JARVIS 9.pdf · Model Buster IX page 6 of 20 JARVIS PRODUCTS CORPORATION 33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926 UNITED STATES OF AMERICA [email protected]

JARVIS

TABLE OFCONTENTS Page. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Buster IX Band Saw480V, 60Hz 4006196. . . . . . . . . . . .415V, 50Hz 4006204. . . . . . . . . . . .380--400V, 50Hz 4006195. . . . . . .380V, 60Hz 4006197. . . . . . . . . . . .240V, 60Hz 4006209. . . . . . . . . . . .230V, 50Hz 4006210. . . . . . . . . . . .208V, 60Hz 4006220. . . . . . . . . . . .42V, 50Hz 4006194. . . . . . . . . . . . .

Spring Balancer 4042023. . . . . . . . . . . . .Air Balancer

48 in (1219 mm) body 4042016. . . . .120 in (3048 mm) body 4042020. . . .

Blades:Standard 1023159. . . . . . . . . . . . . . . . .Cut Tooth 1023338. . . . . . . . . . . . . . . .Jet 1023620. . . . . . . . . . . . . . . . . . . . . .Cut Tooth Jet 1023623. . . . . . . . . . . . .

Model Buster IXCarcass Splitting Band Saw

EQUIPMENTSELECTION Ordering No.. . . . . . . . . . .

• Notice to Employer and SafetyDirector 2. . . . . . . . . . . . . . . . . . . . . . . . . . .

• Notice to Operators, Maintenanceand Cleanup Personnel 3. . . . . . . . . . . . . .

• Parts Diagram and List 4. . . . . . . . . . . . . .• Part Number Table 12. . . . . . . . . . . . . . . . .• Wiring Diagrams 13. . . . . . . . . . . . . . . . . .• Specifications 17. . . . . . . . . . . . . . . . . . . . .• Installation Instructions 17. . . . . . . . . . . . .• Operating Instructions 17. . . . . . . . . . . . . .• Maintenance Instructions 18. . . . . . . . . . .

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PRODUCTS CORPORATION33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926

UNITED STATES OF AMERICA E--MAIL. [email protected]

TEL. 860--347--7271 FAX. 860--347--6978 WWW.jarvisproducts.com

Model Buster IX page 2 of 20

JARVISPRODUCTS CORPORATION33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926



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notice to employerand safety director

1 Remove and repair any tool that malfunctions. All personnel must be instructed to remove anymalfunctioning equipment.

2 Ensure that all employees who use this tool are trained in the proper use of this tool and are aware ofthe dangers that may arise if they do not follow the procedure outlined in this brochure.

3 Enclosed are four (4) copies of “NOTICE TO OPERATORS, MAINTENANCE AND CLEANUPPERSONNEL.” Post one copy on the employees’ bulletin board; give one copy to the operator(s);give one copy to the maintenance foreman; and give one copy to the sub-contract cleanup / internalcleanup foreman. Additional copies will be provided upon request.

4 The tool is designed and intended to be powerful. This fact should be obvious to your employees, butyou must emphasize it to them.

5 Never make modifications or alterations to the tool. Replace any missing or illegible labels.

6 Ensure that proper procedures are established in accordance with OSHA’s lockout/tagout procedures(29 CFR 1910.147) to prevent accidental startup or release of stored energy.

7 Follow our installation and maintenance instructions for proper installation and care of the tool.

8 Avoid injury. Do not permit the tool to be misused.

9 If you resell or distribute a Jarvis product, you must provide the purchaser with the appropriate safetysheets and tool brochure. Additional copies of safety sheets and tool brochures will be provided uponrequest.

NOTICE TO EMPLOYER AND SAFETY DIRECTORAVOID INJURY

Keep hands clear.

Model Buster IXpage 3 of 20

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notice to operators, maintenanceand cleanup personnel

1. Disconnect the power supply in accordance with OSHA’s lockout/tagout procedures (29 CFR1910.147) before making any blade changes.

2. Disconnect the power supply in accordance with OSHA’s lockout/tagout procedures (29 CFR1910.147) before performing any repairs or maintenance.

3. Disconnect the power supply -- or have the power supply disconnected -- in accordance with OSHA’slockout/tagout procedures (29 CFR 1910.147) before performing any cleanup.

