Upload
afsuarezco
View
167
Download
10
Tags:
Embed Size (px)
Citation preview
Caballo de Batalla
Kimray General
Experience: Kimray is the USA Oil & Gas Production Standard.
Quality: ISO 9001 / Raw Materials from USA
Service: 12 month guarantee / Local International Distributors.
Environment Friendly:
Non Vent Regulators Intermitent Bleed Pneumatic Pilots
0.4 scfd Snap 0.6 scfdThrottle Updated Technology: Special Coatings /
Electric & Electro Hydraulic Control
Oil & Gas Kimray Market
Separation Compression Filtration Natural Gas Dehydration Gas Sweetening Regulation Stations Measurement Stations Secondary recovery Gas processing plants Heaters Storage Tanks Vapor Recovery Heavy Oil Production Coalbed Methane Refinery
Instrumentation for Dehy Units
Scrubber Contactor Reboiler Flash Tank
BTEX After Scrubber
Marca
PSV X X X
TSH X Kimray TI X X X X
TIC X Kimray TCV X Kimray
TSH X Kimray
BSL X Kimray
PI X X X PCV X X X Kimray
SDV X
LCV X X X X Kimray
LC X X X X Kimray LSLL X Kimray
LSHH X X Kimray
Kimray Control Valves
Valve
Globe
Gate
Diaphragm
Through Angle Three Way
Multiple Orifice
Knife
Linear Motion
* Kimray Market
Positioner - Actuator
Positioner
Actuator
Pneumatic
Electric
Hydraulic
Diaphragm
Piston Vane Bellows Air Motor Train
Electro-Mechanical
Electro-Hydraulic Electro-Pneumatic
* Kimray Market
Control Valves
Valve Bodies
Body Material
Size
Operating Pressure
Cast Iron (Section E2) 1 a 6 125 lbs. Max.
Ductil Iron (Section E2) 1 a 6 300 lbs. Max
Cast Steel & SS 316
(Section E1)
1 y 2 4000 lbs. Max.
2,3, 4, 6, 8, 10
1500 lbs. Max
Leakage Classes
Leakage Class Allowable Leakage Valve Types
Class IV
(Section E1 & E2)
0.01% of rated valve capacity
Intended for single port valves with
Metal to Metal seats
Class VI
(Section E1 & E2)
The test fluid is air or nitrogen. Pressure is the lesser of 50 psig
or operating pressure. The leakage limit
depends on valve size and ranges from 0.15 to 4.00 ml per
minute for valve sizes 1 through 6
inches
Leakage Class
Leakage Class
ANSI Leakage Class
Class IV
Class VI Class VI
Standard seat material provides bubble tight shut off class IV
Class IV Seal
CLOSED OPEN
SEAL RING
HPMV Cv
1 HPMV w/ Inner Valves 0.34 - 12
2 HPMV w /Inner Valves 2.10 19.90
2 HPMV PB w /Inner Valves
28.6 57
3 HPMV PB w/ Inner Valves
52.6 - 107
4 HPMV PB w/ Inner Valves
115 222
6 HPMV PB w/ Inner Valves
222 - 431
8 HPMV PB w/ Inner Valves
453 810
10 HPMV PB w/ Inner Valves 810 -1091
Valve
Cv (Iqual Percentage)
1 13 1 Reduced 5.6 - 8.7
2 52 2 Reduced 24 - 47
3 117
3 Reduced 34.2
4 210
4 Reduced 55
6 480
6 Reduced 120
Reduced Flow Plugs
RATIO PLUGS Available in 2 thru 10 piston balanced valves.
Changes a valve orifice to next lower size.
Fast and easy to change.
Cheaper than buying a new valve.
0102030405060708090
100
Perc
enta
ge o
f Flo
w
Percentage of Stem Travel
SNAP NOMINAL =%AGE
High Pressure Motor Valve
Motor: One that imparts motion
High Pressure: 1 & 2 Screwed Connection. Rated to 4000 psi standard. Can be rated up to 6000 psi.
