KAIFLEX PRODUCT BROCHURE - Pipe Lagging

KAIFLEX PRODUCT BROCHURE«REFRIGERATION, AIR CONDITIONING» | «COMMERCIAL & DOMESTIC HEATING & PLUMBING» | «INDUSTRIAL APPLICATIONS»

«INSULATION PROTECTION» | «FIRE PROTECTION» | «SOLAR» | «PACKAGING» | «ACCESSORIES»

2 n APPLICATION AREAS

APPLICATION AREAS

PRODUCT

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AIR

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ER

CIA

L &

DO

ME

STIC

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EA

TIN

G &

PLU

MB

ING

INS

ULA

TIO

N

PR

OTE

CTIO

N

SO

LA

R

AC

OU

STIC

A

PP

LIC

ATIO

NS

PA

CK

AG

ING

IND

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PAGE

KAIFLEX ST n n n n 3

KAIFLEX RT-ST n n 13

KAIFLEX EPDMplus n n n n 17

KAIFLEX HF n n 21

KAIFLEX PROTECT F-ALU n n 25

KAIFLEX PROTECT F-BLACK n n 30

KAIFLEX PROTECT ALU-TEC n n 34

KAIFLEX PROTECT ALU-NET n n 38

KAIFLEX PROTECT TS n n 41

KAIFLEX PE n n 45

KAIFLEX PACK n 51

KAIFLEX SOLAR EPDM CO n 55

KAIFLEX SOLAR EPDMplus 2in2 n 57

KAIFLEX SOLAR EPDM | ACCESSORIES n 59

KAIFLEX PYROSTAR n 61

ACCESSORIES n n n n n 63

GENERAL INFORMATION 68

GENERAL TERMS AND CONDITIONS 70

Only full packaging units can be delivered. Delivery of short lengths of tubes: Up to 10 % of the contents of a box can be delivered in 1 metre lengths. If a box contains less than 20 metres, a 2 metre tube can be replaced by two 1 metre tubes.Delivery of short lengths of sheeting: One square metre of sheeting can be replaced by two 0,5 square metre sheets. The pipe dimensions given in the tables refer to DIN EN 1057 for copper pipes and DIN EN 10255 for steel pipes.In the event of a discrepancy between the information of non-German document and the German document, the German version shall prevail.

REFRIGERATION, AIR CONDITIONING | HEATING & PLUMBING | INDUSTRIAL APPLICATIONS n 3

KAIFLEX STPipe and Duct Insulation for Refrigeration, Air Conditioning and Heating Installations

n Class 0n Highly flame retardant B-s3,d0 n Water vapour resistance factor μ ≥ 10.000n Thermal conductivity λ0°C ≤ 0,034 W/(m•K)

100 %APPAntimicrobial Product Protection

(VDI 6022)

UL94 V-0, HF-1

4 n REFRIGERATION, AIR CONDITIONING | HEATING & PLUMBING | INDUSTRIAL APPLICATIONS

KAIFLEX STTubes · Length: 2 m · Colour: Black

Copper pipes

CUSteel pipes

FE 6 mm 9 mm

External ø

mm

Nominal width

DNInches

External ø

mm

Nominal width

DNDimension Article no. m /

box Dimension Article no. m /box

6 4 6 x 6 17006006 600 9 x 6 17009006 3608 6 6 x 8 17006008 500 9 x 8 17009008 34010 8 1⁄8 10,2 6 6 x 10 17006010 430 9 x 10 17009010 32012 10 12,5 6 x 12 17006012 350 9 x 12 17009012 28015 10 1⁄4 13,5 8 6 x 15 17006015 300 9 x 15 17009015 24018 15 3⁄8 17,2 10 6 x 18 17006018 280 9 x 18 17009018 19020 6 x 20 17006020 250 9 x 20 17009020 16022 20 1⁄2 21,3 15 6 x 22 17006022 216 9 x 22 17009022 15625 20 25,0 6 x 25 17006025 180 9 x 25 17009025 13028 25 3⁄4 26,9 20 6 x 28 17006028 150 9 x 28 17009028 12430 25 30,0 6 x 30 17006030 140 9 x 30 17009030 100

9 x 32 17009032 9235 32 1 33,7 25 6 x 35 17006035 120 9 x 35 17009035 9238 32 38,0 9 x 38 17009038 8042 40 11⁄4 42,4 32 9 x 42 17009042 70

44,5 9 x 45 17009045 6011⁄2 48,3 40 9 x 48 17009048 60

54 50 54,0 9 x 54 17009054 6057 50 57,0 9 x 57 17009057 60

2 60,3 50 9 x 60 17009060 6064 63,5 9 x 64 17009064 5467 9 x 67 17009067 5470 70,0 9 x 70 17009070 54

76,1 65 21⁄2 76,1 65 9 x 76 17009076 5480 9 x 80 17009080 40

88,9 80 3 88,9 80 9 x 89 17009089 3631⁄2 101,6 9 x 102 17009102 28

108 100 108,0 9 x 108 17009108 28114 100 4 114,3 100 9 x 114 17009114 28

125,0 9 x 125 17009125 20133 125 133,0 9 x 133 17009133 16

5 139,7 125 9 x 140 17009140 16159 150 160,0 9 x 160 17009160 14

highly flame retardant n BL-s3, d0



Copper pipes

CUSteel pipes

FE 13 mm 19 mm

External ø

mm

Nominal width

DNInches

External ø

mm

Nominal width



6 4 13 x 6 17013006 2408 6 13 x 8 17013008 21010 8 1⁄8 10,2 6 13 x 10 17013010 190 19 x 10 17019010 10612 10 12,5 13 x 12 17013012 172 19 x 12 17019012 10015 10 1⁄4 13,5 8 13 x 15 17013015 154 19 x 15 17019015 8618 15 3⁄8 17,2 10 13 x 18 17013018 130 19 x 18 17019018 7820 13 x 20 17013020 120 19 x 20 17019020 7622 20 1⁄2 21,3 15 13 x 22 17013022 110 19 x 22 17019022 7425 20 25,0 13 x 25 17013025 92 19 x 25 17019025 6028 25 3⁄4 26,9 20 13 x 28 17013028 86 19 x 28 17019028 5830 25 30,0 13 x 30 17013030 84 19 x 30 17019030 58

13 x 32 17013032 76 19 x 32 17019032 5435 32 1 33,7 25 13 x 35 17013035 76 19 x 35 17019035 4838 32 38,0 13 x 38 17013038 66 19 x 38 17019038 4442 40 11⁄4 42,4 32 13 x 42 17013042 56 19 x 42 17019042 40

44,5 13 x 45 17013045 52 19 x 45 17019045 3411⁄2 48,3 40 13 x 48 17013048 48 19 x 48 17019048 30

54 50 54,0 13 x 54 17013054 46 19 x 54 17019054 3057 50 57,0 13 x 57 17013057 44 19 x 57 17019057 28

2 60,3 50 13 x 60 17013060 40 19 x 60 17019060 2864 63,5 13 x 64 17013064 40 19 x 64 17019064 2867 13 x 67 17013067 40 19 x 67 17019067 2870 70,0 13 x 70 17013070 40 19 x 70 17019070 28

76,1 65 21⁄2 76,1 65 13 x 76 17013076 34 19 x 76 17019076 2880 13 x 80 17013080 30 19 x 80 17019080 26

88,9 80 3 88,9 80 13 x 89 17013089 30 19 x 89 17019089 2231⁄2 101,6 13 x 102 17013102 30 19 x 102 17019102 20

108 100 108,0 13 x 108 17013108 28 19 x 108 17019108 20114 100 4 114,3 100 13 x 114 17013114 28 19 x 114 17019114 18

125,0 13 x 125 17013125 20 19 x 125 17019125 18133 125 133,0 13 x 133 17013133 18 19 x 133 17019133 12

5 139,7 125 13 x 140 17013140 18 19 x 140 17019140 10159 150 160,0 13 x 160 17013160 16 19 x 160 17019160 8




Copper pipes

CUSteel pipes

FE 25 mm 32 mm

External ø

mm

Nominal width

DNInches

External ø

mm

Nominal width



12 10 12,5 25 x 12 17025012 6015 10 1⁄4 13,5 8 25 x 15 17025015 60 32 x 15 17032015 3218 15 3⁄8 17,2 10 25 x 18 17025018 50 32 x 18 17032018 3220 25 x 20 17025020 5022 20 1⁄2 21,3 15 25 x 22 17025022 42 32 x 22 17032022 3228 25 3⁄4 26,9 20 25 x 28 17025028 40 32 x 28 17032028 2435 32 1 33,7 25 25 x 35 17025035 32 32 x 35 17032035 2442 40 11⁄4 42,4 32 25 x 42 17025042 24 32 x 42 17032042 24

11⁄2 48,3 40 25 x 48 17025048 24 32 x 48 17032048 1854 50 54,0 25 x 54 17025054 22 32 x 54 17032054 1857 50 57,0 32 x 57 17032057 16

2 60,3 50 25 x 60 17025060 22 32 x 60 17032060 1664 63,5 25 x 64 17025064 18 32 x 64 17032064 1670 70,0 25 x 70 17025070 18 32 x 70 17032070 16

76,1 65 21⁄2 76,1 65 25 x 76 17025076 18 32 x 76 17032076 1280 32 x 80 17032080 12

88,9 80 3 88,9 80 25 x 89 17025089 14 32 x 89 17032089 1031⁄2 101,6 32 x 102 17032102 10

108 100 108,0 25 x 108 17025108 10 32 x 108 17032108 8114 100 4 114,3 100 25 x 114 17025114 10 32 x 114 17032114 8133 125 133,0 32 x 133 17032133 6

5 139,7 125 25 x 140 17025140 6 32 x 140 17032140 6159 150 160,0 32 x 160 17032160 4

highly flame retardant n BL-s3, d0 highly flame retardant n CL-s3, d0


KAIFLEX ST-SKSelf Seal Tubes · Length: 2 m · Colour: Black

Copper pipes

CUSteel pipes

FE 9 mm 13 mm

External ø

mm

Nominal width

DNInches

External ø

mm

Nominal width



15 10 1⁄4 13,5 8 9 x 15 19909015 240 13 x 15 19913015 15418 15 3⁄8 17,2 10 9 x 18 19909018 190 13 x 18 19913018 13022 20 1⁄2 21,3 15 9 x 22 19909022 156 13 x 22 19913022 11028 25 3⁄4 26,9 20 9 x 28 19909028 124 13 x 28 19913028 8635 32 1 33,7 25 9 x 35 19909035 92 13 x 35 19913035 7642 40 11⁄4 42,4 32 9 x 42 19909042 70 13 x 42 19913042 56

11⁄2 48,3 40 9 x 48 19909048 60 13 x 48 19913048 4854 50 54,0 9 x 54 19909054 60 13 x 54 19913054 46

2 60,3 50 9 x 60 19909060 60 13 x 60 19913060 4076,1 65 21⁄2 76,1 65 9 x 76 19909076 54 13 x 76 19913076 3488,9 80 3 88,9 80 9 x 89 19909089 36 13 x 89 19913089 30


Copper pipes

CUSteel pipes

FE 19 mm

External ø

mm

Nominal width

DNInches

External ø

mm

Nominal width


box

15 10 1⁄4 13,5 8 19 x 15 19919015 8618 15 3⁄8 17,2 10 19 x 18 19919018 7822 20 1⁄2 21,3 15 19 x 22 19919022 7428 25 3⁄4 26,9 20 19 x 28 19919028 5835 32 1 33,7 25 19 x 35 19919035 4842 40 11⁄4 42,4 32 19 x 42 19919042 40

11⁄2 48,3 40 19 x 48 19919048 3054 50 54,0 19 x 54 19919054 30

2 60,3 50 19 x 60 19919060 2876,1 65 21⁄2 76,1 65 19 x 76 19919076 2888,9 80 3 88,9 80 19 x 89 19919089 22



KAIFLEX ST-SK-OSelf Seal Tubes with overlap · Length: 2 m · Colour: Black

Copper pipes

CUSteel pipes

FE 9 mm 13 mm

External ø

mm

Nominal width

DNInches

External ø

mm

Nominal width



15 10 1⁄4 13,5 8 9 x 15 17209015 240 13 x 15 17213015 15418 15 3⁄8 17,2 10 9 x 18 17209018 190 13 x 18 17213018 13020 13 x 20 17213020 12022 20 1⁄2 21,3 15 9 x 22 17209022 156 13 x 22 17213022 11028 25 3⁄4 26,9 20 9 x 28 17209028 124 13 x 28 17213028 8635 32 1 33,7 25 9 x 35 17209035 92 13 x 35 17213035 7642 40 11⁄4 42,4 32 9 x 42 17209042 70 13 x 42 17213042 56

11⁄2 48,3 40 9 x 48 17209048 60 13 x 48 17213048 4854 50 54,0 9 x 54 17209054 60 13 x 54 17213054 46

2 60,3 50 9 x 60 17209060 60 13 x 60 17213060 4076,1 65 21⁄2 76,1 65 9 x 76 17209076 54 13 x 76 17213076 3488,9 80 3 88,9 80 9 x 89 17209089 36 13 x 89 17213089 30


Copper pipes

CUSteel pipes

FE 19 mm

External ø

mm

Nominal width

DNInches

External ø

mm

Nominal width


box

15 10 1⁄4 13,5 8 19 x 15 17219015 8618 15 3⁄8 17,2 10 19 x 18 17219018 7820 19 x 20 17219020 7622 20 1⁄2 21,3 15 19 x 22 17219022 7428 25 3⁄4 26,9 20 19 x 28 17219028 5835 32 1 33,7 25 19 x 35 17219035 4842 40 11⁄4 42,4 32 19 x 42 17219042 40

11⁄2 48,3 40 19 x 48 17219048 3054 50 54,0 19 x 54 17219054 30

2 60,3 50 19 x 60 17219060 2876,1 65 21⁄2 76,1 65 19 x 76 17219076 2888,9 80 3 88,9 80 19 x 89 17219089 22



KAIFLEX STEndless insulation Tubes · Colour: Black

KAIFLEX STEndless insulation Tubes · Length: 15 m · Colour: Black

Copper pipes

CUSteel pipes

FE 6 mm 9 mm

External ø

mm

Nominal width

DNInches

External ø

mm

Nominal width



6 4 6 x 6 17806006 50 9 x 6 17809006 408 6 6 x 8 17806008 48 9 x 8 17809008 3710 8 1⁄8 10,2 6 6 x 10 17806010 46 9 x 10 17809010 3412 10 12,5 6 x 12 17806012 40 9 x 12 17809012 3115 10 1⁄4 13,5 8 6 x 15 17806015 38 9 x 15 17809015 2718 15 3⁄8 17,2 10 6 x 18 17806018 30 9 x 18 17809018 23

6 x 20 17806020 30 9 x 20 17809020 2322 20 1⁄2 21,3 15 6 x 22 17806022 23 9 x 22 17809022 1928 25 3⁄4 26,9 20 6 x 28 17806028 20 9 x 28 17809028 14


Copper pipes

CUSteel pipes

FE 9 mm 13 mm

External ø

mm

Nominal width

DNInches

External ø

mm

Nominal width

DNDimension Article no. Rolls /

boxm /box Dimension Article no. Rolls /

boxm /box

6 4 9 x 6 19209006 20 300 13 x 6 19213006 13 19510 8 1⁄8 10,2 6 9 x 10 19209010 15 225 13 x 10 19213010 10 15012 10 12,5 9 x 12 19209012 14 210 13 x 12 19213012 9 13515 10 1⁄4 13,5 8 9 x 15 19209015 13 195 13 x 15 19213015 8 120

9 x 20 19209020 12 180 13 x 20 19213020 7 10522 20 1⁄2 21,3 15 9 x 22 19209022 9 135 13 x 22 19213022 6 9028 25 3⁄4 26,9 20 9 x 28 19209028 8 120 13 x 28 19213028 6 90


Copper pipes

CUSteel pipes

FE 13 mm

External ø

mm

Nominal width

DNInches

External ø

mm

Nominal width


box

6 4 13 x 6 17813006 268 6 13 x 8 17813008 2610 8 1⁄8 10,2 6 13 x 10 17813010 2312 10 12,5 13 x 12 17813012 1815 10 1⁄4 13,5 8 13 x 15 17813015 1718 15 3⁄8 17,2 10 13 x 18 17813018 15

13 x 20 17813020 1522 20 1⁄2 21,3 15 13 x 22 17813022 1428 25 3⁄4 26,9 20 13 x 28 17813028 10



KAIFLEX STSheets

Thicknessmm

Sheet in Rolls(1 m width)

Sheet(2,0 x 0,5 m)

Sheet(2,0 x 1,0 m)

Dimension Article no. m2 /box Dimension Article no. m2 /

box Dimension Article no. m2 /box

3 PL03-R 18003000 306 PL06-R 18006000 30 PL06-05 18106205 24 PL06-10 18106210 4810 PL10-R 18010000 20 PL10-05 18110205 16 PL10-10 18110210 3213 PL13-R 18013000 14 PL13-05 18113205 12 PL13-10 18113210 2416 PL16-R 18016000 12 PL16-05 18116205 10 PL16-10 18116210 2019 PL19-R 18019000 10 PL19-05 18119205 8 PL19-10 18119210 1625 PL25-R 18025000 8 PL25-05 18125205 6 PL25-10 18125210 1232 PL32-R 18032000 6 PL32-05 18132205 5 PL32-10 18132210 1040 PL40-R 18040000 4 PL40-10 18140210 850 PL50-10 18150210 6

Difficilement inflammable n B-s3, d0

KAIFLEX ST-SKSelf-adhesive Sheets

Thicknessmm

Self adhesive Sheet in Rolls(1 m width)

Self adhesive Sheets(2,0 x 0,5 m)

Self adhesive sheet(2,0 x 1,0 m)

