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iron ore
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www.jpmorganmarkets.com
Australia Equity Research
07 December 2014
Iron Ore
Further downgrades as supply overhang drives prices
ever lower
Metals & Mining
Mark Busuttil AC
(61-2) 9003-8619
Bloomberg JPMA BUSUTTIL
J.P. Morgan Securities Australia Limited
Lyndon Fagan AC
(61-2) 9003-8648
Bloomberg JPMA LFAGAN
J.P. Morgan Securities Australia Limited
Luke Nelson
(61-2) 9003-8618
J.P. Morgan Securities Australia Limited
Rodolfo Angele, CFA
(55-11) 4950-3888
Banco J.P. Morgan S.A.
Fraser Jamieson
(44-20) 7742-5930
J.P. Morgan Securities plc
See page 32 for analyst certification and important disclosures, including non-US analyst disclosures.
J.P. Morgan does and seeks to do business with companies covered in its research reports. As a result, investors should be aware that the
firm may have a conflict of interest that could affect the objectivity of this report. Investors should consider this report as only a single factor in
making their investment decision.
Since our last update in September 2014, iron ore spot prices have declined
another 12% as the introduction of even more capacity and the lack of a
typical seasonal restocking event have weighed on the market. With the low-
cost producers continuing to bring on more capacity (we estimate an
additional 17% of supply to come on between now and 2020), and demand
growth moderating, we believe the market will remain under pressure. As a
result, we have lowered our price forecasts to US$67/t in CY2015 (-24%),
US$65/t in CY2016 (-23%) and US$69/t in CY2017 (-16%). As we outline in
a separate report (link), we have reduced our long-term price to US$75/t.
Typical seasonal restock not happening as buyers appear happy to
maintain lower inventory: Iron ore prices typically increase towards the
end of the calendar year as Chinese steel mills build stocks ahead of the
Northern Hemisphere winter (which typically sees some domestic iron ore
production frozen over and shutdown). However, this has not occurred this
year, with buyers appearing unconcerned about availability and happy to
maintain lower levels of inventory given a significant amount of new
supply. The additional effects of the APEC summit (which saw a temporary
reduction in steel production) as well as a China domestic price premium
(which is supporting the high-cost producers) has meant prices have
deteriorated more than expected to the current spot price of US$71/t.
Pressure of supply overhang likely to continue to weigh on prices: We
estimate that 126Mtpa (62% Fe equivalent) of new capacity was introduced
by the big producers in 2014 (~6% of global supply). A further 341Mtpa is
expected to come on over the next five years from Vale, Rio Tinto, BHP
Billiton, Fortescue and Hancock alone, representing growth of 3.2% per
annum. With global demand moderating (we forecast 1.8% CAGR to 2020),
we believe the market oversupply will deepen in the near-term.
At this point, we see no reason why the low-cost producers will cut back
on capacity growth targets: With expected new capacity so far above
forecast demand, we believe the only way the oversupply can be averted is if
the low-cost producers cut back on their growth targets. However, at this
stage we believe this is unlikely: feedback from recent site visits to the
Pilbara suggests there is currently no consideration for slowing capacity
growth from either Rio Tinto or BHP Billiton. Vale indicated there is no
chance of slowing its S11D project (95Mtpa by 2017) because it is low cost
and high quality. Fortescue has reached capacity at its operations and will
look to reduce unit costs by maximising production. Hancock has already
committed much the capital for its Roy Hill project and therefore will look
to recoup its investment through project cashflows next year.
Reducing price forecasts: We have made a number of changes to our
supply/demand modeling including incorporating even higher production
rates from the low-cost producers, reducing our China steel production
growth forecasts, and lowering iron ore producer costs. The net impact is a
substantial downgrade to our iron ore price forecast.
Open cut iron ore mine in China
Source: J.P. Morgan
2Australia Equity Research
07 December 2014
Mark Busuttil
(61-2) 9003-8619
Near-term indicators continue to deteriorate
Since our last update on 29 September 2014, the overhang of excess supply and
weaker demand in China has resulted in further falls in the iron ore price. Todays
benchmark CFR price of US$71/t is 48% lower than US$134/t at the start of the
year. As shown in the chart below, prices are now at 5-year lows.
Figure 1: Benchmark iron ore price [US$/t CFR China]
Source: Bloomberg.
As we wrote in our previous update in September 2014, we had expected a seasonal
restocking event ahead of the Chinese winter (which typically sees some domestic
iron ore production frozen over and shutdown) resultng in a temporary pickup in
seaborne demand and prices through the December 2014 quarter.
While average prices for the quarter (of US$77/t to date) are close to our prior
forecast of US$80/t, a number of factors (including a lack of restocking) have
impacted demand and suggested weaker than expected near-term market conditions:
1. APEC steel production restrictions: According to our Asia Metals & Mining
Team, China steel production declined 2% in the months September and October
2014 from 832Mt (annualized) in August 2014 to 812Mt.
A large factor was the APEC meeting in Northern China: To ensure better air
quality during the meeting, the Chinese government implemented measures to
limit production from open pit mines and industrial sites in Beijing, Tianjin,
Hebei, Shanxi, Shandong, Inner Mongolia and other provinces.
With APEC now over, we believe steel output should recover from December.
However, year-to-date China crude steel output is up only 2.1% from the same
period last year, compared to our prior estimate of 3.0%.
