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INNOVATIVE PERFORMANCE / NEW DESICN PCV series Advanced Machine , Computer Structural Element Analysis KIr{A -cEEEff, Construction. PFIOEIUCITION CENTEFI PGV.3O Compact, High Productivity and High Rigidity Machine for Automobile parts i IT parts / Electrical parts

KIr{A - J-Tech · lNr;.hnn3 c: + Lordirgare: l < FA Production center PCV 30 Rapid traverse - 4Sooornm/min No. of tools f Standard r5pcs. L Opi on 2ipcs. Too io Tool f 1.Jsec CLrt

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Page 1: KIr{A - J-Tech · lNr;.hnn3 c: + Lordirgare: l < FA Production center PCV 30 Rapid traverse - 4Sooornm/min No. of tools f Standard r5pcs. L Opi on 2ipcs. Too io Tool f 1.Jsec CLrt

INNOVATIVE PERFORMANCE / NEW DESICN PCV seriesAdvanced Machine , Computer Structural Element Analysis

KIr{A-cEEEff,Construction.

PFIOEIUCITION CENTEFI

PGV.3OCompact, High Productivity and High Rigidity Machinefor Automobile parts i IT parts / Electrical parts

Page 2: KIr{A - J-Tech · lNr;.hnn3 c: + Lordirgare: l < FA Production center PCV 30 Rapid traverse - 4Sooornm/min No. of tools f Standard r5pcs. L Opi on 2ipcs. Too io Tool f 1.Jsec CLrt

I PRoEUcrtoN eENTEnr Pcv-Bo

New designed high speed ATC fServo drive]

I Direct ATc system

T-T 1.?Sec 142 crtdown

C C 1.gSeC l0i cutdown

{Based on Jl5 B 6lj6 9: zoo2)

High speed & High acceleration

I Axis acceleration

High speed ATC byHigh Efficiency Servo Motorand Smooth Cam Mechanism.

Z axis 1.oc, 49zw I(Conrpare to pre!iou, mode l

3-ffiffi

I Table size

-

66oX35omm

I Max.load capacity 15okg

I CNC controller

- FANUC oi MD

I Rapid Traverse (xyz)

4Sooomm/min

PCV-30 5 PECIFICATION

I )p _dle :peed Sfandard oooo rin ., - .\ .

, rgh crBidrry oo)orrr', .. \

f. Figh ,peed )ooo 1in . r,L Ukra High speed 24ooominf b.7 /,.*wl

| .:vel -\v7] f Srandard \oo . Joo , joorm

Wide 5oo loo. ,oo- .Joo-1-lNr;.hnn3 c: + Lordirgare: l

< FA Production center PCV 30

Rapid traverse

-

4Sooornm/min

No. of tools f Standard r5pcs.L Opi on 2ipcs.

Too io Tool f 1.JsecCLrt to Cut L l.gsec

I lmproved Productivity

lmoroved machine timeabbut r5%by axis acceleration,raDid sDeed andhigh s5jeed ATC.

Xlhis k examp e of olr test.

Page 3: KIr{A - J-Tech · lNr;.hnn3 c: + Lordirgare: l < FA Production center PCV 30 Rapid traverse - 4Sooornm/min No. of tools f Standard r5pcs. L Opi on 2ipcs. Too io Tool f 1.Jsec CLrt

High Rigidity.

Structure analysis improved Machine Rigidityby optimum figure and ribs.

IAll axes UtilizedLinear Roller 6uide

I Dimension of XYBall screw is 2B%

IDEVELOPMENT 4 TYPES OE SPINDLE

; t, .:ita-i i l :-r,:,r,:l

AXIS

biggerCood balance for all direction.lncreased contact sufface reduces vibration.It is good for high accuracy machining.

We developed 4 types of spindle for high rigidity and high productivity.You can choose optimum spindle for your applications.

'lOOOOmin 1 [].7/1.rkwl

Automobile partsMotorcycle parts

blumjnunr Steel Casting

Drilling, Tapping, Boring

: iliai;i i:.i I iil, I'i,,

lOOOOminr [5.5/].7kwl

Automobile partsMotorcycle parts

;rlTg st* tr.tilti:t"r19i:Counter boring, Boring

' I rritir !l_r:ri. irt_;a

l5OOOminr [].7/1.1k\ /l

For Watch caseElectrode for EDM

A !minlrm Stee Copper

Mi ing, Contouring

I ii i:.r jl! , :r-.r., .i ,r,! .

24OOOminr [].7ir 1k\vl

lT partsMedical parts

Alun,inum Steel ] Copper

Small hole drilling, Contouring

Throttle body Fly whee Axle hub Watch case Elecirode for EDM lT parts

Examples

Page 4: KIr{A - J-Tech · lNr;.hnn3 c: + Lordirgare: l < FA Production center PCV 30 Rapid traverse - 4Sooornm/min No. of tools f Standard r5pcs. L Opi on 2ipcs. Too io Tool f 1.Jsec CLrt

KIRA

lTail +ock type

ffisffe

I Available for variety of fixturelcradle type

WHIlr.workpie.e t)pe

#J1g-=

Standard Table size is increased to 66ommX35ommI Available for wide size fixture

For Automation System

66om.n

Standard cover type : Machine width 125omm ICompact type r3a.'r i 330ir3)

t liillizes enough stroke with

Yo! can save f oor space.