Dimension Article no. m2 /box Dimension Article no. m2 /

box Dimension Article no. m2 /box

3 PL03-R-SK 18203000 306 PL06-R-SK 18206000 30 PL06-05-SK 18306205 24 PL06-10-SK 18306210 4810 PL10-R-SK 18210000 20 PL10-05-SK 18310205 16 PL10-10-SK 18310210 3213 PL13-R-SK 18213000 14 PL13-05-SK 18313205 12 PL13-10-SK 18313210 2416 PL16-R-SK 18216000 12 PL16-05-SK 18316205 10 PL16-10-SK 18316210 2019 PL19-R-SK 18219000 10 PL19-05-SK 18319205 8 PL19-10-SK 18319210 1625 PL25-R-SK 18225000 8 PL25-05-SK 18325205 6 PL25-10-SK 18325210 1232 PL32-R-SK 18232000 6 PL32-05-SK 18332205 5 PL32-10-SK 18332210 1040 PL40-R-SK 18240000 4 PL40-10-SK 18340210 850 PL50-10-SK 18350210 6

Difficilement inflammable n B-s3, d0


KAIFLEX ST TURBO TUBESelf Seal Endless Tubes

Copper pipes

CUSteel pipes

FE 9 mm 13 mm

External ø

mm

Nominal width

DNInches

External ø

mm

Nominal width


rollRolls /

box Dimension Article no. m /roll

Rolls /box

15 10 1⁄4 13,5 8 9 x 15 17T09015 13 10 13 x 15 17T13015 10 918 15 3⁄8 17,2 10 9 x 18 17T09018 13 9 13 x 18 17T13018 10 822 20 1⁄2 21,3 15 9 x 22 17T09022 13 8 13 x 22 17T13022 10 728 25 3⁄4 26,9 20 9 x 28 17T09028 13 7 13 x 28 17T13028 10 635 32 1 33,7 25 9 x 35 17T09035 13 6 13 x 35 17T13035 9,5 542 40 11⁄4 42,4 32 9 x 42 17T09042 13 5 13 x 42 17T13042 9,5 4


Copper pipes

CUSteel pipes

FE 19 mm

External ø

mm

Nominal width

DNInches

External ø

mm

Nominal width


rollRolls /

box

15 10 1⁄4 13,5 8 19 x 15 17T19015 7 718 15 3⁄8 17,2 10 19 x 18 17T19018 7 722 20 1⁄2 21,3 15 19 x 22 17T19022 7 628 25 3⁄4 26,9 20 19 x 28 17T19028 6,5 535 32 1 33,7 25 19 x 35 17T19035 6,5 542 40 11⁄4 42,4 32 19 x 42 17T19042 6 4


KAIFLEX ST Tape · self-adhesive

TAPE

Desciption Article-no. Length m

Width mm

Thick-ness

Rolls / box

ST Tape · self-adhesive 1891BAND 15 50 3 mm 12


KAIFLEX STTechnical Data

TECHNICAL DATA

Material Highly flexible, closed-cell insulation, FEF (Flexible Elastomeric Foam)

Description Highly flexible, closed-cell insulation material defined by extremely high moisture resistance factor and extremely low thermal conductivity.

ApplicationCondensation prevention and energy loss limitation where piping (including elbows, filters), ducting, chillers and air conditioning equipment are concerned.

Area of application (limit temperature)

Max. medium temperature + 105 °C (sheets + 85 °C) Please contact our Technical Service Department where temperatures exceed – 50 °C.Min. medium temperature – 50 °C (– 200 °C)

Thermal conductivity DIN EN ISO 8497 / DIN EN 12667

Medium temperature °C – 30 – 20 0 + 10 + 20 + 40 + 70

Thermal conductivity W/(m•K) 0,031 0,032 0,034 0,035 0,036 0,038 0,041

Water vapour resistance factor DIN EN 13469 / DIN EN 12086 Diffusion resistance coefficien

≥ 10.000 µ

Fire rating according DIN EN 13501-1Tubes: highly flame retardant - BL-s3, d0, ≤ 25 mm thickness Sheets: highly flame retardant - B-s3, d0, 10 mm to 32 mm thickness Self extinguishing, doesn’t propagate fire and produces no burning droplets in a fire situation.

Fire rating nationalCH: VKF Brandkennziffer 5.2 schwerbrennbar, nicht tropfend A: ÖNORM B 3800 Teil 1 (fremdüberwacht) B1 schwerbrennbar, Tr1 nichttropfend, Q2 normalqualmend

Further CertificationUL-approved (UL94) FM-approved DNV, Lloyd’s Register, See BG

Fire performance surface spread of flame, BS476 Part 7 1997

Class 1

Fire propagation BS476 Part 6 1989

Total Index of Performance Sub Index

Less than 12 Class 0 Less than 6

Resistance to chemicals Consult product test list

Corrosion prevention complies to DIN 1988 part 7

AGI insulation reference numberTubes: 36.12.01.06.04 Sheets: 36.01.01.02.04

Warehousing self-adhesive products: 1 year

Manufacturing process without CFC, HFCKW, formaldehyde, cadmium

Note on the technical data: All values are based on results obtained under typical conditions of use. In his own interests the recipient of these values should check with us beforehand that the values figures are in fact correct for his intended application. Please contact our Technical Service Department for further information.

DIMENSIONAL TOLERANCES ACCORDING DIN EN 14304:2010-03

Form of delivery Length WidthThickness

SquarenessInside diameter

Declared Tolerance Di ≤ 100 Di > 100

Tubes ± 1,5 %

dD ≤ 8 8 < dD ≤ 18

18 < dD ≤ 31 dD > 31

± 1,0 ± 1,5 ± 2,5 ± 3,0

3,0 mm Di,D + 1 ≤ Di ≤ Di,D + 4 Di,D + 1 ≤ Di ≤ Di,D + 6

Sheets ± 1,5 % ± 2,0 %dD ≤ 6

6 < dD ≤ 19 dD > 19

± 1,0 ± 1,5 ± 2,0

3,0 mm/m (length/width) –

3,0 mm (thickness)– –

Rolls+ 5,0 % – 1,5 %

± 2,0 %dD ≤ 6

6 < dD ≤ 19 dD > 19

± 1,0 ± 1,5 ± 2,0



Tapes+ 5,0 % – 1,5 %

± 2,0 % dD = 3– 0,1 + 1,5

– – –

Dimensions in millimetres n Di = internal diameter n dD = nominal thickness n Di,D = nominal value of inner diameter (tubes)


KAIFLEX RT-STPipe support for air conditioning, refrigeration and heating installations

n Quick and safe installationn Prevention of thermal bridgingn With optional mounting clamp


KAIFLEX RT-STPipe support

Copper pipes

CUSteel pipes

FEMax.

permissible clamp’s

clearance m

13 mm 19 mm

External ø

mmInches

External ø

mm

Outsideø Dimension Article-no. pieces /

boxOutside

ø Dimension Article-no. pieces /box

10 1⁄8 10,2 2,00 36 13 x 10 28613010 430 48 19 x 10 28619010 25012 12,5 2,00 38 13 x 12 28613012 385 50 19 x 12 28619012 21515 1⁄4 13,5 2,00 41 13 x 15 28613015 315 53 19 x 15 28619015 18518 3⁄8 17,2 2,25 44 13 x 18 28613018 300 56 19 x 18 28619018 17520 2,75 56 19 x 20 28619020 16522 1⁄2 21,3 2,75 48 13 x 22 28613022 240 60 19 x 22 28619022 14028 3⁄4 26,9 3,00 54 13 x 28 28613028 175 66 19 x 28 28619028 12035 1 33,7 3,50 61 13 x 35 28613035 140 73 19 x 35 28619035 9542 11⁄4 42,4 3,75 68 13 x 42 28613042 100 80 19 x 42 28619042 75

11⁄2 48,3 4,25 74 13 x 48 28613048 95 86 19 x 48 28619048 6054 54,0 4,25 80 13 x 54 28613054 80 92 19 x 54 28619054 6057 57,0 4,25 83 13 x 57 28613057 75 95 19 x 57 28619057 60

2 60,3 4,75 86 13 x 60 28613060 60 98 19 x 60 28619060 5064 63,5 4,75 92 13 x 64 28613064 60 104 19 x 64 28619064 4570 70,0 4,75 98 13 x 70 28613070 50 110 19 x 70 28619070 40

76,1 21⁄2 76,1 5,50 104 13 x 76 28613076 45 116 19 x 76 28619076 3588,9 3 88,9 6,00 117 13 x 89 28613089 30 129 19 x 89 28619089 30

31⁄2 101,6 6,00 136 13 x 102 28613102 25 142 19 x 102 28619102 23108 108,0 6,00 136 13 x 108 28613108 25 148 19 x 108 28619108 22114 4 114,3 6,00 144 13 x 114 28613114 20 156 19 x 114 28619114 50133 133,0 6,00 163 13 x 133 28613133 20 175 19 x 133 28619133 20

5 139,7 6,00 170 13 x 140 28613140 20 182 19 x 140 28619140 20159 160,0 6,00 190 13 x 160 28613160 20 202 19 x 160 28619160 12168 168,3 6,00 196 13 x 168 28613168 12 208 19 x 168 28619168 12

219,1 6,00 247 13 x 219 28613219 9 259 19 x 219 28619219 9 273,0 6,00 301 13 x 273 28613273 5 313 19 x 273 28619273 5

Length pipe support: < 133 mm: 50 mm n ≥133 mm: 100 mm

* Suitable for all KAILFEX insulation materials.


KAIFLEX RT-STPipe support

Copper pipes

CUSteel pipes

FEMax.

permissible clamp’s

clearance m

25 mm 32 mm

External ø

mmInches

External ø

mm

Outsideø Dimension Article-no. pieces /

boxOutside

ø Dimension Article-no. pieces /box

10 1⁄8 10,2 2,00 60 25 x 10 28625010 - 74 32 x 10 28632010 -12 12,5 2,00 62 25 x 12 28625012 - 76 32 x 12 28632012 9515 1⁄4 13,5 2,00 65 25 x 15 28625015 - 79 32 x 15 28632015 8018 3⁄8 17,2 2,25 68 25 x 18 28625018 115 82 32 x 18 28632018 7520 2,7522 1⁄2 21,3 2,75 72 25 x 22 28625022 100 86 32 x 22 28632022 6028 3⁄4 26,9 3,00 78 25 x 28 28625028 95 92 32 x 28 28632028 6035 1 33,7 3,50 85 25 x 35 28625035 75 99 32 x 35 28632035 5042 11⁄4 42,4 3,75 92 25 x 42 28625042 60 106 32 x 42 28632042 45

11⁄2 48,3 4,25 98 25 x 48 28625048 50 112 32 x 48 28632048 4054 54,0 4,25 104 25 x 54 28625054 45 118 32 x 54 28632054 3557 57,0 4,25 107 25 x 57 28625057 - 121 32 x 57 28632057 -

2 60,3 4,75 110 25 x 60 28625060 40 124 32 x 60 28632060 3064 63,5 4,75 116 25 x 64 28625064 30 130 32 x 64 28632064 3070 70,0 4,75 122 25 x 70 28625070 30 136 32 x 70 28632070 25

76,1 21⁄2 76,1 5,50 128 25 x 76 28625076 30 142 32 x 76 28632076 2588,9 3 88,9 6,00 141 25 x 89 28625089 25 155 32 x 89 28632089 17

31⁄2 101,6 6,00 154 25 x 102 28625102 - 168 32 x 102 28632102 40108 108,0 6,00 160 25 x 108 28625108 15 174 32 x 108 28632108 40114 4 114,3 6,00 168 25 x 114 28625114 40 182 32 x 114 28632114 28133 133,0 6,00 187 25 x 133 28625133 - 201 32 x 133 28632133 14

5 139,7 6,00 194 25 x 140 28625140 20 208 32 x 140 28632140 12159 160,0 6,00 214 25 x 160 28625160 10 228 32 x 160 28632160 9168 168,3 6,00 220 25 x 168 28625168 10 234 32 x 168 28632168 9

219,1 6,00 271 25 x 219 28625219 9 285 32 x 219 28632219 6 273,0 6,00 325 25 x 273 28625273 5 339 32 x 273 28632273 5

Length pipe support: < 133 mm: 50 mm n ≥133 mm: 100 mm


KAIFLEX FTInsulated support · Length: 2 m · Colour: Black

KAIFLEX FT

Article-no. Thickness mm

Length m

Width mm Carton content

299FT113 13 2 75 12 piece / 24 m299FT119 19 2 100 10 piece / 20 m299FT132 32 2 100 6 piece / 12 m

KAIFLEX FTTechnical Data

Product description

One-piece insulated support KAIFLEX FT. PIR segments and 0.8 mm of galvanised steel plate with closed cell insulation material based elastomeric foam. Suitable for all dimensions of KAIFLEX tubes and sheets.

ApplicationTo avoid thermal bridging in refrigerant plants, sus-pensions and supporting constructions as well as in air ducts which are insulated with KAIFLEX insulation.

PIR core (CFC-free) according DIN EN 826

Density 120 kg / m3

Temperature range – 50 ºC to + 105 ºC

Water vapour resistance factor µ

according KAIFLEX KKplus

Thermal conductivity according to KAIFLEX KKplus

Storage1 year – storage should be in dry and clean rooms, relative humidity (50 % to 70 %) and surroundings tem-perature (10 ºC to + 35 ºC).

Stock temperature ≥ 10 ºC

Application temperature ≥ 10 ºC

Fire rating DIN EN 13501-1

Euroclass E

Tolerances DIN EN 14304:2010-03

TECHNICAL DATA

KAIFLEX RT-STTechnical Data

Product descriptionInsulated pipe support KAIFLEX RT-ST, single piece. Two PIR elements with nitrile rubber based elastomeric foam. Suitable for all KAIFLEX tubes.

ApplicationFor the prevention of thermal bridging when KAIFLEX insulation material is used.

PIR core (CFC-free) according DIN EN 826

620 kPa

Temperature range – 50 ºC to + 105 ºC

Water vapour resistance factor µ

according to KAIFLEX ST

Thermal conductivity according to KAIFLEX ST

Storage1 year – storage should be in dry and clean rooms, relative humidity (50 % to 70 %) and surroundings tem-perature (10 ºC to + 35 ºC).

Stock temperature ≥ 10 ºC

Application temperature ≥ 10 ºC

Fire rating DIN EN 13501-1

Euroclass E

Tolerances DIN EN 14304:2010-03

TECHNICAL DATA n KAIFLEX RT-ST PIPE SUPPORT

HIGH TEMPERATURE INSULATION n 17

n ϑ ≤ +150 °C (+175 °C)n Thermal conductivity λ0°C ≤ 0,038 W/(m•K)n Euroclass E

KAIFLEX EPDM plusHigh Temperature Insulation

18 n HIGH TEMPERATURE INSULATION

KAIFLEX EPDM plusTubes · Length: 2 m · Colour: Black

Copper pipes

CUSteel pipes

FE 10 mm 13 mm

External ø

mm

Nominal width

DNInches

External ø

mm

Nominal width



10 8 1⁄8 10,2 6 10 x 10 63010010 220 13 x 10 63013010 15212 10 12,5 10 x 12 63010012 190 13 x 12 63013012 13615 10 1⁄4 13,5 8 10 x 15 63010015 172 13 x 15 63013015 12018 15 3⁄8 17,2 10 10 x 18 63010018 136 13 x 18 63013018 10622 20 1⁄2 21,3 15 10 x 22 63010022 112 13 x 22 63013022 8428 25 3⁄4 26,9 20 10 x 28 63010028 84 13 x 28 63013028 7235 32 1 33,7 25 10 x 35 63010035 60 13 x 35 63013035 5042 40 11⁄4 42,4 32 10 x 42 63010042 50 13 x 42 63013042 40

11⁄2 48,3 40 10 x 48 63010048 40 13 x 48 63013048 3654 50 54,0 10 x 54 63010054 36 13 x 54 63013054 3257 50 57,0 10 x 57 63010057 32 13 x 57 63013057 24

2 60,3 50 10 x 60 63010060 32 13 x 60 63013060 2476,1 65 21⁄2 76,1 65 10 x 76 63010076 20 13 x 76 63013076 1888,9 80 3 88,9 80 10 x 89 63010089 18 13 x 89 63013089 16

Copper pipes

CUSteel pipes

FE 19 mm 25 mm

External ø

mm

Nominal width

DNInches

External ø

mm

Nominal width



12 10 12,5 19 x 12 63019012 78 25 x 12 63025012 5015 10 1⁄4 13,5 8 19 x 15 63019015 72 25 x 15 63025015 5018 15 3⁄8 17,2 10 19 x 18 63019018 60 25 x 18 63025018 4022 20 1⁄2 21,3 15 19 x 22 63019022 56 25 x 22 63025022 3628 25 3⁄4 26,9 20 19 x 28 63019028 40 25 x 28 63025028 3235 32 1 33,7 25 19 x 35 63019035 36 25 x 35 63025035 2442 40 11⁄4 42,4 32 19 x 42 63019042 32 25 x 42 63025042 22

11⁄2 48,3 40 19 x 48 63019048 24 25 x 48 63025048 1854 50 54,0 19 x 54 63019054 22 25 x 54 63025054 1857 50 57,0 19 x 57 63019057 18 25 x 57 63025057 18

2 60,3 50 19 x 60 63019060 18 25 x 60 63025060 1676,1 65 21⁄2 76,1 65 19 x 76 63019076 16 25 x 76 63025076 1288,9 80 3 88,9 80 19 x 89 63019089 12 25 x 89 63025089 12114 100 4 114,3 100 19 x 114 63019114 8 25 x 114 63025114 6

Copper pipes

CUSteel pipes

FE 32 mm

External ø

mm

Nominal width

DNInches

External ø

mm

Nominal width


box

12 10 12,5 32 x 12 63032012 3215 10 1⁄4 13,5 8 32 x 15 63032015 3218 15 3⁄8 17,2 10 32 x 18 63032018 2422 20 1⁄2 21,3 15 32 x 22 63032022 2428 25 3⁄4 26,9 20 32 x 28 63032028 2235 32 1 33,7 25 32 x 35 63032035 1842 40 11⁄4 42,4 32 32 x 42 63032042 18

11⁄2 48,3 40 32 x 48 63032048 1454 50 54,0 32 x 54 63032054 1257 50 57,0 32 x 57 63032057 12

2 60,3 50 32 x 60 63032060 1276,1 65 21⁄2 76,1 65 32 x 76 63032076 888,9 80 3 88,9 80 32 x 89 63032089 8114 100 4 114,3 100 32 x 114 63032114 6

HIGH TEMPERATURE INSULATION n 19

KAIFLEX EPDM plusSheet · Length: 2 m · Colour: Black

Thinckness mm

Sheet in rolls(1 m width)

Type Article no. m² /box

6 PL06-R 64406000 1810 PL10-R 64410000 1013 PL13-R 64413000 819 PL19-R 64419000 625 PL25-R 64425000 432 PL32-R 64432000 3

20 n HIGH TEMPERATURE INSULATION

KAIFLEX EPDM plusTechnical Data

TECHNICAL DATA

Material Highly flexible, closed-cell insulation (EPDMplus)

Description Closed-cell foam with excellent high-temperature-, UV- and ozone-resistance.

