel tube -11/16" Threaded hex shaft standard


(standard sprockets 40A21, 50A17, & 60A15)



PM635FS DC Motor Driven Roller

Between Frame in mm (BF)BF=TL+20mm Flat-up

Shaft Orientation

(Shown)Point-up

20mm[0.79"]

20mm[0.79"]

300mm[11.81"]

8mm[0.32"]

8mm[0.32"]

17.3mm[0.68"]20

mm

[0.7

9"] Ø

63.5

mm

[2.5

0"]

60mm[2.36"]

34m

m[1

.34"

]

3mm[0.12"]


Standard(Threaded Hex Shaft)

20m

m[0

.79"

]

17.3mm[0.68"]

8mm[0.32"]

20mm[0.79"]

Ø63

.5m

m [2

.50"

]

8mm[0.32"]

300mm[11.81"]

20mm[0.79"]

SPROCKETS

OS(Other Specifications - Sprockets)

34.6

mm

[1.3

6"]

30mm[1.18"]

POE1 POD1

12mm[0.46"]

M20 x 1.5

Thrust Collar(Mounted inside frame)



Tube Length in mm (TL)*Note: Nuts are to be tightened to 110.6 lb-ft ± 10%




29


6 34.1 9.2 114.3 142.9 4.0 0.4 2.010 47.7 9.2 108.6 135.7 4.0 0.5 2.715 63.0 9.2 91.5 114.3 4.0 0.7 3.220 74.0 9.2 80.0 100.0 4.0 0.9 3.525 128.6 34.8 34.4 43.0 4.0 0.4 2.040 180.0 34.8 32.7 40.9 4.0 0.5 2.760 237.9 34.8 27.5 34.4 4.0 0.7 3.275 279.2 34.8 24.1 30.1 4.0 0.9 3.5


6 34.1 18.4 114.3 142.9 4.0 0.4 1.910 47.7 18.4 108.6 135.7 4.0 0.5 2.515 63.0 18.4 91.5 114.3 4.0 0.7 3.020 74.0 18.4 80.0 100.0 4.0 0.9 3.225 128.6 69.9 34.4 43.0 4.0 0.4 1.940 180.0 69.9 32.7 40.9 4.0 0.5 2.560 237.9 69.9 27.5 34.4 4.0 0.7 3.075 279.2 69.9 24.1 30.1 4.0 0.9 3.2



Standard 2 3387mm 410mm(15.24") (16.14")

Between Frame - 20mm = Tube Length2 3

SW Double Sprocket End Cap OS Sprockets Welded to Tube*352mm 375mm 387mm 410mm(13.86") (14.76") (15.24") (16.14")

SW - Between Frame - 63mm = Tube Length OS - Between Frame - 20mm = Tube Length

VG Poly V Belt Pulley End Cap387mm 410mm(15.24") (16.14")

VG - Between Frame - 66mm = Tube Length

*Contact an Itoh Denki representative to review your specific application

PM635FS Performance Data

Gear Stage

Speed Code

No-load (FPM)

CB

-016

S7


3

2




Current (A)

Torque (lb·in)

Starting

Torque (lb·in)

Starting

Gear Stage

3

2

Gear Stages

Gear Stages

HB

-510

N

At highest speedSpeed Code

No-load (FPM) Tangential Force (lb) Starting

MIN

MIN MIN

MIN567

8

9 0 1 23

4

23mm

[0.91

"]

3mm

[0.12

"]

LED3LED2LED1

DECACC

SW1

SW5

[0.18

"]4.5

mm (x

2)

120mm[4.72"]

129mm[5.08"]

5mm

(x2)

[0.20

"]

52mm

[2.05

"]

4.5mm[0.18"]

6INT/

EXT

5SPE

ED B

LOCK

R4S

PEED

BLO

CK L

3EST

OP B

LOCK

1ERR

BLO

CK2D

IR B

LOCK

3GEA

R SE

T 2

4GEA

R SE

T 1

8AUT

O/MA

NU

2SEN

/SYN

1NPN

/PNP

OUT

7DIR

/EST

OP

7DIR

ECTI

ON6Z

E/ZB

6ZP2

/ZP1

8STO

P/RU

N

ERR

SETSPEED

SENS

ORPW

R

27mm

[1.05

"] 3mm

[0.12

"]

SW3

SW2SW1

169mm[6.67"]


LED 1LED 2

161mm[6.34"]

50mm

[1.96

"]

40mm

[1.57

"]

24V0V

24VIN0V

INPU

TDI

R/ES

TOP

OUT

AV-

IN

ERR




30


Features-Brushless DC motor provides long life -Improved torque for heavy duty pallet handling-ABEC 1 Bearings -Low profile requirement of pallet handling-DOM, carbon steel tube -11/16" Threaded hex shaft standard

-1000mm (39.37") power cable standard




PM635KE DC Motor Driven Roller

Between Frame in mm (BF)BF=TL+20mm Flat-up

Shaft Orientation

(Shown)Point-up

20mm[0.79"]

20mm[0.79"]

8mm[0.32"]

8mm[0.32"]

17.3mm[0.68"]20

mm

[0.7

9"] Ø

63.5

mm

[2.5

0"]

60mm[2.36"]

34m

m[1

.34"

]

3mm[0.12"]


Standard(Threaded Hex Shaft)

20m

m[0

.79"

]

17.3mm[0.68"]

8mm[0.32"]

20mm[0.79"]

Ø63

.5m

m [2

.50"

]

8mm[0.32"]

20mm[0.79"]

SPROCKETS

OS(Other Specifications - Sprockets)

34.6

mm

[1.3

6"]

30mm[1.18"]

POE1 POD1

12mm[0.46"]

M20 x 1.5




Tube Length in mm (TL)*Note: Nuts are to be tightened to 110.6 lb-ft ± 10%

[39.37"]1000mm

[39.37"]1000mm




31

Standard: Two (2) motor connectors for use with the CBM-103FN driver card


3 16 52.5 6.6 228.6 285.9 10.0 0.7 2.82 60 199.5 24.9 63.3 78.8 10.0 0.8 2.81 230 757.9 94.8 17.5 22.1 10.0 0.9 2.8

IB - Optional 12 pin motor connector for use with the CB-030S or IB-N06F driver card


3 16 59.4 7.5 181.6 227.4 7.0 0.7 2.92 60 225.1 28.2 50.3 62.8 7.0 0.8 2.91 230 855.3 107.3 13.9 17.7 7.0 0.9 2.9

PM635KE with 12 pin motor connector.


Gear StagesStandard 1 2 3

360mm 380mm 400mm(14.17") (14.96") (15.75")

Between Frame - 20mm = Tube Length Gear Stages1 2 3

SW Double Sprocket End Cap OS Sprockets Welded to Tube*325mm 345mm 365mm 360mm 380mm 400mm(12.80") (13.58") (14.37") (14.17") (14.96") (15.75")

SW - Between Frame - 63mm = Tube Length OS - Between Frame - 20mm = Tube Length

VG Poly V Belt Pulley End Cap360mm 380mm 400mm(14.17") (14.96") (15.75")

VG - Between Frame - 66mm = Tube Length

*Contact an Itoh Denki representative to review your specific application


No-load (FPM)

No-load (FPM)

Gear Stage At highest speed

PM635KE Performance Data

CBM-103FN 10 speed settings

Gear Stage

Speed Code

Torque (lb·in)

Starting


CB

-030

SSpeed Code

Current (A)Tangential Force (lb) Starting

CB

M-1

03FN

CB-030S 20 speed settings Torque (lb·in)

Starting

MIN

MIN MIN

VR1VR2 SW1 SW2

LED1

LED2

143.5mm[5.65"]

27mm

[1.07

"]

151.5mm[5.96"]

64mm

[2.51

"]

4mm[0.16"]

5mm

[0.20

"]3m

m[0.

12"]

4.5mm

(x2)

[0.18

"]

MIN

1000 MM[39.37"]

59mm

[2.32

"]

78

109

6 5 4

23

122mm[4.80"]

129mm[5.08"]

23mm

[0.91

"]

3mm

[0.12

"]

DECACC SW4

SW1LED3LED2LED1

[0.18

"]4.5

mm (x

2) 3.5mm[0.138"]

5mm

(x2)

[0.20

"]

12 m

m [0

.47"]




32

Applicable Models: PM486FS, PM486FE, PM486FP, PM570FE, PM605FE, PM635FS

Wiring

Features:- Built in thermal protection for both driver card and Power Moller- Three LED's to identify type of error and number of occurrences- Dynamic brake control - Stable speed function to ensure articles of different weights travel at the same rate- Variable speed control by one DIP switch combined with one rotary switch or by external voltage input for up to 20 speeds- Direction control by onboard DIP switch or external signal input- Adjustable acceleration and deceleration time (0 to 2.5s)- Switch for manual or automatic recovery of thermal overload device- Forcibly stops the motor if motor lock or thermal overload error lasts for 4 seconds or more- Snap on cover for easy NPN/PNP switching without removing the card off the frame- Also available for rollers with built-in brakes, CB-016BS7- Includes mounting hardware and wiring connectors- Two (2) M4 x 15 phillips pan head mounting screws and nuts

To view more information please visit www.itohdenki.com- Low temp option available

Connectors for power and control are: Power: WAGO #734-102 (Included)

Control: WAGO #733-105 (Included)Operation Protection Environment-Cycle: 1s ON; 1s OFF -Thermal overload 185° F -Ambient Temperature-Continuous or Intermittent duty (85° C) on PCB 32~104º F (0~40ºC)-Do Not Exceed 150% -Thermal overload 221ºF - < 90% Relative Humidity of No-Load Speed (105ºC) in the motor (No condensation)

-5 A fuse to power supply -No Corrosive Gases-Diode for protection from -Vibration < 0.5Gincorrect wiring

CB-016S7 Driver Card

NPN

PNP

5678

9 0 1 23

4

23mm

[0.91

"]

3mm

[0.12

"]

LED3LED2LED1

DECACC

SW1

SW5

[0.18

"]4.5

mm (x

2)

120mm[4.72"]

129mm[5.08"]

5mm

(x2)

[0.20

"]

52mm

[2.05

"]

4.5mm[0.18"]




33

Applicable Models: PM486FH, PM635KE*

Wiring

Features:

- Designed for use with the high torque PM486FH (up to 7A) and PM635KE*- Built in thermal protection for both driver card and Power Moller- Three LED's to identify type of error and number of occurrences- Dynamic brake control - Stable speed function to ensure articles of different weights travel at the same rate- Variable speed control by one DIP switch combined with one rotary switch or by external voltage input for up to 20 speeds- Direction control by onboard DIP switch or external signal input- Adjustable acceleration and deceleration time (0 to 2.5s)- Switch for manual or automatic recovery of thermal overload device- Forcibly stops the motor if motor lock or thermal overload error lasts for 4 seconds or more- Includes mounting hardware and wiring connectors- Two (2) M4 x 15 phillips pan head mounting screws and nuts

