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PRODUCT OVERVIEWSTEAM BOILER ACCESSORIES SYSTEM VERSIONS
A class of its own
JUMAGSTEAM BOILER
www.jumag.de
2
01 OIL OR GAS fIREd STEAM BOILER 01 OIL OR GAS fIREd STEAM BOILER
The sTeam boiler
Energy-efficient
efficiency up to 97%
heating value technology (> 100% efficiency) with downstream second economiser
minimum heat loss in stand-by-operation
high steam quality (little water carried along)
3- to 5-duct flue gas control
Robust and low-maintenance Vertical evaporation system with wall thick-
ness up to 8 mm
integrated, low-maintenance centrifugal pump
state-of-the-art replaceable standard boilers
material-protecting heating within 8 minutes
safety-technical equipment exceeding DGrl 97/24/eC
Components mainly serial products of renow-ned manufacturers
Simple TÜV-supervision-free in Germany
simple, self-explanatory operation by full text touch screen control in the respective local language
simple starting and stopping, also via auto-matic timer
Parallel connection of several steam boilers possible
operating pressure up to 13 bar, working pressure up to 11 bar
A class of its own• oil or gas fired• vertical evaporation system• without coil / with centrifugal pump• particularly low-maintenance and energy-efficient
A CLASS OF ITS OWN – JUMAG STEAM BOILER
3
01 OIL OR GAS fIREd STEAM BOILER CONTENT
FunCTion
in contrast to the classic quick-steam boiler (once-through boi-ler with coil and piston pump), our systems work as follows:
Depending on the water level in the vaporisation system the boiler pump refills the supply water via the economiser. The boiler is controlled according to steam pressure. multi-duct flue gas control transfers heat from the flue gas to the water via the vaporiser system.
in the economiser, the counter-flow additionally transfers heat from the flue gas to the fresh water. The steam is dried inside the vaporiser system.
Item no. designation Steam output up to Thermal output up to
01.10 DG160 160 kg/h 105 kW
01.20 DG260 260 kg/h 170 kW
01.30 DG360 360 kg/h 235 kW
01.40 DG460 460 kg/h 300 kW
01.50 DG560 560 kg/h 380 kW
01 oil or gas fired steam boiler 2
electric steam boiler 4
02 steam boiler equipment
(control)
6
03 oil and gas boiler accessories 7
04 economiser
(exhaust heat exchanger)
8
05 blow-down- /pressure relief
vessels and accessories
8
06 raw water input module 9
07 infeed water tanks and
accessories
10
08 softener plants 12
09 Dosage pump, solutions and
measuring instruments
13
10 residual and hazardous
substances separator
14
11 steam distributor 14
12 Pressure reduction stations 15
13 heat exchanger 15
14 Chimney plants 16
15 oil tanks 16
16 steam plant accessories 17
17 services 17
18 steam plant types 18
19 references 19
20 Technical data 20
21 Flow chart 22
Specifications oil or gas fired boiler
The data indicated apply in connection with the exhaust economiser and a feed water temperature of 95°C and 6 bar working pressure.
4
01 EdI ELECTRIC STEAM BOILER
The sTeam boiler
High steam quality
Vertical evaporation system construction in high-quality stainless steel 1.4571 (for instance to produce steam in a high-purity quality).
innovative design for large water surface leads to dry steam
optionally with feed water pre-heating for partial degassing or pressure degassing
immediate load adjustment by electric power control
operating pressure up to 12.5 bar, operating pressure easy adjustable between 3 to 11 bar.
Robust use of high-temperature resilient heating
rods with low surface strain
modulating balancing control of the heating rods minimises heating rod strain and extends the service life of the electrical components
option: all parts in connection to steam or water made of high-quality stainless steel 1.4571.
no current collection peaks due to symmetrical mains load
EDI – the convincing electric steam boiler!• Boiler and components* made of stainless steel• High-purity steam quality possible• Innovative technology based on more than 35 years of experience• Simple operation and simple maintenance
* option: all parts in connection to steam or water made of high-quality stainless steel 1.4571.
A CLASS OF ITS OWN – JUMAG STEAM BOILER
5
01 EdI ELECTRIC STEAM BOILER
Operator-friendly simple operation by self-explanatory full-text touchscreen
control in many languages
approval- and monitoring-free in many countries
approved according to the european standard for electric steam boilers
Can be controlled manually, time-controlled or via control centres
Well accessible for maintenance purposes due to horizon-tal flange-connected radiators
integrated feed water tank
optionally with automatic blow-down or desalination
our customer service is available 365 days of the year, 24 h a day
flexible and simple Perfectly placed media connections on the top
air-vent and drain lines are combined on one connection
blow-down, drain and emptying line combined on one connection
Full use of the JumaG accessories range is possible
low space requirements due to compact build
rolls for simple transport or frequent relocation
optionally also available as compact steam boiler incl. blow-down unit and water preparation
Specifications
mulTiPle sTeam sysTems For high steam demands
also in combination with oil- or gas-powered JumaG steam boiler
Demand-dependent activation and deactivation of individual steam boilers
oil or Gas FireD sTeam boilers by JumaG
highly efficient oil or gas fired JumaG steam boilers
no pipe coil or piston pump standing water room boiler
designa-tion
Steam output
Thermal output
dimensions WxdxH
Pro-tection
edi 20 26,5 kg/h 20 kW 659×1207×1423 35 a
edi 40 53 kg/h 40 kW 659×1207×1423 63 a
edi 53 70 kg/h 53 kW 659×1207×1423 80 a
edi 80 106 kg/h 80 kW 659×1207×1423 125 a
Applications/industries
Food/beverage producers
lab technology
hospitals
medical/pharmaceutics industry
applications with high-purity steam demand
applications with low steam demand
automotive oems and supplier
operating pressure up to 12.5 bar, operating pressure easy adjustable between 3 to 11 bar. The data indicated apply in connection with a feed water temperature of 6 bar working pressure.