Application High-temperature as well as applications of UV- and ozone-resistance.


Max. medium temperature + 150 °C (+ 175 °C) + 85 °C self-adhesive tape Please contact our Technical Service Department where

temperatures exceed +150 °C or – 50 °C.Min. medium temperature – 50 °C

Thermal conductivity λ DIN EN ISO 8497 / DIN EN 12667

Medium temperature °C 0 + 40

Thermal conductivity W/(m • K) 0,038 0,042

Water vapour resistance factor DIN EN 12086

≥ 4.500 µ

Fire rating according DIN EN 13501-1Euroclass E ABP-Nr.: P-BAY26-080320 No burning particles in case of fire

Fire rating national CH: VKF Brandkennziffer 5.2 schwerbrennbar, nicht tropfend






Tubes ± 1,5 %

dD ≤ 8 8 < dD ≤ 18

18 < dD ≤ 31 dD > 31

± 1,0 ± 1,5 ± 2,5 ± 3,0


Sheets ± 1,5 % ± 2,0 %dD ≤ 6

6 < dD ≤ 19 dD > 19

± 1,0 ± 1,5 ± 2,0



Rolls+ 5,0 % – 1,5 %

± 2,0 %dD ≤ 6

6 < dD ≤ 19 dD > 19

± 1,0 ± 1,5 ± 2,0



Tapes+ 5,0 % – 1,5 %

± 2,0 % dD = 3– 0,1 + 1,5

– – –


HALOGEN FREE INSULATION n 21

KAIFLEX HFThe Halogen-Free insulation

n Halogen-free (Chlorine-, Bromine-, PVC-free)n Thermal conductivity λ0°C ≤ 0,040 W/(m•K)n Euroclass E

22 n HALOGEN FREE INSULATION

KAIFLEX HFTubes · Length: 2 m · Colour: Black

Copper pipes

CUSteel pipes

FE 9 mm 13 mm

External ø

mm

Nominal width

DNInches

External ø

mm

Nominal width



10 8 1⁄8 10,2 6 9 x 10 03009010 200 13 x 10 03013010 12812 10 12,5 9 x 12 03009012 160 13 x 12 03013012 12015 10 1⁄4 13,5 8 9 x 15 03009015 150 13 x 15 03013015 11218 15 3⁄8 17,2 10 9 x 18 03009018 120 13 x 18 03013018 10022 20 1⁄2 21,3 15 9 x 22 03009022 100 13 x 22 03013022 8428 25 3⁄4 26,9 20 9 x 28 03009028 90 13 x 28 03013028 7635 32 1 33,7 25 9 x 35 03009035 76 13 x 35 03013035 6042 40 11⁄4 42,4 32 9 x 42 03009042 50 13 x 42 03013042 40

11⁄2 48,3 40 9 x 48 03009048 40 13 x 48 03013048 3654 50 54,0 9 x 54 03009054 36 13 x 54 03013054 32

2 60,3 50 9 x 60 03009060 32 13 x 60 03013060 3076,1 65 21⁄2 76,1 65 9 x 76 03009076 30 13 x 76 03013076 2288,9 80 3 88,9 80 9 x 89 03009089 30 13 x 89 03013089 20

Copper pipes

CUSteel pipes

FE 19 mm 25 mm

External ø

mm

Nominal width

DNInches

External ø

mm

Nominal width



10 8 1⁄8 10,2 6 19 x 10 03019010 8412 10 12,5 19 x 12 03019012 6415 10 1⁄4 13,5 8 19 x 15 03019015 60 25 x 15 03025015 4018 15 3⁄8 17,2 10 19 x 18 03019018 60 25 x 18 03025018 3822 20 1⁄2 21,3 15 19 x 22 03019022 50 25 x 22 03025022 3228 25 3⁄4 26,9 20 19 x 28 03019028 40 25 x 28 03025028 3035 32 1 33,7 25 19 x 35 03019035 32 25 x 35 03025035 2442 40 11⁄4 42,4 32 19 x 42 03019042 32 25 x 42 03025042 22

11⁄2 48,3 40 19 x 48 03019048 24 25 x 48 03025048 1854 50 54,0 19 x 54 03019054 22 25 x 54 03025054 16

2 60,3 50 19 x 60 03019060 18 25 x 60 03025060 1276,1 65 21⁄2 76,1 65 19 x 76 03019076 12 25 x 76 03025076 1088,9 80 3 88,9 80 19 x 89 03019089 12 25 x 89 03025089 8

KAIFLEX HFSheet, Self adhesive sheet · Colour: Black

Thinckness mm


Self adhesive sheet in rolls(1 m width)

Type Article-no. m² /box Type Article-no. m² /

box

6 HF-PL06-R 04006000 30 HF-PL06-R-SK 04206000 3010 HF-PL10-R 04010000 20 HF-PL10-R-SK 04210000 2013 HF-PL13-R 04013000 14 HF-PL13-R-SK 04213000 1419 HF-PL19-R 04019000 10 HF-PL19-R-SK 04219000 1025 HF-PL25-R 04025000 8 HF-PL25-R-SK 04225000 832 HF-PL32-R 04032000 6 HF-PL32-R-SK 04232000 6

HALOGEN FREE INSULATION n 23

KAIFLEX HFTechnical Data

TECHNICAL DATA

Material Highly, flexible, closed-cell insulation, FEF (Flexible Elastomeric Foam)

Description Free from halogen based retardents, highly, flexible, closed-cell insulation

Application Insulation, protection of pipes/ducts, suitable for clean rooms, computer rooms and areas where low smoke and toxicity in event of fire are required


Max. medium temperature + 105 °C (sheets + 85 °C)Please contact our Technical Service Department where temperatures exceed – 40 °C.

Min. medium temperature – 40 °C

Thermal conductivity λ DIN EN ISO 8497 / DIN EN 12667



Water vapour resistance factor DIN EN 13469 / DIN EN 12086

≥ 2.000 µ

Fire rating according DIN EN 13501-1Euroclass E ABP: P-NDS04-588 No burning particles in case of fire

Fire rating nationalCH: VKF Brandkennziffer 5.2 schwerbrennbar, nicht tropfend A: ÖNORM B 3800 Teil 1 (fremdüberwacht) B1 schwerbrennbar, Tr1 nichttropfend, Q2 normalqualmend

Certificates DIN 54837, DIN 5510 part 2 Passenger carrying trains

6 to 32 mm

Certificates Ship building / offshore

Germanischer Lloyd, Lloyd’s Register, BUREAU VERITAS, DET NORSKE VERITAS, ABS







Tubes ± 1,5 %

dD ≤ 8 8 < dD ≤ 18

18 < dD ≤ 31 dD > 31

± 1,0 ± 1,5 ± 2,5 ± 3,0


Sheets ± 1,5 % ± 2,0 %dD ≤ 6

6 < dD ≤ 19 dD > 19

± 1,0 ± 1,5 ± 2,0



Rolls+ 5,0 % – 1,5 %

± 2,0 %dD ≤ 6

6 < dD ≤ 19 dD > 19

± 1,0 ± 1,5 ± 2,0



Tapes+ 5,0 % – 1,5 %

± 2,0 % dD = 3– 0,1 + 1,5

– – –


24 n HALOGEN FREE INSULATION

KAIFLEX HFNotes

PROTECTION n 25

KAIFLEX ST INSULATIONn Water vapour resistance factor μ ≥ 10.000n Thermal conductivity λ0°C ≤ 0,034 W/(m•K)

KAIFLEX PROTECT SYSTEMFor high mechanical resistance

26 n PROTECTION

KAIFLEX PROTECT F-ALUKAIFLEX ST-tubes · F-ALU pre-coated · with self adhesive joints plus self adhesive overlap · Length: 1 m

* Only slitted version

Copper pipes

CUSteel pipes

FE 13 mm 19 mm

External ø

mm

Nominal width

DNInches

External ø

mm

Nominal width



15 10 1⁄4 13,5 8 13 x 15 22013015 77 19 x 15 22019015 4318 15 3⁄8 17,2 10 13 x 18 22013018 65 19 x 18 22019018 3922 20 1⁄2 21,3 15 13 x 22 22013022 55 19 x 22 22019022 3725 20 25,0 13 x 25 22013025 46 19 x 25 22019025 3028 25 3⁄4 26,9 20 13 x 28 22013028 43 19 x 28 22019028 2930 25 13 x 30 22013030 42 19 x 30 22019030 2935 32 1 33,7 25 13 x 35 22013035 38 19 x 35 22019035 2442 40 1 1⁄4 42,4 32 13 x 42 22013042 28 19 x 42 22019042 20

44,5 13 x 45 22013045 26 19 x 45 22019045 171 1⁄2 48,3 40 13 x 48 22013048 24 19 x 48 22019048 15

54 50 54,0 13 x 54 22013054 23 19 x 54 22019054 1557 50 57,0 13 x 57 22013057 22 19 x 57 22019057 14

2 60,3 50 13 x 60 22013060 20 19 x 60 22019060 1464 63,5 13 x 64 22013064 20 19 x 64 22019064 1470 70,0 13 x 70 22013070 20 19 x 70 22019070 14

76,1 65 2 1⁄2 76,1 65 13 x 76 22013076 17 19 x 76 22019076 1480 13 x 80 22013080 15 19 x 80 22019080 13

88,9 80 3 88,9 80 13 x 89 22013089 15 19 x 89 22019089 113 1⁄2 101,6 13 x 102 * 22013102 15 19 x 102 * 22019102 10

108 100 108,0 13 x 108 * 22013108 14 19 x 108 * 22019108 10114 100 4 114,3 100 13 x 114 * 22013114 14 19 x 114 * 22019114 9

125,0 13 x 125 * 22013125 10 19 x 125 * 22019125 9133 125 133,0 13 x 133 * 22013133 9 19 x 133 * 22019133 6

5 139,7 125 13 x 140 * 22013140 9 19 x 140 * 22019140 5159 150 160,0 13 x 160 * 22013160 8 19 x 160 * 22019160 4

Copper pipes

CUSteel pipes

FE 25 mm

External ø

mm

Nominal width

DNInches

External ø

mm

Nominal width


box

18 15 3⁄8 17,2 10 25 x 18 22025018 2522 20 1⁄2 21,3 15 25 x 22 22025022 2128 25 3⁄4 26,9 20 25 x 28 22025028 2035 32 1 33,7 25 25 x 35 22025035 1642 40 1 1⁄4 42,4 32 25 x 42 22025042 12

1 1⁄2 48,3 40 25 x 48 22025048 1254 50 54,0 25 x 54 22025054 11

2 60,3 50 25 x 60 22025060 1164 63,5 25 x 64 22025064 970 70,0 25 x 70 22025070 9

76,1 65 2 1⁄2 76,1 65 25 x 76 22025076 988,9 80 3 88,9 80 25 x 89 22025089 7108 100 108,0 25 x 108 * 22025108 5114 100 4 114,3 100 25 x 114 * 22025114 5

5 139,7 125 25 x 140 * 22025140 3

PROTECTION n 27

KAIFLEX PROTECT F-ALUKAIFLEX ST-elbows 1,5 D · F-ALU pre-coated

Copper pipes

CUSteel pipes

FE 13 mm 19 mm

External ø

mm

Nominal width

DNInches

External ø

mm

Nominal width

DNDimension Article no. Dimension Article no.

15 10 1⁄4 13,5 8 90˚ 13 x 15 26A13015 90˚ 19 x 15 26A1901518 15 3⁄8 17,2 10 90˚ 13 x 18 26A13018 90˚ 19 x 18 26A1901822 20 1⁄2 21,3 15 90˚ 13 x 22 26A13022 90˚ 19 x 22 26A1902225 20 25,0 90˚ 13 x 25 26A13025 90˚ 19 x 25 26A1902528 25 3⁄4 26,9 20 90˚ 13 x 28 26A13028 90˚ 19 x 28 26A1902830 25 90˚ 13 x 30 26A13030 90˚ 19 x 30 26A1903035 32 1 33,7 25 90˚ 13 x 35 26A13035 90˚ 19 x 35 26A1903542 40 1 1⁄4 42,4 32 90˚ 13 x 42 26A13042 90˚ 19 x 42 26A19042

44,5 90˚ 13 x 45 26A13045 90˚ 19 x 45 26A190451 1⁄2 48,3 40 90˚ 13 x 48 26A13048 90˚ 19 x 48 26A19048

54 50 54,0 90˚ 13 x 54 26A13054 90˚ 19 x 54 26A1905457 50 57,0 90˚ 13 x 57 26A13057 90˚ 19 x 57 26A19057

2 60,3 50 90˚ 13 x 60 26A13060 90˚ 19 x 60 26A1906064 63,5 90˚ 13 x 64 26A13064 90˚ 19 x 64 26A1906470 70,0 90˚ 13 x 70 26A13070 90˚ 19 x 70 26A19070

76,1 65 2 1⁄2 76,1 65 90˚ 13 x 76 26A13076 90˚ 19 x 76 26A1907680 90˚ 13 x 80 26A13080 90˚ 19 x 80 26A19080

88,9 80 3 88,9 80 90˚ 13 x 89 26A13089 90˚ 19 x 89 26A190893 1⁄2 101,6 90˚ 13 x 102 26A13102 90˚ 19 x 102 26A19102

108 100 108,0 90˚ 13 x 108 26A13108 90˚ 19 x 108 26A19108114 100 4 114,3 100 90˚ 13 x 114 26A13114 90˚ 19 x 114 26A19114

125,0 90˚ 13 x 125 26A13125 90˚ 19 x 125 26A19125133 125 133,0 90˚ 13 x 133 26A13133 90˚ 19 x 133 26A19133

5 139,7 125 90˚ 13 x 140 26A13140 90˚ 19 x 140 26A19140159 150 160,0 90˚ 13 x 160 26A13160 90˚ 19 x 160 26A19160

Copper pipes

CUSteel pipes

FE 25 mm

External ø

mm

Nominal width

DNInches

External ø

mm

Nominal width

DNDimension Article no.

18 15 3⁄8 17,2 10 90˚ 25 x 18 26A2501822 20 1⁄2 21,3 15 90˚ 25 x 22 26A2502228 25 3⁄4 26,9 20 90˚ 25 x 28 26A2502835 32 1 33,7 25 90˚ 25 x 35 26A2503542 40 1 1⁄4 42,4 32 90˚ 25 x 42 26A25042

1 1⁄2 48,3 40 90˚ 25 x 48 26A2504854 50 54,0 90˚ 25 x 54 26A25054

2 60,3 50 90˚ 25 x 60 26A2506064 63,5 90˚ 25 x 64 26A2506470 70,0 90˚ 25 x 70 26A25070

76,1 65 2 1⁄2 76,1 65 90˚ 25 x 76 26A2507688,9 80 3 88,9 80 90˚ 25 x 89 26A25089108 100 108,0 90˚ 25 x 108 26A25108114 100 4 114,3 100 90˚ 25 x 114 26A25114

5 139,7 125 90˚ 25 x 140 26A25140

28 n PROTECTION

KAIFLEX PROTECT F-ALUKAIFLEX ST-sheets · F-ALU pre-coated

KAIFLEX PROTECT F-ALUAcccessories

Thinckness mm



Article-no. m² /box Article-no. m² /

box

10 22210000 20 22210210 3213 22213000 14 22213210 2419 22219000 10 22219210 1625 22225000 8 22225210 1232 22232000 6 22232210 10

ACCESSORIES KAIFLEX PROTECT F-ALU

Description Article-no. Colour Piece /box

Mastic · Content: 290 ml * 255T0000trans- parent

12

Mastic · Content: 290 ml * 255A0000 grey 12

Description Article-no. Width mm

m /roll

Covering on rolls 252A0025 1040 25


Rolls / box

PROTECT ALU Butyl-Tape · 25 m Length

258A0020 20 30

258A0050 50 12

258A0100 100 6

PROTECT ALU Tape · 25 m Length 25800019 19 36

PROTECT ALU Tape · 50 m Length25800050 50 24

25800100 100 12

Designed for wrapping air ducts, storage tanks and pipe sizes starting from a minimum diameter of 323 mm onwards.

* One cartridge contains enough mastic to adequately seal off 8 m of joints. Seal must be 10 mm wide and 3 mm thick at least. Retouches in the predective foil are like wise sealed off.

PROTECTION n 29

KAIFLEX PROTECT F-ALUTechnical Data

TECHNICAL DATA

Product description KAIFLEX nitrile rubber insulation with integrated surface protection: Glass fabric laminated with weather protection aluminium foil.