TOPWORKS Field Reversible Diaphragm pressure is completely isulated from the body pressure
POSITION INDICATOR
BALL & CONE SEAT
OPEN YOKE
STUFFING BOX No adjustment No Lubrication Teflon low friction One Sub assembly Constant pressure on packing
High Pressure Motor Valve
SRING (10, 15, 20, 30 lb)
Sizes available: 2, 3, 4, 6, 8 & 10
Full line size port
Balanced plug
Soft seat with metal to metal backup
Field reversible Topworks
Equal Percentage Trim
Bubble tight shut-off
HPMV Piston Balanced
Field Reversible Topworks
Maximum Working Pressure:
Connection W. P. 2 Screwed 4000 psi. 2 Flanged ANSI 1500 3 Flanged ANSI 600 / 300 / 150 4 Flanged ANSI 600 / 300 / 150 6 Flanged ANSI 600 / 300 / 150 8 Flanged ANSI 600 / 300 / 150 10 Flanged ANSI 600 / 300 /
* For working pressure vs. working temperature of these flanges see ANSI B16.2.
HPMV Piston Balanced
Assembly Video
Stuffing Box Detail
Snap Ring Retainer Wiper Stuffing Box O-Ring Packing Sleeve Packing Rings Follower Spring
High Temp
VEE Packing
Max. Temp. 500OF
Glass Filled Teflon
Virgin Teflon Carbon Filled
Teflon
Glass Filled Teflon
Max. Temp. 650OF Grafoil Carbon Filled Teflon Grafoil
Co-polymer of polybutadiene and acrylonitrile Buna-N
Workhorse elastomer in the oilfield Good resistance to oil swell
Service temperature: -40 F to +250 F in standard service
Nitrile/NBR/BUNA-N Elastomers
Co-polymer of polybutadiene and acrylonitrile
Better H2S resistance than standard NBR
Higher temperature resistance than standard NBR
More expensive than NBR
Service temperature: -20 F to:
Sulfur-cured material: +300 F Peroxide-cured material: +325 F
HNBR/HSN Elastomers
Suitable for use in:
Crude oil Brines Methane Water injection CO2 Injection Ethylene glycol fluids Sour service (H2S < 5%)
HNBR/HSN Elastomers
Not Suitable for use in:
Sour service (H2S less than 5%) Oil-based amine corrosion inhibitors Aromatic solvents Sour service (H2S > 5%) Ethers
HNBR/HSN Elastomers
Vinylidene Fluoride (VF2) Polymer Viton Very high fluorine-to-hydrogen ratio Very strong carbon-fluorine bond
Specialty monomers
Excellent oil and fluids resistance Excellent high temperature resistance (+400 F) Low temperature flexibility (-20 F)
FKM/VITON Fluoroelastomers
Suitable for use in: Acids Hydrocarbon oils Aromatic solvents
Service temperature: -15 F to 350 F
FKM / VITON Fluoroelastomers
Not Suitable for use in:
Steam Methanol injection Amine-based corrosion inhibitors Bases (high pH fluids)
FKM / VITON Fluoroelastomers
Co-polymer of TFE & Propylene (Aflas)
Broader Chemical resistance than Viton Poorer low temperature properties than Viton Difficult to process Temperature range: 25 F to + 450 F
FEPM/AFLAS Fluoroelastomers
Suitable for use in:
Steam
Sour service (H2S) Amine corrosion inhibitors Bases (high pH fluids) Organic acids Aromatic Solvents
Service temperature: 25 F to 450 F
FEPM / AFLAS Fluoroelastomers
Not Suitable for use in:
Low temperature applications (< 25F) Aromatic fuels Ketones Toluene
FEPM / AFLAS Fluoroelastomers
Options 316 SS6
316SS6 Stainless Options
1. Stuffing box 2. Follower 3. Cage 4. Seat 5. HAC Spring
Recommended for corrosive service and high temperatures.
Snap Ring
Retainer Wiper Felt
Stuffing Box SS6
Vee Packing
Follower SS6
Spring HAC
Cage SS6
*Additional Materials: Carbide TC Grade 0109 / HC Alloy ANSI 52100 / 440C SS / Zirconia
Carbide
Zirconia 02468
1012141618
Wea
r Res
ista
nce
Ceramic Trim
Materials
0102030405060708090
5
45 55
90 R
ockw
ell S
cale
*440C SS Rc 60
High temperature resistant Can be used for sour gas applications (NACE Certified) Impact resistant Used for high pressure drops Longer lasting if sized well.