To view more information please visit www.itohdenki.com

Connectors for power and control are: Power: WAGO #734-102 (Included)Control: WAGO #733-105 (Included)

*PM635KE requires the IB (12 pin connector) option for use with the CB-030S

Operation Protection Environment-Cycle: 1s ON; 1s OFF -Thermal overload 185° F -Ambient Temperature-Continuous or Intermittent duty (85° C) on PCB 32~104º F (0~40ºC)-Do Not Exceed 150% -Thermal overload 221ºF - < 90% Relative Humidity of No-Load Speed (105ºC) in the motor (No condensation)

-10A fuse to power supply -No Corrosive Gases-Diode for protection from -Vibration < 0.5Gincorrect wiring

CB-030S Driver Card

59mm

[2.32

"]

78

109

6 5 4

23

122mm[4.80"]

129mm[5.08"]

23mm

[0.91

"]

3mm

[0.12

"]

DECACC SW4

SW1LED3LED2LED1

[0.18

"]4.5

mm (x

2)

3.5mm[0.138"]

5mm

(x2)

[0.20

"]

12 m

m [0

.47"]




34

Applicable Model: PM635KE

Features:

- Designed for use with the high torque PM635KE (up to 10A)- Built in thermal protection for both driver card and Power Moller- Two LED's to identify type of error and number of occurrences- Dynamic brake control - Stable speed function to ensure articles of different weights travel at the same rate- Variable speed control with rotary switch for 10 fixed speed settings or by external voltage input for up to 16 speeds- Direction control by onboard DIP switch or external signal input- Adjustable acceleration and deceleration time (0 to 2.5s)- Switch for manual or automatic recovery of thermal overload device- Forcibly stops the motor if motor lock or thermal overload error lasts for 4 seconds or more- Induced voltage protection - Please specify NPN input (CBM-103FN) or PNP input (CBM-103FP)- Output is selectable through a dip switch- Includes mounting hardware and wiring connectors- Two (2) M4 x 15 phillips pan head mounting screws and nuts


Connectors for power and control are: Power: WAGO #231-102/026-000 (Included)Control: WAGO #733-105 (Included)

EnvironmentOperation Protection -Ambient Temperature-Cycle: 1s ON; 1s OFF -Thermal overload 203° F 32~104º F (0~40ºC)-Continuous or Intermittent duty (95° C) on PCB - < 90% Relative Humidity -Do Not Exceed 150% -Thermal overload 221ºF (No condensation) of No-Load Speed (105ºC) in the motor -No Corrosive Gases

-18 A fuse to power supply -Vibration < 0.5G

CBM-103FN(P) Driver Card

WiringVR1

VR2 SW1 SW2LED1

LED2

143.5mm[5.65"]

27mm

[1.07

"]

151.5mm[5.96"]

64mm

[2.51

"]

4mm[0.16"]

5mm

[0.20

"]3m

m[0.

12"]

4.5mm

(x2)

[0.18

"]




35


Features:

- Provides thermal protection for both Power Moller and driver card- Two LED's to identify type of error- Error output signal for self diagnosis- Dynamic brake and servo brake control- Variable speed by rotary switch or external voltage input- Direction control by DIP switch or external signal input- Adjustable acceleration and deceleration time (0-2.5s) - Switch for automatic or manual recovery of back EMF error and thermal overload device- Forcibly stops the motor if there is a motor lock, back EMF, or thermal overload occurs- Please specify NPN input (CBM-105FN) or PNP input (CBM-105FP)- Output is selectable through a dip switch- Includes mounting hardware and wiring connector- Two (2) M4 x 15 phillips pan head mounting screws and nuts




-5 A fuse to power supply -No Corrosive Gases-Diode for protection from -Vibration < 0.5G

incorrect wiring


Wiring

[0.18

"]4.5

mm (x

2)

120mm[4.72"]

129mm[5.08"]

5mm

(x2)

[0.20

"]

52mm

[2.05

"]

4.5mm[0.18"]

VR2VR14321

DECACC

CBM-105

5678

9 0 1 23

4

23mm

[0.91

"]

3mm

[0.12

"]

LED2LED1

DECACC

SW1

SW2

NPN

PNP




36

Applicable Models: PM486LD, PM486LE

Wiring

Features:

- Provides thermal protection for both Power Moller and driver card- Two LED's to identify type of error- Error output signal for self diagnosis- Dynamic brake control- Variable speed by rotary switch or external voltage input- Direction control by DIP switch or external signal input- Switch for automatic or manual recovery of back EMF error and thermal overload device- Forcibly stops the motor if there is a motor lock, back EMF, or thermal overload occurs- Please specify NPN input (CBM-107FN) or PNP input (CBM-107FP)- Includes mounting hardware and wiring connector- Two (2) M4 x 15 phillips pan head mounting screws and nuts



Operation Protection Environment-Cycle: 1s ON; 1s OFF -Thermal overload 203° F -Ambient Temperature-Continuous or Intermittent duty (95° C) on PCB 32~104º F (0~40ºC)-Do Not Exceed 150% -5 A fuse to power supply - < 90% Relative Humidity of No-Load Speed -Diode for protection from (No condensation)

incorrect wiring -No Corrosive Gases-Vibration < 0.5G


PNP

NPN

CBM-107FP

24V0V

PWR

ERR A/M

I/E DIR

E/N SPEED

RUNDIR

V-INERR

4.5 mm (x2)[0.18"]

49 mm

[1.93"]

LED1LED2 SW1 SW2

106 mm[4.17"]

38 mm

[1.48"]20 m

m[0.79"]

114 mm[4.49"]




37

Applicable Models: PM486XE, PM486XP

Features:

- For use with cable-less Snap In Drive shaft connector option- Mounting bracket integrated with zone control card mounting - Can be mounted in existing frame holes on one inch or inch and a half centers- Logic for general zero pressure accumulation (ZPA) control is built in- Motor control cable is attached to the card and plugs into the roller's shaft connector- Direct connection for photo eye to both power it and receive its output signal- Variable speed control by onboard potentiometer, 10 speed settings- Provides thermal protection for both motor and board- Built-in diode for reverse polarity protection- Available in master (shown) and slave card configurations- Flexible Zone Recognition (patented) to handle long articles which block multiple zones- Error output signal for self diagnosis- LED indications for power, sensor and error status- Direction control by DIP switch and external signal input- Dynamic brake control

Ask about our complete Snap-In-Drive retrofit solution that includes everything you need!

To view more information and watch the installation video please visit www.itohdenki.com

Connector for control: WAGO #733-108 (Included)



Snap-In-Drive Driver Card

EDS Interface ZPA logic controller card PM486XE/XP roller with

exclusive shaft connector

Roller mounted in frame with the Snap-In-Drive's

integrated card and roller mounting utilizing existing

hex holes in the frame.

O N

1 2 3 4

LED1 LED2 LED3

VR1

SW1

114.3mm[4.50"]

25.4m

m[1.

00"]

100mm[3.94"]

130mm[5.12"]

CN3Motor

CN1Power (24V DC)

19mm[0.74"]

7mm[0.29"]

48.6m

m[1.

91"]

11.1m

m[0.

44"]

12mm Di

a.[0.

47"]

5 Pin Connector

25mm[1.00"]

ConveyorFrame

Alternative mounting holes

13.2m

m[0.

52"]




38


Features:

- Built in thermal protection for both driver card and Power Moller- Three LED's to identify type of error and number of occurrences- Dynamic brake control - Stable speed function to ensure articles of different weights travel at the same rate- Variable speed control by rotary switch or by external voltage input for up to 10 speeds- Direction control by onboard DIP switch or external signal input- Logic for general zero pressure accumulation (ZPA) control is built in- Direct connection for photo eye to both power it and receive its output signal- Easy connection between adjacent HB-510's with communication cable to simplify wiring- Flexible Zone Recognition (patented) to handle long articles which simultaneously block multiple sensors- Also available for rollers with built-in brakes, HB-510B- Includes mounting hardware and wiring connectors- Four (4) M4 x 15 phillips pan head mounting screws and nuts

To view more information please visit www.itohdenki.com- Low temp option available

Connectors for power and control are: Power: WAGO #734-102 (Included)Sensor: WAGO # 733-103 (Included)Optional External Control: WAGO #733-105 (Not Included)



HB-510 ZPA Hybrid Card

Wiring

6INT/

EXT

5SPE

ED B

LOCK

R4S

PEED

BLO

CK L

3EST

OP B

LOCK

1ERR

BLO

CK2D

IR B

LOCK

3GEA

R SE

T 2

4GEA

R SE

T 1

8AUT

O/MA

NU

2SEN

/SYN

1NPN

/PNP

OUT

7DIR

/EST

OP

7DIR

ECTI

ON6Z

E/ZB

6ZP2

/ZP1

8STO

P/RU

N

ERR

SETSPEED

SENS

ORPW

R

27mm

[1.05

"] 3mm

[0.12

"]

SW3

SW2SW1

169mm[6.67"]


LED 1LED 2

161mm[6.34"]

50mm

[1.96

"]

40mm

[1.57

"]

24V0V

24VIN0V

INPU

TDI

R/ES

TOP

OUT

AV-

IN

ERR




39


Features:- Controls up to two (2) Power Mollers both with and without brake models*- Direct connection for two (2) photo-sensors that power and receive the output signal - Custom programmable ladder logic for fine tuning your specific application- Automatically adjusts to NPN or PNP inputs for both photo-sensors and discrete inputs- I/O device equipping three (3) discrete inputs and five (5) discrete outputs- Establish I/O connection to Rockwell's software and control platforms through E/IP- Local and remote control are available- Two (2) port Ethernet switch built upon Rockwell Automation's switch technology- LED status / error indicators- Motor pulse counting through local logic- EtherNet/IP CONFORMANCE TESTED™- UL and cUL recognized (pending)- AOP (Add-On Profile) to be available from Rockwell Automation- Wire side connectors are available from various sources. They are not provided as standard.