ApplicationAs a result of the aluminium foil’s water tightness and its excellent reflection properties, combined to the glass fabrics strong mechanical resis-tance, the insulation covering is easy to clean and to maintain for the life span of the installation.

Application range Indoor and outdoor

Temp. resistance– 30 °C up to + 80 °C (coating F-ALU)

PropertiesF-ALU offers great protection against salt-water erosion and UIC (Under Insulation Corrosion), shows excellent UV-stability, is highly waterproof and contains no toxic elements. It is easy to apply.

Colour Silver


30 n PROTECTION

KAIFLEX PROTECT F-BLACKKAIFLEX ST-tubes · F-BLACK pre-coated · with self adhesive joints plus self adhesive overlap · Length: 1 m

Copper pipes

CUSteel pipes

FE 13 mm 19 mm

External ø

mm

Nominal width

DNInches

External ø

mm

Nominal width




44,5 13 x 45 22313045 26 19 x 45 22319045 171 1⁄2 48,3 40 13 x 48 22313048 24 19 x 48 22319048 15

54 50 54,0 13 x 54 22313054 23 19 x 54 22319054 1557 50 57,0 13 x 57 22313057 22 19 x 57 22319057 14

2 60,3 50 13 x 60 22313060 20 19 x 60 22319060 1464 63,5 13 x 64 22313064 20 19 x 64 22319064 1470 70,0 13 x 70 22313070 20 19 x 70 22319070 14

76,1 65 2 1⁄2 76,1 65 13 x 76 22313076 17 19 x 76 22319076 1480 13 x 80 22313080 15 19 x 80 22319080 13

88,9 80 3 88,9 80 13 x 89 22313089 15 19 x 89 22319089 113 1⁄2 101,6 13 x 102 * 22313102 15 19 x 102 * 22319102 10

108 100 108,0 13 x 108 * 22313108 14 19 x 108 * 22319108 10114 100 4 114,3 100 13 x 114 * 22313114 14 19 x 114 * 22319114 9

125,0 13 x 125 * 22313125 10 19 x 125 * 22319125 9133 125 133,0 13 x 133 * 22313133 9 19 x 133 * 22319133 6

5 139,7 125 13 x 140 * 22313140 9 19 x 140 * 22319140 5159 150 160,0 13 x 160 * 22313160 8 19 x 160 * 22319160 4

Copper pipes

CUSteel pipes

FE 25 mm

External ø

mm

Nominal width

DNInches

External ø

mm

Nominal width


box

18 15 3⁄8 17,2 10 25 x 18 22325018 2522 20 1⁄2 21,3 15 25 x 22 22325022 2128 25 3⁄4 26,9 20 25 x 28 22325028 2035 32 1 33,7 25 25 x 35 22325035 1642 40 1 1⁄4 42,4 32 25 x 42 22325042 12

1 1⁄2 48,3 40 25 x 48 22325048 1254 50 54,0 25 x 54 22325054 11

2 60,3 50 25 x 60 22325060 1164 63,5 25 x 64 22325064 970 70,0 25 x 70 22325070 9

76,1 65 2 1⁄2 76,1 65 25 x 76 22325076 988,9 80 3 88,9 80 25 x 89 22325089 7108 100 108,0 25 x 108 * 22325108 5114 100 4 114,3 100 25 x 114 * 22325114 5

5 139,7 125 25 x 140 * 22325140 3


PROTECTION n 31

KAIFLEX PROTECT F-BLACKKAIFLEX ST-elbows 1,5 D · F-BLACK pre-coated

Copper pipes

CUSteel pipes

FE 13 mm 19 mm

External ø

mm

Nominal width

DNInches

External ø

mm

Nominal width


15 10 1⁄4 13,5 8 90˚ 13 x 15 26B13015 90˚ 19 x 15 26B1901518 15 3⁄8 17,2 10 90˚ 13 x 18 26B13018 90˚ 19 x 18 26B1901822 20 1⁄2 21,3 15 90˚ 13 x 22 26B13022 90˚ 19 x 22 26B1902225 20 25,0 90˚ 13 x 25 26B13025 90˚ 19 x 25 26B1902528 25 3⁄4 26,9 20 90˚ 13 x 28 26B13028 90˚ 19 x 28 26B1902830 25 90˚ 13 x 30 26B13030 90˚ 19 x 30 26B1903035 32 1 33,7 25 90˚ 13 x 35 26B13035 90˚ 19 x 35 26B1903542 40 1 1⁄4 42,4 32 90˚ 13 x 42 26B13042 90˚ 19 x 42 26B19042

44,5 90˚ 13 x 45 26B13045 90˚ 19 x 45 26B190451 1⁄2 48,3 40 90˚ 13 x 48 26B13048 90˚ 19 x 48 26B19048

54 50 54,0 90˚ 13 x 54 26B13054 90˚ 19 x 54 26B1905457 50 57,0 90˚ 13 x 57 26B13057 90˚ 19 x 57 26B19057

2 60,3 50 90˚ 13 x 60 26B13060 90˚ 19 x 60 26B1906064 63,5 90˚ 13 x 64 26B13064 90˚ 19 x 64 26B1906470 70,0 90˚ 13 x 70 26B13070 90˚ 19 x 70 26B19070

76,1 65 2 1⁄2 76,1 65 90˚ 13 x 76 26B13076 90˚ 19 x 76 26B1907680 90˚ 13 x 80 26B13080 90˚ 19 x 80 26B19080

88,9 80 3 88,9 80 90˚ 13 x 89 26B13089 90˚ 19 x 89 26B190893 1⁄2 101,6 90˚ 13 x 102 26B13102 90˚ 19 x 102 26B19102

108 100 108,0 90˚ 13 x 108 26B13108 90˚ 19 x 108 26B19108114 100 4 114,3 100 90˚ 13 x 114 26B13114 90˚ 19 x 114 26B19114

125,0 90˚ 13 x 125 26B13125 90˚ 19 x 125 26B19125133 125 133,0 90˚ 13 x 133 26B13133 90˚ 19 x 133 26B19133

5 139,7 125 90˚ 13 x 140 26B13140 90˚ 19 x 140 26B19140159 150 160,0 90˚ 13 x 160 26B13160 90˚ 19 x 160 26B19160

Copper pipes

CUSteel pipes

FE 25 mm

External ø

mm

Nominal width

DNInches

External ø

mm

Nominal width


18 15 3⁄8 17,2 10 90˚ 25 x 18 26B2501822 20 1⁄2 21,3 15 90˚ 25 x 22 26B2502228 25 3⁄4 26,9 20 90˚ 25 x 28 26B2502835 32 1 33,7 25 90˚ 25 x 35 26B2503542 40 1 1⁄4 42,4 32 90˚ 25 x 42 26B25042

1 1⁄2 48,3 40 90˚ 25 x 48 26B2504854 50 54,0 90˚ 25 x 54 26B25054

2 60,3 50 90˚ 25 x 60 26B2506064 63,5 90˚ 25 x 64 26B2506470 70,0 90˚ 25 x 70 26B25070

76,1 65 2 1⁄2 76,1 65 90˚ 25 x 76 26B2507688,9 80 3 88,9 80 90˚ 25 x 89 26B25089108 100 108,0 90˚ 25 x 108 26B25108114 100 4 114,3 100 90˚ 25 x 114 26B25114

5 139,7 125 90˚ 25 x 140 26B25140

32 n PROTECTION

KAIFLEX PROTECT F-BLACKKAIFLEX ST-sheets · F-BLACK pre-coated

KAIFLEX PROTECT F-BLACKAcccessories

Thinckness mm




box

10 22410000 20 22410210 3213 22413000 14 22413210 2419 22419000 10 22419210 1625 22425000 8 22425210 1232 22432000 6 22432210 10

ACCESSORIES KAIFLEX PROTECT F-BLACK



12

Mastic · Content: 290 ml * 255B0000 black 12


m /roll

Covering on rolls 252B0025 1000 25


Rolls / box

PROTECT F-BLACK Butyl-Tape · 25 m Length

258B0020 20 30

258B0051 50 2

258B0101 100 1



PROTECTION n 33

KAIFLEX PROTECT F-BLACKTechnical Data

TECHNICAL DATA

Product descriptionKAIFLEX nitrile rubber insulation with integrated surface protection: Glass fibre fabric with a black finish for an excellent protection of the insula-tion. The covering is easy to clean and to maintain throughout the expected life span of the installation.

ApplicationFiber glass canvas with a black top coat and an additional weather and UV resistant film. The glass fabric offers excellent protection from mecha-nical damage. The surface is easy to clean and has a long life span.


Temp. resistance– 30 °C up to + 80 °C (coating F-BLACK)

PropertiesExcellent resistance against saltwater combined with mechanical strength. UV resistant, excellent moisture and UIC prevention. Contains no toxic elements. Easy installation.

Colour Black


34 n PROTECTION

KAIFLEX PROTECT ALU-TECKAIFLEX ST-tubes · ALU-TEC pre-coated · with self adhesive joints plus self adhesive overlap · Length: 1 m

Copper pipes

CUSteel pipes

FE 13 mm 19 mm

External ø

mm

Nominal width

DNInches

External ø

mm

Nominal width




44,5 13 x 45 06613045 26 19 x 45 06619045 171 1⁄2 48,3 40 13 x 48 06613048 24 19 x 48 06619048 15

54 50 54,0 13 x 54 06613054 23 19 x 54 06619054 1557 50 57,0 13 x 57 06613057 22 19 x 57 06619057 14

2 60,3 50 13 x 60 06613060 20 19 x 60 06619060 1464 63,5 13 x 64 06613064 20 19 x 64 06619064 1470 70,0 13 x 70 06613070 20 19 x 70 06619070 14

76,1 65 2 1⁄2 76,1 65 13 x 76 06613076 17 19 x 76 06619076 1480 13 x 80 06613080 15 19 x 80 06619080 13

88,9 80 3 88,9 80 13 x 89 06613089 15 19 x 89 06619089 113 1⁄2 101,6 13 x 102 * 06613102 15 19 x 102 * 06619102 10

108 100 108,0 13 x 108 * 06613108 14 19 x 108 * 06619108 10114 100 4 114,3 100 13 x 114 * 06613114 14 19 x 114 * 06619114 9

125,0 13 x 125 * 06613125 10 19 x 125 * 06619125 9133 125 133,0 13 x 133 * 06613133 9 19 x 133 * 06619133 6

5 139,7 125 13 x 140 * 06613140 9 19 x 140 * 06619140 5159 150 160,0 13 x 160 * 06613160 8 19 x 160 * 06619160 4

Copper pipes

CUSteel pipes

FE 25 mm

External ø

mm

Nominal width

DNInches

External ø

mm

Nominal width


box

18 15 3⁄8 17,2 10 25 x 18 06625018 2522 20 1⁄2 21,3 15 25 x 22 06625022 2128 25 3⁄4 26,9 20 25 x 28 06625028 2035 32 1 33,7 25 25 x 35 06625035 1642 40 1 1⁄4 42,4 32 25 x 42 06625042 12

1 1⁄2 48,3 40 25 x 48 06625048 1254 50 54,0 25 x 54 06625054 11

2 60,3 50 25 x 60 06625060 1164 63,5 25 x 64 06625064 970 70,0 25 x 70 06625070 9

76,1 65 2 1⁄2 76,1 65 25 x 76 06625076 988,9 80 3 88,9 80 25 x 89 06625089 7108 100 108,0 25 x 108 * 06625108 5114 100 4 114,3 100 25 x 114 * 06625114 5

5 139,7 125 25 x 140 * 06625140 3


PROTECTION n 35

KAIFLEX PROTECT ALU-TECKAIFLEX ST-elbows 1,5 D · ALU-TEC pre-coated

Copper pipes

CUSteel pipes

FE 13 mm 19 mm

External ø

mm

Nominal width

DNInches

External ø

mm

Nominal width


15 10 1⁄4 13,5 8 90˚ 13 x 15 26C13015 90˚ 19 x 15 26C1901518 15 3⁄8 17,2 10 90˚ 13 x 18 26C13018 90˚ 19 x 18 26C1901822 20 1⁄2 21,3 15 90˚ 13 x 22 26C13022 90˚ 19 x 22 26C1902225 20 25,0 90˚ 13 x 25 26C13025 90˚ 19 x 25 26C1902528 25 3⁄4 26,9 20 90˚ 13 x 28 26C13028 90˚ 19 x 28 26C1902830 25 90˚ 13 x 30 26C13030 90˚ 19 x 30 26C1903035 32 1 33,7 25 90˚ 13 x 35 26C13035 90˚ 19 x 35 26C1903542 40 1 1⁄4 42,4 32 90˚ 13 x 42 26C13042 90˚ 19 x 42 26C19042

44,5 90˚ 13 x 45 26C13045 90˚ 19 x 45 26C190451 1⁄2 48,3 40 90˚ 13 x 48 26C13048 90˚ 19 x 48 26C19048

54 50 54,0 90˚ 13 x 54 26C13054 90˚ 19 x 54 26C1905457 50 57,0 90˚ 13 x 57 26C13057 90˚ 19 x 57 26C19057

2 60,3 50 90˚ 13 x 60 26C13060 90˚ 19 x 60 26C1906064 63,5 90˚ 13 x 64 26C13064 90˚ 19 x 64 26C1906470 70,0 90˚ 13 x 70 26C13070 90˚ 19 x 70 26C19070

76,1 65 2 1⁄2 76,1 65 90˚ 13 x 76 26C13076 90˚ 19 x 76 26C1907680 90˚ 13 x 80 26C13080 90˚ 19 x 80 26C19080

88,9 80 3 88,9 80 90˚ 13 x 89 26C13089 90˚ 19 x 89 26C190893 1⁄2 101,6 90˚ 13 x 102 26C13102 90˚ 19 x 102 26C19102

108 100 108,0 90˚ 13 x 108 26C13108 90˚ 19 x 108 26C19108114 100 4 114,3 100 90˚ 13 x 114 26C13114 90˚ 19 x 114 26C19114

125,0 90˚ 13 x 125 26C13125 90˚ 19 x 125 26C19125133 125 133,0 90˚ 13 x 133 26C13133 90˚ 19 x 133 26C19133

5 139,7 125 90˚ 13 x 140 26C13140 90˚ 19 x 140 26C19140159 150 160,0 90˚ 13 x 160 26C13160 90˚ 19 x 160 26C19160

Copper pipes

CUSteel pipes

FE 25 mm

External ø

mm

Nominal width

DNInches

External ø

mm

Nominal width


18 15 3⁄8 17,2 10 90˚ 25 x 18 26C2501822 20 1⁄2 21,3 15 90˚ 25 x 22 26C2502228 25 3⁄4 26,9 20 90˚ 25 x 28 26C2502835 32 1 33,7 25 90˚ 25 x 35 26C2503542 40 1 1⁄4 42,4 32 90˚ 25 x 42 26C25042

1 1⁄2 48,3 40 90˚ 25 x 48 26C2504854 50 54,0 90˚ 25 x 54 26C25054

2 60,3 50 90˚ 25 x 60 26C2506064 63,5 90˚ 25 x 64 26C2506470 70,0 90˚ 25 x 70 26C25070

76,1 65 2 1⁄2 76,1 65 90˚ 25 x 76 26C2507688,9 80 3 88,9 80 90˚ 25 x 89 26C25089108 100 108,0 90˚ 25 x 108 26C25108114 100 4 114,3 100 90˚ 25 x 114 26C25114

5 139,7 125 90˚ 25 x 140 26C25140

36 n PROTECTION

KAIFLEX PROTECT ALU-TECKAIFLEX ST-sheets · ALU-TEC pre-coated

Thinckness mm





box Article-no. m² /box

10 06810000 20 41510000 20 06910210 3213 06813000 14 41513000 14 06913210 2419 06819000 10 41519000 10 06919210 1625 06825000 8 41525000 8 06925210 1232 06832000 6 41532000 6 06932210 10


KAIFLEX PROTECT ALU-TECAcccessories

ACCESSORIES KAIFLEX PROTECT ALU-TEC



12

Mastic · Content: 290 ml * 255A0000 grey 12


m /roll

Covering on rolls 252T0025 1050 25


Rolls / box

PROTECT ALU Butyl-Tape · 25 m Length

258A0020 20 30

258A0050 50 12

258A0100 100 6

PROTECT ALU Tape · 25 m Length 25800019 19 36

PROTECT ALU Tape · 50 m Length25800050 50 24

25800100 100 12


PROTECTION n 37

KAIFLEX PROTECT ALU-TECTechnical Data

TECHNICAL DATA

Product description KAIFLEX nitrile rubber insulation with integrated surface protection: Flexible plastic hard foil covered with a steel sheet look-alike aluminium foil.

ApplicationThis covering shows steel sheet look-alike mechanical properties and offers great protection. The outer covering is a high gloss aluminium. Thanks to its flexibility it is really easy to install. Furthermore it is easy to clean as well as to maintain, offering longevity to the insulated equipment.


Temp. resistance– 30 °C up to + 80 °C (coating ALU-TEC)

PropertiesALU-TEC offers great protection against saltwater erosion and UIC (Under Insulation Corrosion), shows excellent UV-stability, is highly waterproof and contains no toxic elements. Easy to apply.