Valve Size 1 1/4 1 1/2 2 7/16 2 5/8 2 7/8
ZIRCONIA
What is it? A thermoplastic bond that will allow ductile and carbon steel part last longer in corrosive environments than stainless steel. PPS Features: Prevents corrosion by H2S, CO2, Oxygen Works in high temperature applications (450F) Will not chip; Impact resistant Passives metal surface Provides superior salt spray protection Coating thickness of 12 mils
Properties: Hardness 120 RC
VALVE TRIM STANDARD NACE MR-0175 HIGH ABRASIVE SERVICE
Ball High Chrome Alloy SS316 Carbide
Stem 303SS SS316 303SS
Over Sized Stem (optional) 440C 17-4PH 440C
Stuffing Box 12L-14/Zinc Plated SS316 12L-14/Zinc Plated
Seat D2 SS316 Zirconia
Elastomers Buna Viton, Aflas
Buna, Viton, Aflas
Spring 465HAC/509HAC 465HAC/509HAC 465HAC/509HAC
Spring Plate 12L-14/Zinc Plated 12L-14/Zinc Plated 12L-14/Zinc Plated
Body ASTM A216 WCB ASTM A216 WCB ASTM A216 WCB
Bonnet ASTM A-395 ASTM A-395 ASTM A-395
ANSI Leakage Class IV IV IV
VALVE TRIM NACE RP-047598 MODERATE ABRASIVE SERVICE HIGH ABRASIVE
SERVICE MARINE
Ball 316 SS Carbide Carbide
Stem 316 SS 303SS 303SS
Over Sized Stem (optional) 17-4PH 440C 440C
Stuffing Box 316 SS 12L-14/Zinc Plated 12L-14/Zinc Plated
Seat 17-4PH D2 Zirconia
Elastomers Aflas Buna, Viton, Aflas
Buna, Viton, Aflas
Spring 465HAC/509HAC 465HAC/509HAC 465HAC / 509HAC
Spring Plate 12L-14/Zinc Plated 12L-14/Zinc Plated 12L-14/Zinc Plated
Body ASTM A216 WCB / Endurobond or Inox. 316 ASTM A216 WCB ASTM A216 WCB /
Endurobond or Inox. 316
Bonnet ASTM A-395 ASTM A-395 ASTM A-395
ANSI Leakage Class IV IV IV
VALVE TRIM NACE MR-0175 MARINE OTHER
Ball SS316 17-4PH
Stem SS316 17-4PH
Over Sized Stem (optional) 17-4PH N/A
Stuffing Box SS316 N/A
Seat SS316 17-4PH
Elastomers Viton, Aflas Buna, Viton, Aflas
Spring 465HAC/509HAC N/A
Spring Plate 12L-14/Zinc Plated N/A
Body ASTM A216 WCB / Endurobond or Inox. 316 ASTM A216 WCB
Bonnet ASTM A-395 ASTM A-395
ANSI Leakage Class IV
Abrasion Control
1. Avoid High velocity Zones
2. Use hard Materials
3. Special Coatings
4. Use the right Valve Geometry
5. Invert the flow direction
Abrasion Solutions
High Velocity Zone
Low Velocity Zone
65 sq. in. diaphragm
P. O. service
Extends 1 HPMV with inner valve to 4000# W.P.
Extends SMS valve to 4000# W.P.