4. Disconnect the power supply when the tool is not in use.

5. Never put fingers, hands or other parts of the body on the cutting edge or within the cutting path of thetool when it is connected to the power supply.

6. Test the tool prior to use or daily. Depress each trigger separately and the tool should not start. Depressone trigger, then pause one second and depress the other trigger and the tool should not start. Repeatthis procedure reversing the triggers. Depress both triggers simultaneously and the tool should start.With the tool running, release one trigger and the tool should stop. Continue holding the depressedtrigger and then depress the other trigger. The tool should not start. Repeat this procedure holdingthe other trigger. If the tool malfunctions, remove it from service and report or repair it immediately.

7. Test the door interlocks prior to use or daily. Open both the idler and drive end doors individually be-fore depressing both triggers simultaneously. The tool should not start with either or both doors open.If the tool malfunctions, remove it from service and report or repair it immediately.

8. Never depress the triggers unless you want to use or test the tool.

9. Nevermake modifications or alterations to the tool. Report or replace any missing or illegible labels.

10. Never remove any safety devices on the tool.

NOTICE TO OPERATORS, MAINTENANCE AND CLEANUP PERSONNELREMOVE ANY MALFUNCTIONING TOOL FROM SERVICE

REPORT ANY PROBLEMS TO YOUR SUPERVISOR

Keep hands clear.





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parts diagram and list

Figure AIdler End

1 1055916 Flat Head Screw 72 1006052 Door Locking Knob 13 1014154 Wave Spring 14 1002544 Idler End Door 1

1002622 Idler End Door (no interlock)5 1036352 Bushing 16 1061852 Coded Magnet 17 1055777 Cheese Head Screw 28 1013238 External Retaining Ring 19 1053011 Door Latch Pawl 110 1055915 Cheese Head Screw 111 1068018 Door Latch Socket 112 1051193 Spray Nozzle 313 1004399 Washer 214 1016685 Idler End Housing 1

ITEM PART NO. PART NAME QTY

15 1004154 Washer 516 1055056 Hex Head Screw 517 1055752 Hex Head Screw 418 1004231 Split Lock Washer 419 1010411 Dowel Pin 120 1073126 Socket Head Cap Screw 121 1035580 Manifold Gasket 122 1058061 Blade Guide 123 1055931 Cheese Head Screw 324 1010503 Roll Pin 225 1032766 Hinge Plate 126 1055088 Flat Head Slotted Screw 527 1055784 Flat Head Philip Screw 428 1032710 Wear Plate 129 1050612 Nozzle Fitting 130 1071112 Idler End Manifold 131 1032709 Wear Plate 132 1032683 Hinge Plate 133 1067030 Idler End Hinge 134 1010534 Roll Pin 2



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Figure BDrive End

1 1055872 Hex Head Screw 42 1004467 Spring Washer 43 1002545 Junction Box Cover 14 1055613 Hex Head Screw 95 1004231 Split Lock Washer 156 1011427 Strain Relief Connector 27 1055945 Hex Head Screw 78 1072069 Conduit Assy 19 1055056 Hex Head Screw 510 1004154 Washer 511 1063876 Terminal Block 112 1016684 Drive End Housing 113 1055752 Hex Head Screw 414 1017416 Danger Label 115 1055616 Cheese Head Screw 416 1004399 Washer 217 1055916 Flat Head Slotted Screw 718 1035265 O--ring 119 1035728 Rear Manifold Gasket 120 1010411 Dowel Pin 121 1073126 Socket Head Cap Screw 122 1051193 Spray Nozzle 523 1071113 Drive End Manifold 124 1002543 Drive End Door 1