Colour Silver


38 n PROTECTION

KAIFLEX PROTECT ALU-NETKAIFLEX ST-tubes · ALU-NET pre-coated · with self adhesive joints plus self adhesive overlap · Length: 1 m

Copper pipes

CUSteel pipes

FE 13 mm 19 mm

External ø

mm

Nominal width

DNInches

External ø

mm

Nominal width




44,5 13 x 45 41013045 26 19 x 45 41019045 171 1⁄2 48,3 40 13 x 48 41013048 24 19 x 48 41019048 15

54 50 54,0 13 x 54 41013054 23 19 x 54 41019054 1557 50 57,0 13 x 57 41013057 22 19 x 57 41019057 14

2 60,3 50 13 x 60 41013060 20 19 x 60 41019060 1464 63,5 13 x 64 41013064 20 19 x 64 41019064 1470 70,0 13 x 70 41013070 20 19 x 70 41019070 14

76,1 65 2 1⁄2 76,1 65 13 x 76 41013076 17 19 x 76 41019076 1480 13 x 80 41013080 15 19 x 80 41019080 13

88,9 80 3 88,9 80 13 x 89 41013089 15 19 x 89 41019089 113 1⁄2 101,6 13 x 102 * 41013102 15 19 x 102 * 41019102 10

108 100 108,0 13 x 108 * 41013108 14 19 x 108 * 41019108 10114 100 4 114,3 100 13 x 114 * 41013114 14 19 x 114 * 41019114 9

125,0 13 x 125 * 41013125 10 19 x 125 * 41019125 9133 125 133,0 13 x 133 * 41013133 9 19 x 133 * 41019133 6

5 139,7 125 13 x 140 * 41013140 9 19 x 140 * 41019140 5159 150 160,0 13 x 160 * 41013160 8 19 x 160 * 41019160 4

Copper pipes

CUSteel pipes

FE 25 mm

External ø

mm

Nominal width

DNInches

External ø

mm

Nominal width


box

18 15 3⁄8 17,2 10 25 x 18 41025018 2522 20 1⁄2 21,3 15 25 x 22 41025022 2128 25 3⁄4 26,9 20 25 x 28 41025028 2035 32 1 33,7 25 25 x 35 41025035 1642 40 1 1⁄4 42,4 32 25 x 42 41025042 12

1 1⁄2 48,3 40 25 x 48 41025048 1254 50 54,0 25 x 54 41025054 11

2 60,3 50 25 x 60 41025060 1164 63,5 25 x 64 41025064 970 70,0 25 x 70 41025070 9

76,1 65 2 1⁄2 76,1 65 25 x 76 41025076 988,9 80 3 88,9 80 25 x 89 41025089 7108 100 108,0 25 x 108 * 41025108 5114 100 4 114,3 100 25 x 114 * 41025114 5

5 139,7 125 25 x 140 * 41025140 3


PROTECTION n 39

KAIFLEX PROTECT ALU-NETKAIFLEX ST-elbows 1,5 D · ALU-NET pre-coated

Copper pipes

CUSteel pipes

FE 13 mm 19 mm

External ø

mm

Nominal width

DNInches

External ø

mm

Nominal width


15 10 1⁄4 13,5 8 90˚ 13 x 15 26D13015 90˚ 19 x 15 26D1901518 15 3⁄8 17,2 10 90˚ 13 x 18 26D13018 90˚ 19 x 18 26D1901822 20 1⁄2 21,3 15 90˚ 13 x 22 26D13022 90˚ 19 x 22 26D1902225 20 25,0 90˚ 13 x 25 26D13025 90˚ 19 x 25 26D1902528 25 3⁄4 26,9 20 90˚ 13 x 28 26D13028 90˚ 19 x 28 26D1902830 25 90˚ 13 x 30 26D13030 90˚ 19 x 30 26D1903035 32 1 33,7 25 90˚ 13 x 35 26D13035 90˚ 19 x 35 26D1903542 40 1 1⁄4 42,4 32 90˚ 13 x 42 26D13042 90˚ 19 x 42 26D19042

44,5 90˚ 13 x 45 26D13045 90˚ 19 x 45 26D190451 1⁄2 48,3 40 90˚ 13 x 48 26D13048 90˚ 19 x 48 26D19048

54 50 54,0 90˚ 13 x 54 26D13054 90˚ 19 x 54 26D1905457 50 57,0 90˚ 13 x 57 26D13057 90˚ 19 x 57 26D19057

2 60,3 50 90˚ 13 x 60 26D13060 90˚ 19 x 60 26D1906064 63,5 90˚ 13 x 64 26D13064 90˚ 19 x 64 26D1906470 70,0 90˚ 13 x 70 26D13070 90˚ 19 x 70 26D19070

76,1 65 2 1⁄2 76,1 65 90˚ 13 x 76 26D13076 90˚ 19 x 76 26D1907680 90˚ 13 x 80 26D13080 90˚ 19 x 80 26D19080

88,9 80 3 88,9 80 90˚ 13 x 89 26D13089 90˚ 19 x 89 26D190893 1⁄2 101,6 90˚ 13 x 102 26D13102 90˚ 19 x 102 26D19102

108 100 108,0 90˚ 13 x 108 26D13108 90˚ 19 x 108 26D19108114 100 4 114,3 100 90˚ 13 x 114 26D13114 90˚ 19 x 114 26D19114

125,0 90˚ 13 x 125 26D13125 90˚ 19 x 125 26D19125133 125 133,0 90˚ 13 x 133 26D13133 90˚ 19 x 133 26D19133

5 139,7 125 90˚ 13 x 140 26D13140 90˚ 19 x 140 26D19140159 150 160,0 90˚ 13 x 160 26D13160 90˚ 19 x 160 26D19160

Copper pipes

CUSteel pipes

FE 25 mm

External ø

mm

Nominal width

DNInches

External ø

mm

Nominal width


18 15 3⁄8 17,2 10 90˚ 25 x 18 26D2501822 20 1⁄2 21,3 15 90˚ 25 x 22 26D2502228 25 3⁄4 26,9 20 90˚ 25 x 28 26D2502835 32 1 33,7 25 90˚ 25 x 35 26D2503542 40 1 1⁄4 42,4 32 90˚ 25 x 42 26D25042

1 1⁄2 48,3 40 90˚ 25 x 48 26D2504854 50 54,0 90˚ 25 x 54 26D25054

2 60,3 50 90˚ 25 x 60 26D2506064 63,5 90˚ 25 x 64 26D2506470 70,0 90˚ 25 x 70 26D25070

76,1 65 2 1⁄2 76,1 65 90˚ 25 x 76 26D2507688,9 80 3 88,9 80 90˚ 25 x 89 26D25089108 100 108,0 90˚ 25 x 108 26D25108114 100 4 114,3 100 90˚ 25 x 114 26D25114

5 139,7 125 90˚ 25 x 140 26D25140

40 n PROTECTION

KAIFLEX PROTECT ALU-NETKAIFLEX ST-sheets · ALU-NET pre-coated

KAIFLEX PROTECT ALU-NETTechnical Data

Thinckness mm




box

10 41110000 20 41210000 2013 41113000 14 41213000 1419 41119000 10 41219000 1025 41125000 8 41225000 832 41132000 6 41232000 6


TECHNICAL DATA

Product description KAIFLEX nitrile rubber insulation with integrated surface protection: Glass fiber reinforced aluminium foil.

ApplicationOnly applicable for indoor use. As a result of the aluminium foil’s water tightness and its excellent reflection properties, combined to the glass fiber’s net good mechanical resistance, the insulation covering is easy to clean and to maintain for the life span of the installation.

Application range Indoor

Temp. resistance– 30 °C up to + 80 °C (coating ALU-NET)

Properties ALU-NET offers good protection, aesthetic appearance, is highly waterproof and contains no toxic elements. Easy to apply.

Colour Silver


PROTECTION n 41

KAIFLEX PROTECT TSKAIFLEX ST-sheets · PROTECT TS pre-coated

Thinckness mm




box

6 30006000 30 30706000 3010 30010000 20 30710000 2013 30013000 14 30713000 1419 30019000 10 30719000 1025 30025000 8 30725000 832 30032000 6 30732000 6


KAIFLEX PROTECT TSAcccessories

ACCESSORIES KAIFLEX PROTECT TS


Thick-ness mm

Rolls / box

PROTECT TS Elastomeric-Tape · 15 m Length 3091BAND 50 3 12

KAIFLEX PROTECT TSTechnical Data

TECHNICAL DATA

Product description KAIFLEX nitrile rubber insulation with integrated surface protection: highly resilient polymeric coating.

Application Application when mechanical resistance and high elasticity are required.

Application range Indoor

Temp. resistance – 30 °C up to + 80 °C (coating TS)

Properties Good mechanical resistance, good light fastness, good moisture and UIC prevention, contains no toxic elements. Easy installation.

Fire rating according DIN EN 13501-1Euroclass E ABP: P-MPA-E-10-511 No burning particles in case of fire

Colour Black


KAIFLEX PROTECT SYSTEMRecommended application for tapes · Technical Data

42 n PROTECTION

KAIFLEX PROTECT SYSTEMTechnical Data

PROTECT ALU Tape PROTECT F-ALU PROTECT ALU-TEC PROTECT F-BLACK

Article-no. Width mm

Roll length m Indoor Outdoor Indoor Outdoor Indoor Outdoor

25800019 19 25 n n

25800050 50 50 n n n n

25800100 100 50 n n n n

PROTECT ALU Butyl-Tape PROTECT F-ALU PROTECT ALU-TEC PROTECT F-BLACK



258A0020 20 25 n n

258A0050 50 25 n n n n

258A0100 100 25 n n n n

PROTECT BLACK Butyl-Tape PROTECT F-ALU PROTECT ALU-TEC PROTECT F-BLACK



258B0020 20 20 n

258B0050 50 20 n n

258B0100 100 20 n n

It is strictly recommended that all tapes, included Butyl tapes, as well as all self adhesive overlaps are tightly sealed using a spatula.





Tubes ± 1,5 %

dD ≤ 8 8 < dD ≤ 18

18 < dD ≤ 31 dD > 31

± 1,0 ± 1,5 ± 2,5 ± 3,0


Sheets ± 1,5 % ± 2,0 %dD ≤ 6

6 < dD ≤ 19 dD > 19

± 1,0 ± 1,5 ± 2,0



Rolls+ 5,0 % – 1,5 %

± 2,0 %dD ≤ 6

6 < dD ≤ 19 dD > 19

± 1,0 ± 1,5 ± 2,0



Tapes+ 5,0 % – 1,5 %

± 2,0 % dD = 3– 0,1 + 1,5

– – –


KAIFLEX PROTECT SYSTEMApplication guide

PROTECTION n 43

This special application guide for KAIFLEX PROTECT is an exten-tion of the application guide of KAIFLEX tubes and sheets.

General recommendations1. All plant requiring insulation must be shut down for a sufficient time

prior to installation taking place. After installation of the insulation a period of 36 hours must elapse before restarting the plant, this gives sufficient time for curing of the adhesive.

2. All surfaces must be clean, dust free, dry and free of grease. Un-clean areas must be cleaned with KAIFLEX cleaner.

3. Use of the special KAIFLEX adhesive must be at an ambient tem-perature above 0 °C . Using the adhesive at an ambient temperature below 0 °C is definitely not recommended. For self adhesive materi-als such as tubes, sheets, tapes and butyl tapes the ambient tem-perature must be + 10 °C or above and the relative humidity of the air may not exceed 80 %. The maximum application temperature should be less than + 40 °C.

4. It is important to choose the right KAIFLEX PROTECT tube sizes in conjunction with the pipe diameter. Make sure all butt and longitu-dinal joints are closed correctly and fitted under slight compression. Never pull joints towards each other when fitting.

5. KAIFLEX PROTECT tubes and sheets are ideal for insulating any small or large pipe sizes, chillers, ducting and flat surfaces. KAIFLEX PROTECT sheet material can only be used for pipe diameters larger than 323 mm due to high bending stress on the sheet. For all smaller pipe diameters use KAIFLEX PROTECT tubes.

6. Installation of the insulation system may not be undertaken in wet conditions or at high relative humidity.

7. For installation of the KAIFLEX PROTECT systems we recommend usage of high quality tools, especially knives and brushes. Only KAIFLEX 414 adhesive will give the required performance for this system.

8. Ensure that all joints are properly sealed using the SA seal, or by using the matching KAIFLEX 414 special adhesive. Do not use tape as the only means of sealing the joint.

INDOOR INSTALLATION

All joints even for indoor installations must be additionally sealed with a ≥ 19 mm width self adhesive or butyl tape.Important: Apply the self adhesive or butyl tape over the centre of the joints. The ideal sealing surface is 25 mm (50 mm wide tape) on each side. The minimum sealing surface is 9 mm on each side.Ensure that all self adhesive and butyl tapes are joined tightly by using the plastic spatula.Avoid penetration of water and / or moisture. Any part of the installation passing through an area of high relative humidity should be treated in the same manner as an outdoor installation. The number of joints should be minimized as much as possible.

OUTDOOR INSTALLATION

General recommendationsTo seal the joints use the hereafter described self adhesive tapes and / or butyl tapes.All insulation joints from an outdoor installation must be sealed with a 50 mm wide KAIFLEX PROTECT self adhesive or butyl tape.Apply the self adhesive or butyl tape centrally over the joints. The ideal sealing surface is 50 mm on each side (100 mm wide tape). The mini-mum sealing surface is 25 mm on each side. (50 mm wide tape).Important notice: The overlap of KAIFLEX PROTECT self adhesive tubes must be addition-ally sealed by a 50 mm wide PROTECT self adhesive or butyl tape.Make sure that all self adhesive and butyl tapes are joined tightly by using the plastic spatula.

Special recommendations for outdoor application For sealing smaller parts e.g. bends, T-pieces, reductions (DN8 - DN50, insulation thickness up to 25 mm), which are cut in segments out of PROTECT tubes, the joints can be sealed with the PROTECT MASTIC (minimum width 10 mm and minimum thickness 3 mm).Where self adhesive or butyl tapes do not sufficiently adhere to the PROTECT surface or wrinkles appear PROTECT MASTIC must be used additionally. The same procedure applies for wall and ceiling penetra-tions, fixed pipe supports or pre-insulated pipe hangers, or at any spot where sealing appears problematic.The ideal application temperature of the PROTECT MASTIC is at an am-bient temperature between + 5 °C and + 40 °C. To apply the MASTIC use a spatula.When installing PROTECT please make sure that the longitudenal joints are preferably positioned in the lower area, either at 4 o’clock or 8 o’clock, ideally turned away from the direct sunlight. This applies to tubes and sheets.Avoid the penetration of water and / or moisture at any time. The num-ber of joints should be minimized as much as possible.

44 n PROTECTION

KAIFLEX PROTECTNotes

DOMESTIC PLUMBING & HEATING n 45

n KAIFLEX PE n KAIFLEX VL – Fleece thin walled tubes n Robust insulation for energy conservationn Simple to use

KAIFLEX PEVersatile Insulation for Domestic Applications

KAIFLEX PEPolyethylene insulation · Length: 2 m · Colour: Grey · Tube or pre-slit

46 n DOMESTIC PLUMBING & HEATING

Copper pipes

CUSteel pipes

FE 5 mm 9 mm

External ø

mm

Nominal width

DNInches

External ø

mm

Nominal width

DNDimension Article-no. m /

box Dimension Article-no. m /box

12 10 12,5 5 x 12 * 37005012 690 9 x 12 37009012 32015 10 1⁄4 13,5 8 5 x 15 * 37005015 480 9 x 15 37009015 30018 15 3⁄8 17,2 10 5 x 18 * 37005018 420 9 x 18 37009018 26022 20 1⁄2 21,3 15 5 x 22 * 37005022 360 9 x 22 37009022 22028 25 3⁄4 26,9 20 5 x 28 * 37005028 250 9 x 28 37009028 17035 32 1 33,7 25 5 x 35 * 37005035 182 9 x 35 37009035 14042 40 1 1⁄4 42,4 32 9 x 42 37009042 100

1 1⁄2 48,3 40 9 x 48 37009048 8654 50 54,0 9 x 54 37009054 7057 50 57,0 9 x 57 37009057 64

2 60,3 50 9 x 60 37009060 6476,1 65 2 1⁄2 76,1 65 9 x 76 37009076 4088,9 80 3 88,9 80 9 x 89 37009089 34108 100 108,0 9 x 108 37009108 24114 100 4 114,0 100 9 x 114 37009114 24

Copper pipes

CUSteel pipes

FE 13 mm 20 mm

External ø

mm

Nominal width

DNInches

External ø

mm

Nominal width



12 10 12,5 13 x 12 37013012 24015 10 1⁄4 13,5 8 13 x 15 37013015 220 20 x 15 37020015 11418 15 3⁄8 17,2 10 13 x 18 37013018 200 20 x 18 37020018 11022 20 1⁄2 21,3 15 13 x 22 37013022 160 20 x 22 37020022 10028 25 3⁄4 26,9 20 13 x 28 37013028 130 20 x 28 37020028 9035 32 1 33,7 25 13 x 35 37013035 110 20 x 35 37020035 7042 40 1 1⁄4 42,4 32 13 x 42 37013042 90 20 x 42 37020042 60

1 1⁄2 48,3 40 13 x 48 37013048 80 20 x 48 37020048 5054 50 54,0 13 x 54 37013054 68 20 x 54 37020054 42

2 60,3 50 13 x 60 37013060 60 20 x 60 37020060 3476,1 65 2 1⁄2 76,1 65 13 x 76 37013076 40 20 x 76 37020076 2688,9 80 3 88,9 80 13 x 89 37013089 34 20 x 89 37020089 22108 100 108,0 13 x 108 37013108 24 20 x 108 37020108 16114 100 4 114,0 100 13 x 114 37013114 24 20 x 114 37020114 16

Copper pipes

CUSteel pipes

FE 25 mm

External ø

mm

Nominal width

DNInches

External ø

mm

Nominal width

DN

(Thickness mm)Dimension Article-no. m /

box

12 10 12,5 (27) 25 x 12 37025012 9015 10 1⁄4 13,5 8 (27) 25 x 15 37025015 8018 15 3⁄8 17,2 10 (26) 25 x 18 37025018 8022 20 1⁄2 21,3 15 (26) 25 x 22 37025022 7028 25 3⁄4 26,9 20 (25) 25 x 28 37025028 6435 32 1 33,7 25 (25) 25 x 35 37025035 5442 40 1 1⁄4 42,4 32 (25) 25 x 42 37025042 50