2. Domestic price premium supporting high cost producers: As shown in Figure
2, China domestic prices (adjusted for VAT, grade and port charges) closely track
imported benchmark prices. While China prices have fallen in recent months, a
premium has emerged for domestic supplied product since the middle of 2014.
The current equivalent price in China for domestic iron ore is US$84/t, which is
US$13/t higher than imported iron ore.
While MySteel capacity utilization is now
3Australia Equity Research
07 December 2014
Mark Busuttil
(61-2) 9003-8619
Figure 2: Benchmark iron ore price versus adjusted China domestic prices [US$/t CFR China]
Source: Bloomberg.
3. Lack of any significant restocking: The chart below shows iron ore inventories
at Chinese steel mills. As shown, the past three years has seen a significant
restocking event in the second half of the year. In particular, in 2013, inventories
increased from 400kt in June 2013 to 650kt by the end of the year. However, this
year there has been no such event.
Figure 3: Iron ore inventory levels at China steel mills
Note: The iron ore stockpile data is based on 64 small and medium sized steel mills across China.
Source: Mysteel, J.P. Morgan estimates.
Feedback from Baosteel in September 2014 suggested that the Chinese steel
producers are prepared to hold significantly less inventory on the basis that
supply is now readily available. Additionally, the lack of steel production growth
means that less inventory is required. Finally, credit availability is tighter which
could also be having an impact.
With the APEC summit now over and China steel production rates expected to
increase, there are reasons for some slight optimism for the balance of the year.
Additionally, feedback from traders suggest some signs of genuine buying in the past
few weeks which could mean that shorts begin to cover. However, we believe any
recovery will be muted with continued growth in low-cost supply far exceeding any
demand growth.
Therefore we are lowering our December 2014 quarter average price to US$75/t
implying an average price of US$73/t for the remainder of the period.
0
50
100
150
200
250
01-Jan-09 01-Jan-10 01-Jan-11 01-Jan-12 01-Jan-13 01-Jan-14
Import Tangshan
4Australia Equity Research
07 December 2014
Mark Busuttil
(61-2) 9003-8619
Prices are likely to remain under pressure unless low-cost
producers reduce capacity growth
With iron ore prices likely to end the year in the US$70's (compared to our prior
CY2015 real price forecast of US$86/t), we believe it is necessary to revisit our
medium-term price forecasts given still more low-cost supply growth expected to
come on in the next 12 months.
Overall, we struggle to find reasons why prices can improve from current levels
unless low cost producers reduce capacity growth (which we believe is highly
unlikely), and therefore we have implemented further cuts to our forecast prices. We
have also revisited our long-term price estimate on the basis of additional
information from low-cost producers (refer separate note link).
The net changes are shown below. We expect a slightly stronger March 2015
although this is completely reliant on seasonal iron ore production interruptions.
With additional supply coming online next year, we expect further declines in prices
in the second and third quarters of 2015 before a seasonal restocking event lifts the
December 2015 quarter price. Overall, we estimate an average price in CY2015 of
US$67/t, 31% lower than US$98/t in CY2014.
Table 1: New iron ore price forecasts [US$/t in nominal terms except long-term which is in 2014 dollars]
US$/t Q1a Q2a Q3a Q4e 2014e Q1e Q2e Q3e Q4e 2015e 2016e 2017e 2018e L-T (real)
New 120 103 92 75 98 75 65 60 65 67 65 69 70 75
Old 120 103 92 80 99 - - - - 88 84 82 85 80
Change n/c n/c n/c -6% -1% n/a n/a n/a n/a -24% -23% -16% -18% -6%
Source: J.P. Morgan estimates
In our view, the three key factors to consider over the medium term are:
1. Will the big producers continue to expand supply irrespective of prices?
Despite the market already being in oversupply, continued capacity expansion
from the big four producers (Vale, Rio Tinto, BHP Billiton and Fortescue) will
likely see an additional 292Mtpa of supply coming on in the next five years.
Adding likely growth from Hancock sees incremental supply growth of 341Mtpa
by 2020. As shown in the chart below, this far exceeds estimated incremental
global demand which we estimate to grow at only ~1.8% per annum.
Figure 4: Cumulative supply growth versus global demand growth [Mt iron ore 62% Fe dry]
0
50
100
150
200
250
300
350
400
450
500
2014 2015 2016 2017 2018 2019 2020
Vale BHP RIO FMG Hancock Demand
Our supply and demand model
is shown on page, and the main
changes we have made to our
modeling are shown on page 17.
5Australia Equity Research
07 December 2014
Mark Busuttil
(61-2) 9003-8619
Source: J.P. Morgan estimates, company data
To date, the big producers have shown no interest in reducing capacity growth
(despite the obvious impact this new supply is having on prices) insisting they are
price takers and curtailments will only come from the high-cost producers. While
there are three dynamics at play, overall we believe the incentive for all of the
large producers is still to keep expanding capacity:
Hancock: For Hancock, having already committed ~A$10 billion to develop
the Roy Hill project, we believe it would be highly unlikely the company
would cease construction less than one year ahead of first production. We
currently estimate the project has all-in costs of ~US$60-$70/t CFR which is
still profitable (albeit somewhat marginal) at current prices. Therefore, we
believe the project will proceed despite weak prices.