1002621 Drive End Door (no interlock)25 1055777 Cheese Head Screw 226 1061852 Coded Magnet 127 1036353 Bushing 1


28 1014154 Wave Spring 129 1006052 Door Locking Knob 130 1013238 External Retaining Ring 131 1053011 Door Latch Pawl 132 1068018 Door Latch Socket 133 1010534 Roll Pin 434 1055784 Flat Head Philip Screw 435 1032712 Wear Plate 136 1050612 Nozzle 137 1032711 Wear Plate 138 1061580 Adjustable Nozzle 139 1055910 Pan Head Slotted Screw 140 1067030 Drive End Hinge 141 1032683 Hinge Plate 142 1055931 Cheese Head Screw 343 1058061 Blade Guide 144 1050674 Plug 245 1036302 Threaded Bushing 346 1032608 Hanger Bracket Mtg Plate 147 1055020 Socket Head Cap Screw 848 1055744 Socket Head Cap Screw 249 1035041 O--ring 150 1035579 Exterior Manifold Gasket 151 1061842 External Manifold 152 1004262 Washer 553 1016686 Junction Box 154 1050489 Close Pipe Nipple 255 1022212 Ball Valve 256 1035482 O--ring 157 1050484 Hose Fitting 258 1012121 Clamp 159 1055193 Pan Head Screw 1

ITEM PART NO. PART NAME QTYHot Cold

DrainCoupling





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Figure CMotor and Handle

Assembly

1 1035615 O--ring 12 1055095 Socket Head Cap Screw 63 1002438 Motor Front Cover 14 1035216 Seal 15 1035456 O--ring 16 1021240 Ball Bearing 17 1064066 Rotor and Shaft Assembly 18 1063576 Stator, 480/240V, 60Hz 1

1063780 Stator, 415V, 50Hz1063773 Stator, 400--380/230V, 50Hz1063778 Stator, 380V, 60Hz1063779 Stator, 208V, 60Hz1063712 Stator, 42 V, 50 Hz

9 1013211 External Ring 110 1021302 Ball Bearing 111 1014141 Wave Spring 112 1055938 Set Socket Screw, Cup Pt. 213 1016649 Motor Housing 114 1010145 Dowel Pin 115 1036132 Cylindrical Bushing 116 1018085 Trigger Lever 117 1019210 Rear Handle 118 1055753 Hex Head Screw 419 1004232 Split Lock Washer 420 1007268 Locking Nut 121 1035701 Connector Plate Gasket 122 1032743 Connector Plate 123 1004467 Spring Washer 1424 1055755 Hex Head Screw 625 1004445 Sealing Washer 126 1011182 Strain Relief Connector 1


27 1011376 Strain Relief Connector 128 1004463 Sealing Washer 129 1007280 Locking Nut 130 1055758 Cheese Head Screw 131 1063954 Terminal Block 132 1055996 Socket Head Cap Screw 233 1035584 Junction Box Gasket 134 1002437 Junction Box Cover 135 1017085 Electric Danger Label 136 1017188 Name and Info Label 137 1055616 Cheese Head Screw 438 1055055 Hex Head Screw 839 1055744 Socket Head Cap Screw 240 1063876 Terminal Box 141 1016632 Switch Housing 142 1014185 Compression Spring 143 1039074 Secondary Plunger 144 1039073 Switch Plunger 145 1035165 O--ring 146 1005163 Push Button Switch 147 1014186 Compression Spring 148 1035645 O--ring 249 1016633 Plunger Housing 150 1005112 Toggle Switch 151 1063148 Switch Boot 152 1051151 Threaded Fitting 453 1063909 Electrical Connector 154 1063910 Wire with Molded Plug 1

Motor Assembly (items 2--13,30--32, 39, 40 and 52)

3008503 480/240V, 60Hz3008507 415V, 50Hz3008500 400--380V, 50Hz3008501 380V, 60Hz3008497 208V, 60Hz3008502 42V, 50Hz



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Figure DBlade GuideAssemblies

1 1055931 Cheese Head Screw 142 1058061 Blade Guide 43 1032548 Blade Guide Plate 24 1014083 Compression Spring 25 1058202 Idler End Blade Guide 16 1010473 Drive Guide Pivot Pin 27 1014059 Compression Spring 28 1006063 Guide Lock Knob 29 1055828 Oval Head Slot Screw 210 1036270 Lock Pin Bushing 111 1010474 Idler Guide Lock Pin 112 1061844 Idler Guide End Plug 113 1055364 Cheese Head Screw 214 1058078 Backup Blade Guide 115 1055917 Flat Head Slotted Screw 416 1024281 Blade Guard 117 1058171 Drive End Blade Guide 118 1061202 Guide Plug 119 1010475 Drive Guide Lock Pin 120 1036283 Lock Pin Bushing 121 1004182 Washer 122 1010502 Dowel Pin 223 1019257 Handle 1