1 1⁄2 48,3 40 (25) 25 x 48 37025048 46

* non-slitted

KAIFLEX PE-ROPolyethylene insulation with red, resistant film coating · Length: 2 m


KAIFLEX PE-DHPE compact insulating jacket with red, resistant film coating · Length: 2 m

Copper pipes

CUSteel pipes

FE 9 mm 13 mm

External ø

mm

Nominal width

DNInches

External ø

mm

Nominal width



12 10 12,5 9 x 12 37209012 320 13 x 12 37213012 24015 10 1⁄4 13,5 8 9 x 15 37209015 300 13 x 15 37213015 22018 15 3⁄8 17,2 10 9 x 18 37209018 260 13 x 18 37213018 20022 20 1⁄2 21,3 15 9 x 22 37209022 220 13 x 22 37213022 16028 25 3⁄4 26,9 20 9 x 28 37209028 170 13 x 28 37213028 13035 32 1 33,7 25 9 x 35 37209035 140 13 x 35 37213035 9042 40 1 1⁄4 42,4 32 9 x 42 37209042 100 13 x 42 37213042 90

Copper pipes

CUSteel pipes

FE 20 mm 25 mm

External ø

mm

Nominal width

DNInches

External ø

mm

Nominal width


box(Thickness mm)

Dimension Article-no. m /box

15 10 1⁄4 13,5 8 (27) 25 x 15 37227015 8018 15 3⁄8 17,2 10 (26) 25 x 18 37226018 8022 20 1⁄2 21,3 15 (26) 25 x 22 37226022 7028 25 3⁄4 26,9 20 20 x 28 37220028 90 (25) 25 x 28 37225028 6435 32 1 33,7 25 20 x 35 37220035 70 (25) 25 x 35 37225035 4842 40 1 1⁄4 42,4 32 20 x 42 37220042 60 (25) 25 x 42 37225042 46

Copper pipes

CUSteel pipes

FE 13 mm 25 - 27 mm

External ø

mm

Nominal width

DNInches

External ø

mm

Nominal width



15 10 1⁄4 13,5 8 13 x 15 37313015 230 27 x 15 37327015 12018 15 3⁄8 17,2 10 13 x 18 37313018 200 26 x 18 37326018 11022 20 1⁄2 21,3 15 13 x 22 37313022 180 26 x 22 37326022 10028 25 3⁄4 26,9 20 13 x 28 37313028 150 25 x 28 37325028 80

KAIFLEX PE-DWSThin-walled tube with internal and external film · Length: 2 m · Colour: Red


KAIFLEX PE-STRPolyethylene strips · Length: 3,60 m · Colour: Red

Copper pipes

CUSteel pipes

FE 4 mm

External ø

mm

Nominal width

DNInches

External ø

mm

Nominal width


box

15,0 1⁄4 13,5 8 4 x 15 37404015 600 18,0 15 3⁄8 17,2 10 4 x 18 37404018 600 22,0 20 1⁄2 21,3 15 4 x 22 37404022 600 28,0 25 3⁄4 26,9 20 4 x 28 37404028 500 35,0 32 1 33,7 25 4 x 35 37404035 400

11⁄4 42,4 32 4 x 42 37404042 400

KAIFLEX PE-ABInsulation for drainage pipes · Length: 2 m · Colour: Red

SML pipes Plastic drainage pipes * 5 mm 9 mm

External ø

mm

Nominal widthDN

External ø

mm

Nominal widthDN Dimension Article-no. m /


58 50 50/56 50/56 5 x 50 37505050 180 9 x 50 37509050 50 63 60 5 x 70 37505070 130 9 x 70 37509070 50

78 70 75 70 5 x 80 SPIRO 37505080 130 9 x 80 37509080 50 90 90 5 x 90 SPIRO 37505090 100

110 100 110 100 5 x 100 37505100 100 9 x 100 37509100 50 135 125 125/135 125 5 x 125 37505125 80 9 x 125 37509125 40 160 150 160 150 5 x 150 37505150 80

* e.g. PE and HT pipes in addition to thick-walled mineral-fibre reinforced drainage pipes such as Geberit db 20, Raupiano from Rehau, Friaphon from Friatec, Astolan from Wavin and POLO-KAL from Poloplast.SPIRO = spiral seam tubes

KAIFLEX PE-STR

Dimension Description Article-no. Rolls / PU m /box

PE red 70single-layer, insulating layer made of closed-cell PE with red, moisture barrier PE film

32400070 200 720PE red 100 32400100 200 720PE red SK 70

single-layer self-adhesive, insulating layer made of closed-cell PE with red, moisture barrier PE film32500070 25 90

PE red SK 100 32500100 25 90

KAIFLEX VL-DWSFleece thin walled tube · Length: 10 m · Colour: White


KAIFLEX VL-STRFleece stripes · Length: 3,60 m · Colour: White

4 mm

Dimension Article-no. Rolls / PU m / PU

4 / 15 32004015 20 2004 / 18 32004018 20 2004 / 22 32004022 20 2004 / 28 32004028 20 2004 / 35 32004035 10 1004 / 42 32004042 10 100

KAIFLEX VL-ABFleece waste water tube · Length: 10 m · Colour: White

4 mm

Dimension Article-no. Rolls / PU m / PU

DN 50 32100050 10 100DN 70 32100070 10 100DN 100 32100100 10 100DN 125 32100125 5 50

KAIFLEX VL-STR

Dimension Description Article-no. Rolls / PU m / PU

Standard 70single-layer, insulating layer made of non-redting needle-punched nonwoven fabric

32600070 200 720Standard 100 32600100 200 720Standard SK 70

single-layer self-adhesive, insulating layer made of non-redting needle-punched nonwoven fabric32700070 25 90

Standard SK 100 32700100 25 90PE white 70

single-layer, insulating layer made of non-redting non-woven fabric, with white moisture barrier PE film32200070 200 720

PE white 100 32200100 200 720PE white SK 70

single-layer self-adhesive, insulating layer made of non-redting non-woven fabric, with white moisture barrier PE film PE-Folie32300070 25 90

PE white SK 100 32300100 25 90

KAIFLEX PETechnical Data


TYPICAL APPLICATION EXAMPLES n KAIFLEX PE

Product

Type of installation Additional benefits and requirements

Heating Hot water pipes Cold water pipes DrainageAdditional

protection through film coating

Noise reduction Flush-mounted In flooring construction

KAIFLEX PE n n n n n n n n 4

KAIFLEX PE-RO n n n n n n n n 4 4 4

KAIFLEX PE-DWS n n n n 4 4 4

KAIFLEX PE-AB n n n 4 4 4

KAIFLEX PE-DH n n n n n n 4 4 4 4

n = suitable n n = very suitable n n n = especially suitable

TECHNICAL DATA

Material Closed-cell insulating material, foam made of quality polyethylene

Description Cylindrically extruded, closed-cell polyethylene flexible foam

ApplicationInsulation / protection of pipelines (heating, hot or cold drinking water, rain downpipes and drainage pipes) fittings and similar for heating and sanitary equipment, process heat in industrial and plant engineering, ventilation and air conditioning technology


Max. medium temperature + 102 °C

Min. medium temperature as usual for sanitary and heating systems

Thermal conductivity λ DIN EN ISO 8497

Medium temperature °C + 40

Thermal conductivity W/(m•K) 0,040

Fire behaviour DIN 4102

Fire-retardant B1, Z-23.14-1004 Complete product range KAIFLEX PE

Normal flammability B2 Complete product range KAIFLEX PE-RO, PE-DH, PE-DWS, PE-AB, PE-STR, VL-DWS, VL-AB und VL-STR






declared Tolerance Di ≤ 35 35 < Di ≤ 100 Di > 100

Tubes / Profiles

– 1,5 % –

dD ≤ 6 6 < dD ≤ 10

10 < dD ≤ 15 15 < dD ≤ 30

dD > 30

± 1,0 ± 1,5 ± 2,0 ± 2,5 ± 3,0

5,0 mm for Di,D ≤ 60 mm

and 10,0 mm for 60 < Di,D ≤ 120 mm

Di,D + 1 to

Di,D + 4

Di,D + 2 to

Di,D + 6

Di,D + 3 to

Di,D + 8

Profiles + 1,5 % –

dD ≤ 6 6 < dD ≤ 10

10 < dD ≤ 15 15 < dD ≤ 30

dD > 30

± 1,0 ± 1,5 ± 2,0 ± 2,5 ± 3,0

5,0 mm for Di,D ≤ 60 mm

and 10,0 mm for 60 < Di,D ≤ 120 mm

Di,D + 1 to

Di,D + 4

Di,D + 2 to

Di,D + 6

Di,D + 3 to

Di,D + 8

Sheets / Rolls ± 1,5 % ± 1,0 %dD ≤ 6

6 < dD ≤ 19 dD > 19

± 1,0 ± 1,5 ± 2,0

10,0 mm/m (Length/width) –2,0 mm (Thickness)

– –

Tapes ± 1,5 % ± 2,0 % + 0,5 – – –

Dimensions in millimeters n Di = internal diameter n dD = nominal thickness n Di,D = nominal value of inner diameter (tubes)

KAIFLEX PACKProtect your investment

n Total Edge Protectionn Providing a simple & economic solution for packaging goodsn Flexible, safe and easy to usen 100 % recyclable

PACKAGING n 51


52 n PACKAGING

*) Available in 2 m length, on demand.

KAIFLEX PACK

Type Article no. A mm

B mm

C mm

D mm Colour Length

mm / box

SG-profile - Length: 2 m - Colour: blue

SG 33 / 26 1) 3KPSG332 26 33 13 - blue 2 400

SG 34 / 20 2) 3KPSG342 19 32 13 - blue 2 500

SG 33 / 26 1) 3KPSG33C 26 33 13 - blue coil 365

SG 40 / 28 3) 3KPSG40C 28 40 13 8 blue coil 325

C-profile - Length: 2 m - Colour: blue

C 52 / 24 3KPC5224 52 24 - - blue 2 160

C 60 / 30 3KPC6030 60 30 - - blue 2 140

C 80 / 40 3KPC8040 80 40 - - blue 2 84

C 95 / 50 3KPC9550 95 50 - - blue 2 50

UGT-profile - Length: 1 m - Colour: blue / grey

UGT / 23 3KPUGT23 10 30 21 80 blue 1 *) 65

UGT / 30 3KPUGT30 25 27 30 80 grey 1 *) 66

U-profile - Length: 2 m - Colour: blue

U 08 / 18 3KPU0818 8 10 18 30 blue 2 400

U 15 / 28 3KPU1528 15 10 28 30 blue 2 340

U 20 / 35 3KPU2035 20 10 35 35 blue 2 260

U 30 / 40 3KPU3040 30 15 40 80 blue 2 104

U 25 / 42 3KPU2542 25 12 42 45 blue 2 190

U 40 / 60 3KPU4060 40 13 60 50 blue 2 144

U 60 / 80 3KPU6080 60 14 80 58 blue 2 90

U 70 / 90 3KPU7090 70 14 90 60 blue 2 80

U 90 / 110 3KPU9011 90 25 110 90 blue 2 36

L-profile - Length: 2 m - Colour: blue

L 50 / 06 3KPL5006 50 6 - - blue 2 540

L 75 / 10 3KPL7510 75 10 - - blue 2 210

1 2 3


PACKAGING n 53

KAIFLEX PACK

Type Article no. A mm

B mm Colour Length

mm / box

O-profile - Length: 2 m - Colour: grey

9 x 12 37009012 12 9 grey 2 320 9 x 15 37009015 15 9 grey 2 300 9 x 18 37009018 18 9 grey 2 260 9 x 22 37009022 22 9 grey 2 220 9 x 28 37009028 28 9 grey 2 170 9 x 35 37009035 35 9 grey 2 140 9 x 42 37009042 42 9 grey 2 100 9 x 48 37009048 48 9 grey 2 86 9 x 54 37009054 54 9 grey 2 70 9 x 60 37009060 60 9 grey 2 64 9 x 76 37009076 76 9 grey 2 40 13 x 15 37013015 15 13 grey 2 220 13 x 18 37013018 18 13 grey 2 200 13 x 22 37013022 22 13 grey 2 160 13 x 28 37013028 28 13 grey 2 130 13 x 35 37013035 35 13 grey 2 110 13 x 42 37013042 42 13 grey 2 90 13 x 48 37013048 48 13 grey 2 80 13 x 54 37013054 54 13 grey 2 68 13 x 60 37013060 60 13 grey 2 60 13 x 76 37013076 76 13 grey 2 36 13 x 89 37013089 89 13 grey 2 32 13 x 114 37013114 114 13 grey 2 24 20 x 15 37020015 15 20 grey 2 114 20 x 18 37020018 18 20 grey 2 110 20 x 22 37020022 22 20 grey 2 100 20 x 28 37020028 28 20 grey 2 90 20 x 35 37020035 35 20 grey 2 70 20 x 42 37020042 42 20 grey 2 60 20 x 48 37020048 48 20 grey 2 50 20 x 54 37020054 54 20 grey 2 42 20 x 60 37020060 60 20 grey 2 34 20 x 76 37020076 76 20 grey 2 26 20 x 89 37020089 89 20 grey 2 22 20 x 108 37020108 108 20 grey 2 16 20 x 114 37020114 114 20 grey 2 16 25 x 15 37025015 15 25 grey 2 300 25 x 18 37025018 18 25 grey 2 260 25 x 22 37025022 22 25 grey 2 220 25 x 28 37025028 28 25 grey 2 170 25 x 35 37025035 35 25 grey 2 140 25 x 42 37025042 42 25 grey 2 100 25 x 48 37025048 48 25 grey 2 86

KAIFLEX PACKNotes

54 n PACKAGING

SOLAR n 55

n KAIFLEX SOLAR EPDM-COn KAIFLEX SOLAR EPDMplus 2in2 VAn KAIFLEX SOLAR EPDMplus 2in2 CU

KAIFLEX SOLAR EPDMFlexible solutions for insulating technical solar heating systems

KAIFLEX SOLAR EPDM-COTechnical Data

56 n SOLAR

KAIFLEX SOLAR EPDM-COTubes · Co-Extrusion with black PE Foil · Length: 2 m · Colour: Black

TECHNICAL DATA n KAIFLEX SOLAR EPDM CO

Material Highly flexible, closed-cell insulation (EPDMplus)

Description Closed-cell foam with excellent high-temperature-, UV- and ozone-resistance additionally covered with a tear proof foil.

Application High-temperature as well as applications of UV- and ozone-resistance.


Max. medium temperature + 150 °C (+ 175 °C) + 85 °C self-adhesive tape Please contact our Technical Service Department where

temperatures exceed +150 °C or – 50 °C.Min. medium temperature – 50 °C




Fire rating Euroclass E Test according DIN EN 13501-1 B2, normal flammability Test according DIN 4102 Self extinguishing, doesn’t propagate fire and produces no burning droplets in a fire situation.

Additional information: When a medium is at a high temperature, the material can become hardened or brittle at the core of the insulation. These changes do not have a negative impact on the fire prevention and physical properties of the material; fine hairline cracks can appear on the surface of the material after a certain length of time under certain conditions, however these hairline cracks will not develop further. It is also possible that the colour will change slightly.


Copper pipes

CUSteel pipes

FE 13 mm 19 mm

External ø

mm

Nominal width

DNInches

External ø

mm

Nominal width



15 10 1⁄4 13,5 8 13 x 15 63313015 120 19 x 15 63319015 7218 15 3⁄8 17,2 10 13 x 18 63313018 106 19 x 18 63319018 6022 20 1⁄2 21,3 15 13 x 22 63313022 84 19 x 22 63319022 5628 25 3⁄4 26,9 20 13 x 28 63313028 72 19 x 28 63319028 40





Tubes ± 1,5 %

dD ≤ 8 8 < dD ≤ 18

18 < dD ≤ 31 dD > 31

± 1,0 ± 1,5 ± 2,5 ± 3,0


Sheets ± 1,5 % ± 2,0 %dD ≤ 6

6 < dD ≤ 19 dD > 19

± 1,0 ± 1,5 ± 2,0



Rolls+ 5,0 % – 1,5 %

± 2,0 %dD ≤ 6

6 < dD ≤ 19 dD > 19

± 1,0 ± 1,5 ± 2,0



Tapes+ 5,0 % – 1,5 %

± 2,0 % dD = 3– 0,1 + 1,5

– – –


SOLAR n 57

KAIFLEX SOLAR EPDMplus 2in2 VAPre-insulated pipe system

Stainless steel corrugated pipes

VADimensions / Box contents

(delivery includes expansion fittings)

External ømm

Nominal widthDN

Wall thicknessmm Dimension Article-no. Ø pipe + insulation

mm Box / palette m / Karton

21,4 16 14 14 x 16 61216010 100 10 1021,4 16 14 14 x 16 61216015 100 10 1521,4 16 14 14 x 16 61216020 100 6 2021,4 16 14 14 x 16 61216025 100 6 2521,4 16 14 14 x 16 1), 2) 61216050 100 4 5026,7 20 14 14 x 20 61220010 110 10 1026,7 20 14 14 x 20 61220015 110 8 1526,7 20 14 14 x 20 61220020 110 6 2026,7 20 14 14 x 20 61220025 110 4 2526,7 20 14 14 x 20 1), 2) 61220050 110 4 5031,8 25 14 14 x 25 61225010 120 8 1031,8 25 14 14 x 25 61225015 120 6 1531,8 25 14 14 x 25 61225020 120 4 2031,8 25 14 14 x 25 61225025 120 4 2531,8 25 14 14 x 25 1), 2) 61225050 120 4 50

Stainless steel corrugated pipes

VADimensions / Box contents

(delivery includes expansion fittings)

External ømm

Nominal widthDN

Wall thicknessmm Dimension Article-no. Ø pipe + insulation

mmm /box

21,4 16 19 19 x 16 61416015 120 1521,4 16 19 19 x 16 61416025 120 2526,7 20 19 19 x 20 61420015 130 1526,7 20 19 19 x 20 61420025 130 25

KAIFLEX SOLAR EPDMplus 2in2 CUPre-insulated pipe system

Copper pipes

CU Dimensions / Box contents

External ømm Dimension Article-no. Ø pipe + insulation

mm Box / palette m /box

15 14 x 15 61115010 90 10 10

15 14 x 15 61115015 90 10 15

15 14 x 15 61115020 90 10 20

15 14 x 15 61115025 90 10 25

18 14 x 18 61118010 100 10 10

18 14 x 18 61118015 100 10 15

18 14 x 18 61118020 100 10 20

18 14 x 18 61118025 100 10 25

* Prices subject to change. Calculated on the basis of MK rate 650 to 699. Prices may be adjusted if variations of 10 % occur. Only full packaging units can be delivered.