Fortescue: We estimate Fortescues all-in costs before interest payments are
currently in the high US$60s/t CFR meaning that the company is barely cash
flow positive at current spot prices.
Fortescue management has not given any indication at this stage of anything
other than production as usual. However, with prices declining rapidly in
recent weeks, we believe the company is likely reviewing contingency plans.
In our view, the first target will be the implementation of additional cash
saving measures (such as reducing capex, and exploration).
Should prices continue to deteriorate (beyond what can be offset by cost
reductions) the next target could be an adjustment to mine plans. The high
strip ratio Chichester mines will likely be the focus and the company could
selectively mine to reduce costs, but this will sterilize part of the orebody.
While this could be an avenue where global supply gets curtailed, we believe
iron ore prices would likely need to be at least ~US$10/t lower on a prolonged
basis to be considered by management.
Vale, BHP Billiton and Rio Tinto: ~80% of the new capacity growth
between now and 2020 is coming from the three largest, lowest-cost
producers. Feedback from recent site visits to the Pilbara suggests there is
currently no consideration for slowing capacity growth from either Rio Tinto
or BHP Billiton. This is largely because the three majors can exceed hurdle
rates for brownfield projects even at much lower iron ore prices.
Furthermore, Vale indicated there is no chance of slowing its S11D project
(95Mtpa by 2017) because it is low cost and high quality, which means the
lower prices make the project more compelling. However, the company
indicated it could substitute other productions outside Vale or even inside
Vale that have a higher cost and lower quality.
After almost a decade of rapid capacity growth, the biggest producers appear
to have slack in their systems, which allows for low-cost brownfield capacity
growth for the foreseeable future. BHP Billiton has guided cap-ex of
~US$30/t for its expansion to 290Mtpa by the end of FY2017.
If we assume brownfield project expansions cost US$30/t of incremental
supply, then BHP Billiton and Rio Tinto can generate nominal IRRs of +30%
assuming current prices over the life of the project.
Longer-term, assuming more normal greenfield project cap-ex of US$150/t,
the low-cost producers can still generate a 15% nominal IRR at prices of
6Australia Equity Research
07 December 2014
Mark Busuttil
(61-2) 9003-8619
US$73/t. These scenarios are discussed more in our research report on long-
term prices (link).
2. How much cost out can occur and how long will high-cost production run at
losses? As shown in the chart below, excluding the big four producers and
Chinese state-owned enterprises (SOE), we estimate only 40% of supply is
actually making money at the current benchmark price of US$71/t.
Figure 5: Current China landed cost curve [US$/t]
Source: J.P. Morgan estimates.
Should the ~245Mtpa of production that is current required but operating at
losses curtail operations, the market would quickly move to undersupply and
prices would therefore need to increase. However, it takes time for loss-making
assets to reduce output, and the speed of the price decline in recent months means
that these companies are probably looking at cost reductions in the first instance
to improve profitability.
Figure 6: Breakdown of current supply
Source: J.P. Morgan estimates
0
25
50
75
100
125
150
0 200 400 600 800 1000 1200
China SOE
RIO BHP Vale FMG
Mt supply
Current price
Approximately 21% of supply is
loss-making at current prices
US$/t
Big four producers 54%
Other unprofitable 21%
China SOE 17%
Other profitable 8%
7Australia Equity Research
07 December 2014
Mark Busuttil
(61-2) 9003-8619
Additionally, the low-cost producers are also targeting cost reductions:
Vale: Vale expects its iron ore cash costs to decrease even further driven by
higher production, diluted fixed costs and internal cost reduction initiatives. A
depreciated Brazilian real versus the dollar is also expected to contribute to
the reduction of the companys cash costs.
BHP Billiton targeting US$20/t FOB costs: At its most recent site visit to
the Pilbara, BHP Billiton management provided definitive targets to reduce
operating costs at WA Iron Ore from US$25.89/t in H2 FY2014 to US$20/t
in the medium term. Additionally, average sustaining capital would be
lowered to US$5/t for the next 5 years.
RIO Tinto already achieving US$20/t costs: In October 2014, Rio Tinto
indicated that cash unit costs at its Pibara operations had decreased ~15%
over the last 2 years to US$20/t. The company highlighted the embedded
culture of cost discipline and indicated that there were over 200 cost
reduction and productivity improvement projects underway.
Fortescue has lowered costs by 33% in 3 years: Perhaps most
impressively, Fortescue's costs have decreased from US$48/wmt in 2011 to
US$32/wmt in the most recent quarter driven by lower strip ratios at
Solomon, enhanced processing, and productivity efficiencies amongst other
things. Costs are expected to fall a further 10% at least to be below
US$30/wmt in FY2015.
3. What will be the impact of slowing China steel production growth on
demand? As shown in the table below, we assume total iron ore demand growth
of 3.0% in 2014 slowing to 1.5% in 2015 and 2.1% in 2016.