ITEM PART NO. PART NAME QTY24 1013181 External Retaining Ring 125 1042577 Handle Bracket 126 1004232 Split Lock Washer 427 1055802 Hex Head Screw 428 1016608 Switch Housing 129 1005163 Push Button Switch 130 1035282 O--ring 131 1002548 Handle End Cover 132 1055927 Hex Head Screw 333 1063220 Electrical Connector 134 1001049 Wire with Molded Plug 135 1010404 Threaded Pin 136 1042591 Handle Bracket 137 1061953 Trigger Roller 138 1014097 Compression Spring 139 1018161 Trigger Lever with item 41 140 1010402 Dowel Pin 141 1021314 Cylindrical Bearing 142 1004231 Split Lock Washer 143 1055613 Hex Head Screw 1

3058100 (items 1--14)3058092 (items 1--4, 6--9, 13--20)3019307 (Items 21--43)


3058100Idler End

3058092Drive End

Figure EUpper Trigger Handle Assy

3019307





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1 1042592 Hanger Bracket. 12 1061855 Cylindrical Insert 33 1055087 Socket Set Screw, Cup Pt. 24 1028130 Hanger Link 15 1028040 Clevis Assembly 16 1016583 Hanger Housing 17 1021383 Flanged Bushing 18 1055096 Socket Head Cap Screw 19 1050243 Plug and Handle 110 1055928 Hex Head Screw 211 1055097 Wing Screw 112 1036271 Hanger Bracket Bushing 213 1071111 Rail 1

1071349 Rail (no interlocks)14 1010542 Locator Pin 215 1005146 Coded Magnet Switch 216 1073030 Cheese Head Screw 417 1073031 Flat Head Screw 818 1002541 Wire Cover 2


Figure FHanger Assembly

3080101Figure G

Rail Assembly3080081

*

19 1035679 Wire Gasket 220 1035128 O--ring 621 1071131 Spray Tube, Export 1

1071214 Spray Tube, Domestic22 1055173 Oval Head Slotted Screw 123 1071158 Tube 224 1055931 Cheese Head Screw 225 1002239 Torque Knob Cover 126 1021106 Roller Bearing 127 1039024* Ball Plunger 828 1006054 Torque Knob 129 1007274 Hex Nut 130 1035163 O--ring 131 1021259 Inner Bearing Race 132 1030067 Key 133 1020328 Torque Knob Shaft 134 1013244 Internal Retaining Ring 1

3080101 (Items 1--123080081 (items 13--20, 22 and 23)3006010 (items 24--34)


Figure HTorque KnobAssembly3006010

* Set torque knob to slip at 60--65 Ibf--in (6.8--7.3 N--m).Nut adapter 8030056 and wrench 8039138 are available.

*


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Idler Wheel Assembly3080087

1 1029187 Flanged Spacer 12 1057026 Drive End Wheel 13 1007173* Bearing Lock Nut 14 1038006 Grease Fitting 15 1007354 Idler Wheel Nut with item 4 16 1073082 Cheese Head Screw 17 1042450 Idler Wheel Bracket w/item 6 18 1035587 Seal 29 1021235 Roller Bearing Cone 210 1021234 Roller Bearing Cup 2


11 1013141 Internal Retaining Ring 112 1057023 Idler End Wheel 113 1055945 Hex Head Screw 414 1032551 Slide Plate 115 1071096 Cap Screw Cover 1016 1055746 Socket Head Cap Screw 1017 1061848 Slide Rail 218 1029376 Slide Rail Spacer 219 1020329 Idler Wheel Shaft 120 1055087 Socket Set Screw, Cup Pt 121 1036103 Torque Knob Bushing 122 1055929 Hex Head Screw 2

