KIO (Klemsan Internet Objects) Platform Case Studies

We are proud to share our experiences with KIO (Klemsan Internet Objects) platform in our own factories. We invite you to step into the digital transformation world together with us! Improve your business’s efficiency, reliability, sustainability and connectivity with KIO platform.

Thanks to our KIO platform, we can monitor all energy consumption points in

Klemsan production premises and monitor them instantly with the alarm system.

For example, with this follow-up, we can measure the benefit of a thermal

insulation on one of the injection machines in our factory on real-time basis.

Another example of KIO that we carry out in our premises is the transition from

fluorescent to led in lighting. As a result of these two projects, which we have

monitored by implementing KIO, we managed to save 4,6% on our electricity

bill. In our own production facility, KIO and other energy efficiency improvement

studies are paying off in short periods such as 6-8 months.

Besides, with the help of KIO; we avoid reactive penalties by compensation

monitoring, and we are able to trace parameters like temperature, motor

vibration values and air flow data for the sake of preventive maintenance.

We can categorize KIO projects in Klemsan premises as follows:1- Energy efficiency projects2- Safety project3- Preventive maintenance projects4- Compensation control5- Ongoing projects

CASE STUDIES in KLEMSAN

Energy Efficiency Project - Lighting

BEFORE

Fluorescent Lighting LED Lighting

AFTER

Lighting System Transformation

1400

1200

1000

800

600

400

200

0

Jan Mar May Jul Sep Nov Jan

Electronic Manufacturing Department Lighting

kWh

Benefits- Reduction in electricity bill

- Improvement in ambient conditions

Energy Saving: %68Return on Investment (ROI):

24 Months

Energy Efficiency Project - Heat Insulation of Injection Machine

250

200

150

100

50

0

30. Jan 1. Feb 3. Feb 5. Feb 7. Feb 9. Feb 11. Feb 13. FebHoliday Holiday

Injection Machine MEN 13 – Index Active T1 Import Total

Benefits- Energy saving

- Increase in machine efficiency

Energy Saving: %8Return on Investment (ROI):

8,7 Months

BEFORE

Without Jacket With Jacket

AFTER

Predicted annual saving: 75.000kWh

Investment cost= 3300 usd

Lighting

Ventilation

AirConditioner

Energy Efficiency Project - Monitoring Consumption of Assembly Line

BEFORE

Main Consumption of Automatic

Assembly

Breakdowns of Automatic

Assembly

AFTER

Lighting – Air Conditioner - Ventilation

Benefits

- Deeper analysis of energy consumption by monitoring breakdowns- Comparative energy consumption analysis

- Avoiding unnecessary

usage of electricity

Safety Project - Protection against overvoltage or lightning

Note: Approximately 1800 lightning strikes around the world per minute.

(*) – Statement from General Directorate of Meteorology in Turkey.

Over Voltage or Lightning

Surge arrester

Surge arrester Remote I/O

Gateway

Factory

Benefits

- Preventive maintenance

- Facility safety

Preventive Maintenance Project - Compressor

BEFORE

Motor in Compressors

Compressor Motors Monitoring with Vibration Sensor

AFTER

Benefits

- Predictive and

preventive

maintenance

- Facility management

- Machine efficiency

Zone A: New Machine InstallationZone B: Unlimited WorkingZone C: Limited WorkingZone D: Stop the Machine

Preventive Maintenance Project - Air Flow Pipe

12k

10k

8k

6k

4k

0k

Air Compressor 90 Kw – Index Active T1 Import Total

Air Compressor 90 Kw – Air Flow Sensor ( Liter /Minute) Avg.

2k

12. Feb 14. Feb 16. Feb 18. Feb 20. Feb 22. Feb 26. Feb

Holiday Holiday

24. Feb

600

500

400

300

200

0

100

Benefits- Scheduled maintenance

- Air leakage detection

- Machine efficiency

Energy Saving: %7Return on Investment (ROI):

12 Months

BEFORE

Air Flow Pipe Air Flow Meter in Pipe

AFTER

Compensation Control

Step 10 Temperature Sensor – Thermocouple Temperature Sensor 1 ( °C) Avg.Kemalpaşa – Temperature Avg.

30

25

20

15

10

0

5

26. Now 28. Now 30. Now 2. Dec 4. Dec 8. Dec6. Dec

Benefits- Preventive maintenance

- Facility management

- Comparison with outdoor

temperature

BEFORE

Capacitors inCompensation

Panel

Capacitor Monitoringin Compensation

Panel

AFTER

Ongoing Projects Uninterruptable Power Supplies Monitoring

Determination of Air Conditioning Set Values by Measuring the Outdoor and Indoor

Air Temperature (Klemsan Temperature Sensor)

Preventing Excessive Water Consumption (Monitoring of Water Meters)

Visit our website for detailed info !

Kızılüzüm Mahallesi Kemalpaşa Kızılüzüm Cad. No:15 - 35730 Kemalpaşa - Izmir / TURKEY Tel: (+90 232) 877 08 00 - Fax: (+90 232) 877 08 06

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klemsan.com

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