iDeal For
6
02 Steam boiler equipment (control)
Item no. designation and short description figure (similar)
02.10
Autom. boiler ON & Off switch
Time-controlled boiler on & oFF switch
02.20
Night reduction
Time- and pressure-controlled boiler night reduction (e.g. to keep the steam net-
work under low pressure over night)
02.30
Automatic blow-down device
Automatic blow-down device of the boiler, consisting of:
ball valve with electrical actuator drive 230V/50hz PlC-control module with adjustable automatic time- or process-control, wiring
and pipe work to the steam boiler complete
02.40
Additional signals / contacts
Additional signals or contacts for external processing:
boiler in operation, potential-free
boiler-collective interference, potential-free
burner interruption, potential-free
external blow-down clearance, potential-free
02.50
External steam pressure indication
system control by external steam pressure indication
0 V to 10V
02.60
Remote diagnosis and maintenance
Preparation of PlC-control for connection to a superordinated building control
centre (data request via ethernet)
Connection of the system (PlC) to a server or a local computer (Windows)
02.70
Control Module for multiple steam plants
boiler subsequent switch-off (master-slave) for an even, economic and gentle handling of the boilers and surrounding components
Control of the Jumag feed water / condensate tank (e.g. water level and tempe-rature control, pressure degassing)
02.80
GSM-Alarm-Modem
sends system status messages to your mobile phone. you can switch the two relay
outputs by text message or call (e.g. activate/deactivate external burner interrup-
tion) (scope of supply without Gsm-card)
A CLASS OF ITS OWN – JUMAG STEAM BOILER
7
03 OIL ANd GAS BOILER ACCESSORIES
Item no. designation and short description figure (similar)
03.10 to03.12
03.14
Weishaupt oil fan burner, type WLTwo-stage oil-powered Weishaupt fan burner, incl. boiler-side control and single-strand oil filter
Designs Wl20 to Wl40 for Jumag DG160 to DG560
surcharge for low-noX-design (DG160 to DG460)
03.20to03.23
03.24
Weishaupt gas fan burner, type WG
Two-stage natural gas or liquid gas-operated Weishaupt fan burners, incl. boiler-side control and gas control route
Designs WG10 to WG40 for Jumag DG160 to DG560
surcharge for modulating design (DG160 to DG560)
03.25Gas pressure limiter (country-specific)Pressure limiter ÜB50, required amongst others in the following countries: NL, B, RUS, TR, PL, ...
03.30
03.31
Weishaupt two-fuel combination burnerTwo-fuel combination burner (oil/gas), Weishaupt-fan burner including gas control route and control
automatic fuel switching WGl30 (DG260 to DG460)
automatic fuel switching WGl40 (DG560)
03.35
Burner continuous ventilationBurner conversion to continuous ventilation, including time-controlled switch-off relay and specific fuelling automatic, is required:
When the required chimney draft is not present
at shortened chimneys (e.g. mobile steam plants) For downstream second economisers
03.50
03.51
03.52
03.53
03.54
Gas volume meter Gas volume meter including filter and manometer, for measuring gas throughput, necessary for best setting of the burner output.
Gas volume meter module for 25 m³ gas throughput
Gas volume meter module for 65 m³ gas throughput
Gas volume meter module for 100 m³ gas throughput
Gas volume meter module for 120 m³ gas throughput
Gas volume meter module for 160 m³ gas throughput
03.70to03.74
03.75
Riello oil fan burner, type Gulliver RGd, RL and BGTwo-stage oil-fuelled Riello-fan burner, incl. boiler-side control and single-strand oil filter:
Designs rGD, rl or bG for Jumag DG160 to DG560
surcharge for low-noX-design (DG160 to DG560)
03.80to03.84
03.85
Riello gas fan burner, type BS and RSTwo-stage natural gas or liquid gas operated Riello-fan burner, incl. boiler-side control and gas control route
Designs bs or rsG for Jumag DG160 to DG560
surcharge for modulating design (DG160 to DG560)
8
04 economiSer (exhauSt heat exchanger)
Item no. designation and short description figure (similar)
04.10
04.11
04.14
04.15
Economiser (exhaust heat exchanger)
for using residual energy in the exhaust for feed water pre-heating.