3080087 items 4--223080088 items 1--3


Figure IWheel Assemblies

*

* Tighten to 80 Ibf--ft (108.5 N--m); Wrench 8039120 is available

Drive Wheel Assembly3080088






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1 1055095 Socket Head Cap Screw 122 1002546 Gear Box Cover 13 1010495 Dowel Pin 24 1035207 Oil Seal 15 1021424 Ball Bearing 16 1035711 O--ring 17 1002547 Bearing Cover 18 1004452 Split Lock Washer 69 1055754 Hex Head Screw 610 1026274 Driven Gear, 50 Hz, 85 teeth 1

1026270 Driven Gear, 60 Hz, 89 teeth


11 1021399 Ball Bearing 112 1016687 Gear Box Housing 113 1004232 Split Lock Washer 1114 1035308 O--ring 215 1054204 Fill Plug 116 1030096 Square Key 117 1026273 Drive Gear, 50 Hz, 31 teeth 1

1026269 Drive Gear, 60 Hz, 27 teeth18 1055874 Hex Head Screw 419 1004451 Gear Retainer Washer 120 1055157 Socket Head Cap Screw 221 1055254 Hex Head Screw 722 1054147 Sight Glass Plug 123 1035132 O--ring 124 1054146 Oil Drain Plug 1


Figure JGearbox Assembly



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Control Box AssemblyFigure K

(see table 1)






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TABLE 1 -- CONTROL BOX (See Figure K )Saw Voltage/Hz 42V/50 115V/50 200V/50 208V/60 230V/50 240V/60 380V/60 400V/50 415V/50 480V/60 575V/60

