IZM Polycast GmbH & Co. KG adress: Porsestraße 19 39104 Magdeburg Tel.: +49 (0)391 / 52 09 55 0 Fax: +49 (0)391 / 52 09 55 1 Email: [email protected]

IZM Polycast GmbH & Co. KG

adress:

Porsestraße 1939104 Magdeburg

Tel.: +49 (0)391 / 52 09 55 0Fax: +49 (0)391 / 52 09 55 1

Email: [email protected]

ideas in mineral casting

„Corporate purpose is to design, manufacture and sale high- performance composite materials and components in polymer concrete for the fields of industry: machine tools, printing, measurement, semiconductor, clamping devices and medical.“

- 01.01.2000 formation of the company BÄR-InnovationsZentrum Mineralguss- 01.01.2008 change of name to IZM Polycast GmbH & Co. KG

member of the company: 50% Dr.-Ing. Jürgen Bär50% Dipl.-Kfm. Felix v. Nathusius

turnover: - 2008 € 0,7 Mio- 2009 € 0,9 Mio- 2010 € 1,2 Mio

- 1400m² production area, 250m² office area-10 members of staff - components about 1kg up to 20t



Advantages over steel:

- lower production costs- a 20 x higher vibration damping- 30% lower energy requirements- 100% recyclable- high stiffness- low thermal conductivity- high chemical resistance- good resistance to pressure

What is mineral cast / polymer concrete?

IZM “BAERLIT®“is a material that was scientifically developed in cooperation with the Otto von Guericke University Magdeburg. The basis for the environmentally friendly construction materials are selected materials, a small proportion of binders based on epoxy resins and various additives.



designWe develop by customer needs and our know-how of a high quality and economic

component of mineral casting.

using 3D-CAD technology (Solid Edge)

- redesigning components to be suitable for casting

- designing moulds



mould makingwooden moulds used by:

prototyping / low precision/ low casting volume




ideas in mineral castingdual combined moulds used by:

production of small series/ low and middle precision/ low to high casting volume

steel- or aluminum moulds used by:

production of series/ high precision



process of casting• mixing the minerals with our resin- and hardener system

• fill the mould

• vibration of the mould

• hardening of the material

• remove from the mould

• finishing work

• packing

• delivery



productstest stand for motor

- vibration-reducing- low noise- good surface- high stability- low cost- 3 days delivery time (drawing delivery)

- dimension: 1.800x800x200mm- weight: 660kg



pedestal for filter- and biogas plant

- acid- resistant- lower costs as variant of stainless steel in the past- 3 different types and heights

- dimension: 500x800x1.300/1.700/2.000mm- weight: 340/400/800kg



test stand for drive section of BMW X-series

- vibration-reducing- low noise- good surface- high stability- low cost- 3 days delivery time (drawing delivery)

- dimension: 300x700x3.250mm- weight: 1.650kg



base of machine for precision grinding

- vibration-reducing- low machining- integrated pipes for compressed air, electric and hydraulic

- dimension: 2.000x2.500x800mm- weight: 6.000kg



micro CNC 6- axes precision-machine

- in the past base which was manufactured of 5 plates of aluminum- without assembly working- low-cost production- vibration-reducing- rapid fabric able

- dimension: 520x560x724mm- weight: 130kg



pad printing machine

- vibration-reducing- stability- design- rapid fabric able

dimension: 1.350x830x1.150mmweight: 1.250kg



measuring machine for conductor plate production

- vibration-reducing- low machining needed, because grinded in high- precision after casting- rapid fabric able

- dimension: 1.000x830x300mm- weight: 230kg



clamping devices to erode rotors of aircraft engines (Eurofighter / Airbus A380)

- vibration-reducing- low machining needed, because grinded in high- precision after casting- acid- resistant- dimensionally stable- dielectric medium- in the past epoxy-glas resin was to instable

- dimension: Ø2.000x200mm- weight: 1.850kg



transmitter

- vibration-reducing- reduction of weight- rapid fabric able

- dimension: 1.500x1.500x2.000mm- weight: 650kg



base for eroding machine

- vibration-reducing- integrated pipes for cooling and heating- new development

dimension: 3.400x2.400x620mmweight: 8.500kg



broaching machine

- vibration-reducing- integrated pipes for compressed air and hydraulic- low machining- low assembly work

dimension: 700x1.000x6.700mmweight: 8.000kg



references: -Abwood, Dartford (UK) - N.Correa S.A. (E)-BOST (E) - RedLux, Southhampton (UK)-Carl Zeiss, Oberkochen (D) - SAMAG, Saalfeld (D)-Carl Zeiss, Cambridge (UK) - Schaeffler, Schweinfurt (D)-Cascade Microtech, (D,USA) - Siemens, München (D)-Deckel Maho, Seebach (D) - SMS Elotherm (D)-EMAG-Gruppe (D) - TRIMEK, (E)-EMCO-Gruppe (D) - TRINOS, Göttingen (D)-FAG, Schweinfurt (D) - Winbro (UK)-FMB, Oxford (UK) - Zollner, Vac (HU) -ITP, Bilbao (E) - Exeron (D)-ITW Morlock, Dornstetten (D)-Kolan, Shenzhen (CN)-KSB, Halle (D)



Thank you for your attention!


adress:

Porsestraße 1939104 Magdeburg

Tel.: +49 (0)391 / 52 09 55 0Fax: +49 (0)391 / 52 09 55 1Email: [email protected]


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IZM Polycast GmbH & Co. KG adress: Porsestraße 19 39104 Magdeburg Tel.: +49 (0)391 / 52 09 55 0 Fax: +49 (0)391 / 52 09 55 1 Email: [email protected]