Energy-efficient
increase of efficiency by approx. 10 % at one economiser
Further increase of efficiency by up to 4 % for two economisers
Robust and diverse
Flue gas-conducting parts made of V4a
Connections can be turned
economiser with heat exchanger surface 1.0 m² for type DG160
economiser with heat exchanger surface 2.7 m² for Types DG260 to DG560
Downstream second economiser (exhaust heat exchanger) for fresh water pre-
heating, incl. standing base and connection adapter
as position 04.14, but additionally with safety valve for feed water pre-heating in
series
Item no. designation and short description
05 Blow-down-/ Relief vessel
Set-up
blowing down and continuous discharge of initial condensation is performed into a water supply. an integrated
heat exchanger transfers the blow-down water and initial condensate energy to fresh feed water. if the water
supply temperature exceeds a defined value, the water is dammed in.
Why blow down?
When water evaporates, substances like salts or minerals remain in the boiler water and do not vaporise. The
boiler in the vaporiser system therefore has an increasing concentration of these. This concentrated boiler
water has to be emptied (blown off) regularly. initial condensation is boiler water taken along that is mainly
removed at the first steam-drying.
functionblow-down water and initial condensation are under pressure and at steam temperature. They are pressure- relieved and cooled off in the blow-down vessel before they are routed to the sewage grid.
05 bloW-DoWn/relieF VeSSelS anD acceSSorieS
A CLASS OF ITS OWN – JUMAG STEAM BOILER
9
05 bloW-DoWn-/relieF VeSSelS anD acceSSorieS
Item no. designation and short description figure (similar)
05 Blow-down-/ Relief vessel
05.10
05.11
05.13
Blow-off-/ Relief vessel
Stainless steel, with or without energy recovery for pre-heating the feed water
up to 1% energy savings by integrated heat exchanger
level control leads to no or little cooling by fresh water being required
blow-off vessel with water supply without heat exchanger.
Dimensions W 500 x h 1100 x D 650
blow-off vessel with water supply, integrated heat exchanger and level control.
Dimensions W 500 x h 1100 x D 650
Volume increase of blow-off vessels for multiple plants to W 500 x h 1600 x D 650
05.20
Cold water supply module
Temperature-controlled for automatic cold-water supply to the blow-off vessel if
sewage must be cooled to 40/55 °C; consisting of thermostat, dirt trap and elec-
trical cold-water solenoid valve ½“, with pipe-connections to the blow-off vessel
and electrical wiring
Initial situationWater supply is coldValve is open
during blowing downWater supply heats upValve closesWater level risesfeed water is heated and cools water supply
After cooling offWater supply is coldValve opensWater supply drains to starting level
Fresh water
05 bloW-DoWn/relieF VeSSelS anD acceSSorieS
Item no. designation and short description figure (similar)
06.10
Raw water input module
Raw water input module, for filtering, metering and preventing back flow of raw water, consisting of:
Gate valve ¾“, with emptying valve
back flushing filter, including filter insert
Turbine flow meter (cold-water meter), certified
Pipe separator, safety fittings purs. to en1717
Gate valve ¾“, with emptying valve
06 Raw wateR input module
10
Item no. designation and short description
07 Water preparation module and feed water/condensate collection tan
Set-up
• Feed water tank with fresh water pre-heating sheets, level control, thermal sensor, cleaning opening and wa-
ter level display
• Condensate return under the water surface
• sampling connections
• softening plant
• Dosage pump
• Water pre-heating with steam (optional)
integration of all modules required for water preparation leads to a compact, robust build with a small footprint.
all connections can be reached from the bottom or from a side. This enables installation even in small and low
rooms.
Why water preparation?
Correct water preparation is an essential component for secure, interference-free and economic boiler operation
and best steam quality.
The prerequisite for this is preventing deposits, oxygen and carbonic acid, as well as increased salt levels and too-
low ph-values in the boiler water.
Water preparation comprises water softening, adding of oxygen and carbon-binding substances and thermal parti-
al degassing by pre-heating of the water.
Why softening the boiler feed water?
Calcium and magnesium deposit at the boiler walls as scale when heating. Water softening in the ion exchange
procedure replaces such hardness formers with easily water-soluble naCl. The water is softened, the total salt
content and thus electric conductivity (also referred to as conductivity factor) remain mainly stable.