Part Number 4006194 4006220 4006210 4006209 4006197 4006195 4006204 4006196

Control Box Number 3063280 3063395 3063387 3063381 3063285 3063364 3063359

Item Name Part Number

1 Outlet Plug, Male n/a 1063505 1063505 1063532 1063532 1053532 1063532

2 Outlet Plug, Female n/a 1063506 1063506 1063547 1063547 1063547 1063547

3 Electrical Enclosure 1016604 1016609 1016609 1016609 1016609 1016609 1016710

4 Terminal Rail 1063393 1063393 1063393 1063393 1063393 1063393 1063393

5 Mounting Plate 1032599 1032599 1032599 1032599 1032599 1032599 1032599

6 Fuse Terminal Block 1063390 1063390 1063390 1063390 1063390 1063390 1063390

7 Fuse 1063389 1063743 1063743 1063389 1063389 1063389 1063768

8 Grey Terminal Block 1063494(5) 1063494(5) 1063494(5) 1063494(5) 1063494(5) 1063494(5) 1063494(6)

Blue Terminal Block 1063495(1) n/a n/a 1063495(1) 1063495(1) 1063495(1) n/a

9 Terminal Marker 1063363(9) 1063363(7) 1063363(7) 1063393(9) 1063363(9) 1063363(9) 1063363(10)

10 Pan Head Screw 1055803 1055803 1055803 1055803 1055803 1055803 1055803

11 Lock Washer 1004247 1004247 1004247 1004247 1004247 1004247 1004247

12 Yel/Green Term Blk 1063496 1063496 1063496 1063496 1063496 1063496 1063496

13 Electric Cord, 3 feet n/a 1001281 1001281 1001281 1001281 1001281 1001281

14 Pan Head Screw 1055910 1055910 1055910 1055910 1055910 1055910 1055910

15 Lock Washer 1004227 1004227 1004227 1004227 1004227 1004227 1004227

16 Cord Connector 1011262 1011262 1011262 1011262 1011262 1011262 1011262

17 Locking Nut 1007266 1007266 1007266 1007266 1007266 1007266 1007266

18 Cord Connector 1011249 1011262 1011262 1011262 1011262 1011262 1011262

19 Locking Nut 1007256 1007266 1007266 1007266 1007266 1007266 1007266

20 Overload Heater Pk 1063655 1063657 1063657 1063656 1063655 1063655 1063655

21 Magnetic Starter 1063385 1063667 1063535 1063385 1063385 1063385 1063544

22 Cord Connector n/a n/a n/a n/a n/a n/a 1011248

23 Locking Nut n/a n/a n/a n/a n/a n/a 1007249

24 ATD Circuit Board 1063892 1063892 1063892 1063892 1063892 1063892 1063891

25 Cord Connector 1011248 1011248 1011248 1011248 1011248 1011248 1011248

26 Locking Nut 1007249 1007249 1007249 1007249 1007249 1007249 1007249

27 Hex Spacer 1029445 1029445 1029445 1029445 1029445 1029445 1029445

28 Lock Washer 1004244 1004244 1004244 1004244 1004244 1004244 1004244

29 Plastic Screw 1073072 1073072 1073072 1073072 1073072 1073072 1073072

30 Suppressor 1 1063703 1063703 1063703 1063703 1063703 1063703 1063709

31 Pan Head Screw 1055724 1055724 1055724 1055724 1055724 1055724 1055724

32 Lock Washer 1004358 1004358 1004358 1004358 1004358 1004358 1004358

33 Hex Nut 1007276 1007276 1007276 1007276 1007276 1007276 1007276

34 Panel Connector 1063908 1063908 1063908 1063908 1063908 1063908 1063908

35 Female Insert 1063905 1063905 1063905 1063905 1063905 1063905 1063905

36 Hood Connector 1063903 1063903 1063903 1063903 1063903 1063903 1063903

37 Male Insert 1063906 1063906 1063906 1063906 1063906 1063906 1063906

38 Cord Connector 1011377 1011377 1011377 1011377 1011377 1011377 1011377

39 Electric Cord, 20 feet 1001280 1001280 1001280 1001280 1001280 1001280 1001280

40 Danger Label 1017085 1017085 1017085 1017085 1017085 1017085 1017085

41 Connection Diagram 1017359 1017433 1017454 1017417 1017363 1017405 1017395

“X” Overload Setting “D” “C” “B” “B” “D” “C” “B”

parts table


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wiring diagrams

Wiring Information for 42 V, 3 phase, 50 Hz






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wiring diagrams


Wiring Information for 380--400 V, 3 phase, 50 Hz


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wiring diagrams





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Wiring Information for 480 V, 3 phase, 60 Hzwithout Door Interlocks

wiring diagrams


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SPECIFICATIONS

Motor Power 3.3 hp 2500 WOperating Voltage: 380--415 / 230 / 42V, 3 ph, 50 Hz

480 / 380 / 240 / 208V, 3 ph, 60 HzCapacity 180 head / hourControl Handle

Electric Dual Anti--tie Down 12 VDistance between guides 19.75 in 502 mmBlade Length 127 in 3226 mmOverall Length 57 in 1448 mmWeight 196 lbs 88.9 kgVibration less than (<) 128 Db < 2.5 m/sec2

Noise (one meter from tool) 84 Db

INSTALLATION INSTRUCTIONS

ALWAYS DISCONNECT THE POWER SUPPLY INACCORDANCE WITH OSHA’S LOCKOUT/TAGOUTPROCEDURES (29 CFR 1910.147) BEFOREPERFORMING ANY MAINTENANCE OR REPAIRS.

ALL WIRING MUST BE DONE IN ACCORDANCEWITH NATIONAL, STATE AND LOCAL ELECTRICALCODES.

1 Install the electrical control box in a dry overheadlocation that will not be subject to wash down.

2 Wire the electrical control box as shown on diagraminside door of control box.

2.1 Install transformer between tool (if 42 V) andcontrol box, if required. Refer to wiringdiagrams on pages 13--16.

2.2 Attach the saw power cable to the control box ortransformer, as required.

3 Install the saw balancer above the work station on atrolley.

3.1 Ensure that the trolley has sufficient travel toallow theBuster IX to reach theentireworkarea.

4 Suspend the Buster IX from the balancer.

4.1 Adjust the balancer to the operators’ preference.

5 Adjust the saw hanger. Refer to Figure F, page 8 unlessnoted otherwise.

5.1 To adjust the front/back tilt of the saw, loosenthe two bracketmounting hex head screws (item10) and slide the hanger assembly forward toraise the front of the sawor rearward to lower thefront of the saw.

5.2 To adjust the saw to cut straight down thebackbone, loosen the wing screw (item 11) andturn the plug and handle (item 9)counter--clockwise to make the saw cut more tothe left. Turn the plug and handle clockwise tomake the saw cut more to the right.