1) Special lengths of 50 metres are available on request. Only full packaging units can be delivered. 2) Delivery excludes expansion fittings.

KAIFLEX SOLAR EPDMplus 2in2Technical Data

58 n SOLAR

TECHNICAL DATA n STAINLESS STEEL CORRUGATED PIPE

Nominal widthDN

Internal ømm

Exernal ømm

Pipe thicknessmm

Min. bending radiusmm

Max. operating pressure

bar

ContentLitre / m

Widthmm

Heightmm

Lengthsm

16 16,3 21,4 0,2 25 16 0,273 100 50 10, 15, 20, 25, 5020 20,5 26,7 0,2 30 10 0,430 110 55 10, 15, 20, 25, 5025 25,4 31,8 0,2 35 10 0,633 120 60 10, 15, 20, 25, 50

TECHNICAL DATA

DescriptionTwo stainless steel corrugated pipes or copper pipes are pre-insulated with a flexible, temperature- and UV-resistant tube. The tubes are clad in a tear-proof black foil. Line system for connecting solar collectors, heat accumulators and other applications.

Application Solar heating connector lines, Collector lines, District heating distribution lines, Hot gas lines, Heat exchange systems

Properties

- Insulating material is not damaged through the separation of the tubes. - Foil cladding protects against UV radiation and mechanical stress. - Forward and reverse directions identified. - Meets the requirements for a modern solar heating system. - The assortment covers the entire range of standard applications. - The pre-insulated pipes for the forward and reverse directions can be separated with ease.


Max. medium temperature + 150 °C (+ 175 °C)Please contact our Technical Service Department where temperatures exceed +150 °C or – 50 °C.

Min. medium temperature – 50 °C


Medium temperature °C 0

Thermal conductivity W/(m • K) 0,038

Fire rating Euroclass E Test according DIN EN 13501-1 B2, normal flammability Test according DIN 4102 Self extinguishing, doesn’t propagate fire and produces no burning droplets in a fire situation.

Material KAIFLEX SOLAR EPDMplus 2in2 VA KAIFLEX SOLAR EPDMplus 2in2 CU

Stainless steel corrugated pipes VA: 1.4404 / AISI 316L Copper pipe made in Germany

Packaging KAIFLEX SOLAR EPDMplus 2in2 VA KAIFLEX SOLAR EPDMplus 2in2 CU

Stable cardboard packaging, caps help to protect the pipes during transport and installation 80 x 80 cm 115 x 115 x 11 cm


TECHNICAL DATA n COPPER PIPE

Nominal widthDN

Wall thicknessmm

Widthmm

Heightmm

Lengthsm

15 0,8 80 45 10, 15, 20, 2518 0,8 90 50 10, 15, 20, 25





Tubes ± 1,5 %

dD ≤ 8 8 < dD ≤ 18

18 < dD ≤ 31 dD > 31

± 1,0 ± 1,5 ± 2,5 ± 3,0


Sheets ± 1,5 % ± 2,0 %dD ≤ 6

6 < dD ≤ 19 dD > 19

± 1,0 ± 1,5 ± 2,0



Rolls+ 5,0 % – 1,5 %

± 2,0 %dD ≤ 6

6 < dD ≤ 19 dD > 19

± 1,0 ± 1,5 ± 2,0



Tapes+ 5,0 % – 1,5 %

± 2,0 % dD = 3– 0,1 + 1,5

– – –


SOLAR n 59

KAIFLEX SOLAR EPDMplus 2in2Acccessories

ACCESSORIES FOR METALLIC AND FLAT SEAL THREADED JOINTS

Description Article-no. Pieces / Pack

Cylindrical external thread

Coupling system with ext. thread ½" x DN 16 61912A16 2

Coupling system with ext. thread ¾" x DN 16 61934A16 2

Coupling system with ext. thread ¾" x DN 20 61934A20 2

Coupling system with ext. thread 1" x DN 20 61901A20 2

Cylindrical internal thread

Coupling system with int. thread ½" x DN 16 61912I16 2

Coupling system with int. thread ¾" x DN 16 61934I16 2

Coupling system with int. thread ¾" x DN 20 61934I20 2

Coupling system with int. thread 1" x DN 20 61901I20 2

Corrugated pipe connections

Double coupling DN 16 / DN 16 61916D16 2

Double coupling DN 20 / DN 20 61920D20 2

Clamping ring threaded joint for smooth pipes (copper)

Coupling system with clamping ring CU 15 x DN 16 61915K16 2




Clamping Ring Set

Clamping ring set 4 x coupling CU22 - DN 16 with 4 clamping ring threaded joints each CU 22, cutting rings CU 22, inlay rings DN 16, sealing rings DN 16 and coupling nuts ¾"

619K1622 1

Expansion Fitting Set

DN 12 with 4 inlay rings each, coupling nuts, sealing rings incl. 2 double nipples 619FIT12 1




Reducing Nipple Set

Reducing Nipple Set 4 x ¾" ext. thread – ½" ext. thread with 4 clamping ring threaded joints each DN 16, sealing rings DN 16 and coupling nuts ¾"

619REN16 1

Reducing Nipple Set 4 x 1" ext. thread – ¾" ext. thread with 4 clamping ring threaded joints each DN 20, sealing rings DN 20 and coupling nuts 1"

619REN20 1

Flange Tool

lange hammer tool, basic section without clamping jaws for DN 16 - DN 25 619FLANS 1

DN 12 clamping jaws for hammer tool 619BAC12 1




Oval Mounting Clamps

VA DN 12, DSD 14 mm with stair bolt M 8 x 80 and dowel pin S 10 619SCH12 4




CU 15, DSD 14mm with stair bolt M 8 x 80 and dowel pin S 10 619SCH15 4



KAIFLEX Fiberguard (DSD 14 mm)

Mesh set, 2 rolls 1,2 m long, suitable for individual tube DN 16, DN 20 and DN 25 + 1 PVC tape 299GEFL1 1

Further accessories: Have a look at the section “Accessories“.

60 n SOLAR

KAIFLEX SOLAR EPDMNotes

FIRE PROTECION n 61

n Fire resistance class R 90 / R 120 according to DIN 4102 part 11

KAIFLEX PYROSTARFire Stop Products

62 n FIRE PROTECION

KAIFLEX PYROSTARFire Stop Products

KAIFLEX PYROSTAR

Type Article-no. Width mm

Length m

KAIFLEX PYROSTAR BSM 125/05 29412505 125 5

KAIFLEX PYROSTAR BSM 125/10 29412510 125 10

TECHNICAL DATA

Areas of application

- Nitrile rubber - B1 according DIN 4102, glass wool, rock wool, polyurethane and cellular glass

- Steel, stainless steel and cast iron pipes up to Ø 326 mm Insulation thicknesses from 6 to 100 mm

- Copper pipes up to Ø 88.9 mm insulation thicknesses from 9 to 50 mm

- Solid wall and ceiling, thicknesses ≥ 150 mm

- Partition wall ≥ 100 mm

Properties

- Mechanically produced

- Does not drip in the event of fire

- Expansion starts at approx. 200 °C

- The resulting foam stabilizes and forms a crust in the event of a fire

- Flexible

- Extremely compact

- Easy to attach

- No problems with difficult shapes

Approvals

- General Building Inspection Test Certificate – Massiv Walls, No.: P-3067/9615 - MPA BS - valid until 17.01.2012

- General Building Inspection Test Certificate – Partition Walls, No.: P-3577/8734 - MPA BS - valid until 17.01.2012

- General Building Inspection Approval, Nr.: Z-19.11-1687 - valid until 31.03.2016

Fire resistance class according to DIN 4102 part 11

R 90 / R 120

Designation KAIFLEX PYROSTAR Fire stop slabs

Basic fabric Fiberglass

Finishing Made from graphite-based intumescent material

Thickness ca. 1,0 mm

Advantages of KAIFLEX PYROSTAR

- Light-weight

- No change of materials in fire rated walls

- Extremely compact

- Very easy and low cost installation

- High degree of safety in boundary areas

- Easy to attach

- No problems with difficult shapes

Installation in partition walls

Fire resistance class according to DIN 4102 part 11

R 90

Minimum thicknessin non-load-bearing, partition walls built with metal frame (F90 - minimum thickness d ≥ 100 mm)

Material / Diameter / Insulation thickness

- Steel, stainless steel, cast iron pipes: ≤ 159 Insulating thicknesses / mm: 9,5 – 75,0

- Copper: ≤ 88,9 Insulating thicknesses / mm: 9,5 – 75,0

KAIFLEX PYROSTARTechnical Data

ACCESSORIES n 63

n KAIFLEX Adhesiven KAIFLEX Toolsn KAIFLEX Tapen KAIFLEX Endcapping

KAIFLEX Accessories

64 n ACCESSORIES

KAIFLEX Accessories

ADHESIVE · CLEANER · PROTECTIVE COATING

Description Article-no. Contents of tin

Contents of box

Adhesive

KAIFLEX 414 adhesive · toluene-free · 220 g (paintbrush tin) 299-0.20 220 g 24

KAIFLEX 414 adhesive · toluene-free · 450 g 299-0.45 450 g 20

KAIFLEX 414 adhesive · toluene-free · 660 g 299-0.75 660 g 20

KAIFLEX 414 adhesive · toluene-free · 2.200 g 299-2.50 2.200 g 6

KAIFLEX 494 adhesive · LEED-compliant · 2.300 g 299-2300 2.300 g 6

SOLAR EPDM adhesive · toluene-free · 220 g (paintbrush tin) 291-0.20 220 g 24

SOLAR EPDM adhesive · toluene-free · 660 g 291-0.75 660 g 20

Cleaner

Special Cleaner 299REINI 1.0 l 12

Protective Coating

KAIFLEX KAIFINISH Protective Coating · pure white RAL 9010 299KAFI1 0.75 l 12

KAIFLEX KAIFINISH Protective Coating · grey RAL 7035 299KAFI5 0.75 l 12

TOOLS

Description Article-no. PU

Adhesive Pump

Adhesive Pump · (long neck) + 17 mm paintbrush 299KABI4 1

Adhesive Pump · (short neck) + 17 mm paintbrush 299KABI1 1

Paintbrush 11 mm 299KABI2 1

Paintbrush 17 mm 299KABI3 1

Knives

Ceramic Cutter · Cutter with ceramic blade (12 cm) and plastic handle (12 cm) 299SMES6 1

Mat Cutter 299SMES3 1

KAIFLEX-set of knives · 3 knives, 1 grinding stone 299SMES5 1

Slitting knife for tubes · (Complete knife with 5 spare blades) 299SMES1 1

Spare blades 299KLING 10

45° Knife 299SMES2 1

Spare blades 299KLIFU 5

Gel Pens

Silver Gel Pens 299PENSI 12

ACCESSORIES n 65

KAIFLEX Accessories

TAPE

Description Article-no. Length m

Width mm

Thick-ness

Rolls / box

Tape · self adhesive

ST Tape · self adhesive 1891BAND 15 50 3 mm 12

HF Tape · self adhesive 0491BAND 15 50 3 mm 12

SOLAR EPDM Tape · self adhesive 6491BAND 15 50 3 mm 12

Aluminium Foil Tape

Aluminium Foil Tape

389RA050 100 50 30 µm 24

389RA075 100 75 30 µm 16

389RA100 100 100 30 µm 12

PE-Tape · self adhesive

PE-Tape · self adhesive · grey 379BAND1 10 50 3 mm 10

PE-Tape · self adhesive · red 379BAND3 10 50 2 mm 10

Fabric-Tape

Fabric-Tape · silvergrey389GEG38 50 38 - 32

389GEG50 50 50 - 24

Fabric-Tape · red 389GER50 50 50 - 24

Fabric-Tape · white 389GEW50 50 50 - 24

Fabric-Tape · black 389GES50 50 50 - 24

PVC-Tape

PVC-Tape · lightgrey

389BAND1 10 30 - 60

389BAND2 10 50 - 36

389BAND3 25 25 - 30

389BAND4 25 19 - 32

389BAND5 25 30 - 12

389BAND6 25 50 - 18

PVC-Tape · black

379BAND8 33 50 - 18

619PVC30 10 30 - 60

619PVC50 10 50 - 36

PVC-Tape · red

37930033 33 30 - 12

37950010 10 50 - 36

37930011 10 30 - 100

37938025 25 38 - 24

PVC-Tape · silvergrey

379BAND6 25 50 - 18

379BAND7 10 50 - 36

379BAND4 33 30 - 12

379BAN11 25 30 - 12

379BAN10 10 30 - 60

66 n ACCESSORIES

KAIFLEX Accessories

ENDCAPPING

Description Article-no. Length m

Width mm

Rolls / box

Endcapping · grey

Endcapping · grey

389PVC20 10 20 5

389PVC25 10 25 5

389PVC30 10 30 5

389PVC40 10 40 5

389PVC50 10 50 5

389PVC60 10 60 5

389PVC70 10 70 1

389PVC80 10 80 1

389PVC90 10 90 1

389PVC00 10 100 1

389PV520 5 20 5

389PV525 5 25 5

389PV530 5 30 5

389PV540 5 40 5

389PV550 5 50 5

Endcapping · alu

Endcapping · alu

389ALU20 10 20 5

389ALU25 10 25 5

389ALU30 10 30 5

389ALU40 10 40 5

389ALU50 10 50 5

389ALU60 10 60 5

389ALU70 10 70 1

389ALU80 10 80 1

389ALU90 10 90 1

389ALU00 10 100 1

389AL520 5 20 5

389AL525 5 25 5

389AL530 5 30 5

389AL540 5 40 5

389AL550 5 50 5

ACCESSORIES n 67

KAIFLEX Accessories

RIVETS / PE-CLIPS · COMPRESS WIRE

Description Article-no. - PU

Rivet Applicator

Rivet Applicator 389STECH - 1

Description Article-no. Bag contents Bag / PU

Rivets / PE-Clips

Rivets · grey 389NIETE 1.000 10

Rivets · white 389NIETW 1.000 10

PE-Clips · grey 379CLIPS 100 25

Description Article-no. - Bag / PU

Lacing wire

Lacing wire · Stick thickness ca. 0,85 mm / ca. 100 g 389WICKD - 25

KAIFLEX ASSURANCE SYSTEMAchievement signs KAIFLEX security system

68 n GENERAL INFORMATION

zeroODPOzone Depletion Potential

zeroGWPGlobal Warming Potential

100 %DFFDust & Fibre Free

Rapid climate change and dwindling oil and gas stocks are forcing radical energy reviews. Latest climate reports confirm that Global Warming is happening faster than first thought – with potentially catastrophic results for the world population. One major solution is simple: The more efficient use of energy. The innovative KAIFLEX insulation systems provide high energy efficiency helping to save the environment. KAIFLEX insulation products are produced with best possible, strictly supervised quality procedures, highest possible technical procedures and highest environmentally friendly standards.

n KAIFLEX insulation products are dust- and fibre-free.

n KAIFLEX insulation products do not emit any particles or fibres – even when cut.

n KAIFLEX insulation products do not contain any airborne fibres or dust particles which can be inhaled.

This means: DFF = 100 %

n KAIFLEX elastomeric products do not contribute to global warming because of their sophisticated, environmentally-friendly manufacturing process and their highest energy saving values.

This means: GWP = Zero

n KAIFLEX elastomeric products are produced without any use of CFC’s and HCFC’s or any other ozone layer it can cause.

This means ODP = Zero

RISK

Ozone Depletion Potential 4 ODP – Ozone Depletion Potential = Zero

Global Warming Potential 4 GWP – Global Warming Potential = Zero

4 CFC- & HCFC-free

Toxity to air 4 DFF – Dust- and fibre-free = 100 %

4 Formaldehyde-free

Health Risks

4 Inherent resistance to moisture, mould and decomposition

4 Minimal VOC (Volatile Organic Compounds) rating

4 Safe to install

Eutrophication 4 No Ammonia emissions

Longevity 4 Long-term durability and energy-efficiency

Waste disposal 4 Minimal scrap rate (product recycling)

Production and transport 4 Production “Made in Germany”

Environmental Commitment 4 ISO 9001:2000

GENERAL INFORMATION

EIIF (European Industrial Insulation Foundation) Founding Member

In line with its corporate motto of “foam technology of tomorrow”, KAIMANN GmbH is always up to date on the latest developments and sets groundbreaking trends on the insulation markets for its customers, suppliers and partners. Therefore, as one of the founding members of the organization, KAIMANN actively supports the EiiF, which is the first and only joint initiative of its kind between insulation material manufacturers and users.

The EiiF was set up in order to focus awareness for the following key area: the insulation of industrial plants. This is sustainable because it saves energy and therefore reduces CO2 output. It contributes to improving energy efficiency and reducing energy and maintenance costs.

With the aid of the EiiF, we as business companies seek to reach the decision makers in Europe and convince them that, when perfectly installed in line with ecological requirements, insulation technology in industrial plants is not only vital for the sake of the environment and future generations, but also – and this is at least equally important – it directly speeds up the return on invest for the installations concerned and therefore also makes sound financial sense.