Energy-efficient
Full use of the condensate energy by condensate return below the water surface
integrated heat exchanger for using the steam energy for Wrasen feed water pre-heating
50 mm insulation layer
Compact, simple and robust
all connections at the bottom and on one side
alignment of all components under the vessel possible
stainless-steel materials only
Connection to the boiler via ethernet connection
dosage means savings
by higher feed water temperature
by upstream partial degassing by integrated fresh water pre-heating
by full degassing (optional, item.-no. 07.35) other savings possible
07 SUPPLY WATER VESSELS ANd ACCESSORIES
A CLASS OF ITS OWN – JUMAG STEAM BOILER
11
Item no. designation and short description figure (similar)
07.10
07.11
07.12
07.13
07.14
Water preparation module
Complete water preparation module, consisting of:
stable square tube set-up frame Feed water vessel, stainless steel (V4a), insulated, with integrated fresh water
pre-heating, thermal sensor, cleaning opening, water level display and level con-
trol
Fully automatic softening plant Vea25, including brine container Dosage divide for adding corrective substances, including suction probe and in-
jection valve for 30 kg canister non-steam-volatile 30 kg dosage solution (initial filling), hydraulic pipe work and
electric wiring (ready for connection)
Wam 220 litres, Dimensions W 1150 x h 1998 x D 645 for types DG160 to DG360
Wam 330 litres, Dimensions W 1750 x h 1998 x D 645 for types DG460 to DG560
Wam 570 litres, Dimensions W 1150 x h 2300 x D 965 for up to 2 x 560
Wam 860 litres, Dimensions W 1750 x h 2300 x D 965 for up to 3 x 560
Wam 1140 litres, Dimensions W 2150 x h 2300 x D 965 for up to 4 x 560
07.20
07.21
07.22
07.23
07.24
feed water/ condensate collection tank
Feed water/ condensate collection tank of stainless steel (V4a), insulated, with in-
tegrated fresh water pre-heating, water level display, thermal probe, cleaning
opening, fresh water, condensate and venting socket, wall holder and level control
sWG 220 litres for types DG160 to DG360
sWG 330 litres for types DG460 to DG560
sWG 570 litres for multiple plants
sWG 860 litres for multiple plants
sWG 1140 litres for multiple plants
07.30
feed water pre-heating module
Temperature-controlled steam controlling unit for steam-heated feed water pre-heating (partial degassing) in the feed water/condensate collection tank, consis-ting of: low-noise steam injection pipe, temperature-controlled control unit and temperature sensor of stainless steel, pipe connects to feed water tank ready for installation
07.35
Pressure degassing
a pressure absorber measures the pressure in the feed water tank. To keep the pressure at approx. 0.3 bar, the steam boiler control adjusts feed water pre-hea-ting. harmful gases dissipate through a reducible vent. The feed water tank is complemented with a safety valve, limiting pressure to a maximum of 0.5 bar. To prevent overfilling of the supply water vessel, a condensate discharge is installed at its overflow.
07.40
07.41
07.42
Sampling cooler sampling cooler made of stainless steel (V4a), to take and cool pressurised water
samples from steam- and hot-water boilers, rated pressure (Pn) - 6bar
sampling cooler of stainless steel (V4a), not installed
sampling cooler of stainless steel (V4a), installed, incl. 3 sampling locations
surcharge per additional sampling location (e.g. for multiple steam systems)
12
08 SOfTENER PLANTS
Item no. designation and short description figure (similar)
08.10
08.11
fully automated cabinet-softening plant
fully automated softening plant, with different capacities, to be designed to the soft water consumption and local overall hardness, consisting of:
ion exchanger with water-volume-controlled Fleck-control valve, integrated in
the brine tank with cover hood a. connection hoses
type VKa 15, capacity of 60 m³ / 1°dh, throughput, 0.6 m³/h
type VKa 25, capacity of 100 m³ / 1°dh, throughput, 1.0 m³/h
08.20
08.21
08.22
fully automatic softening plant
fully automatic, water-level controlled softening plant, different capaci-ties, consisting of:
ion exchanger with electronic Fleck-control valve head
brine tank with brine valve and connection hoses
type Vea 30, capacity of 120 m³ / 1°dh, throughput 1,2 m³/h
type Vea 45, capacity of 180 m³ / 1°dh, throughput 1,8 m³/h
type Vea 60, capacity of 240 m³ / 1°dh, throughput, 2,4 m³/h
08.30
08.31
08.32
08.33
fully automatic double-pendulum softening
fully automatic double-pendulum softening plant, with different capacities, consisting of:
2 resin bottles with electronic, water-level controlled Fleck-control valve, inclu-
ding automatic switching
brine tank with brine valve and connection hoses
VDa 30, capacity of 120 m³ each/ 1°dh, throughput 1.2 m³/h
VDa 45, capacity of180 m³ each/ 1°dh, throughput 1.8 m³/h
VDa 60, capacity of 240 m³ each/ 1°dh, throughput 2.4 m³/h
VDa 100, capacity of 400 m³ each/ 1°dh, throughput 4 m³/h
A CLASS OF ITS OWN – JUMAG STEAM BOILER
13
09 dOSAGE PUMP, SOLUTIONS ANd MEASURING INSTRUMENTS
Item no. designation and short description figure (similar)
09.10
Wall dosage station
Wall dosage station for targeted addition of corrective substances to the boiler feed water, consisting of:
adjustable dosage pump with wall holder
suction probe including closing device for a 30-kg canister
injection valve ½“ (temp.-resistant check valve)
injection line, (transparent pressure line) 2.5 m long
09.20
dosage solution, not steam-volatile, Ndf-85
30 kg-canister, non-steam-volatile dosage chemical (concentrate) for already-sof-
tened feed water, for oxygen- and residual hardness binding, prevention or reduc-
tion of deposits and reduction of corrosion in the boiler area, not in steam and
condensate lines.