6 Connect the hot and/or cold water supply. Refer toFigure B, page 5 unless noted otherwise.

6.1 Attach the hot and cold water supplies to theappropriate hose fittings (item 57).

6.2 Attach a drain hose to the saw drain coupling.

OPERATION INSTRUCTIONS

ALWAYS DISCONNECT THE POWER SUPPLY INACCORDANCE WITH OSHA’S LOCKOUT/TAGOUTPROCEDURES (29 CFR 1910.147) BEFOREPERFORMING ANY MAINTENANCE OR REPAIRS.

1 Turn on the power.

2 Prior to use or daily, perform the following tests:

2.1 Make sure that the dual anti--tie down controlhandles ( upper trigger handle, Figure E, page 7and rear handle, Figure C, page 6) and the doorinterlock codedmagnets (item 6, FigureA, page4 and item 26, Figure B, page 5) are functioningproperly. Depress each trigger separately andthe tool should not start. Depress one trigger,then pause one second and depress the othertrigger and the tool should not start. Repeat thisprocedure reversing the triggers. Depress bothtriggers simultaneously (within one half secondof each other) and the tool should start. With thetool running, release one trigger and the toolshould stop. Continue holding the depressedtrigger and then depress the other trigger. Thetool should not start. Repeat this procedureholding the other trigger.

specifications, installationand operation instructions





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2.2 Open both the idler and drive end doors (item4, Figure A and item 24, Figure B) individuallybefore depressing both triggers simultaneously.The tool should not start with either or bothdoors open. If the tool malfunctions, remove itfrom service and report the problem to yoursupervisor immediately.

2.3 Make sure that the Buster IXmoves freely on itsbalancer.

3 Making the cut:If an elevating platform is used, the operator cankeep the Buster IX in an horizontal position duringmost of the cut.Avoid using force on the saw; instead, guide theBuster IX.Step 3.1 is necessary only during the operator’straining period. Experienced operators may omitStep 3.1.

3.1 Mark the center of the backbone with a knife.

3.2 Start the Buster IX.

3.3 Saw through the tail bone.

3.3.1 The idler end of the saw should be pointingupward.

3.4 When the tail bone contacts the rail portion ofthe Buster IX, saw until the bone splits apart.

3.5 Saw through the loin area.

3.5.1 The Buster IX should be horizontal duringthis portion of the cut.

3.6 Saw through the shoulder and neck areas.

3.6.1 The idler end of the saw should be pointingdown during this portion of the cut.

MAINTENANCE INSTRUCTIONS

ALWAYS DISCONNECT THE POWER SUPPLY INACCORDANCE WITH OSHA’S LOCKOUT/TAGOUTPROCEDURES (29 CFR 1910.147) BEFOREPERFORMING ANY MAINTENANCE OR REPAIRS.1 DAILY: Refer to Figure A, page 4, and Figure D, page

7 as noted.

1.1 The Jarvis Buster IX is equipped with dualanti--tie down control handles (upper trigger

handle, Figure E, page 7 and rear handle, FigureC, page 6) and door interlock coded magnets(item 6, Figure A, page 4 and item 26, Figure B,page 5). Check for the correct operation of thesefeatures prior to use or daily. Depress eachtrigger separately and the tool should not start.Depress one trigger, then pause one second anddepress the other trigger and the tool should notstart. Repeat this procedure reversing thetriggers. Depress both triggers simultaneously(within one half second of each other) and thetool should start. With the tool running, releaseone trigger and the tool should stop. Continueholding the depressed trigger and then depressthe other trigger. The tool should not start.Repeat this procedure holding the other trigger.

1.2 Open both the drive and idler end doors (item4, Figure A and item 24, Figure B) individuallybefore depressing both triggers simultaneously.The tool should not start with either or bothdoors open. If the tool malfunctions, repair orremove it from service immediately.