MOTOR POWER [CN1] WAGO 231-302 / 026-000COMMUNICATION [CN404 & CN405] RJ45SENSOR [CN303 & CN304] WAGO 733-104EXTERNAL INPUT [CN301] WAGO 734-204SIGNAL OUTPUT [CN302] WAGO 734-206

*Non brake model rollers must use 10-pin motor connector


Protection Environment-Thermal overload 185° F -Ambient Temperature(90° C) on PCB -4~104º F (-20~40ºC)-Thermal overload 221ºF - < 90% Relative Humidity (105ºC) in the motor (No condensation)- 6.3A fuse for each motor -No Corrosive Gases-Diode for protection from -Vibration < 1.0Gincorrect wiring

IB-E01 2- Zone Controller

C O M

O U T 5

O U T 4

O U T 3

O U T 2

O U T 1

Rem

oteO

UT

A L M

0 VS E N

2 4 VSens

orB2 4 V

Pow

erS E N

0 VA L M

I N 1

I N 2

I N 3

C O M

0 V2 4 V

Rem

oteI

NSe

nsor

A

MO

TOR

A

MO

TOR

B LAN

1

LAN

2

100B

ASE

-T10

BA

SE-T

Ethe

rnet

SenA

MS

LAN

1

SenB

IN1

OU

T1O

UT2

OU

T3O

UT4

OU

T5

IN2

IN3

LAN

2

NS1

NS2

STS

CN201CN101

CN1SW403 SW401SW402

CN404 CN405

CN302

CN304

CN301

CN303

2-Ø4.5 MM

210MM[8.27"]

57.4

MM

[2.2

6"]

28.7

MM

[1.1

3"]

220MM[8.66"]

[Ø0.18"]

5MM[0.20"]

30.7MM[1.21"]


Features:- Controls up to two (2) Power Mollers both with and without brake models*- Direct connection for two (2) photo-sensors that power and receive the output signal - Custom programmable ladder logic for fine tuning your specific application- Automatically adjusts to NPN or PNP inputs for both photo-sensors and discrete inputs- I/O device equipping three (3) discrete inputs and five (5) discrete outputs- Establish I/O connection to Rockwell's software and control platforms through E/IP- Local and remote control are available- Two (2) port Ethernet switch built upon Rockwell Automation's switch technology- LED status / error indicators- Motor pulse counting through local logic- EtherNet/IP CONFORMANCE TESTED™- UL and cUL recognized (pending)- AOP (Add-On Profile) to be available from Rockwell Automation- Wire side connectors are available from various sources. They are not provided as standard.

MOTOR POWER [CN1] WAGO 231-302 / 026-000COMMUNICATION [CN404 & CN405] RJ45SENSOR [CN303 & CN304] WAGO 733-104EXTERNAL INPUT [CN301] WAGO 734-204SIGNAL OUTPUT [CN302] WAGO 734-206

*Non brake model rollers must use 10-pin motor connector


Protection Environment-Thermal overload 185° F -Ambient Temperature(90° C) on PCB -4~104º F (-20~40ºC)-Thermal overload 221ºF - < 90% Relative Humidity (105ºC) in the motor (No condensation)- 6.3A fuse for each motor -No Corrosive Gases-Diode for protection from -Vibration < 1.0Gincorrect wiring

IB-E01 2- Zone Controller

C O M

O U T 5

O U T 4

O U T 3

O U T 2

O U T 1

Rem

oteO

UT

A L M

0 VS E N

2 4 VSens

orB2 4 V

Pow

erS E N

0 VA L M

I N 1

I N 2

I N 3

C O M

0 V2 4 V

Rem

oteI

NSe

nsor

A

MO

TOR

A

MO

TOR

B LAN

1

LAN

2

100B

ASE

-T10

BA

SE-T

Ethe

rnet

SenA

MS

LAN

1

SenB

IN1

OU

T1O

UT2

OU

T3O

UT4

OU

T5

IN2

IN3

LAN

2

NS1

NS2

STS

CN201CN101

CN1SW403 SW401SW402

CN404 CN405

CN302

CN304

CN301

CN303

2-Ø4.5 MM

210MM[8.27"]

57.4

MM

[2.2

6"]

28.7

MM

[1.1

3"]

220MM[8.66"]

[Ø0.18"]

5MM[0.20"]

30.7MM[1.21"]




40


Features:- Controls up to four (4) Power Mollers both with and without brake models*- Eight (8) available sensor connections that power and receive the output signal from sensor- Custom programmable logic for fine tuning your specific application- Communication using CAN open - Sensor automatically adjusts for NPN or PNP- Built in terminating resistor thru switch SW506- For use with Itoh Denki Ethernet/IP-CANopen Gateway- Dip switches for selectable motor outputs or discreet outputs- Adjustable CAN baud rates from 50 kpbs to 1 Mbps- Selectable node ID for up to 64 IB-N05B's on one Gateway- LED status / error indicators- Motor Pulse monitoring- UL and cUL registered- Wire side connectors are available from various sources and in different configurations. They are not provided as standard.

CN1 MOTOR POWER WAGO 231-302/026-000CN501 & CN502 CAN POWER AND COMMUNICATION WAGO 734-205

SENSOR WAGO 733-104

J507 REMOTE I/O PHOENIX FK-MC 0.5/4-ST-2.5

*Non brake model rollers must use 10-pin motor connectorTo view more information please visit www.itohdenki.com

Protection Environment-Thermal overload 185° F -Ambient Temperature(90° C) on PCB -4~104º F (-20~40ºC)-Thermal overload 221ºF - < 90% Relative Humidity (105ºC) in the motor (No condensation)- 6.3A fuse for each motor -No Corrosive Gases-1 A fuse for CAN power -Vibration < 1.0G-Diode for protection from incorrect wiring

IB-N05B CANopen 4 Zone Controller

J501, J502, J503, J504, J505, J506, J508, J509

SW504 SW503 SW502 SW505 J503 J504

J502 J501

J505

J506

J508

J509

J507

CN101 CN301

CN401

210MM [8.27"]

200MM [7.88"]

94M

M [3

.70"

]

27MM [1.06"]

Ø4.5MM [Ø0.18"]

22M

M [0

.87"

]72

MM

[2.8

3"]

22M

M [0

.87"

]




41

Applicable Models: PM486FH, PM635KE*

Features:- Controls up to four (4) Power Mollers- Eight (8) available sensor connections that power and receive the output signal from sensor- Custom programmable logic for fine tuning your specific application- Communication using CAN open - Sensor automatically adjusts for NPN or PNP- Built in terminating resistor thru switch SW506- Two (2) connectors for 24VDC power (CN1 & CN4)- For use with Itoh Denki Ethernet/IP-CANopen Gateway- Dip switches for selectable motor outputs or discreet outputs- Adjustable CAN baud rates from 50 kpbs to 1 Mbps- Selectable node ID for up to 64 IB-N06F's on one Gateway- LED status / error indicators- Motor Pulse monitoring- UL and cUL registered- Wire side connectors are available from various sources and in different configurations. They are not provided as standard.

CN1 & CN4 MOTOR POWER WAGO 231-302/026-000CAN POWER AND COMMUNICATION WAGO 734-205SENSOR WAGO 733-104

J507 REMOTE I/O PHOENIX FK-MC 0.5/4-ST-2.5*PM635KE requires the IB (12 pin connector) option for use with the IB-N06FTo view more information please visit www.itohdenki.com

Protection Environment-Thermal overload 185° F -Ambient Temperature(90° C) on PCB -4~104º F (-20~40ºC)-Thermal overload 221ºF - < 90% Relative Humidity (105ºC) in the motor (No condensation)-10A fuse for each motor -No Corrosive Gases-1 A fuse for CAN power -Vibration < 1.0G-Diode for protection from incorrect wiring

IB-N06F CANopen 4 Zone Controller

CN501 & CN502J501, J502, J503, J504, J505, J506, J508, J509

SW504 SW503 SW502 SW505 J503 J504

J502 J501

J505

J506

J508

J509

J507

CN101 CN301

CN401

210MM [8.27"]

200MM [7.88"]

94M

M [3

.70"

]

27MM [1.06"]

Ø4.5MM [Ø0.18"]

22M

M [0

.87"

]72

MM

[2.8

3"]

22M

M [0

.87"

]




42

Applicable Models: IB-N05B, IB-N06F

Features:- CANopen to EtherNet/IP communication to interface with IB-N05B & IB-N06F cards and PC - Use with I-CAN Designer, Logic programmer, firmware update utility & PDO monitor- Up to 64 IB-N05B / IB-N06F can be connected to one Gateway- LED status / error indications- Wire side connectors are available from various sources and in different configurations. They are not provided as standard.

CN1,2 PHOENIX MC1.5/2-ST-3.81CN4 PHOENIX MC1.5/3-ST-3.81


Environment-Ambient Temperature -4~104º F (-20~40ºC)- < 90% Relative Humidity (No condensation)-No Corrosive Gases-Vibration < 1.0G

GWM-CAN/EIP-01 CANopen to Ethernet/IP Gateway

193mm[7.60"]200mm[7.87"]

24m

m[0

.94"

]94

mm

[3.7

0"]

50m

m[1

.97"

]22

mm

[0.8

7"]

4 - Ø4.5mmCN1

CN2

CN4




43

Diameter: 1.5" (38mm)Voltage: 115 V Single Phase

230 V Three Phase

-Thermally stable motor that can be operated -Designed for slim compact lines 24/7 without fear of overheating-ABEC 1 Bearings-DOM, zinc plated, carbon steel tube

Mounting Hardware: E-920 Terminal BlockPerformance Data

Environment-Ambient Temperature

5 14~104º F (-10~40ºC)8 - < 90% Relative Humidity10 (No Condensation)15 -No Corrosive Gases20 -Vibration < 0.5G30

Operation-Cycle: 3s ON; 2s OFF

5 -Continuous or Intermittent duty8 -Do Not Exceed 150%10 of No-Load Speed152030


Standard 200 mm (7.87") 220 mm (8.66") BR Brake

250 mm (9.84") 270 mm (10.63")Lagging DR Drip proof IP-55Wide range of rubber laggings available 200 mm (7.87") 220 mm (8.66")VP V-Belt pulley end cap WA Waterproof IP-65

220 mm (8.66") 250 mm (9.84") 250 mm (9.84")

0.11 0.11 0.13

1.5

Starting

3.42.2

Rated

Current (A)

No-Load

0.05

10.0

0.070.053.6

6.6

PM380AS AC Motor Driven Roller

Features

Dimensions

3Φ 230V 60Hz

16.4

Tangential Force

Starting (lb)

No-Load Speed (ft/min) Rated

Current (A)

StartingNo-Load

Speed Code

Torque Starting (lb-in)

13.4

Speed Code

8.9

2.0

4.3

80.44.9

37.724.9

52.55.8

37.7

Tangential Force

Starting (lb)

No-Load Speed (ft/min)

6.724.916.4

125.0


2.6

3.2

1.1 0.8

3.0

1Φ 115V 60Hz

1.3

2.4

1.9

5.0

125.0

80.452.5

1.8

4.5

Ø38m

m[1.

50"]

12mm[0.47"]

12mm[0.47"]

50mm[1.97"]


5mm[0.20"]

5mm[0.20"]


10mm[0.39"]12

mm[0.

47"]

8mm[0.32"]

[0.47

"]12

mm

MIN

MIN

MIN

30mm[1.18"]

40mm[1.57"]

Gromet2.6mm[0.10"]

26mm[1.01"]

44mm

[1.73

"]

69mm[2.72"]

7mm

[0.28

"]35

mm[1.