Table 2: Iron ore demand growth forecasts
2011 2012 2013 2014e 2015e 2016e 2017e 2018e 2019e 2020e
Oceania -11.2% -26.1% -5.0% -3.0% 2.0% 2.0% 2.0% 2.0% 2.0% 2.0%
South America 9.5% -16.0% -7.1% -1.5% 2.2% 3.3% 3.3% 3.3% 3.3% 3.3%
Africa & Middle East 4.7% 6.3% 13.3% 5.0% 7.3% 6.7% 6.7% 6.7% 6.7% 6.7%
North America 7.4% 4.4% -3.4% 2.0% 2.6% 2.6% 2.6% 2.6% 2.6% 2.6%
CIS 2.8% 2.1% 0.1% 0.0% 2.5% 3.0% 3.0% 3.0% 3.0% 3.0%
Europe 0.3% -3.0% 1.7% 3.5% 3.1% 2.8% 2.8% 2.8% 2.8% 2.8%
China 9.7% 5.5% 5.8% 2.0% 0.0% 1.0% 2.0% 2.0% 2.0% 2.0%
India 4.2% 3.8% 1.4% 7.1% 8.5% 8.5% 8.5% 8.5% 8.5% 8.5%
Japan & Korea 5.0% -0.1% 1.5% 3.7% 1.6% 1.3% 1.3% 1.3% 1.3% 1.3%
Other Asia 19.4% -7.3% 16.6% 2.5% 5.0% 5.0% 5.0% 5.0% 5.0% 5.0%
Total demand growth 7.3% 2.7% 3.9% 3.0% 1.5% 2.1% 2.8% 2.8% 2.8% 2.9%
Source: J.P. Morgan estimates.
As expected, the majority of the reduced growth is coming from China where we
project steel production to increase 2.0% in 2014, 0.0% in 2015 and 1.0% in 2016
compared to the average growth rate of 10.0% over the last five years.
We have reduced our Chinese steel production growth rate from 3% to 2% for
2014 and from 2% to 0% in 2015. Weak domestic demand is the key driver
behind our downgrades - we estimate apparent demand (including inventory
movements) for the first 10 months of the year has fallen to -0.2%, the first fall in
nearly 20 years.
In our view, China's slumping property sector (which accounts for ~50% of steel
demand) is the dominant driver of poor domestic consumption. While we expect
8Australia Equity Research
07 December 2014
Mark Busuttil
(61-2) 9003-8619
property sales to pick up in the near term as a result of easing policies, J.P.
Morgan expects real estate investment to remain weak given high property
inventory levels of ~18 months. Infrastructure and durable goods (autos,
machinery) demand have provided some offset but growth is forecast to slow
going forward.
Fortunately for Chinese mills, exports have surged (near doubling) this year,
providing a release valve for surplus output. We forecast export growth to slow,
given rising anti-dumping complaints but given weak domestic demand, we do
not expect exports to fall.
As China continues to drive toward its urbanisation targets, we forecast 2016
steel output to stabilise at 1% growth with 2% growth from 2017 onwards.
Based on our forecasts, we expect Chinese steel production to only exceed
900Mtpa by 2020. As shown below, our forecasts are calling for an inflection
point in steel production but this is supported by recent data.
Figure 7: Annual Chinese steel production
Source: J.P. Morgan estimates, World Steel
In our analysis we also assume that the proportion of steel produced via the
electric arc furnace increases from ~9% currently to 15% by 2020. We include a
detailed analysis of increasing scrap in our separate note on long-term prices
(link).
Notwithstanding these demand assumptions, we forecast total supply growth
from the big four producers of 6% CAGR between 2014 and 2018. Even the
most optimistic assumptions for demand are likely less that total new capacity
and therefore the key driver of prices remains the supply side.
Figure 8: Production forecasts from the big four producers [Mt]
Source: J.P. Morgan estimates, Company data.
0
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1980 1983 1986 1989 1992 1995 1998 2001 2004 2007 2010 2013 2016 2019
China steel production [Mt] Forecasts
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1400
2013 2014 2015 2016 2017 2018 2019 2020
Vale Rio Tinto BHP Billiton Fortescue Total (old)
9Australia Equity Research
07 December 2014
Mark Busuttil
(61-2) 9003-8619
Key company specific events since our last update
Vale: Vale announced record production rates in the September 2014 quarter
(343Mtpa annualized excluding Samarco) with gains in all production Systems
when compared to the June 2014 quarter. The good operational performance was
supported by the ramp-ups of Plant 2 in Carajs and of Conceio Itabiritos in the
Southeastern System.
Rio Tinto: At its November 2014 investor seminar, Rio Tinto reiterated the
companys commitment to growth in its Pilbara operations indicating the
expansion to 360Mtpa is expected to deliver an IRR of 40% with a five-year
payback period. The company noted the Pilbara assets have produced an average
EBITDA margin of 50% and the 360 project positions the business for industry-
leading returns over the long term.
BHP Billiton: Iron Ore Division President Jimmy Wilson's presentation in
October 2014 reiterated key messages outlined at the companys prior site tour:
the WA Iron Ore assets are at the front line of BHP Billitons productivity agenda
and expansions will be sourced from de-bottlenecking existing infrastructure and
not from new mine developments.
Fortescue Metals: At a site visit in October 2014, management reiterated the
companys focus on optimizing system capacity to the ultimate bottleneck which
will be the car dumpers at 180Mtpa once the fifth berth is online in April 2015.
However, following the decline in iron ore prices, capex has been cut, the 5mtpa
US$105m detritals plant has been deferred, and the company is likely to
restructure the business to have production below system capacity for some time.