Available for 1, 2 and non-freeze HPMV
Wide spring adjustment range
65 Topworks
Used as a limit for valve stem travel
Used to manually open the valve on unit start-up
Each revolution of the handle moves the stem 1/16
max. stem travel
Manual Valve Positioner
Maintains stem position through changes in force on stem Provides repeatable stem placement
Pneumatic Valve Positioner
Calibrated in 1/64 equivalent orifice diameter
Available in 1& 2 standard HPMV
Also available in 2 & 3 piston balanced HPMV
Metering Valve
Three Way Valve Section E4
Inlet To Production
To Test
Low Pressure Motor Valves Section E2
Available in cast iron, ductile iron, or steel
Available in sizes 1 through 6
Tight shut-off
Full line size opening
Adjustable shut-off pressure
Balanced Low Pressure Motor Valves Section E3
Pressure Opening Pressure Closing
Low Pressure Control
Low Pressure Control Regulador de Presion Aguas Arriba
Ounces Back Pressure Regulator Liquid Back Pressure Regulator Back Pressure Regulator Non-Vent
Pressure Differential Regulator Pressure Reducing Non-Vent
High Pressure Control
PRESSURE REDUCING REGULATOR
BACK PRESSURE REGULATOR
High Pressure Control
GAP CONTROL HI- LO PRESSURE CONTROL BREAK LINE SHUTH DOWN
Redundant Regulator
Signal Pilots
Throttle Snap Manual Reset
Biestable Relay
Enhance a pneumatic or mechanical input signal Provide
Reversed Output Multiplied Output Volume Boosted Output On / Off Snap Output
Pressure Pilots
Pressure Ranges: Ounce 20 psig (OPR) 5 300 psig (30 HPG) 5 500 psig (50 PG) 5 750 psig (75 PG) 5 1500 psig (150 PG) 5 2500 psig (250 PG) Indirect or Direct Output
Displacer Level Controlers
One Adjustable Pilot (Snap/Throttle)
NPT tapped external vent Fold-Down Hinged Cover, Easy
Access to Internal Parts & Pilot NACE Wetted Parts Powder Coated Cover/Case for
Saltwater Protection Large Pilot Plug, (More Tolerant of
Supply Gas Condition) Flexible Piping Connections ( Side
or Back of Case) Built-in supply filter Minimum Specific Gravity = .33
External Float Chamber
External Float Chamber
Pneumatic Level Switch
Snap Control Maximum Operating Pressure 1,500 psi
Electric Level Switch
316 SS Wetted Parts FACTORY Sealed Hermetic Reed Switch SPDT Reed Switch (50 Vdc, 2 A / 120Vac, .83A) CSA Certificate #1662451, USA & Canada Expl. Proof Class I, Groups A,B,C,D Class II, Groups E,F,G, Class III Class I, Zone 1, AExdIIC, ExdIIC Seal Not Required NEMA 4X Avail. w/ Manual Override for testing Max. Working Pressures: 5,000 psig Polypropylene Float 2,000 psig Stainless Steel Float 2,000 psig Manual Override Temp: - 40F to 400F Sp. Gr. to 0.4
Floatless Liquid Level Controller
No displacer needed
Used for turbulance
Used for foaming
Used for high density liquids
Does not need a large connection to vessel
Used when not enough room for a displacer
Throttle and semi-snap mode
Snigle adjustment
Can control High an Low Pressure Control Valves
Temperature Control
T12, T18: -30F a 400F; HT12, HT18: : -30 F a 750F
With Separable Sockets presures can reach: 500, 4000, y 7000 psig
High Temperature Shut - Down
Can send throttle or sanp pneumatic signals to a control valve
Sense pilot flame
Used in: Dehydrators, Oil & Gas Heaters, Heater Treaters
Energy Exchange Glycol Pump
No auxiliary power required
Eliminates need for level control and dump valve at absorber
Low gas consumption
Completely sealed system prevents glycol loss
Only two moving assemblies
Hydraulic cushioned check valves with
removable seats of hardened stainless steel
Circulation Rates: SC Series 8 - 200 gph PV Series 3 - 450 gph
Electric Glycol Pump
Principal: Ther e is no gas trapped in the glycol
No risk of mixing wet glycol with dry glycol The process can be automated Less and low maintenance Electric energy cost is just a fraction of the
gas savyings. Can pump contaminated glycol with CO2,
H2S and abrasives Capable of pumping in dry with out damage Extended life There is no communication between the
process fluid and the hydraulic fluid.