Note: admissible for use in the food area
09.21
dosage solution, steam-volatile, df-50
30 kg-canister steam-volatile dosage chemical (concentrate) for already-softened
feed water. For oxygen- and residual hardness binding, prevention or reduction of
deposits and reduction of corrosion in the boiler area, as well as in steam and con-
densate lines.
Note: Not suitable for use in the food area
09.30
09.31
09.32
09.33
09.34
Water test measuring instruments
Measuring instruments, for inspection of feed or boiler water and condensate
hardness testing set (overall hardness – ph value – sulphite 20 ml each)
hardness inspection measuring instruments, set of two, 20 ml each
sulphite measuring instruments (oxygen proof), 20 ml
ph-measuring instruments (carbonic acid proof), 20 ml
iron measuring instruments (iron content proof), 20 ml
14
10 RESIdUAL ANd HAzARdOUS SUBSTANCE SEPARATORS
Item no. designation and short description figure (similar)
11.10
11.11
11.12
11.13
Steam distributor, steel (St 37.2)
Steam distributor, St 37.2, basic version, consisting of: steam supply, two steam exits, including two steam lock valves and condensate discharge module
basic version: with three spigots, two valves and condensate discharge module
any further spigot with flange connection
any further steam exit valve
surcharge for integrated residual- and hazardous substance separator
11.20
11.21
11.22
11.23
Steam distributor of stainless steel
Steam distributor of stainless steel, basic version, consisting of: steam sup-ply, two steam exits, including two steam lock valves and condensate di-scharge module
basic version: with three spigots, two valves and condensate discharge module
any further spigot with flange connection
any further steam exit valve
surcharge for integrated residual and hazardous substance separator
11 steam distributors
Item no. designation and short description figure (similar)
10.10
10.11
10.12
10.13
10.14
Residual and hazardous substance separator of steel
Residual and hazardous substance separator of steel, including ball condensate discharge module and lock valves ½“
throughput max. 300 kg/h
throughput max. 600 kg/h
throughput max. 1200 kg/h
throughput max. 1800 kg/h
throughput max. 2300 kg/h
10.20
10.21
10.22
10.23
10.24
Residual and hazardous substance separator of stainless steel
residual and hazardous substance separator of stainless steel, including ball con-
densate discharge module and lock valves ½“
throughput max. 300 kg/h
throughput max. 600 kg/h
throughput max. 1200 kg/h
throughput max. 1800 kg/h
throughput max. 2300 kg/h
A CLASS OF ITS OWN – JUMAG STEAM BOILER
15
12 PRESSURE REdUCTION STATIONS
Item no. designation and short description figure (similar)
13.10
Pipe-bundle heat exchangerSteam-heated heat exchanger, heating purposes only, pipe bundle of stainless steel.
Technical data: output max. 120 kW
steam pressure up to 13 bar and 200°C
height: 1500 mm, Width: 485 mm
incl. temperature-controlled steam control module without safety fitting
13.40
13.41
(Wrasen) steam heat exchangerHeat exchanger made of stainless steel, 1.4571, for use of energy in the Wrasen steam, e.g. at the feed water-/ condensate collection tank
Technical data: output max. 25 kW and max. 40 kW
Pressure up to 8 bar and 200°C
output up to max. 25 kW
output up to max. 40 kW
Item no. designation and short description figure (similar)
12 Pressure reduction station PRO
Pressure reduction station PRO, consisting of: Flange connection, ball valve and dirt trap, pressure-in- and output manometer,
steam dryer with condensate discharge and pressure controller with control are-
as from 0.3 to 10 bar, pipe work ready for installation.
Required if
constant pressure required pressure under 6 bar
12.20
12.30
12.40
12.50
designation throughputkg/h
item no. safety valve
item no.steam filter
item no.stainless steel
item no.electropneumatic pressure control
item no. Pressure
decoupling
Pro-i to 600 12.22 12.60 12.23 12.21 12.55
Pro-ii to 1200 12.32 12.60 12.33 12.31 12.55
Pro-iii to 1800 12.42 12.60 12.43 12.41 12.55
Pro-iV to 2300 12.52 12.60 12.53 12.51 12.55
Pressure reduction station with electronic control:
a pressure measuring converter measures the pressure on the vacuum side and reports it to the Jumag boiler control.
it calculates the required valve opening, controls a pneumatically driven valve and thus controls the steam flow.
Compressed air must be present as auxiliary energy.
Benefits as compared to pressure reduction valves controlled by own energy:
1) The vacuum can be set much more easily and more precisely.
2) much lower wear of the valve seats by more even operation (less frequent opening and closing).
3) The desired vacuum can be freely selected and set by the operator across a much larger area.
4) The effective flow control area of the plant is much larger. This means that the area from the adjustable smallest to
the largest flow rate is larger. This gives the operator more flexibility in operation.
5) Pressure decoupling: an additional electronically regulated control valve avoids minimum leaks of the pressure
reducer–in the closed condition or if no reduction or pressure on the line is demanded.