38"]




44

Diameter: 1.68" (42.7mm)Voltage: 115 V Single Phase

230 V Three Phase

-Thermally stable motor that can be operated -Designed for slim compact lines 24/7 without fear of overheating-ABEC 1 Bearings-DOM, zinc plated, carbon steel tube

Mounting Hardware: E-920 Terminal Block

Performance Data






Standard 200 mm (7.87") 220 mm (8.66") BR Brake

250 mm (9.84") 270 mm (10.63")Lagging DR Drip proof IP-55Wide range of rubber laggings available 200 mm (7.87") 220 mm (8.66")VP V-Belt pulley end cap WA Waterproof IP-65

220 mm (8.66") 250 mm (9.84") 250 mm (9.84")

0.07

6.64.3 0.05

2.4

Torque Starting (lb-in) RatedNo-Load

Current (A)Tangential Force

Starting (lb)

59.142.327.9 4.0

6.0


18.4

2.3

18.4

1Φ 115V 60Hz

Speed Code

Starting

90.2140.4

2.8

0.05

1.5

3.6

1.8

27.9

59.142.3

4.35.27.9


Features

Dimensions


3Φ 230V 60Hz

Speed Code

Current (A)

StartingRatedNo-Load

Tangential Force

Starting (lb)


11.9 10.0

2.6

140.4 0.990.2 1.6

0.13

1.3

2.2

0.8

5.03.4

0.110.111.9

[0.47"]12mm

12mm

[0.47

"]

[0.39"]10mm

[0.20"]5mm

BF=TL+15mmBetween Frame in mm (BF)


[1.68

"]Ø4

2.7mm

[0.47"]12mm

[0.32"]8mm

[0.20"]5mm

[1.97"]50mm [0.

47"]

12mm

MIN

MIN

MIN

30mm[1.18"]

40mm[1.57"]

Gromet2.6mm[0.10"]

26mm[1.01"]

44mm

[1.73

"]

69mm[2.72"]

7mm

[0.28

"]35

mm[1.

38"]




45


230 V Three Phase

-Thermally stable motor that can be operated -Designed for medium to heavy load conveyors 24/7 without fear of overheating-ABEC 1 Bearings-DOM, zinc plated, carbon steel tube

Dimensions

Performance Data Mounting Hardware: A-270-GS (Hex Flat up) Terminal Block [A-280-GS (Hex Point Up) also available]






Non Grooved Tube 200 mm (7.87") 250 mm (9.84")Lagging BR BrakeWide range of rubber laggings available 250 mm (9.84") 300 mm (11.81")P2 Double grooved tube (50/32) DR Drip proof IP-55

315 mm (12.40") 200 mm (7.87") 250 mm (9.84")VP V-Belt pulley end cap WA Waterproof IP-65

250 mm (9.84") 260 mm (10.24") 260 mm (10.24")

PM486BS AC Motor Driven Roller

Features

3Φ 230V 60Hz

Speed Code


Current (A)Torque Starting (lb-in) No-Load Starting

Tangential Force

Starting (lb)

0.060.0616.5 0.0817.2

3.8 0.04

6.00.04

0.0816.4

Rated

0.090.040.090.04

9.9

5.83.6

9.5 0.0633.853.5

1Φ 115V 60Hz0.04 0.04

0.066.3 0.06 0.080.06

Speed Code

0.09

Starting

2.32.4170.2


Tangential Force

Starting (lb) No-Load

Current (A)Torque Starting (lb-in)

67.9

0.04 0.09130.2

6.0

0.043.03.1107.0

53.567.9

4.37.3 0.15

0.1333.87.64.5

16.4 0.13 0.17

1.91.5

Rated

2.90.15

3.12.9 2.7

0.11

0.17

0.300.13 0.17

0.15

0.17

130.2 1.60.11107.0

0.171.2170.20.17 0.30

0.30

0.301.9 0.17

1.2 0.110.11

Ø38m

m[1.

50"]

12mm[0.47"]

12mm[0.47"]

50mm[1.97"]


5mm[0.20"]

5mm[0.20"]


10mm[0.39"]12

mm[0.

47"]

8mm[0.32"]

[0.47

"]12

mm

MIN MIN

MIN



12mm

[0.47

"]

11.1mm[0.43"]

5mm[0.20"]

15mm[0.59"]

Ø48.6

mm[1.

91"]

5mm[0.20"]

50mm[1.97"]

17mm[0.67"]

MIN

34mm[1.34"]46mm[1.81"]

EarthTerminal


60mm

[2.36

"] M5

45mm

[1.77

"]

9mm

[0.35

"]51

mm[2.

01"]

64.5m

m[2.

54"]

3mm[0.12"]

24mm[0.94"]

Tighten nuts to 4.4 lb-ft (6Nm)




46

Diameter: 2.25" (57mm)Voltage: 115 V Single Phase

230 V Three PhaseFeatures

-Thermally stable motor that can be operated -Designed for medium to heavy load conveyors 24/7 without fear of overheating -12mm (0.47") Dia. D-Shafts-ABEC 1 Bearings-DOM, zinc plated, carbon steel tube

Dimensions

Performance Data Mounting Hardware: A-200 Terminal Block

Environment -Ambient Temperature 14~104º F (-10~40ºC)

4 -< 90% Relative Humidity5 (No Condensation)8 -No Corrosive Gases9 -Vibration < 0.5G10 13 Operation15 -Cycle: 3s ON; 2s OFF20 -Continuous or30 Intermittent duty45 -Do Not Exceed 150%50 of No-Load Speed60


Non Grooved Tube EC Free clutch 200 mm (7.87") 250 mm (9.84") 280 mm (11.02") 330 mm (13.00")Lagging BR BrakeWide range of rubber laggings available 250 mm (9.84") 300 mm (11.81")P2 Double grooved tube (65/30) DR Drip proof IP-55

320 mm (12.60") 200 mm (7.87") 260 mm (10.24")VP V-Belt pulley end cap WA Waterproof IP-65 *WT Spring loaded shaft option

250 mm (9.84") 260 mm (10.24") 290 mm (11.24")*Waterproof option does not include spring loaded shaft, add WT to model number for tube lengths 290 mm and over to receive spring loaded shaftCheck with your Itoh Denki representative for WA speeds available

51.5 8.0 9.0

14.029.9 837.4 12.511.1

15.7

10.29

41.0 11.4


12.89.4

Speed Code

Tangential Force

Starting (lb)

420.3 20.3

31.2 14.8

3Φ 230V 60Hz

14.8


22.8 527.9

Tangential Force

Starting (lb)


1Φ 115V 60HzTorque Starting (lb-in)


Speed Code

11.4

5.1

20.3 8.46.529.9 5.8

4.637.4

4.23.8

2.489.6130.6

1.1

3.362.7

1.41.3

1520 2.7

4.74.241.01013

3.751.5

1.9170.9

30

1.20.960

1.7

1.0

45

62.75.4

4.26.089.6

130.6

7.6 8.6

3.7170.9 2.8 3.2

2.2

No-Load

2.5247.4

50 188.0

0.280.06Rated

1Φ115V 60Hz

247.42.8

2.0188.0

No-Load 3Φ

230V 60Hz

Current (A)Current (A)Starting

0.190.17RatedStarting

0.06 0.13



Ø57.0

mm[2.

24"]

[1.97"]50mm10mm

[0.39"]12mm

[0.47

"]

5mm[0.20"]

15mm[0.59"]

5mm[0.20"]

17mm[0.67"]

MIN

MIN

MIN

MIN

MIN

MIN

34mm[1.34"]46mm[1.81"]

60mm

[2.36

"] M5

45mm

[1.77

"]

9mm

[0.35

"]51

mm[2.

01"]

2.9mm[0.11"]2 - 5.3 mm dia holes

for mounting to frame

50mm[1.98"]

64.5m

m[2.

54"]

24mm[0.94"]




47

Diameter: 2.25" (57mm)Voltage: 230 V Three Phase

-Thermally stable motor that can be operated -Designed for heavy load conveyors 24/7 without fear of overheating -12mm (0.47") Dia. D-Shafts-ABEC 1 Bearings-DOM, zinc plated, carbon steel tube

Dimensions

Performance Data Mounting Hardware: A-200 Terminal BlockEnvironment-Ambient Temperature 14~104º F (-10~40ºC)- < 90% Relative Humidity

5 (No Condensation)8 -No Corrosive Gases10 -Vibration < 0.5G1520 Operation30 -Cycle: 3s ON; 5s OFF40 -Continuous or Intermittent duty

-Do Not Exceed 150% of No-Load Speed


Non Grooved Tube200 mm (7.87") 250 mm (9.84")

Lagging BR BrakeWide range of rubber laggings available 250 mm (9.84") 300 mm (11.81")P2 Double grooved tube (65/30) DR Drip proof IP-55



Current (A)

Features

3Φ 230V 60Hz

142.1



8.9

Tangential Force

Starting (lb)

100.4 12.6

PM570BP AC Motor Driven Roller

60.827.6 43.0 48.2

68.2No-Load Rated

0.09

Speed Code

10.0

39.017.9

Starting

15.914.2

218.5 5.8 6.5

0.1034.1

19.7

30.474.5 0.31

MIN

MIN

MIN

MIN



Ø57.0

mm[2.

24"]

[1.97"]50mm10mm

[0.39"]12mm

[0.47

"]

5mm[0.20"]

15mm[0.59"]

5mm[0.20"]

17mm[0.67"]

MIN

34mm[1.34"]46mm[1.81"]

60mm

[2.36

"] M5

45mm

[1.77

"]

9mm

[0.35

"]51

mm[2.

01"]

2.9mm[0.11"]2 - 5.3 mm dia holes


50mm[1.98"]

64.5m

m[2.

54"]

24mm[0.94"]




48

Diameter: 2.25" (57mm)Voltage: 230 V Three Phase

-Thermally stable motor that can be operated -Special high impedance motor 24/7 without fear of overheating allows loads to be accumulated-ABEC 1 Bearings limitlessly without overheating-DOM, zinc plated, carbon steel tube -12mm (0.47") Dia. D-Shafts

Dimensions


Environment-Ambient Temperature 14~104º F (-10~40ºC)

4 - < 90% Relative Humidity5 (No Condensation)8 -No Corrosive Gases9 -Vibration < 0.5G1013 Operation15 -Limitless20 -Continuous or Intermittent duty30 -Do Not Exceed 150%

of No-Load Speed


Standard 200 mm (7.87") 250 mm (9.84")

EC Free clutchLagging 280 mm (11.02) 330 mm (13.00")Wide range of rubber laggings available DR Drip proof IP-55

200 mm (7.87") 260 mm (10.24")VP V-Belt pulley end cap WA Waterproof IP-65

250 mm (9.84") 260 mm (10.24")Check with your Itoh Denki representative for WA speeds available

3.3

PM570AU AC Motor Driven Roller

4.4

11.2

4.1

9.9Rated

13.5


Current (A)

Features

3Φ 230V 60Hz

Starting

Tangential Force

Starting (lb)

Speed Code

Torque Starting (lb-in) No-Load

3.646.6

2.080.7

36.73.32.956.4

8.118.4

2.3117.4 1.4

3.7

7.3

33.8 3.90.05 0.05 0.06

26.9

1.6

5.0 5.6

MIN

MIN



Ø57.0

mm[2.