Electric Level Control
ELECTRIC GEN II
Same Mechanical Linkage as Current GENII Back Mount
Two (2) NAMUR Explosion Proof Sensors
Adjustable Snap Operation Top Level Set with Spring Adjustment
Knob Snap Spread Set with Sensor
Adjustment Knob No Throttle Mode Power Specifications 10-30 VDC, <
1.5W Sensors Wired to an Intrinsically Safe
Barrier, Class I Div 2
Electro-Hydraulic Actuator
Low Current Consumption 100mA (idle); 2.5A (max.) Opening ; 1.5A (max.) Closing Class I Div. 1 Enclosure; Class I Div. 2 Barrier
Three Versions: Discrete (ON/OFF); Pressure
Transducer Feedback Analog (1-5V;4-20mA); Position
Feedback MODBUS; Position Feedback Full Open Time ~ 25 seconds Full Close Time ~ 15 seconds
Electro-Hydraulic Actuator
Actuador Electro-Hidrulico
Control Valve Positioners
Mounts any version of the Siemens PS2
Available for 2-10 KIMRAY HPMV
3 Point Bracket Mounting 2 Bonnet, 1 Yoke
Linkage Mounts to Coupling Block & PS2 Rotary Sensor
Powder Coated Finish
Protocols: HART, PROFIBUS, FIELDBUS, MODBUS
Electro-Pneumatic I/P & E/P Transducers
PNEUMATIC Inputs Switch-Selectable: 4-20mA. 0-5, 1-5, 1-9,
1-10, or 0-10VDC Outputs: 0-2, 0-5, 0-15, 3-15, 1-17, 0-30, 6-30, 3-
27, 0-60, 0-100, or 120 psig Pneumatic Supply: From 5 psi above output, up
to 140 psi maximum , 20 psi minimum Split-Ranging: Switch-Selectable, Full-Range or
Split-Range High or Split-Range Low Consumption 4 scfh maximum Direct/Reverse: Acting Switch-Selectable
Valve Sizing
Cavitation
Flashing
Vena Contracta
Valve Sizing
Step 1 Identify type of service (Gas / Liquid)
Identify the application of the valve (LCV, PCV) and flow characteristic (snap / throttle)
Step 2
Step 3 Enter the Process Data to software: Specific Gravity Temperature (F, C), Critical Flow Factor (Cf) (Asume 0.75 for first calculation), Upstream Pressure (psig), Downstream Pressure (psig), Flow: (Gas - MMSCFD, CFM, m3/d, m3/h) (Liquids BPD, GMP)
Valve Sizing
Step 4 Calculate Cvp value
Multiply the Cvp value by two and find the Cv value in the Kimray tables. Note: Choose a valve that will support the pressure and meets with the application.
Step 5
Step 6 Divide CVp/CVv and find out if the valve is with in 20% and 80% of its flowing capacity.
Step 7 Second Calculation Introduce the new value for Cf and calculate Cv again. With the Cvv calculate maximum flow when the valve is 100% open.
Valve Sizing
0.0010,000.0020,000.0030,000.0040,000.0050,000.0060,000.0070,000.0080,000.0090,000.00
100,000.00
Series1
Stem Travel
Flow (bpd)
Level Control Valve E4HPMV 4" - 600# RF / Inner Valve 3" / CV 115 / Zirconia Trim
Upstream (psi)
Downstream
(psi) (psi) S.G. T ( F ) Flow(BPD) Cv Cf Cv
Cv - 20% W.R.
Maximum Flow (BPD) W.R.
1100 400 700.00 0.900 90 40,000.00 44.2 0.75 104 83.20 53.13% 75,290.00 53.13% 1200 500 700.00 0.900 100 45,000.00 47.63 0.75 104.00 83.20 57.25% 78,597.00 57.25% 1290 600 690.00 0.900 125 50,000.00 52.66 0.75 104.00 83.20 63.29% 78,984.10 63.30% 1290 400 890.00 0.900 125 50,000.00 51.07 0.75 104.00 83.20 61.38% 81,457.65 61.38%
Veracruz Mexico
KIMRAY SOLUTIONS OPERATION SCENARIO UPSTREAM PRESSURE
DOWNSTREAM PRESSURE ACTION
1 903 psig 818 psig The valve will regulate ay 70% open
2
If Upstream Pressure > 903
psig
818 psig
The the valve opens to releif upstream pressure
3 903 psig
If downstreampre
ssure is > 880 psig
The valve tends to open and upstreampressure tends to climb up to
910 psig.