11 steam distributors
13 heat exchanger, steam-heated
16
14 CHIMNEY SYSTEMS
15 Oil tanks
Item no. designation and short description figure (similar)
15.21
15.22
15.23
15.25
15.26
double-shell plastic oil tank
Double-shell safety oil tank made of full plastic (20 years‘ warranty), can be set up
without any additional oil collection tray (also in water-protection areas), as single
tank or oil tank battery
Double shell tank with 750 litre volume, without fittings
Double-shell tank with 1000 litre volume, without fittings
Double-shell tank with 1500 litre volume, without fittings
Tank main fittings, consisting of filing, venting and discharge line spigots and
threshold value encoder
supplementary fittings for any further tank in series
Item no. designation and short description figure (similar)
14.10
14.11
14.15
14.16
14.20
14.21
14.25
14.26
Stainless steel chimney
Stainless steel chimney, triple-shell with ceramic heat insulation and high sound protection, for inside and outside assembly. Basic version with 6 m or 7 m effective height (wH) with at least 0.15 mbar or 15 Pascal chimney draft, consisting of:
Floor and wall holders and cleaning opening
boiler connection element and 6 meter elements
open port end
stainless steel chimney system, wh 6 m, Di 200 mm, for DG160 and DG200
any further 1 m-chimney element, Di 200, Da 250 mm
stainless steel-chimney system, wh 6 m, Di 250 mm, for DG260
any further 1 m-chimney element, Di 250, Da 300 mm
stainless steel chimney system, wh 6 m, Di 300 mm, for DG360 and DG460
any further 1 m-chimney element, Di 300, Da 350 mm
stainless steel-chimney system, wh 7 m, Di300 mm, for DG560
any further 1 m-chimney element, Di 300, Da 350 mm
A CLASS OF ITS OWN – JUMAG STEAM BOILER
17
17 ServiceS, Service outputS
15 Oil tanks
16 STEAM PLANT ACCESSORIES
Item no. designation and short description
17.20
Burner commissioning
burner commissioning for the local situation is performed by Jumag or the burner manufacturer’s customer service in your area.
17.30Instruction for plant operation
instruction for plant operation is given by the manufacturer or dealer. instruction will usually be together with burner commissioning and take 4 - 5 hours.
17.40Transport
handover of the ordered goods can be free of charge by collection or subject to charge by transport organised by Jumag.
17.50
functional and safety check
in the scope of the operational safety ordinance – betriebssicherheitsverordnung; betrsichV-, steam boilers must be ins-pected by a qualified person (e.g. a Jumag service technician) at intervals to be determined by the operator (Germany only). For this, we offer our customers the corresponding function and safety check.
Item no. designation and short description figure (similar)
16.20
16.21
16.22
16.23
Condensate discharge module
Complete condensate discharge module, consisting of:
locking valve, heavy design, dirt trap with fine screen, ball condensate discharge
and check valve, metallic sealing
in ½“ – sleeve design, steel
in ¾“ – sleeve design, steel
in ½“ – sleeve design, stainless steel
in ¾“ – sleeve design, stainless steel
16.40
Accessories for steam lines steam valves made of GG-25 or GGG-40, in different dimensions ball valves, for heating water to 120 °C, in different dimensions ball valves, for steam to 200°C, in different dimensions Dirt trap with fine screen, in different dimensions Check valves, for sleeve or flange connection Condensate discharge and sight glasses in different dimensions Fittings in different models and dimensions, cast and stainless steel
16.70Steam jet device steam jet device made of stainless steel (1.4301), G3/4“ with steel pipe 600 mm
and handle. including nozzle set with fan, point jet or full cone nozzle.
18
18 STEAM PLANT TYPES
Item no. designation and short description figure (similar)
Multiple steam boiler plant
Jumag multiple steam boiler plants, TÜV-monitoring- and approval-free (Germany).
if a steam volume in excess of 560 kg/h is required or if near-100% safety in seam
supply by redundancy is required, multiple steam plants should be chosen.
multiple steam plants usually use a joint water supply and joint blow-off vessel.
only several steam boilers are set up in parallel. all boiler sizes and types can be
combined freely.
The number of Jumag steam boilers in series is not limited.
in multiple steam plants, the capacity is adjusted to demand by a boiler sequence
switching mechanism.
Steam outputs, e.g.:
1.120 kg/h, 2 x Jumag DG560, oil- or gas-fuelled
1.680 kg/h, 3 x Jumag DG560, oil- or gas-fuelled
2.240 kg/h, 4 x Jumag DG560, oil- or gas-fuelled
228 kg/h, 2 x Jumag eDi80, electrical
342 kg/h, 3 x Jumag eDi80, electrical
456 kg/h, 4 x Jumag eDi80, electrical
18.30
18.31
Compact steam boiler plant
Set-up of the desired or required units (steam boiler, water preparation module, blow-off vessel, etc.) for a compact steam plant, including metal pallet and installation material, ready for connection without units.