24"]

[1.97"]50mm10mm

[0.39"]12mm

[0.47

"]

5mm[0.20"]

15mm[0.59"]

5mm[0.20"]

17mm[0.67"]

MIN

MIN

34mm[1.34"]46mm[1.81"]

60mm

[2.36

"] M5

45mm

[1.77

"]

9mm

[0.35

"]51

mm[2.

01"]

2.9mm[0.11"]2 - 5.3 mm dia holes


50mm[1.98"]

64.5m

m[2.

54"]

24mm[0.94"]




49


230 V Three PhaseFeatures

-Thermally stable motor that can be operated -Designed for medium to heavy load conveyors 24/7 without fear of overheating -12mm (0.47") Dia. D-Shafts-ABEC 1 Bearings-DOM, zinc plated, carbon steel tube

Dimensions


Environment -Ambient Temperature 14~104º F (-10~40ºC)

4 -< 90% Relative Humidity5 (No Condensation)8 -No Corrosive Gases9 -Vibration < 0.5G10 13 Operation15 -Cycle: 3s ON; 2s OFF20 -Continuous or30 Intermittent duty45 -Do Not Exceed 150%50 of No-Load Speed60

Minimum Tube Lengths and OptionsWithout spring loaded shaft P2 Double grooved tube (65/30)With spring loaded shaft 320 mm (12.60")

Standard EC Free clutch200 mm (7.87") 250 mm (9.84") 280 mm (11.02) 330 mm (13.00")

Lagging BR BrakeWide range of rubber laggings available 250 mm (9.84") 300 mm (11.81")PC Crowned tube DR Drip proof IP-55




3Φ 230V 60Hz 1Φ 115V 60Hz

Speed Code



Tangential Force

Starting (lb)

Tangential Force

Starting (lb)



31.222.819.2

5.439.7

6.531.5

26.2 12.89.4

Speed Code

98

5.1

21.7

12.510.539.731.5

15.721.7

10.87.9

15.745

4.29.6

13.2 15.74.3

11.4 3.9 4.713 3.61043.3 43.3

66.6 8.69.054.8 7.6

7.2 1554.8

95.1 5.11.62.2

138.5 3.52030

95.1 2.71.91.4

1.0

138.5

3.7

1.00.8262.5

1.2

6.04.2

66.6 3.1

2.8181.4199.5

3.25045

Current (A)3Φ 230V 60Hz

Current (A) 1Φ115V 60Hz

No-Load Rated0.06 0.13

Starting0.06 0.28

Rated0.190.17

No-Load Starting

1.2

262.5

181.42.4199.52.7

1.9 2.2 60

MIN

MIN

MIN

MIN

MIN

MIN



Ø60.5

mm[2.

38"]

[1.97"]50mm10mm

[0.39"]12mm

[0.47

"]

5mm[0.20"]

15mm[0.59"]

5mm[0.20"]

17mm[0.67"]

MIN

34mm[1.34"]46mm[1.81"]

60mm

[2.36

"] M5

45mm

[1.77

"]

9mm

[0.35

"]51

mm[2.

01"]

2.9mm[0.11"]2 - 5.3 mm dia holes


50mm[1.98"]

64.5m

m[2.

54"]

24mm[0.94"]




50

Diameter: 2.38" (60.5mm)Voltage: 230 V Three Phase

-Thermally stable motor that can be operated -Designed for heavy load conveyors 24/7 without fear of overheating -12mm (0.47") Dia. D-Shafts-ABEC 1 Bearings-DOM, zinc plated, carbon steel tube

Dimensions

Performance Data Mounting Hardware: A-200 Terminal BlockEnvironment-Ambient Temperature14~104º F (-10~40ºC)- < 90% Relative Humidity

5 (No Condensation)8 -No Corrosive Gases10 -Vibration < 0.5G1520 Operation30 -Cycle: 3s ON; 5s OFF40 -Continuous or Intermittent duty

-Do Not Exceed 150% of No-Load Speed


Standard200 mm (7.87") 250 mm (9.84")

Lagging BR BrakeWide range of rubber laggings available 250 mm (9.84") 300 mm (11.81")PC Crowned tube DR Drip proof IP-55


250 mm (9.84") 240 mm (9.45") 260 mm (10.24")P2 Double Groove Tube (65/30) *Waterproof option does not include spring loaded shaft, add WT to model

310 mm (12.20") number for tube lengths 260 mm and over to receive spring loaded shaftCheck with your Itoh Denki representative for WA speeds available

Current (A)

Features

3Φ 230V 60Hz

150.9



8.4

Tangential Force

Starting (lb)

106.6 11.9

PM605BP AC Motor Driven Roller

57.329.2 40.5 48.2

68.2No-Load Rated

0.09

Speed Code

10.0

41.717.9

Starting

15.014.2

232.0 5.5 6.5

0.1034.1

20.7

28.679.1 0.31

MIN

MIN

MIN

MIN



Ø60.5

mm[2.

38"]

[1.97"]50mm10mm

[0.39"]12mm

[0.47

"]

5mm[0.20"]

15mm[0.59"]

5mm[0.20"]

17mm[0.67"]

MIN

MIN

34mm[1.34"]46mm[1.81"]

60mm

[2.36

"] M5

45mm

[1.77

"]

9mm

[0.35

"]51

mm[2.

01"]

2.9mm[0.11"]2 - 5.3 mm dia holes


50mm[1.98"]

64.5m

m[2.

54"]

24mm[0.94"]




51


-Thermally stable motor that can be operated -Special high impedance motor 24/7 without fear of overheating allows loads to be accumulated-ABEC 1 Bearings limitlessly without overheating-DOM, zinc plated, carbon steel tube -12mm (0.47") Dia. D-Shafts

Dimensions


Environment-Ambient Temperature 14~104º F (-10~40ºC)

4 - < 90% Relative Humidity5 (No Condensation)8 -No Corrosive Gases9 -Vibration < 0.5G1013 Operation15 -Limitless20 -Continuous or Intermittent duty30 -Do Not Exceed 150%

of No-Load Speed


Standard 200 mm (7.87") 250 mm (9.84")Lagging EC Free ClutchWide range of rubber laggings available 280 mm (11.02) 330 mm (13.00")VP V-Belt pulley end cap DR Drip proof IP-55

250 mm (9.84") 200 mm (7.87") 260 mm (10.24")P2 Double Groove Tube (65/30) WA Waterproof IP-65

310 mm (12.20") 260 mm (10.24")Check with your Itoh Denki representative for WA speeds available

3.3

PM605AU AC Motor Driven Roller

4.4

11.2

4.1

9.4Rated

14.1


Current (A)

Features

3Φ 230V 60Hz

Starting

Tangential Force

Starting (lb)

Speed Code

Torque Starting (lb-in) No-Load

3.449.2

1.985.6

39.03.12.759.7

8.119.4

2.3126.7 1.3

3.7

6.8

35.8 3.70.05 0.05 0.06

28.5

1.6

4.7 5.6

MIN

MIN

MIN



Ø60.5

mm[2.

38"]

[1.97"]50mm10mm

[0.39"]12mm

[0.47

"]

5mm[0.20"]

15mm[0.59"]

5mm[0.20"]

17mm[0.67"]

MIN

34mm[1.34"]46mm[1.81"]

60mm

[2.36

"] M5

45mm

[1.77

"]

9mm

[0.35

"]51

mm[2.

01"]

2.9mm[0.11"]2 - 5.3 mm dia holes


50mm[1.98"]

64.5m

m[2.

54"]

24mm[0.94"]

MIN




52


-Operation without oil bath -Designed to drive compact-ABEC 1 Bearings belt conveyors for light to-Class E insulation medium load handling -Drip proof design (IP55) -20mm (0.79") dual flat shafts-DOM, zinc plated, carbon steel tube -Crowned tube standard

Dimensions

Straight tube also available Mounting Hardware: M-021-B

Performance Data Protection-Built in thermal overload protectionEnvironment-Ambient Temperature 14~104º F (-10~40ºC)

5 - < 90% Relative Humidity8 (No Condensation)10 -No Corrosive Gases20 -Vibration < 0.5G30 Operation40 -Cycle: 10s ON; 10s OFF

-Continuous or Intermittent duty-Do Not Exceed 150%

Maximum Transported Load on Belted Conveyor of No-Load Speed

Max Load Referenced load values were obtained under the following test parameters:Kg Lb. Conveyor length: 4 meters (13ft.) Belt width: 500 mm (20")

5 40 88 Belt thickness: 1 mm (0.040") Power source: 230VAC/3-PH8 30 66 Conveyor angle: Horizontal (without carrier rollers)

10 20 4420 15 3330 8 1840 4 8.8

Minimum Tube Lengths and Options Without spring loaded shaft

Standard WA Waterproof IP-65 250 mm (9.84") 250 mm (9.84")Lagging BR BrakeWide range of rubber laggings available 300 mm (11.81")

PM763BS AC Motor Driven Roller

Features

3Φ 230V 60Hz

Speed Code


Tangential Force

Starting (lb)

Torque Starting (lb-in) No-Load Rated Starting

Current (A)

273.5

47.8

1.0799.1

167.6

19.7

73.5

Speed Code

26.6

109.6 48.9

40.0 120.881.0 0.29

243.4 365.5

0.19

182.1

31.8

66.0181.4

MIN

MIN

MIN

20mm [.79"]

14mm[.55"]

18.5mm[.73"]

12.5mm[.49"]

12.5mm[.49"]

18.5mm[.73"]

[11.81"]300mm



Crowned Crowned

74mm

[2.91

"]

76.3m

m[3.

00"]

40mm [1.57"]

58mm

[2.28

"]

70mm

[2.76

"]

2 - 8.38 mm [0.33"] Dia. hole for mounting to frame

6mm Thick[0.24"]

14mm

[0.56

"]12

mm[0.