Vedanta: Production restarted at the Karnataka asset in the September 2014
quarter following a partial resolution of Indias iron ore mining ban, but the ban
remains at Goa. However Karnataka ceased producing in August 2014 as it
awaits its mining license renewal and a forestry clearance, which Vedanta expects
to receive before the end of 2014. In Goa, Vedanta expects mining to resume in
the March 2015 quarter, following an expected issuance of new mining leases in
October 2014. We forecast Goa production re-starts in the March 2015 quarter at
0.5Mt, and reaches 10.7Mt in FY2016. It remains to be seen whether many
Indian producers could compete in the export market at current prices.
Mount Gibson Iron: In October 2014, Mount Gibson announced a pit-wall
slippage had occurred at the 4Mtpa Koolan Island Main Pit and as a result,
mining operations within the area were suspended. The company announced that
a further slump in the Koolan Island sea wall occurred on 25 November which
(following a high tide) resulted in flooding of the Main Pit. The full extent of the
situation is still being evaluated, although at this stage mining within the Main Pit
remains suspended and there is no update to the companys full year production
guidance that was provided in early November.
Anglo American: Anglo American made the first shipment on 27 October 2014
from its Minas-Rio iron ore project in Brazil. The first cargo of more than 80,000
metric tons was loaded at the port of Au. The company expects the project to
ramp up to its capacity of 26.5Mtpa over the next 18 to 20 months.
10
Australia Equity Research
07 December 2014
Mark Busuttil
(61-2) 9003-8619
Cliffs Natural Resources: Following another quarter of Bloom Lake cash costs
above US$80/tonne (excluding the rail take or pay) our North American Metals
& Mining team believes prior management teams target of cash costs sub-
US$80/t in the December 2014 half on a standalone Phase I does not appear
feasible. During the September 2014 earnings call, the current team outlined its
progress to finding a solution by year end which could include JV partners in
the project to develop Phase II at an estimated cost of US$1.2 billion; roughly
US$450 million of construction costs and US$750 million for tailings incurred
over a multi-year time frame.
The potential partnership would include equity investments and accompanying
offtake agreements with as many as three steel producers. An agreement, if
reached, is slated to occur ahead of year end 2014. Based on these potential
commitments and existing agreement with Wuhan, management indicated Phase
II would be fully booked and targeted cash costs in the low US$50/t range.
On October 31 the Wall Street Journal reported on Nucors interest in forming a
joint venture with two Japanese steel producers for an investment in Cliffs
Bloom Lake mine.
Sphere Minerals: According to Bloomberg, Sphere Minerals Ltd. (controlled by
Glencore), slowed plans to develop a US$900 million iron ore mine in Africa
after prices of the steelmaking material plunged. The board is reviewing the
Askaf project in Mauritania, after approving development in April 2014. Askaf
North had been expected to begin output in early 2017 and is forecast to yield
about 7.5Mtpa once developed.
CAP: Chilean steelmaker and mining firm CAP has postponed two iron ore
expansion projects; Cerro Negro Norte (CNN) mine ramp up and Phase 5 of the
Romeral mine. No new dates have been given by the company. Previously the
CNN and Romeral developments were planned to lift CAPs output from 12Mtpa
in 2013 to 15Mtpa in 2014 and 18Mtpa by 2015.
Atlas Iron: As part of Atlas cost reduction program targeting A$65-$90 million
in annualised savings by June 2015, the companys Directors (inclusive of the
Managing Director) offered to reduce their remuneration by 15%, effective 1
December 2014.
London Mining: Timis Corporation, the founder of African Minerals, agreed to
buy London Minings Marampa mine after the latter entered administration on 16
October 2014. Negotiations with African Minerals and its infrastructure company
are planned to unlock the synergies between Marampa and African Minerals
Tonkolili project. In 2013, African Minerals and London Mining shipped 15.5Mt
of iron ore from their operations in Sierra Leone.
African Minerals: In early December 2014, African Minerals Limited, the
developer, operator and 75% owner of the Tonkolili Iron Ore Project in Sierra
Leone indicated that their operations would be placed on care and maintenance
due to insufficient working capital. According to the companys release, the
project has been severely impacted by low iron ore prices, which has prevented
implementation of cost reduction strategies.
11
Australia Equity Research
07 December 2014
Mark Busuttil
(61-2) 9003-8619
Feedback from our iron ore traders
Chinese mills have de-stocked over the past 10 days, going against market
expectations of a restock, which partially explains some of the recent weakness in
iron ore. Following the recent uptick in iron ore prices on more positive China
sentiment, our traders are saying they have seen the first signs of genuine buying in
the past few weeks, and their view is some of the shorts will now think about starting
to cover, which could see the price supported somewhat to year end.
Feedback from our recent commodity tour of China
Our Global Metals & Mining team recently visited Chinas commodity producers in
Beijing, Hebei and Shanghai last week. Many producers are hopeful that policy
support, environmental restrictions, capacity closures, and exports will help markets
rebalance but the pace and level of commitment remains difficult to judge. Key
highlights on the iron ore and steel markets:
Iron ore private mines on the brink of heavy closures: Iron ore companies
are barely cash breakeven, even after recent tax relief from local governments.
According to Antaike (industry consultant), Chinas raw iron ore mine capacity
is 1.6Bt but only 500mt at an equivalent 62% Fe grade. The bottom 40% of the
industry (500mt) operates at cash costs lower than US$80/t, with the next 20% at
US$80-$100/t, the following 20% at US$100-$120/t, and the remainder at
>US$120/t.