Interseroh Partner

Interseroh AG is Europe’s leading supplier for the disposal of used transport packaging, thus ensuring that better use is made of raw material resources. The packaging for KAIFLEX products includes paper, paperboard and cardboard, wood, aluminium, metal sheet and plastics. According to its CO2 Saver Certificate – issued by Interseroh GmbH – KAIMANN GmbH saved over 148 tonnes of CO2 in 2008 by recycling its packaging materials. This is equivalent to the average CO2 emissions generated by driving a car over a distance of 842.672 kilometres.

Energy Partner

Since January 2010, KAIMANN has been using electrical energy from regenerative sources: Hydro power – eco-electri-city. The electricity is fed into the combined European mains network by hydroelectric power stations. Production and certification of the electricity and issue of the certificates is done in accordance with the international EECS standard. Evidence that the electricity supplied originates from hydroelectric power stations is provided in the shape of certificates of origin or renewable energy certificates issued by the eco-electricity generator to KAIMANN.

By using power from regenerative sources, together with the environmentally friendly manufacturing processes of our KAIFLEX products, we wish to demonstrate our commitment to the use of renewable energies. The electricity is produ-ced in ecologically justifiable ways and is therefore environmentally friendly. Another factor of importance for us is that through the increased use of eco-electricity, the quantity of CO2 produced per kilowatt hour generated is reduced.

GENERAL INFORMATION n 69

70 n GENERAL TERMS AND CONDITIONS

GENERAL TERMS AND CONDITIONSKAIMANN GmbH, version: 11 / 2009

I. General

1. All deliveries by KAIMANN GmbH (“KAIMANN”) to the purchaser are based exclusively on the following General Terms and Conditions (“Conditions”). The purchaser rec-ognises their binding application to the present contract and also, in their valid version, to all future transactions.

2. Any purchasing conditions of the purchaser, whether deviating, conflicting or supplementary in content, do not form part of the contract, also not through acceptance of the order. In particular, they also have no application if the purchaser refers to them in his business transac-tions, e.g. when placing an order, and KAIMANN does not expressly reject them.

II. Conclusion of contract

1. Offers by KAIMANN are subject to confirmation.

2. The contract is formed on confirmation of order by KAIMANN. If, by way of exception, no confirmation of order is received, KAIMANN’s conditions apply at the latest on acceptance of the delivery item.

3. The written confirmation of order by KAIMANN has exclusive authority with regard to the type and extent of the contractually owed delivery and the type of packag-ing and shipping method. The selection of the delivery item is carried out on the basis of the parameters pro-vided by the purchaser. Sketches, illustrations, dimen-sions, weights or other performance data in brochures, circulars, price lists, other publications or in our offers and/or relevant documents do not represent a guarantee of properties or any other guarantee, but only serve as a product description.

4. KAIMANN is entitled to carry out reasonable, cus-tomary or negligible alterations to the delivery item at any time without prior notice, provided this does not impair its functioning or mode of operation.

III. Delivery, delivery dates and delivery deadlines

1. The delivery dates and deadlines apply as confirmed in KAIMANN’s written order confirmation, however, not before the purchaser has provided all the necessary documents, authorisations, clearances or any agreed down payment. If no delivery period has been agreed, delivery is to be made as soon as possible.

2. The delivery dates and deadlines are deemed ob-served if the delivery item leaves KAIMANN’s work, or KAIMANN announces its readiness to deliver, at the latest 14 days after expiry of the delivery deadline.

3. The delivery period is extended appropriately with-out KAIMANN defaulting on delivery in case of unfore-seeable obstacles for which KAIMANN is not responsible. These include industrial action, in particular strike and lawful lockout, accident, machine failure, fire, flood, riot, terrorist acts, war, enactment of new laws or official measures after conclusion of contract which impede de-livery, lacking import and export licences needed, or the improper or untimely fulfilment of hedging transactions concluded by the suppliers / subcontractors, in so far as these circumstances influence the delivery of the object of purchase for their duration. This also applies when such circumstances affect suppliers / subcontractors. If the delivery is delayed as a result of such circumstances for which KAIMANN is not responsible for more than 30 days after the contractually specified delivery date, KAIMANN may withdraw from the purchase contract by informing the purchaser in writing. If, in cases cases pursuant to § 275 of the Civil Code (BGB), KAIMANN does not need to perform, the purchaser may withdraw from the contract in accordance with § 326 para. 5 of the Civil Code (BGB).

4. If the delivery is delayed for reasons for which the purchaser is responsible, KAIMANN may demand com-pensation for the additional costs thus incurred.

5. If, after receiving the order confirmation from KAIMANN, the purchaser cancels or alters an order, KAIMANN may withdraw the order or accept return delivery out of goodwill. In this case, the purchaser is nevertheless obliged to pay KAIMANN a processing fee of 10 % of the invoice amount.

IV. Transfer of risk, transport costs and shipping

1. If not agreed otherwise, all deliveries within Ger-many are free to the purchaser’s address. I.e., KAIMANN delivers the objects itself or has them delivered by a forwarder, and pays the transport costs, provided noth-ing is agreed to the contrary in the order confirmation. KAIMANN bears the risk of accidental destruction, im-pairment, or delay from transfer to the forwarder.

2. KAIMANN decides at its own discretion on the type of shipment used.

3. Part deliveries are permissible.

V. Acceptance and delivery on call

1. The delivery items are to be accepted by the pur-chaser even if they demonstrate more than negligible defects. Delivery items for which the written order confirmation stipulates particular quality specifications, or for which delivery ex works is specified, are to be checked and accepted immediately by the purchaser in KAIMANN’s works or in KAIMANN’s supplying warehouse once KAIMANN announces its readiness to deliver.

2. If the purchaser rejects delivery although it is due, the delivery items will be stored by KAIMANN at the purchaser’s cost and risk from the day that KAIMANN announces its readiness to deliver. From this date on, KAIMANN is no longer liable for the accidental destruc-tion, depreciation or damage, e.g. by fire, theft, weather influence or disasters.

3. If a contract has been concluded with the purchaser for a total quantity which can be called in certain parts, the call orders and the corresponding itemisations are to be carried out at the latest by the agreed delivery date. If these calls and itemisations are not carried within the time specified, KAIMANN is entitled to itemise and proffer the delivery items, or put them into storage at the purchaser’s cost. On unsuccessful expiry of a sub-sequent deadline set by KAIMANN, KAIMANN is entitled to withdraw from the remaining part of the contract, or demand compensation for this due to default.

VI. Prices

1. Provided nothing else is agreed between the par-ties, the prices in KAIMANN’s valid price list apply. All prices are in Euros and do not include the statutory VAT. Additional costs (for example for packaging, postage, freight, insurance, customs or delivery charges) are only included where delivery is owed free to the purchaser’s address, or if the parties have agreed a cost transfer. The statutory VAT at the rate applicable on delivery, along with any applicable additional costs is shown separately on the invoice.

2. If, between conclusion and performance of the con-tract, customs, freight, charges or duties are raised or introduced, or if price increases are approved or fixed by the authoritative works or dealer association, KAIMANN is entitled to raise the price accordingly, and the pur-chaser is obliged to pay the corresponding surplus. The purchaser has no right of cancellation in this case.

3. The parties assume that carriage-free prices are subject to the condition of unimpeded access to water, land and air traffic. The purchaser is to pay any additional costs resulting from impeded access.

4. Costs for dead freight as a result of circumstances for which the purchaser is responsible, are charged to his account.

VII. Payment terms

1. Unless agreed otherwise, payment is to be made within 10 days of the date of invoice and delivery by KAIMANN at 2 % discount, or within 30 days of the date of invoice in cash, without discount. Offsetting against payment claims by KAIMANN, and the assertion of rights of retention are only permissible in case of undisputed or legally established claims.

2. If the purchaser defaults on payment, KAIMANN is entitled to charge interest on arrears at 8 % per year above the valid base rate as defined by § 247 of the Civil Code (BGB). Costs incurred by KAIMANN through the col-lection of debts, including lawyer’s costs, are to be borne by the purchaser. This does not exclude the assertion of further claims for damage.

3. Bills of exchange are only accepted in lieu of pay-ment under the condition that discounting is possible at the Federal State Central Bank. There is no obligation to accept bills of exchange.

4. Credit entries for bills and cheques are always sub-ject to receipt and without prejudice to an earlier due date of the purchase price in case of default by the pur-chaser. They are effective with the value date on which KAIMANN is able to dispose of the counter-value.

5. If the payment conditions are not fulfilled, or if, after conclusion of the contract, circumstances become known which are suitable to reduce the purchaser’s creditworthiness, irrespective of KAIMANN’s right to withdraw from the contract, all amounts become due immediately, regardless of the term of bills accepted. KAIMANN is furthermore entitled to demand securities, and only affect outstanding deliveries against advance payment or the provision of security. The duty to provide advance payment does not apply if the purchaser holds undisputed or legally established counter claims.

VIII. Retention of title

1. KAIMANN reserves ownership of all delivery items delivered until the purchaser has paid all claims, includ-ing future claims arising from the business relationship. This also applies if the purchaser has paid the purchase price for certain deliveries. In case of open accounts, the retention of title serves as security for any balance claims held by KAIMANN. If bills or cheques are accepted by KAIMANN, or if bills issued by KAIMANN are made available to the purchaser, the retention of title also counts as security for claims on the part of KAIMANN arising from dishonoured bills. The retention of title does not lapse until all bills and cheques have been honoured.

2. Treatment and processing are carried out for KAIMANN as manufacturer within the meaning of § 950 of the Civil Code (BGB), without obligation for KAIMANN. The delivery items thus processed serve as security at the invoice value of the reserved goods.

3. In case of processing, bonding and blending of the reserved goods by the purchaser with other goods which do not belong to KAIMANN, KAIMANN is entitled to co-ownership of the new goods in the proportion of the invoice value of the reserved goods to the invoice value of the other goods including the cost of processing at the time of processing (bonding, blending). The co-ownership rights thus generated apply correspondingly as reserved goods in accordance with these conditions.

4. The purchaser is entitled to dispose of the delivery items delivered within the normal course of business. He now assigns the resulting claims against third parties to KAIMANN in advance as security - in total or at the level of the respective co-ownership share. KAIMANN accepts this assignment. The purchaser is to inform KAIMANN immediately in writing of any attachment or other im-pairment of KAIMANN’s rights by third parties. The power of disposition lapses on suspension of payment by the purchaser and on application for the opening of compo-sition or insolvency proceedings.

5. The claims arising from bills accepted by the pur-chaser in lieu of payment or on account of payment are now assigned to KAIMANN in advance. Instead of trans-ferring the bills accepted, they are safeguarded by the purchaser for KAIMANN.

6. KAIMANN is obliged to release securities held by him at his choice to the extent that these exceed his claims by more than 10%.

7. In case of default of payment or breach of contract by the purchaser with regard to the retention of title, irrespective of its other rights, KAIMANN is entitled to withdraw from the contract in accordance with §§ 323, 324 of the Civil Code (BGB) and to take back the reserved goods at the cost of the purchaser. The same applies if composition or insolvency proceedings are opened on the purchaser’s assets, or if the opening of such pro-ceedings is rejected due to a lack of assets, or if another substantial deterioration in his financial situation occurs.

8. The claims assigned to KAIMANN serve as security for all his claims, including future claims against the purchaser arising from the business relationship – no. 1 applies accordingly. Subject to revocation by KAIMANN, which is permissible at any time, the purchaser is en-titled to collect the assigned claims himself. In case of default on payment by the purchaser, KAIMANN is entitled, also without revoking the purchaser’s authori-sation to collect, to notify the purchaser’s debtor of the assignment, and collect the debt himself. On request, the purchaser is obliged to inform the third party purchas-ers of the assignment and provide KAIMANN with the information and documents he needs in order to assert his rights against third party purchasers.

IX. Warranty, liability

1. KAIMANN provides warranty, in accordance with the following provisions, for defects to delivery items which exist on transfer of risk. Delivery items are defec-tive if they do not correspond to the specifications on KAIMANN’s technical data sheet or the test certificate. Warranty claims do not apply in case of only negligible deviation from the agreed quality or in case of only neg-ligible impairment to the serviceability.

2. The delivery items are to be inspected by the pur-chaser immediately on arrival at the place of destination with regard to their external qualities, quantities and di-mensions in the stack. If defects are detected, KAIMANN is to be notified of this in writing without delay. If the customer fails to give notification of a defect which is discernable on due inspection, guarantee claims are ruled out. The same applies if later, a defect is detected which was initially not discernable, and the purchaser fails to notify KAIMANN of this immediately, but at the latest within 8 days of detection of the error. KAIMANN is always to be given the opportunity to inspect rejected delivery items.

3. In case of defects, KAIMANN undertakes to fulfil its warranty obligation by means of replacement delivery. If this replacement delivery is unsuccessful twice, in ac-cordance with the statutory regulations, the purchaser is entitled to reduction or cancellation. The purchaser can only assert claims for damages in accordance with the following numbers 6 and 7.

4. If KAIMANN inspects the delivery objects due to a claim for rectification of a defect, and it emerges that the claim for rectification was unjustified because no guar-antee case exists, the purchaser is to bear the costs. The claim for rectification is unjustified if the purchaser has recognised, or neglectfully failed to recognise, that no defect exists, and that the cause for the symptom behind the presumed defect lies within his own area of responsibility.

5. If the purchaser buys reject or IIa material from KAIMANN, the parties agree that, compared with new goods, the quality of the delivery item is lower, and this forms no grounds for guarantee claims against KAIMANN.

6. All guarantee claims of the purchaser lapse within one year taken from the delivery of the delivery items. Repairs or replacement deliveries within the guarantee period do not result in its extension. Exceptions are here formed by cases of mandatory statutory longer periods of limitation in accordance with §§ 438 para. 1 no. 2, 438 para. 3 and 479 of the Civil Code (BGB) and claims which form exceptions to KAIMANN’s limitation of liability in ac-cordance with number 7 below (violation of fundamental contractual duties as well as life, limb or health, liability for guaranteed qualities and product liability).

7. Irrespective of the legal basis, KAIMANN is liable in case of intent and gross negligence. In case of slight negligence, KAIMANN is liable for the violation of fun-damental contractual duties. This is limited however, to damage which is typical for this type of contract and foreseeable on conclusion of the contract. KAIMANN’s liability in accordance with product liability law for the lack of guaranteed features (guaranteed features have to be individually designated as such expressly in writ-ing by KAIMANN) and for damage arising through injury to life, limb or health is unaffected by this. On request, KAIMANN is to provide the purchaser with product in-formation, based on which, the purchaser can make his product selection. In this case, KAIMANN is liable for the correctness of the information provided there, but not for the selection of the actual delivery items or their suit-ability for the intended purpose. IX. 7 sentence 2 remains unaffected.

X. Product liability

1. The purchaser is to inform KAIMANN of all cases which come to his attention which could lead to liability in terms of product liability, in particular cases in which a delivery item from KAIMANN has caused material or personal damage. The duty to inform also applies with regard to all product liability claims made by third par-ties relating to delivery items from KAIMANN, as well as official notices or warnings sent to the purchaser, and other advice of danger.

2. On request by KAIMANN, the purchaser is to carry out or collaborate in all precautionary measures to prevent damage, as well as corrective measures (e.g. replacement of products which have not yet been sold on) at KAIMANN’s expense. In this case, KAIMANN is re-sponsible for taking the decision as to which measure is adequate and necessary.

3. Costs for measures carried out by the purchaser on his own authority are only to be paid by KAIMANN in cases of imminent danger and where the measure was necessary.

XI. Place of jurisdiction and choice of law

1. The place of jurisdiction for all disputes arising from or in connection with the delivery is Paderborn. In ad-dition, KAIMANN is entitled to sue the purchaser at his general place of jurisdiction or assert his claims at any eligible foreign courts.

2. For all deliveries, also abroad, German law applies exclusively, under exclusion of the CISG.

3. If individual provisions of these conditions are or become invalid, this does not affect the validity of the conditions as a whole, or the validity of the remaining provisions. The same applies to individual contracts. In this case, the invalid provision is to be replaced by a provision which comes as close as possible to the eco-nomic purpose of the invalid provision. The same applies in case of a gap in the provisions.

4. Amendments to these conditions require written form.

n 71

GENERAL INFORMATION

KAIMANN UK and the world of KAIFLEX products!

Enclosed in this brochure is detailed information relating to the products on offer from KAIMANN GmbH in the UK. All our KAIFLEX products meet the mandatory requirements for use in the UK within their specified market areas of application.

Established in 1959 KAIMANN GmbH are at the forefront of foam technology in Europe, our speciality is our involvement in the production of flexible, closed cell, elastomeric, Nitrile Rubber, EPDM and Polyethylene insulation produced at our state of the art production facility in Hovelhof, Germany.Our focus is on continuous quality products, a “second to none” customer service from our UK Office and Distribution Centre in Leicestershire and building long term business relationships with our customers in the UK.If you would like further information please contact any of our customer service team at our address on the back page.

KAIMANN GmbHHansastraße 2-5 D-33161 HövelhofTel.: +49 (0) 52 57-98 50-0 Fax: +49 (0) 52 57-98 [email protected] www.kaimann.de

KAIMANN GmbHUnit 29, Hayhill Industrial Estate Barrow upon Soar Leicestershire LE12 · Great BritainTel.: +44 1509 812931 Fax: +44 1509 [email protected]

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KAIMANN International

HeadquarterKAIMANN GmbH

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RepresentativeKAIMANN ASIA-PACIFIC

KAIMANN AUSTRIAKAIMANN BENELUX

KAIMANN CZECH REPUBLICKAIMANN FRANCE

KAIMANN GREAT BRITAINKAIMANN HUNGARY

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Documents

KAIFLEX PRODUCT BROCHURE - Pipe Lagging