Wide Cover type : Machine width 15oomm IFor automation type]

i uiilizes Y axis ,oonrmfor oading workpiecespace for robot or ganiry

@@@ | u@la'? )

Vibration Analysis Technology

Machine vibration is reduced fromideal construction.High quality spindle is made fromhigh level assemble technology.

,/o Motor4 echanisrn.

EIts

,rqt'I Cantrv Loade'system lt is ea>y to set up productio-r Ine.

wiiholt c.re of gantry

Ikg

*Ony for aulomaiion type

< Direct spindle drive(Belt less)

:r't

x1D

Page 5: KIr{A - J-Tech · lNr;.hnn3 c: + Lordirgare: l < FA Production center PCV 30 Rapid traverse - 4Sooornm/min No. of tools f Standard r5pcs. L Opi on 2ipcs. Too io Tool f 1.Jsec CLrt

Optionmachifing

for environment and

WTaper of tool holder lvashing Coolani through the spindl€

coolant tank 4ooL(for chip conveyor)

@r

lE3-.,r*-.1^r !

t!E"l 4it qPjL

Tool breakage dete.tor (ro(h sensortvpe) Seat confirmation device

column riser 025.roomm)

ol mist

Program finish light

Work ightAutomatic power shut off deviceShort .ircuit br€aker

Lighi in th€ cabinetOltside Pc preparationCE mark specifjcation

Page 6: KIr{A - J-Tech · lNr;.hnn3 c: + Lordirgare: l < FA Production center PCV 30 Rapid traverse - 4Sooornm/min No. of tools f Standard r5pcs. L Opi on 2ipcs. Too io Tool f 1.Jsec CLrt

l\y'achine standard speciflcations Standard sDecification for CNC controlier

CNC.ontroler lANllCoi lvlD snBebo.k\ a"6 trave (o.&( ,|e

650mm X l5omm ( nghx(dlh)

a.ntr.lenirs Mix .ontrdlled axes: c

lVax. s multaneous.ontro ed ares r4

nout.ommand Min. ..rement : 0.00rmm

1in. ncrement feed rate io.oormm

Abso ute / n(emeni command

sub program caL M98 iM99

Ca nned (l'.h : cn, c74, c7ii, 681-689

i5olgDec ma point prograr

lnrerpoaton coo PosiioninSluncton co, !".u*,t.a"h'". .

cort -":, Ct,rr" nt.,poLti-felnallnierpo ai on Relerence posit on reiurn cr8

spindei 5pinde speed

Feedraie Fapd iB'etre 48ooomm i min (ir: )

i-ioooomm / min ( xrz )

BT;O

4A5.Pl0T r. l S l0P (ro,orhokpptd)

lax.tooL diameier d80mm ('ilh riunn4i oors)

v ..,..t t"1qrt /o -1

ProBcnrand Part p o8ram stocge ! ?e:5rIibvteed tfunct on t;;; i;;;;;n;,;-

Program number5earch

5eq!er.e numbersearch

yd i4th r€fer€n.e pos iion reium : CloPl. 610P4

Workpkce coord nate system:ca,

Workpka.e.oord nate synem: Ct4 C49

Po ar .oordinate jnierpo ation

Add tion ofNorkpece coord nate system 48pairs

ProgEmmabk data nput: clo

Coord nate sy(emroiaion

Feedfun.ion. Feed command (Ft d git)

^lafua handle feed rate;

o.oor / o.ol io 1io.rmm

Feed lpeed ovetrde:o-1to:(1ox (ep)

)nd rPfFren.e nosit.n renn Cro

Number of registrab e progEms r 40o

Background editing function

cB : 5o-rSooomln'EB 5o-r4ooomin'

lkg (r@ nomenl sho! d be lnos r 5Nmrda mAs,5rig)

Ioo .hange time (too iotoo) r.lsec Dsplay un t Lo 4'co orLCDioo .hange iime kutto(ut) r.9s€c X1

A affn di5p ay

Lmergeiq stop

5tored nrokelimitch{kM&h ne he ghi

lrt0 X:5t0nrn (.om|!lrrpe )

r5o0 x:66omm (tu, hmdrtsr )

,:0 o kgpate inpuiloutput function: RtlrC

A(ux) PositonnS &u,&y to.ooSmn /ru lnroke X:MSTiundion Auxi y fuicuon: I'12 dig i Run hour& parts count iispLay

5p ndk speedfunction:S5 dig t

0the6 Pows appy 11kVA, A(roo/)r0\/1r0'" Soi6oHzAr pply 0.4-o 55rVPa kauee p@!€X l), t00L i mln EXtended part program edit ig funci on.

Medumen method ! baed onl S 86316 9 : 2002

0.5MP. s re.onmended rtsbeow05MPa,pleaserear.ompre$or.(3.7tW,5001/mn)lnrernadanercrorprmaryppeshuoudbegnmormorc.

xlN2

R gid tapping

I Automation type Machine width 15oomm

2j!: 1000 .254-(98 ) (394 ) (S8 )

Machine dimensions

I Compact type Machine width 125omm

Jqqlr8H8

€{t#,#"qb?^t q&rAJ-TECH MACHINERYTRADING PTE LTD

Specialise in all kinds of new & used machineries

Blk 38, #03- t3 Defu Lane l0 Singapore 539215

Tel: 62839906 Fax: 62836995E-mail: [email protected]'sg [email protected]

IFIATIONcATCA201110E01