47"]

20mm[0.79"]

60mm[2.36"]




53

Voltage: 24 VDC

Features 17 (56 FPM) 37.5 kg (82.5 lbs) 50 kg (110 lbs)F- RAT-S specifications 60 (197 FPM) 37.5 kg (82.5 lbs) 50 kg (110 lbs)

Drop in Installation into existing MDR frames 90 (295 FPM) 10 kg (22 lbs) 10 kg (22 lbs)

Three Motors –Spine (belts), Lifting/Dropping Mechanism, Transfer Rollers Controlled with Itoh Denki’s IB 4 zone cards Minimum Package Size: 300mm (11.81”) x 300mm (11.81”) Minimum Height: 170 mm (6.69”) Transfer Capacity: 2500/hr (Based on 13.8” x 15.4”, 66lb package) Available in the following standard sizes:

F-RAT size Recommended Product Size15” wide X 30” long, Size A W 300mm (11.8") x L 350mm (13.8")～ W 300mm (11.8") x L 650mm (25.6") 20” wide X 30” long, Size B W 300mm (11.8") x L 350mm (13.8")～ W 400mm (15.7") x L 650mm (25.6") 24” wide X 30” long, Size C W 300mm (11.8") x L 350mm (13.8")～ W 500mm (19.7") x L 650mm (25.6") 28” wide X 30” long, Size D W 300mm (11.8") x L 350mm (13.8")～ W 600mm (23.6") x L 650mm (25.6")

Example 20" X 30"

Basic SpecificationsRoller Diameter: 50.0 mm Size BF Width (W) Transfer direction: 15", 20", 24", 28" Length (L) Spine direction: 30" Height: 170mm (6.69") Transfer / Spine Speed: 56, 197, 295 FPM Stroke: 10mm 0.39") Power voltage: DC24V Ambient temperature: 0 ～ 40 deg. C (No freezing) Humidity: Below 90%RH (No condensation) Atmosphere: No corrosive gas Vibration: Below 0.5G Installation: Indoor

Size B, C, D

Dimensions

F-RAT (Flat Right Angle Transfer) S styleMaximum load weight

Speed code Size A

170

MM

[6.6

9"]

146

MM

[5.7

3"]

758 MM[29.84"]

508

MM

[20.

00"]

F-R

AT-S

OU

TSID

E DI

MEN

SIO

N

MIN

IMUM

BET

WEE

N FR

AME

[4.0

2"]

102

MM

100

MM

[3.9

4"]

497

MM

[19.

57"]

100

MM

[3.9

4"]

100

MM

[3.9

4"]

104

MM

[4.0

9"]




54

A-200

Features:- Provided as a standard accessory for applicable models- Each output shaft should be fixed by the applicable fitting. In case output shaft turns freely, it causes wires to break- The shaft hole and studs of the back plate are offset, which allows the mounting plates to slide down on the stud to fasten the output shaft securely. - Supplied with M5 x 15 pan head phillips mounting bolts and hardware- If a grounding screw is required order A-200-G

A-800Applicable Models: PM570AS, PM570AU, PM570BP, PM605AS, PM605AU, PM605BP

Features:- Same functionality of A-200 without the need to cut or strip any wires- No terminal connection is required, which drastically slashes wiring time- Supplied with M5 x 15 pan head phillips mounting bolts and hardware

A-270-GS / A-280-GSApplicable Model: PM486BS

Features:- The PM486BS is supplied with either the A-270-GS (flat on top) or the A-280-GS (point on top) terminal block to match the conveyor frame hole design- Each output shaft should be fixed by the applicable fitting. If the output shaft rotates freely it will result in damage to the wires.- Nuts must be torqued to 4.4 lb-ft (6 Nm)- Supplied with M5 x 15 pan head phillips mounting bolts and hardware

A-270-GS (flat on top) shown above A-280-GS (point on top) also available

E-920Applicable Model: PM380AS, PM427AS

Features:- Standard accessory for the PM380AS and PM427AS- Each output shaft should be fixed by the applicable fitting. If the output shaft rotates freely it will result in damage to the wires.- Supplied with M5 x 15 pan head phillips mounting bolts and hardware

Terminal Blocks

Applicable Models: PM570AS, PM570AU, PM570BP, PM605AS, PM605AU, PM605BP

30mm[1.18"]

40mm[1.57"]

Gromet2.6mm[0.10"]

26mm[1.01"]

44mm

[1.73

"]

69mm[2.72"]

7mm

[0.28

"]35

mm[1.

38"]

9mm

[0.35

"]

34mm[1.34"]46mm[1.81"]

51mm

[2.01

"]

45mm

[1.77

"]

24mm[0.94"]

Bushing

2.9mm[0.11"]

M5

64.5m

m[2.

54"]

50mm[1.98"]


34mm[1.34"]46mm[1.81"]

EarthTerminal


60mm

[2.36

"] M5

45mm

[1.77

"]

9mm

[0.35

"]51

mm[2.

01"]

64.5m

m[2.

54"]

2.9mm[0.11"]

24mm[0.94"]

50mm[1.98"]

34mm[1.34"]46mm[1.81"]

60mm

[2.36

"] M5

45mm

[1.77

"]

9mm

[0.35

"]51

mm[2.

01"]

2.9mm[0.11"]2 - 5.3 mm dia holes


50mm[1.98"]

64.5m

m[2.

54"]

24mm[0.94"]




55

A-071-G / A-081-GApplicable Models: PM486FS, PM486FE, PM486XE, PM486XP, PM570FE, PM605FE

Features:- Provided as a accessory for applicable models- Each output shaft should be fixed by the applicable fitting. In case output shaft turns freely, it causes wires to break- The shaft hole and studs of the back plate are offset, which allows the mounting plates to slide down on the stud to fasten the output shaft securely. - Nuts must be torqued to 2.2 lb-ft (3 Nm)- Supplied with M5 x 15 pan head phillips mounting bolts and hardware

A-071-G (flat on top) shown above A-081-G (point on top) also available

C-071 / C-081Applicable Models: PM486FS, PM486FE, PM486XE, PM486XP, PM570FE, PM605FE

Features:- This bracket is used where there is not enough room for the A-071-G / A-081-G mounting bracket- Each output shaft should be fixed by the applicable fitting. In case output shaft turns freely, it causes wires to break- The shaft hole and studs of the back plate are offset, which allows the mounting plates to slide down on the stud to fasten the output shaft securely. - Nuts must be torqued to 2.2 lb-ft (3 Nm)- Supplied with M5 x 15 pan head phillips mounting bolts and hardware

C-071 (flat on top) shown above C-081 (point on top) also available

C-001Applicable Models: PM570AS, PM570AU, PM570BP, PM605AS, PM605AU, PM605BP, PMT50AS

Features:- This bracket is used where there is not enough room for the A-200 terminal block- Terminal block and safety cover are not available for this- C-001-D stainless steel bracket is also available for drip proof and water-proof models- The shaft hole and studs of the back plate are offset, which allows the mounting plates to slide down on the stud to fasten the output shaft securely. - Nuts must be torqued to 2.2 lb-ft (3 Nm)- Supplied with M5 x 15 pan head phillips mounting bolts and hardware

M-021-BApplicable Model: PM763BS

Features:- Optional bracket for PM763BS- Each output shaft should be fixed by the applicable fitting. In case output shaft turns freely, it causes wires to break- Mounting hardware not included

Mounting Brackets Standard Torque

40mm [1.57"]

58mm

[2.28

"]

70mm

[2.76

"]

2 - 8.38 mm [0.33"] Dia. hole for mounting to frame

6mm Thick[0.24"]

14mm

[0.56

"]12

mm[0.

47"]

20mm[0.79"]

60mm[2.36"]

2 - 5.3mm dia. holefor mounting to frame

46mm[1.81"]

36mm[1.42"]

M5

9mm[.35"]

16mm[.63"]

44m

m[1

.73"

]

9mm

[0.3

5"]

30m

m[1

.18"

]

2.9mm[0.11"]

2 - 5.3mm dia. holefor mounting to frameEarth

Terminal46mm[1.81"]

34mm[1.34"]

51m

m[2

.01"

]

60m

m[2

.36"

]9m

m[.3

5"]

2.9mm[.11"]

M5

9mm[.35"]

45m

m[1

.77"

]

16mm[.63"]

2 - 5.3mm dia. holefor mounting to frame

M5

11mm

[0.43

"]35

mm[1.

38"]

36mm[1.42"]

46mm [1.81"]

2.9mm [0.11"]

46mm

[1.81

"]

16mm[0.63"]9mm[.35"]

30mm

[1.18

1"]




56

P-0B1 / P-0C1Applicable Model: PM486FP

Features:- Provided as an accessory for PM486FP- Low profile and designed for maximum holding of threaded hex shafts- Supplied with nut (M12 x 1.25)- Two required for each PM486FP- Nuts must be torqued to 22.1 lb-ft (30 Nm)

P-0B1 (hex flat up) shown above P-0C1 (hex point up) also available

MBB-071 / MBB-081Applicable Model: PM486FP with JR shafts Features:

- Provided as an accessory for PM486FP with JR shafts- The shaft hole of the middle plate is rotated a few degrees which grips the shaft securely once the top plate and nuts are tightened to the correct torque.- Two required for each PM486FP- Nuts must be torqued to 2.2 lb-ft (3 Nm)- Supplied with M5 x 15 pan head phillips mounting bolts and hardware

MBB-071 (hex flat up) shown above MBB-081 (hex point up) also available

A-071-G2 / A-081-G2Applicable Model: PM486FH and PM486FP with JR shafts

Features:- Provided as an accessory for PM486FH and PM486FP with JR shafts- The shaft hole of the middle plate is rotated a few degrees which grips the shaft securely once the top plate and nuts are tightened to the correct torque.- Two required for each PM486FH and PM486FP- Nuts must be torqued to 2.2 lb-ft (3 Nm)- Supplied with M5 x 15 pan head phillips mounting bolts and hardware

A-071-G2 (hex flat up) shown above A-081-G2 (hex point up) also available

P-0D1 / P-0E1Applicable Models: PM635FS, PM635KE

Features:- Provided as an accessory for PM635FS- Low profile and designed for maximum holding of threaded hex shafts- Supplied with nut (M20 x 1.5)- One required for each PM635- Nuts must be torqued to 110.6 lb-ft (149.5 Nm)

P-0D1 (hex flat up) shown P-0E1 (hex point up) also available

Mounting Brackets High Torque

34mm

[1.34

"]

22mm

[0.87

"]

34.6m

m[1.