Noto: This condition occurs when the gas pipeline ovepressures and it is neccesary for the valve to remain open.
4 Upstream Pressure < 903 818 psig The valve will colse to build pressure
again up to 903 psig.
Abrasive Regulation / Veracruz, Mexico
KIMRAY SOLUTIONS
Upstream 150 pisg 1,100 psig
Downstream 110 psig
S.G. 0.97
Fluid Abrasive Condensate
Abrasive Level Control Veracruz / Reynosa Mexico
KIMRAY SOLUTIONS
Upstream 850 psig
Downstream 250 psig
S.G. 0.97
Fluid Condensate with Sand
Dehydration Project, Ecuador
KIMRAY SOLUTIONS
Velocity Reduction / Reynosa, Mexico
KIMRAY SOLUTIONS
Upstream 850 psig
Downstream Atm
S.G. 0.97
Fluid Condensate
High Capacity Control Valve Reynosa, Mexico
KIMRAY SOLUTIONS
Suction Controllers Veracruz, Mexico
KIMRAY SOLUTIONS
High capacity Abrasive Control / Venezuela
Zirconia Ring
Gap Control / Veracruz Mexico
Back Pressure Shut Down Control / Colombia
Upstream 50 psig 1440 psig
Downstream Atm
Fluid Gas / Condensate
Assembly Video
Questions on Training Contact : Sharon Harrison KIMRAY, Inc 52 Northwest 42nd Street Oklahoma City, OK 73118 Phone: +1 405 525 6601 ext.1146 Email: [email protected]
Slide Number 1Slide Number 2Slide Number 3Instrumentation for Dehy UnitsKimray Control ValvesPositioner - ActuatorControl ValvesLeakage ClassLeakage ClassANSI Leakage ClassClass IV SealCv ValuesCv Values Low Pressure Motor ValvesReduced Flow PlugsTrim CharacteristicsPressure DropSlide Number 17High Pressure Motor ValveHPMV Piston BalancedField Reversible TopworksHPMV Piston BalancedAssembly VideoStuffing Box DetailHigh TempSlide Number 25Slide Number 26Slide Number 27Slide Number 28Slide Number 29Slide Number 30Slide Number 31Slide Number 32Slide Number 33Slide Number 34Options 316 SS6METALS PROPERTIES COMPARISON CHARTCeramic TrimMaterialsZIRCONIAKimray COATINGSAPPLICATIONS & MATERIALSAPPLICATIONS & MATERIALSAPPLICATIONS & MATERIALSAbrasion Control65 TopworksManual Valve PositionerPneumatic Valve PositionerMetering ValveThree Way Valve Section E4Low Pressure Motor Valves Section E2Balanced Low Pressure Motor Valves Section E3Low Pressure ControlLow Pressure ControlHigh Pressure ControlHigh Pressure ControlRedundant RegulatorSignal PilotsPressure PilotsDisplacer Level ControlersExternal Float ChamberExternal Float ChamberPneumatic Level SwitchElectric Level SwitchFloatless Liquid Level ControllerTemperature ControlEnergy Exchange Glycol PumpElectric Glycol PumpElectric Level ControlElectro-Hydraulic ActuatorElectro-Hydraulic ActuatorActuador Electro-HidrulicoControl Valve PositionersElectro-Pneumatic I/P & E/P TransducersValve SizingValve SizingValve SizingValve SizingVeracruz MexicoAbrasive Regulation / Veracruz, MexicoAbrasive Level Control Veracruz / Reynosa MexicoDehydration Project, EcuadorVelocity Reduction / Reynosa, MexicoHigh Capacity Control Valve Reynosa, MexicoSuction Controllers Veracruz, MexicoHigh capacity Abrasive Control / VenezuelaGap Control / Veracruz MexicoBack Pressure Shut Down Control / Colombia Assembly Video