Dimensions as of: W 1650 x h 2285 mm x D 1970
Weight 1.5 to 2.4 t
(Dimensions and weight depending on the components installed.)
surcharge for the setup of a compact steam facility with a Jumag steam boiler
expansion module for multiple steam systems
18.40
18.41
18.42
18.43
Container steam boiler plant
Installation / assembly of the desired or required units (steam boiler, water preparation module, blow-off vessel, pressure reduction station, etc.) into a container steam plant ready for connection, including
Container with door(s), ventilation and venting, insulated, electrically heated, zinc-plated and painted (colour can be selected), without units
single plant up to 560 kg/h, in a container
with dimensions l 3.0 m X W 2.5 m X h 2.6 m
Tandem plant up to 1,120 kg/h, in a container
with dimensions l 5.0 m X W 2.5 m X h 2.6 m
Triple plant to 1,680 kg/h, in a container
with dimensions l 7.0 m X W 2.5 m X h 2.6 m
Four-fold system up to 2240 kg/h, in the container
with dimensions l 10 m X W 2.5 m X h 2.6 m
A CLASS OF ITS OWN – JUMAG STEAM BOILER
19
19 REfERENCES
Cogeneration units heating air plants room and climate technology
brewing and beverage industry Wood and chipboard industry schools and university
Distilleries and wineries Cosmetics and bottling industry street and sewage systems
biotechnical operations Foodstuffs industry Textile treatment and refining
Concreting and gravel plants malt houses Drying plants
bakeries medical technology industry reforming technology
Chemical industry metal cleaning industry Test and teaching institutions
Delicacies butcheries and slaughterhouses Vulcanisation industry
Fodder producer Dairy and cheese production laundries and cleaners
Catering kitchens mills Wax industry
20
20 TECHNICAL dATA
BOILER TYPE dG160 dG260 dG360 dG460 dG560 2 x dG560 3 x dG560 4 x dG560
Plant type single plant single plant single plant single plant single plant Double plant Triple plant Quadruple plant
steam output up to 160 kg/h 260 kg/h 360 kg/h 460 kg/h 560 kg/h 1120 kg/h 1680 kg/h 2240 kg/h
output per minute 2,6 kg/min 4,3 kg/min 6 kg/min 7,6 kg/min 9,3 kg/min 18,6 kg/min 27,9 kg/min 37,2 kg/min
heat load up to 110 kW 175 kW 245 kW 315 kW 400 kW 800 kW 1200 kW 1600 kW
heat output up to 105 kW 170 kW 235 kW 300 kW 380 kW 760 kW 1140 kW 1520 kW
operating pressure max.
13 bar 13 bar 13 bar 13 bar 13 bar 13 bar 13 bar 13 bar
heating time 5 minutes 8 minutes 8 minutes 8 minutes 8 minutes 8 minutes 8 minutes 8 minutes
oil throughput* 9,3 kg/h 14,8 kg/h 20,7 kg/h 26,7 kg/h 33,9 kg/h 67,9 kg/h 101,8 kg/h 135,8 kg/h
Gas throughput** 10,6 m3/h 16,9 m3/h 23,7 m3/h 30,4 m3/h 38,6 m3/h 77,3 m3/h 115,9 m3/h 154,5 m3/h
Gas stream pressure
14 mbar 17 mbar 17 mbar 20 mbar 20 mbar 20 mbar 20 mbar 20 mbar
Gas connection 3/4“ 1“ 1“ 1“ 1“ 1“ 1“ 1“
exhaust mass flow 0,05 kg/s 0,08 kg/s 0,11 kg/s 0,14 kg/s 0,18 kg/s each 0,18 kg/s each 0,18 kg/s each 0,18 kg/s
exhaust spigot D 146 mm 301 mm 301 mm 301 mm 301 mm each 301 mm each 301 mm each 301 mm
Chimney draft 0,15 mbar 0,15 mbar 0,15 mbar 0,15 mbar 0,1 mbar each 0,1 mbar each 0,1 mbar each 0,1 mbar
electr. connection 400 V/50 hz 400 V/50 hz 400 V/50 hz 400 V/50 hz 400 V/50 hz 400 V/50 hz 400 V/50 hz 400 V/50 hz
Connection value 2,4 kW 3,2 kW 3,2 kW 4,0 kW 4,0 kW 8,0 kW 12,0 kW 16,0 kW
Weight in total 580 kg 700 kg 800 kg 1200 kg 1300 kg each 1300 kg each 1300 kg each 1300 kg
boiler height b 1521 mm 1764 mm 2049 mm 2044 mm 2142 mm 2140 mm 2140 mm 2140 mm
boiler width C 815 mm 829 mm 829 mm 936 mm 936 mm each 930 mm each 930 mm each 930 mm
boiler depth D 1411 mm 1631 mm 1631 mm 1756 mm 1756 mm each 1750 mm each 1750 mm each1750 mm
introduction height a 1130 mm 1368 mm 1568 mm 1565 mm 1565 mm 1563 mm 1563 mm 1563 mm
introduction width C 690 mm 800 mm 800 mm 930 mm 930 mm 930 mm 930 mm 930 mm
introduction depth i 812 mm 856 mm 856 mm 981 mm 981 mm 981 mm 981 mm 981 mm
exhaust spigot h 795 mm 1437 mm 1437 mm 1437 mm 1437 mm 1438 mm 1438 mm 1438 mm
The data indicated apply in connection with the exhaust economiser and a feed water temperature of 95°C and 6 bar working pressure.