Our visit to a low-cost private mine with cash costs of ~US$75/t on capacity of
0.4mtpa (66% Fe) suggests that many are on the brink of closure. It was a similar
story (i.e. likely closure) for the independent beneficiation plant we visited. In
contrast, Hebei Iron & Steel (HBIS, SOE) indicated that many of its mines (under
its parent group) will continue to operate despite cash losses.
Steel exports likely to stay, resilience in high end demand: Given weak steel
demand (apparent demand down c1% year-to-date), our discussions with industry
players suggest a likely deferral of any changes to existing steel export rebate
policy.
Antaike forecasts 2015 demand growth of 1%, with 1-1.5% in 2016-17, while
HBIS, Shougang and Baosteel expects flat (high end) steels to enjoy higher
growth rates. Environmental standards to be implemented by Jan 2015 have the
potential to restrict steel production as smaller players are unlikely to be able to
meet conditions (given cost and lack of access to funding), but it is uncertain how
strictly these would be imposed.
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07 December 2014
Mark Busuttil
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Figure 9: Open pit iron ore mine in Qian'an Malazhuang (November 2014)
Source: J.P. Morgan
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07 December 2014
Mark Busuttil
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Figure 10: Underground iron ore mine and concentrator in Shunkang (November 2014)
Source: J.P. Morgan
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07 December 2014
Mark Busuttil
(61-2) 9003-8619
Lowering iron ore price forecasts again
We have made some changes to our supply/demand modeling including:
1. Incorporating even higher production rates for the big four producers: We
now forecast total iron ore production of 1305Mtpa from Vale, Rio Tinto, BHP
Billiton and Fortescue by 2020 (62% Fe equivalent dry). This is 3% higher than
our previous forecast of 1261Mtpa.
2. Reducing our China steel production growth forecasts: Our new steel
production growth estimates are 2.0% in 2014, 0.0% in 2015, and 1.0% in 2016.
We have also assumed steel produced from scrap increases from 9% in 2014 to
15% in 2020.
3. Lowering iron ore producer costs: As discussed previously, Rio Tinto, BHP
Billiton, and Fortescue are all targeting reduced operating costs, and the higher
cost producers are also looking to lower costs to improve profitability. We have
included lower production costs across the board in our modeling which
effectively lowers the cost curve.
4. Unprofitable mines remain operating for longer: Over the last decade, the
market has effectively been in deficit meaning that all supply was required. With
no historical datapoints to rely on, potentially the most difficult assumption in our
modeling is how much supply will remain online when unprofitable. With
approximately 25% of the market unprofitable and operating today, we have
lowered our marginal cost assumption to 80% in 2015 before moving back to a
steady state 90% in 2018 and beyond.
As shown in the chart below, we expect prices to remain under pressure until at least
mid-2016.
Figure 11: Iron ore prices - historical and forecast [US$/t CFR China nominal]
Source: Bloomberg., J.P. Morgan estimates
$104
$133
$128
$133
$98
$67$65
$69 $70$74
$76
60
70
80
90
100
110
120
130
140
2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020
15
Australia Equity Research
07 December 2014
Mark Busuttil
(61-2) 9003-8619
Lump and Pellet Premiums have been strong
Bucking the trend of the recent collapse in iron ore spot prices, lump and pellet
premiums have been strong and on the move up. This has helped contain the price
decline in both pellet and lump prices while iron ore fines have corrected 18%
since the end of August, pellet prices have declined only 9% and lumps prices have
been flattish with only 1% decline.
We attribute the uptick in lump/pellet premiums to two reasons: (1) bulk of the
supply brought on-stream this year was of iron ore fines, so consequently that is the
market seeing the maximum weakness, and (2) Pollution control measures by
Chinese authorities have limited sinter production in the regions surrounding Beijing.
As such, demand for lumps and premiums have gone up from steelmakers in that
region, which coupled with tight supply has pushed the premiums to levels more than
double their 2-year average.
A tighter market for lumps (relative to pellets) is the reason we have seen a stronger
increase in lumps premiums, as there are three simultaneous ramp-up of pellet
capacities at Samarco IV, Tubarao VIII and Vales Oman pellet plant.
Figure 12: Pellet premiums have been strong
$/t
Source: J.P. Morgan estimates, Bloomberg.
Note: The graph represents real pellet price premiums after adjusting for the Fe grade.
Figure 13: Lump premiums have reached more than double their 2-year average, but likely
temporary
$/t
Source: J.P. Morgan estimates, Bloomberg.
Note: The graph represents real pellet lump premiums after adjusting for the Fe grade.
5.0
10.0
15.0
20.0
25.0
30.0
35.0
40.0
45.0
Jan-13 Apr-13 Jul-13 Oct-13 Jan-14 Apr-14 Jul-14 Oct-14
Pellet Premium Average +1 SD -1 SD
-
5.0
10.0
15.0
20.0
25.0
30.0
Jan-13 Apr-13 Jul-13 Oct-13 Jan-14 Apr-14 Jul-14 Oct-14
Lump Premium Average +1 SD -1 SD
16
Australia Equity Research
07 December 2014
Mark Busuttil
(61-2) 9003-8619
The spike in premiums likely temporary, we see more downside in lump
premiums
Having said that, we believe it is unlikely that lump premiums would sustain
themselves at the current level of ~$25/t. The pollution control measures by China
are temporary and thus should stop being a supportive factor soon. We expect a
move in lump premiums towards their 2-year average of ~$11/t as the first step of
normalization. Pellet premiums at $34/t are relatively closer to their 2-year average
of $28/t, so we see relatively limited downside in those.