1.3 Clean and check the idler and drive end bladeguides. Refer to Figure D, page 7.

1.3.1 Remove cheese head screw (item 13).

1.3.2 Slide the blade guide mounting plate (item3) out of the idler and drive end blade guidehousings (items 5 and 17).

1.3.3 Remove the six (6) cheese head screws(item 1) from each of the blade guidemounting plates (item 3).

1.3.4 Rotate or replace the blade guides (item 2)as required.

1.3.5 Insert a 0.022 inch (0.56 mm) feeler gagebetween the blade guides.

1.3.6 Apply light pressure to the outside of theblade guides and tighten the cheese headscrews (item 1).

1.3.7 Remove the cheese head screw (item 1)from each of the blade guide mountingplates (item 3).

1.3.8 Rotate or replace the backup blade guide(item 14) as required.

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1.3.9 Re--install the blade mounting plateassemblies into the blade guide housings.

1.4 Check the drive wheel. Refer to Figure I, page 9.

1.4.1 Tighten the bearing lock nut (item 3) to 80lbf--ft / 108.5N--m. Jarviswrench 8039120is available for item 3.

1.5 Check the idler wheel. Refer to Figure I, page 9.1.5.1 Check the idler wheel for tightness. If

wheel needs adjustment, loosen cheesehead screw (item 6), turn the idler wheel nut(item 5) clockwise until hand tight. Tightencheese head screw (item 6).

1.6 Check the gear case oil. Refer to Figure J, page 10.

1.6.1 The oil level should be even with the top ofthe sight glass plug (item 22).

1.6.2 The oil should be changed if it appears darkor gritty, if it contains water or if anybearing is being replaced.

1.6.3 The proper lubricant is SAE 80W--90EPhypoid gear lube, API GL--5.

1.7 Check the cord and plug assembly.

1.7.1 Check the cord and plug for wear orabrasion and replace if necessary.

2 WEEKLY:

2.1 Clean and lubricate the torque knob assembly(Refer to Figure H, page 8).

2.1.1 Remove the torque knob assembly from theBuster IX saw.

2.1.2 Remove the two (2) cheese head screws(item 24) and remove the torque knob cover(item 25).

2.1.3 Remove the retaining ring (item 34).

2.1.4 Remove the torque knob shaft (item 33).

2.1.5 Thoroughly clean all parts.

2.1.6 Inspect o--ring (item 30) and replace ifnecessary.

2.1.7 Turn the torque knob (item 28) so that theball end of the ball plungers (item 27) arevisible. Pour light (<10W) oil onto theballs.

2.1.8 Using awooden or plastic dowel, work eachball plunger up and down to lubricate thesprings.

2.1.9 Apply Jarvis 1315 White Grease to eachball plunger (item 27) and to the rollerbearing (item 26).

2.1.10 Install the shaft assembly (items 29 and31--33).

2.1.11 Rotate the shaft assembly slightly until youcan feel the ball plungers align with theholes of the inner bearing race (item 31).

2.1.12 Install the retaining ring (item 34).

2.1.13 Tighten the torque knob to 60--65 lbf--in /6.8--7.3 N--m. Torque wrench nut adapter8030056 and torque wrench 8039138 areavailable.

2.1.14 Install torque knob cover (item 25) andcheese head screws (item 24).

2.1.15 Install the torque knob assembly into theBuster IX saw.

3 WHEN NECESSARY:

3.1 Replace the blade.3.1.1 Open the drive end door (item 24, Figure B,

page 5) and the idler end door (item 4,Figure A, page 4).

3.1.2 Loosen the torque knob (Figure H, page 8)at least five full turns.

3.1.3 Raise the blade guide assemblies (FigureD,page 7) so that both guide assemblies areparallel to the floor.

3.1.4 Remove the old blade and discard.3.1.5 Install the new blade with the teeth pointing

away from you (in toward the frame).3.1.6 Tighten the torque knob until you feel it

“click”.3.1.7 Twist the blade so that the teeth point

downward. Rotate each guide housingdown and over the blade.

3.1.8 Close the drive and idler end doors.3.1.9 Briefly run the saw and then re--tighten the

torque knob.

maintenance instructions





®

6206026

PRODUCTS CORPORATION

PRODUCTS CORPORATION33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926UNITED STATES OF AMERICA E--MAIL [email protected]. 860--347--7271 • FAX. 860--347--6978 • WWW.jarvisproducts.com

®JARVIS6206026

Documents

JARVIS 9.pdf · Model Buster IX page 6 of 20 JARVIS PRODUCTS CORPORATION 33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926 UNITED STATES OF AMERICA [email protected]