36"]

30mm[1.18"]

12mm[0.47"]

1.5mm

[0.06

"]

43mm[1.69"]

50mm[1.97"]

60mm[2.36"]

3mm[0.12"]

Earth Terminal2 - 5.3mm dia. holesfor mounting to frame

[0.37"]

16mm[0.63"]

60m

m[2

.36"

]

51m

m[2

.01"

]

45m

m[1

.77"

]

34mm[1.34"]

46mm[1.81"]

2.9mm[0.11"]

9mm

10mm[.39"]

1.5mm

[0.06

"]

40mm[1.58"]

50mm[1.97"]

22mm [.87"]

18.5mm[.73"]

21mm[.83"]

Ø12.8mm[0.51"]

11.1m

m [0

.44"]

R0.5mm [R0.02"]

3mm[.12"]

33mm[1.30"]

10mm

[0.39

"]

2 - 5.3mm dia. holesfor mounting to frame

[1.34"]

46mm[1.81"]

34mm

51m

m

[2.3

6"]

60m

m

[2.0

1"]

[1.7

7"]

45m

m

[0.18"]4.6mm

[0.44"]11.2mm

[0.63"]16mm




57

Available only for DC Power Mollers that require extra cable length

Cables available in the following standard lengths:- 600mm (23.62"), 1200mm (47.24"), and 2700mm (106.30") Notes

Allows for easy hook up between Power Moller roller cable and driver card - Maximum distance from Available in the following configurations: roller to card - 3000mm

- 9 pin male to 9 pin female -Ambient Temperature- 9 pin male to 10 pin female -22~140º F (-30~60ºC)- 10 pin male to 10 pin female- 12 pin male to 12 pin female

Example Model Numbers:— — —

— — —

Maleof Pins

Extension Number

Female

M-F

Molded Extension Cables

M-F EXT 9 PIN 600

EXT 9 PIN/10 PIN

Extension

1200

CableNumber

Femaleof Pins Length

Cable

CableMale

Cable Length

37mm[1.46"]

30m

m[1

.18"

]

10mm[0.39"]

37mm[1.46"]

10 Pin Female

9 Pin Female

60mm[2.36"]

60mm[2.36"]

Length

Length

10mm[0.39"]

37.5

mm

[1.4

8"]

37mm[1.46"]

Length

12 Pin Female

60mm[2.36"]

12 Pin Male

9 Pin Male

M-F-EXT-9 PIN-LENGTH (MM)



10mm[0.39"]

32.5

mm

[1.2

8"]

10 Pin Male




58

Technical InformationLOCKING: As a special outer rotor is used for the Power Moller's motor, the coil will not burn out when the POWER MOLLER is locked under conductance for a short period of time. But repeated locking will raise the temperature of the motor coil and result in gradual deterioration of the insulation and eventually cause the motor to burn out. It’s unnecessary to turn off the power when the POWER MOLLER is locked under conductance for a few seconds. However, if locking longer than 10 seconds is required, it is necessary to turn off the power or use the accumulation type. TYPE Incidental locking time without rise of motor damage

Standard PM570AS PM605AS PMT50AS

Maximum 20 minutes

Accumulation PM570AU PM605AU Continuous locking allowed

CONTACT TIME / CYCLE TIME / DUTY CYCLE: Due to temperature rise of the coil winding, the minimum contact time during intermittent operation is approximately as specified below: TYPE Minimum Contact Time PM486 1 second ON / 1 second OFF

Standard PM570AS PM605AS PMT50AS

3 seconds ON / 2 seconds OFF

Accumulation PM570AU PM605AU Limitless

DUTY CYCLE= TIME ON / TIME ON + TIME OFF

Example:

DUTY CYCLE = 20 SECONDS ON / 20 SECONDS ON + 20 SECONDS OFF DUTY CYCLE = 0.5 OR 50%

TEMPERATURE RISE:

The POWER MOLLER is designed to operate within an ambient temperature of -10°- C (14°- F) to 40°- C (104°- F). The temperature of the roller tube rises about 20°- C (68°- F) above the ambient during normal usage. The following graphs represent the temperature characteristics of a typical POWER MOLLER. Please contact your Itoh Denki representative for information on additional POWER MOLLER models.

INERTIA AND INTERMITTENT OPERATION:

A. As a result of motor inertia, the POWER MOLLER will not instantly stop rotating after the power is disconnected.

B. Inertia values differ in accordance with motor type, speed, operation time as well as weigh of the load.

C. Inertia can be eliminated by using the POWER MOLLER with built-in brake




59

Technical InformationBRAKE INFORMATION:

A - In automated conveyor lines, it is sometimes necessary to precisely stop or position the article being transferred. In these cases, the optional built-in electromagnetic brake should be used.

When not powered, the built-in electro-magnet uses spring force to lock the motor and prevent the tube rotation. The motor is released when the brake is powered (energized). Ordinarily, the power to the brake and motor is controlled simultaneously.

In most cases, an external mechanical stop can be eliminated by using the POWER MOLLER with the built-in brake. However, the stopping distance may vary slightly depending on the load, speed, etc.

B. - In gravity lines, it is often necessary to control the descent of the load to prevent damage to the articles accumulated at the end of the line. In this case, the standard POWER MOLLER can act as a brake roller.

When the rotation speed of the POWER MOLLER is increased by 10-20% from its nominal speed, it functions as an induction generator and braking torque is applied to the load.

By incorporating POWER MOLLERs at several points in a self-traveling gravity line, speeding or congestion of the loads will be prevented.

Braking characteristics vary by POWER MOLLER model and weight transferred. Please contact your Itoh Denki representative for additional information.

LEVEL OF CONVEYING SURFACE:

A. - If the bottom surface of the load is not flat or the conveyor rollers are not level, then the POWER MOLLER may rotate freely and the load may not be transferred or may tend to drift. It is especially important when transferring relatively heavy loads that the static load limit of the POWER MOLLER is not exceeded.

B. - Transferring light loads (less than 5kg) may be impeded by the resistance of idler rollers. Check to be sure that the idlers spin freely.

C. - Due to packing (binding) bands, bulging of the bottom of the load, etc., the load may lean to one side during transfer. The use of rubber lagging on each end of the POWER MOLLER would facilitate a straight transfer of the load.

When the diameters of the roller tube and the shafts of the POWER MOLLER are the same as that of idler rollers, the existing shaft holes in the conveyor frame can be used without any modification. If these dimensions are not the same, the level of the POWER MOLLER must be adjusted by hanging the height of the shaft holes in the frame so that the load will be evenly applied to all the rollers.




60

STATIC LOAD:

200 250 300 400 500 600 700 800 900 1000(7.8) (9.8) (11.8) (15.7) (19.7) (23.6) (27.6) (31.5) (35.4) (39.4)

63.5 2.50 3 0.12 11

IMPACT LOADING:

CHANGE IN TRANSPORTING SPEED:

INVERTER USE:

When using a frequency inverter / variable frequency drive for AC rollers Itoh Denki recommends utilizing a surge protector into the line to decrease the possibility of high voltage spikes. Note - change in frequency may affect performance.Safe operating frequenciesPM486BS PM570BPPM570AS PM605BPPM605AS PM763BS

30-70 Hz30-90 Hz

Care should be taken to avoid exposing the POWER MOLLER too excessive shock as a result of drastic load speed changes with-in a line or between adjoining lines. Although depending on the weight and speed of the load, typically no harm is done by load speed changes within 50% of nominal POWER MOLLER speed. Also slave driving idlers and load weights can have an effect on the speed of the POWER MOLLER.

-- --400 (880)

--400 (880)115 4.53

The peripheral velocity (transportation speed) of the POWER MOLLER is dependent upon the weight and material composition of the load as well as the ambient temperature. Please contact your Itoh Denki representative for additional technical information.

--300 (660)

In applications where the article being transferred is dropped onto the POWER MOLLER, reduce static load limits in the above table by 50% to compensate for the increased forces generated from impact. As the load limit will vary considerably in accordance with the intensity of impact, allow a substantial margin of safety.

IP-G 350 (770)0.16 350

(770)8 --

PM605 60.5 0.13

3.00

2.38

PM763BS 76.3

PM635

20 (44)

50 (110)

--

Any length - 306.8 kg (675 lbs.)

100 (220)

100 (220)

--

80 (176)

80 (176)

130 (287)

4

0.14 10

120 (266)161.6

11

0.06

3.2 80 (176)

100 (220)

50 (110)

70 (154)-- --

--

50 (110)

80 (176)

60 (132)

--

60 (132)

--200 (440)

100 (220)

130 (287)

250 (551)

250 (551)

--3.6

190 (419)

65 (143)

160 (353)

65 (143)

0.06

0.05

--16

17

200 (440)

80 (176)

80 (176)

65 (143)

160 (353)

45 (99)

160 (353)

100 (220)

225 (496)

20 (44)

25 (55)

60 (132)

100 (220)

60 (132)

100 (220)

30 (66)

35 (77)

55 (121)

1.97 1.6

1.91

PM570 57 2.25

PMT50AS Small Ø 50

1.4

PM427AS 16

18

0.06

PM380AS

1.51.68

30 (66)

----1.50 0.05 40 (88)

Technical Information

TYPE Thrust Load

30 (66)42.7

Outside Diameter of Tube

48.6PM486

Wall Thickness of Tube

1.2

mm in in

50 (110)38

mm GA

Tube lengths - mm (in)

Maximum Static Load Per Power Moller - kg (lbs)

--

45 (99)

35 (77)

45 (99)

--30 (66)

----

25 (55)

55 (121)

65 (143)

75 (165)

65 (143)

45 (99)

35 (77)




61

DRIP PROOF - DR

Designed for conveyor lines in high moisture areas. Rubber seals and o-rings protect internals Meets or exceeds IP-55 specifications.

MOUNTING BRACKETS NOT INCLUDED - KF

Options

*Different thicknesses are available most common 3mm thick Contact an Itoh Denki representative for more details

RUBBER LAGGINGS – NR, UR, NB, CR

Prevents light loads from slipping and protects the surface of loads during transfer. Lagging is molded (vulcanized) on to tube to assure permanent adhesion. Options include

Type Material Use Color Hardness NR Natural Rubber General black 60-65 durometer UR Urethane Abrasion Resistant grey 90 durometer NB NBR Oil Resistant black 60-65 durometer CR Neoprene Heat Resistant black 60-65 durometer

FREE CLUTCH - EC

* When power is on, the POWER MOLLER functions normally. * When power is off, the POWER MOLLER functions as an idler roller. * Available for PM570AS/PM605AS series models. * The minimum tube length that Free Clutch option can be attached to is 11". In case the POWER MOLLER has a spring-loaded end cap, the said minimum length is 13". * Free Clutch option can be added to the POWER MOLLER with brake. In this case, the minimum tube lengths are 13" without a spring-loaded end cap and 15" with a spring-loaded end cap.

CLEAN ROOM

Designed for the handling line that requires a high degree of cleanliness, such as in the electronics, food and pharmaceuticals industries etc.

POWER MOLLER CLEAN ROOM CLASSIFICATIONS Model Class 10,000 Class 1000 Class 100 FS Yes, no option needed Yes, DR with SS tube, SS shaft Yes, with WA FE Yes, no option needed Yes, DR with SS tube, SS shaft Yes, with WA FP Yes, no option needed Yes, DR with SS tube, SS shaft N/A

WATERPROOF - WA

Designed for outdoor lines or lines subject to water spray (washdown). Output and attaching shafts, end caps and tubes are made of stainless steel to resist corrosion. Waterproof specification IP-65, IEC 529. * Direct Water Spray to Shafts in Washdown Application may reduce life of the roller. * Waterproof Option may affect speed and torque

LOW TEMP ROLLER – LT

Operates in temperatures down to -30° C (-22° F). Includes low temperature grease, air removal inside tube, rust-proof internal circuitry, reinforced gearbox and low temperature mechanical operation.