17
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07 December 2014
Mark Busuttil
(61-2) 9003-8619
Table 3: Supply and demand model [dry metric tonnes @ 62% Fe equivalent]
IRON ORE DEMAND 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020
Oceania 10 9 6 6 6 6 7 7 7 7 7
South America 57 62 52 48 52 53 55 57 59 61 63
Africa & Middle East 49 51 54 61 67 73 78 83 89 95 101
North America 72 77 79 77 83 85 88 90 92 95 97
CIS 135 138 141 141 135 138 144 148 152 157 162
Europe 153 153 150 153 157 163 168 172 177 182 187
Other Asia 161 179 179 132 146 158 171 185 200 215 232
Japan & Korea 179 188 188 189 201 205 207 210 213 215 218
China 886 999 1045 1194 1190 1168 1166 1179 1189 1199 1208
Total iron ore demand ** 1701 1856 1895 2002 2037 2051 2083 2131 2178 2226 2276
Growth 9.1% 2.1% 5.7% 1.8% 0.7% 1.6% 2.3% 2.2% 2.2% 2.3%
China 12.8% 4.6% 14.2% -0.3% -1.9% -0.2% 1.1% 0.8% 0.8% 0.8%
Ex-China 5.1% -0.8% -4.9% 4.9% 4.2% 3.8% 3.9% 3.8% 3.9% 3.9%
Total blast furnace production 1123 1205 1238 1286 1317 1327 1347 1376 1406 1437 1469
IRON ORE SUPPLY 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020
Oceania 392 434 478 562 683 743 751 776 794 803 820
South America 415 439 431 414 412 437 510 507 547 565 574
Africa & Middle East 106 111 129 154 138 118 101 121 124 127 130
North America 93 101 104 106 115 113 95 95 91 91 91
CIS 169 178 183 185 190 181 183 184 181 183 184
Europe 38 40 41 43 43 44 46 49 52 52 52
Other Asia 199 194 156 157 161 133 146 154 160 166 173
Japan & Korea 0 0 0 0 0 0 0 0 0 0 0
China 289 360 373 381 295 283 252 245 228 238 251
Total iron ore supply 1701 1856 1895 2002 2037 2051 2083 2131 2178 2226 2276
Growth 9.1% 2.1% 5.7% 1.8% 0.7% 1.6% 2.3% 2.2% 2.2% 2.3%
BALANCE 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020
Oceania 383 425 472 556 677 737 745 769 787 796 813
South America 357 377 379 366 360 383 455 450 488 504 510
Africa & Middle East 57 60 75 93 71 44 23 38 35 32 29
North America 21 24 24 29 32 28 8 5 -1 -3 -6
CIS 34 40 42 44 55 43 39 36 29 26 22
Europe -115 -114 -108 -110 -114 -119 -122 -123 -125 -129 -134
China -597 -639 -672 -813 -895 -885 -915 -934 -961 -961 -957
Other Asia 38 15 -23 25 15 -26 -25 -31 -40 -49 -59
Japan & Korea -179 -188 -188 -189 -201 -205 -207 -210 -213 -215 -218
Total 0 0 0 0 0 0 0 0 0 0 0
Source: J.P. Morgan estimates.
** includes stocking and destocking of iron ore
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07 December 2014
Mark Busuttil
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Ap
pe
nd
ix 1
F
ore
ca
st
co
st
cu
rve
s
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Australia Equity Research
07 December 2014
Mark Busuttil
(61-2) 9003-8619
Figure 14: 2013 cost curve (real)
Source: J.P. Morgan estimates.
0
50
100
150
200
250
0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400
97th percentile cost: US$133/t
BHP FortescueRIOVale
China SOE
Cost of production [US$/t landed China]
Cumulative supply [mt]
20
Australia Equity Research
07 December 2014
Mark Busuttil
(61-2) 9003-8619
Figure 15: 2014 cost curve (real)
Source: J.P. Morgan estimates.
0
50
100
150
200
250
0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400
99th percentile cost: US$98/t
BHP FortescueRIO Vale
China SOE
Cost of production [US$/t landed China]
Cumulative supply [mt]
21
Australia Equity Research
07 December 2014
Mark Busuttil
(61-2) 9003-8619
Figure 16: 2015 cost curve (real)
Source: J.P. Morgan estimates.
0
50
100
150
200
250
0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400
80th percentile cost: US$65/t
BHP FortescueRIO Vale
China SOE
Cost of production [US$/t landed China]
Cumulative supply [mt]
22
Australia Equity Research
07 December 2014
Mark Busuttil
(61-2) 9003-8619
Figure 17: 2016 cost curve (real)
Source: J.P. Morgan estimates.
0
50
100
150
200
250
0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400
90th percentile cost: US$63/t
BHP FortescueRIO Vale
China SOE
Cost of production [US$/t landed China]
Cumulative supply [mt]
23
Australia Equity Research
07 December 2014
Mark Busuttil
(61-2) 9003-8619
Figure 18: 2017 cost curve (real)
Source: J.P. Morgan estimates.