*oil-el: hu = 11.86 kWh/kg ** natural gas: hu = 10.35 kWh/m3n
1
1
2
2
3
3
4
4
5
5
6
6
A A
B B
C C
D D
1 A3
DG 560-KPL-01-01_-0
Gezeichnet
Kontrolliert
Norm
Datum Name16.10.2014 H.Oehl
1:20
Massstab:
-0
Rev. Änderungen Datum Name
A
BC
235318
D
H
250*
Höhe kann auf Wunsch bis zu 100mm reduziert werden. Jedoch ist dann der Staplertransport nur eingeschränkt möglich. ANSCHLÜSSEDampfventil: Flansch DIN2633 DN20 (außer DG460 und DG560: DN25)Sicherheitsventil: Flansch DIN2633 DN25 (außer DG460 und DG560: DN32)Speisepumpe: 1" InnengewindeAbschlämmrohr: 3/4" Innengewinde *: DG160: 235mm Technische Änderungen vorbehalten.
250
min.
min. 500
I
1
1
2
2
3
3
4
4
5
5
6
6
A A
B B
C C
D D
1 A3
DG 560-KPL-01-01_-0
Gezeichnet
Kontrolliert
Norm
Datum Name16.10.2014 H.Oehl
1:20
Massstab:
-0
Rev. Änderungen Datum Name
A
BC
235318
D
H
250*
Höhe kann auf Wunsch bis zu 100mm reduziert werden. Jedoch ist dann der Staplertransport nur eingeschränkt möglich. ANSCHLÜSSEDampfventil: Flansch DIN2633 DN20 (außer DG460 und DG560: DN25)Sicherheitsventil: Flansch DIN2633 DN25 (außer DG460 und DG560: DN32)Speisepumpe: 1" InnengewindeAbschlämmrohr: 3/4" Innengewinde *: DG160: 235mm Technische Änderungen vorbehalten.
250
min.
min. 500
I
1
1
2
2
3
3
4
4
5
5
6
6
A A
B B
C C
D D
1 A3
DG 560-KPL-01-01_-0
Gezeichnet
Kontrolliert
Norm
Datum Name16.10.2014 H.Oehl
1:20
Massstab:
-0
Rev. Änderungen Datum Name
A
BC
235318
D
H
250*
Höhe kann auf Wunsch bis zu 100mm reduziert werden. Jedoch ist dann der Staplertransport nur eingeschränkt möglich. ANSCHLÜSSEDampfventil: Flansch DIN2633 DN20 (außer DG460 und DG560: DN25)Sicherheitsventil: Flansch DIN2633 DN25 (außer DG460 und DG560: DN32)Speisepumpe: 1" InnengewindeAbschlämmrohr: 3/4" Innengewinde *: DG160: 235mm Technische Änderungen vorbehalten.
250
min.
min. 500
I
A CLASS OF ITS OWN – JUMAG STEAM BOILER
21
20 TECHNICAL dATA
height can be reduced by up to 100 mm on
request. Forklift transport will then be limited
ConneCTions
Steam valve
Flange Din 2633 DG 160 / 260 / 360: Dn 20
DG 460 / 560: Dn 25
Safety valve
Flange Din 2633 DG 160 / 260 / 36: Dn 25
DG 460 / 560: Dn 32
feed pump
1“ inner thread
Blow-off pipe
3/4“ inner thread
* DG160: 235mm
Dimensions minimum DisTanCes
www.jumag.de
online configuration
maintenance and repair
mobile burner service
used and leased devices
Delivery and payment conditions... and more
for more information, see www.jumag.de
All information are for orientation in product selection. Changes due to technical developments are possible at any time. Product illustrations may deviate from the original.
22
21 FloW chart, example
12.x
11.x
07.30
14.x
09.2x
04.15
01.x
A CLASS OF ITS OWN – JUMAG STEAM BOILER
23
LEGENdE
06.1
16.2x16.2x
16.2x
13.1
13.9
07.1x 05.x 08.x
Item or item group
11.x
Ball valve
Dirt trap
Free-flow valve
Safety valve
Controlled valve
Pipe separator
Steam dryer
Condensate discharge
Water volume counter
Sewage
Bellows valve
Water return flushing filter
Pressure controller
Check valve
Manometer
Venting (perform separately)
Sampling site
Vacuum breaker
Jumag dampferzeuger GmbHbadener straße 8a69493 hirschberg
Phone +49 (0) 6201 - 84603-0Fax +49 (0) 6201 - 84603-15e-mail [email protected]
www.jumag.de EN-10/2014
STEAM BOILER WATER PREPARATION CONdENSATE COLLECTION TANk STAINLESS STEEL CHIMNEY STEAM PLANT ACCESSORIES
A special class
JUMAGSTEAM BOILER