62

Options BUILT-IN BRAKE – BR Eliminate load inertia and enable precise holding. Electromagnetic brake is engaged by spring force when power to the motor is interrupted. Effective static brake Standard Brake Diameter Torque Tangential force DC Model* (mm) (N·m) (lb·ft) (N) (lb) PM380DS-2 38 46.6 34.5 2452.5 551.8 PM380DS-5 38 20.6 15.2 1083.9 243.9 PM380DS-10 38 7.9 5.8 418.3 94.1 PM380DS-15 38 3.4 2.5 180.6 40.6 PM486FE-5,8,10,15,17 48.6 9.2 6.8 379.9 85.5 PM486FE-20,30,45,55,60 48.6 2.2 1.6 90.6 20.4 PM486FE-70,100,140,180,210 48.6 0.6 0.4 22.8 5.1 PM486FS-5,8,10,15 48.6 9.0 6.7 370.7 83.4 PM486FS-20,30,45,55 48.6 2.0 1.5 83.5 18.8 PM486FP-5,8,10,15 48.6 9.0 6.7 370.7 83.4 PM486FP-20,30,45,55 48.6 2.0 1.5 83.5 18.8 PM486FP-70,100,140,180 48.6 0.4 0.3 16.4 3.7 PM570FE-5,8,10,15 57 9.2 6.8 323.9 72.9 PM570FE-20,30,45,55 57 2.2 1.6 77.2 17.4 PM570FE-70,100,140,180 57 0.6 0.4 19.4 4.4

*Contact an Itoh representative for AC models.

HIGH TORQUE BRAKE – BR-OS

Available for FS, FE, and FP rollers Up to 39% more torque than standard brake, designated by blue band on cable Can be controlled with CB-016 and HB-510 series driver cards (Not to be used with CB-005 or HB-508) Effective static brake High Torque Brake Diameter Torque Tangential force DC Model* (mm) (N·m) (lb·ft) (N) (lb) PM486FE-5,8,10,15,17 48.6 12.8 9.5 526.1 118.4 PM486FE-20,30,45,55,60 48.6 3.0 2.2 125.4 28.2 PM486FE-70,100,140,180,210 48.6 0.8 0.6 31.5 7.1 PM486FS-5,8,10,15 48.6 12.5 9.3 513.3 115.5 PM486FS-20,30,45,55 48.6 2.8 2.1 115.6 26.0 PM486FP-5,8,10,15 48.6 12.5 9.3 513.3 115.5 PM486FP-20,30,45,55 48.6 2.8 2.1 115.6 26.0 PM486FP-70,100,140,180 48.6 0.6 0.4 22.7 5.1 PM570FE-5,8,10,15 57 12.8 9.5 448.5 100.9 PM570FE-20,30,45,55 57 3.0 2.2 106.9 24.1 PM570FE-70,100,140,180 57 0.8 0.6 26.9 6.1

*Contact an Itoh representative for AC models.




63

VP V-Belt PulleyApplicable Models: PM380AS, PM427AS, All PM486, All PM570, All PM605

Features:- Special end cap designed to accommodate small V-belts- Provides maximum clearance between Power Moller and idler rollers power transmission belts- Spring loaded shaft is standard for all tube lengths- Between Frame - 35mm = Tube Length**

PM570 with VP end cap shown

RP Round Belt PulleyApplicable Models: PM380AS, PM427AS, All PM486, All PM570, All PM605

Features:- Special end cap designed to accommodate round belts- Provides maximum clearance between Power Moller and idler rollers power transmission belts- Spring loaded shaft is standard for all tube lengths- Between Frame - 35mm = Tube Length**

PM486 with RP end cap shown

VG Poly V-Belt PulleyApplicable Models: PM486FE, PM486XE, PM486XP, PM635FS, PM635KE

Features:- Special end cap designed to accommodate Poly V-belts

- Provides maximum clearance between Power Moller and idler rollers power transmission belts- Spring loaded shaft is standard for all tube lengths- Between Frame - 41mm = Tube Length for PM486 series**- Between Frame - 66mm = Tube Length for PM635 series

PM486 with VG shown

P2 Double Grooved TubeApplicable Models: All PM486, PM570, PM605

Features:- Simple and effective power transfer design- Groove locations are measured from the end of the tube to the center of the first groove, the second groove measured from the center of the first groove to the center of the second- Standard locations for a PM486 are 50/32 (mm)*- Standard locations for a PM570, PM605 are 65/30 (mm)*

*Other groove locations are availablePM486 with P2 shown Contact an Itoh Denki representative for details

**Note if using the JQ shaft option subtract an additional 6mm

Belt Pulley and Grooves

- High efficiency power transmission

32mm

[1.26

"]

42mm

[1.65

"]20mm[0.79"] 7.6mm

[0.30"]4.8mm[0.19"]

37°2.2mm [0.09"]

36mm

[1.42

"]

42mm

[1.65

"]

20mm[0.79"] 8mm

[0.31"]5mm[0.20"]

R3mm

[R0.1

2"] 6mm [0.24"]

26mm[1.02"]

42.3m

m[1.

67"]

21.1mm [0.83"]

50mm[1.97"]

32mm[1.26"]




64

Installation Precautions

Installation Precautions – IMPORTANT, PLEASE READ BEFORE INSTALLATION

Precaution Action Reason

Power supply If the power supply is not sized appropriately for the number of cards/rollers it provides power to, then a low voltage condition may occur.

- If the voltage drops below 15V DC and remains low for 1s, then the low voltage error will appear

- If the voltage drops below 15V DC five times in 0.5s, then the low voltage error will appear

- If the voltage drops below 15V DC less than five times in 0.5s or does not remain low for 1s, the roller may stutter – quickly turning off then on.

Multiple power supplies

0V line of all power supplies on the same conveyor line (powering the card/rollers, & controls) need to be physically linked together.

This completes the signal path from one section of the conveyor (powered by a power supply) to the adjacent section of conveyor (powered by another power supply) and allows for proper communication through the cable and external interfaces.

Voltage drop across the power bus

Use suitable gauge wire in relation to distance and current draw to prevent voltage drop. Operating DC voltage is 24V ±10%

When running long distances from a DC power supply, the voltage drop during motor operation across the power bus may be significant (may drop below 15V!). If there is a large enough drop in voltage, the roller(s) may behave in a strange manner. In order to prevent this, a larger gauge wire must be used.

Grounding Ensure the control card is securely grounded to the conveyor frame. The conveyor frame should also be at the same potential reference as earth ground. Standard grounding practices should be followed.

Static discharge may interfere and damage internal components.

Electrical

24V DC ±10% 4A maximum current limiter (motor lock is 4A) Diode protection for miswiring Sensor power short circuit protection 5A fuse for power supply protection

Improper power will damage the card. The motor/card should not be subject to locked conditions repeatedly. Internal fuse is not replaceable. If the fuse has blown, more serious damage has occurred within the card/motor.

Environment Ambient temperature is 32~104°F Ambient humidity is < 90%RH Atmosphere has no corrosive gas Vibration is < 0.5G Indoor use only

Extreme environmental variables may cause poor or no performance and damage the card.

Over-speeding Over-speeding of the roller’s no-load speed by more than 50% may cause damage.

Back EMF will be generated.

Speed Variation Speed Tolerance +/- 3%-10% depending on model.




65

Single Phase Three PhaseFor reverse rotation switch the position For reverse rotation switch the position of the black and white wires of any two (2) of the three (3) wires

Basic wiring for Power Moller

AC 115V Single phase motors AC 230V Three phase motors

PM763BS and IP-G Wiring

AC 230V Three phase motor*Yellow green ground wire is an option (GW) however its not necessary for operation

BR Brake voltage same as motor voltage

AC 115V Single phase brake and motor AC 230V Three phase brake and motor

AC Wiring

PowerMoller

Red

Whit

eBl

ack

Terminal Block

Red

Moller

Whit

eBl

ack

Power

Main Switch AC 230V 3-PhaseAC 115V Single Phase

Condenser Condenser

Red

Whit

eBl

ack

Terminal Block

Red

Whit

eBl

ack

MollerPowerPower

Moller

Main Switch

Red

Moller

Whi

teBl

ack

Power

Main Switch AC 230V 3-PhaseYello

w G

reen

*

Ground

AC 230V 3-PhaseMain Switch

Yello

w

Blac

kW

hite

Red

Yello

w

Red

Condenser

Blac

kW

hite

Terminal Block

Main Switch AC 115V Single Phase

Gra

yG

ray

MollerPower

MollerPower

BlockTerminal




66

BR-OS Brake voltage DC, motor voltage AC

DC 100V Brake, motor voltage AC DC 24V Brake, motor voltage AC

EC Free Clutch voltage same as motor

AC 115V Single phase free clutch and motor AC 230V Three phase free clutch and motor

EC-OS Free Clutch voltage DC, motor voltage AC

DC 100V Free clutch, motor voltage AC DC 24V Free clutch, motor voltage AC

AC Wiring

Blac

k

Brow

n

Whit

eBr

own

Red

BlockTerminal AC 230V 3-PhaseMain Switch

DC Power Supply

Block

DC Power Supply

Blac

k

Gre

enG

reen

Whit

e

Terminal

Red


MollerPower

MollerPower

Blac

k

Ora

nge

Whit

eO

rang

e

Red

BlockTerminal


Whit

e

Gre

enG

reen

Red

Condenser

Blac

k

Main Switch AC 115V Single Phase

MollerPower

MollerPower

Terminal Block

Condenser

Terminal

DC Power Supply

Block

Blac

k

Yello

wYe

llow

Whit

e

Red

Block

DC Power Supply

Blac

k

Gra

yG

ray

Whit

e

Terminal

Red

AC 230V 3-PhaseMain SwitchAC 230V 3-PhaseMain Switch

MollerPower

MollerPower

Itoh Denki USA, Inc.135 Stewart Road

Hanover Industrial EstatesWilkes-Barre, PA 18706-1462

Telephone: 888-310-8811Fax: 570-820-8838

www.itohdenki.comE-mail: [email protected]

Itoh Denki Co., LTD Itoh Denki Europe S.A.1146-2 Asazuma-Cho, Kasai 490 Avenue des JourdiesHyogo Ken 679-0180, Japan ZAE les Jourdies-BP323, 74807Telephone: 81(0790) 47-0955 St Pierre en FaucignyFax: 81(0790) 47-1325 Cedex, FranceE-mail: [email protected] Telephone: (33) 4-50-030999www.itohdenki.co.jp Fax: (33) 4-50-030760

E-mail: [email protected]

Itoh Denki Asia LTD Itoh Denki Shanghai Co., LTD

Unit F. 22nd Floor Add: No 689, room 1812No.8 Hart Avenue Guangdong Rd.Tsim Sha Tsui, Kowlon, Hong Kong Shanghai P.R. 200001, ChinaTelephone: (852) 2427-2576 Telephone: +86-21-63410181Fax: (852) 2427-2203 Fax: +86-21-63410180

www.itohdenki.com.cn

2014

Documents

ITOH DENKI USA INC PRODUCT CATALOG - ATC … DENKI USA, INC PRODUCT CATALOG 1988 - Brushless DC Roller PM570ES 1998 -1.9" DC Roller PM486FS 2001 - 2.5" DC Roller PM635FS 2006 - ZPA