0
50
100
150
200
250
0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400
90th percentile cost: US$64/t
BHP FortescueRIO Vale
China SOE
Cost of production [US$/t landed China]
Cumulative supply [mt]
24
Australia Equity Research
07 December 2014
Mark Busuttil
(61-2) 9003-8619
Figure 19: 2018 cost curve (real)
Source: J.P. Morgan estimates.
0
50
100
150
200
250
0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400
90th percentile cost: US$63/t
BHP FortescueRIO Vale
China SOE
Cost of production [US$/t landed China]
Cumulative supply [mt]
25
Australia Equity Research
07 December 2014
Mark Busuttil
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Ap
pe
nd
ix 2
F
ore
ca
st
se
ab
orn
e t
rad
efl
ow
s
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Australia Equity Research
07 December 2014
Mark Busuttil
(61-2) 9003-8619
Figure 20: 2013 seaborne tradeflows
Source: J.P. Morgan estimates.
100Mt
Australia, 562Mtpa
South America, 414Mtpa
Africa & Middle East, 154Mtpa
North America, 106Mtpa
CIS, 185Mtpa
Other Asia, 157Mtpa60Mt
182Mt
11Mt
81Mt
407Mt
150Mt
29Mt
11Mt
Total Production
47Mt
110Mt
2013
39Mt
34Mt
XXXMt Import quantities
221Mt
Dry metric tonnes normalised to 62% Fe
27Mt
27Mt
Europe
778Mt
188MtChina
Japan & Korea
27
Australia Equity Research
07 December 2014
Mark Busuttil
(61-2) 9003-8619
Figure 21: 2014 seaborne tradeflows
Source: J.P. Morgan estimates.
100Mt
Australia, 683Mtpa
South America, 426Mtpa
Africa & Middle East, 138Mtpa
North America, 115Mtpa
CIS, 190Mtpa
Other Asia, 161Mtpa40Mt
232Mt
18Mt
53Mt
526Mt
151Mt
32Mt
25Mt
Total Production
40Mt
114Mt
2014
49Mt
30Mt
XXXMt Import quantities
281Mt
Dry metric tonnes normalised to 62% Fe
27Mt
27Mt
Europe
909Mt
200MtChina
Japan & Korea
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Australia Equity Research
07 December 2014
Mark Busuttil
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Figure 22: 2015 seaborne tradeflows
Source: J.P. Morgan estimates.
100Mt
Australia, 750Mtpa
South America, 451Mtpa
Africa & Middle East, 141Mtpa
North America, 121Mtpa
CIS, 191Mtpa
Other Asia, 173Mtpa42Mt
251Mt
17Mt
51Mt
590Mt
153Mt
36Mt
24Mt
Total Production
40Mt
119Mt
2015
50Mt
29Mt
XXXMt Import quantities
301Mt
Dry metric tonnes normalised to 62% Fe
27Mt
27Mt
Europe
988Mt
204MtChina
Japan & Korea
29
Australia Equity Research
07 December 2014
Mark Busuttil
(61-2) 9003-8619
Figure 23: 2016 seaborne tradeflows
Source: J.P. Morgan estimates.
100Mt
Australia, 822Mtpa
South America, 531Mtpa
Africa & Middle East, 150Mtpa
North America, 123Mtpa
CIS, 194Mtpa
Other Asia, 186Mtpa46Mt
325Mt
18Mt
54Mt
661Mt
155Mt
35Mt
23Mt
Total Production
40Mt
122Mt
2016
51Mt
28Mt
XXXMt Import quantities
376Mt
Dry metric tonnes normalised to 62% Fe
27Mt
27Mt
Europe
1135M
206MtChina
Japan & Korea
30
Australia Equity Research
07 December 2014
Mark Busuttil
(61-2) 9003-8619
Figure 24: 2017 seaborne tradeflows
Source: J.P. Morgan estimates.
100Mt
Australia, 857Mtpa
South America, 564Mtpa
Africa & Middle East, 157Mtpa
North America, 123Mtpa
CIS, 194Mtpa
Other Asia, 194Mtpa51Mt
345Mt
19Mt
56Mt
693Mt
157Mt
33Mt
21Mt
Total Production
40Mt
123Mt
2017
52Mt
25Mt
XXXMt Import quantities
396Mt
Dry metric tonnes normalised to 62% Fe
27Mt
27Mt
Europe
1186M
209MtChina
Japan & Korea
31
Australia Equity Research
07 December 2014
Mark Busuttil
(61-2) 9003-8619
Figure 25: 2018 seaborne tradeflows
Source: J.P. Morgan estimates.
100Mt
Australia, 874Mtpa
South America, 615Mtpa
Africa & Middle East, 158Mtpa
North America, 119Mtpa
CIS, 194Mtpa
Other Asia, 200Mtpa62Mt
374Mt
17Mt
52Mt
708Mt
159Mt
27Mt
19Mt
Total Production
40Mt
125Mt
2018
52Mt
23Mt
XXXMt Import quantities
426Mt
Dry metric tonnes normalised to 62% Fe
27Mt
27Mt
Europe
1224M
212MtChina
Japan & Korea
32
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07 December 2014
Mark Busuttil
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Near-term indicators continue to deterioratePrices are likely to remain under pressure unless low-cost producers reduce capacity growthKey company specific events since our last updateFeedback from our iron ore tradersFeedback from our recent commodity tour of ChinaLowering iron ore price forecasts againLump and Pellet Premiums have been strong