14
Published Manual Number/ECN: H000000027/99503N Publishing System: TPAS Access date: 1/29/01 Document ECN's: Latest Available Kit Instruction— KYABK0010R KYABK0020R KYABK00400 PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.

Kit Instruction— KYABK0010R KYABK0020R KYABK00400 · Ampsaver® Dye-Extractor ... This procedure is required only when a major bearing housing component is replaced. ... Pry the

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Page 1: Kit Instruction— KYABK0010R KYABK0020R KYABK00400 · Ampsaver® Dye-Extractor ... This procedure is required only when a major bearing housing component is replaced. ... Pry the

Published Manual Number/ECN: H000000027/99503N• Publishing System: TPAS• Access date: 1/29/01• Document ECN's: Latest Available

Kit Instruction—

KYABK0010RKYABK0020RKYABK00400

PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.

Page 2: Kit Instruction— KYABK0010R KYABK0020R KYABK00400 · Ampsaver® Dye-Extractor ... This procedure is required only when a major bearing housing component is replaced. ... Pry the

Please ReadAbout the Manual Identifying Information on the CoverThe front cover displays pertinent identifying information for this manual. Most important, arethe published manual number (part number) /ECN (date code). Generally, when a replacementmanual is furnished, it will have the same published manual number, but the latest available ECN.This provides the user with the latest information applicable to his machine. Similarly alldocuments comprising the manual will be the latest available as of the date the manual wasprinted, even though older ECN dates for those documents may be listed in the table ofcontents.

When communicating with the Milnor factory regarding this manual, please also provide theother identifying information shown on the cover, including the publishing system, access date,and whether the document ECN’s are the latest available or exact.

References to Yellow Troubleshooting PagesThis manual may contain references to “yellow pages.” Although the pages containingtroubleshooting procedures are no longer printed on yellow paper, troubleshooting instructions, ifany, will be contained in the easily located “Troubleshooting” chapter or section. See the table ofcontents.

Trademarks of Pellerin Milnor CorporationThe following, some of which may be used in this manual, are trademarks of Pellerin MilnorCorporation:

Ampsaver® Dye-Extractor® Gear Guardian® Milnet® Staph-Guard®

Autolint® Dyextractor® Hands-Off® Milnor® System 4®

Auto-Purge® E-P Express® Hydro-Cushion® Miltrac System 7®

Autovac E-P OneTouch® Mildata® Miltron Totaltrol®

CBW® E-P Plus®

Comments and SuggestionsHelp us to improve this manual by sending your comments to:

Pellerin Milnor CorporationAttn: Technical PublicationsP. O. Box 400Kenner, LA 70063-0400

Fax: (504) 469-1849

Page 3: Kit Instruction— KYABK0010R KYABK0020R KYABK00400 · Ampsaver® Dye-Extractor ... This procedure is required only when a major bearing housing component is replaced. ... Pry the

MS

SM

0230

AE

/993

3AV

(1

of 3

)

ÈRE

PLA

CIN

G Q

xx S

EA

LS,

BE

AR

ING

S, A

ND

BE

AR

ING

HO

US

ING

S

ELE

CT

RO

CU

TIO

N H

AZ

AR

D—

Hig

h vo

ltage

is p

rese

nt in

side

ele

ctric

box

es, m

o-to

rs,

and

man

y ot

her

com

pone

nts.

Pow

er s

witc

hes

on m

achi

ne d

isab

le o

nly

cont

rol p

ower

in c

erta

in b

oxes

. You

can

be

kille

d or

ser

ious

ly in

jure

d on

con

tact

with

hig

h vo

ltage

.

☞Lo

ck O

FF

and

tag

out p

ower

at t

he w

all d

isco

nnec

t bef

ore

serv

icin

g.

NO

TE

: A

cyl

inde

r pu

ller

kit i

s av

aila

ble

from

Miln

or® o

n a

rent

al b

asis

.

ÏSea

l, B

earin

g, a

nd B

earin

g H

ousi

ng T

roub

lesh

ootin

g G

uide

Mac

hine

Pro

blem

Pro

cedu

re

360

21 a

nd

3602

6Q4

xW

ate

r dr

ipp

ing

fro

m le

ak-o

ffD

rain

oil

and

ch

eck

for

wat

er a

nd/o

r m

eta

l pa

rtic

les.

If n

one

is p

rese

nt,

follo

w in

stru

ctio

ns

in:

• R

em

ovi

ng

the

She

ll F

ront

and

Cyl

inde

r•

Re

pla

cin

g W

ate

r S

ea

lsIf

oil c

onta

ins

wat

er a

nd/o

r m

eta

l pa

rtic

les,

follo

w in

stru

ctio

ns

in:

• R

em

ovi

ng

the

She

ll F

ront

and

Cyl

inde

r•

Re

pla

cin

g 36

021Q

4x

and

360

26Q

4x O

il S

ea

ls, B

ea

ring

s, a

nd

B

earin

g H

ousi

ngs

360

21Q

6x, 3

602

6Q6

x,a

nd

4202

6Qxx

Exc

ess

ive

gre

ase

dri

ppin

g fr

om

lea

k-o

ff a

nd/

or

gre

ase

on

good

sF

ollo

w in

stru

ctio

ns in

:•

Re

mo

vin

g th

e S

hell

Fro

nt a

nd C

ylin

der

• R

epl

aci

ng

3602

1Q6

x, 3

6026

Q6x

, and

420

26Q

xx

Bea

ring

Hou

sing

s

ÊRem

ovin

g th

e S

hell

Fro

nt a

nd C

ylin

der

See

the

appr

opria

te s

hell

fron

t and

cyl

inde

r as

sem

bly

draw

ing

(see

Tab

le o

f Con

tent

s).

1.R

emov

e th

e do

or in

terlo

ck h

ousi

ng c

over

. Mar

k th

e te

rmin

al p

ositi

on o

f the

wire

s an

d re

mov

e th

e w

ires

from

the

inte

rlock

sw

itch.

Loo

sen

the

two

cond

uit c

onne

ctio

ns a

nd m

ove

the

cond

uit s

o th

e sh

ell f

ront

can

be

rem

oved

.

2.R

emov

e al

l she

ll at

tach

men

ts in

clud

ing

pipe

s, h

oses

, and

opt

iona

l equ

ipm

ent.

If re

plac

ing

3602

1 an

d36

026Q

4x s

eals

or

bear

ings

, dra

in o

il fr

om th

e be

arin

g ho

usin

g.

3.R

emov

e th

e sh

ell m

ount

rin

g cl

ip g

uard

loca

ted

on th

e to

p of

the

shel

l cla

mp

ring,

then

m

ark

the

posi

tion

ofth

e sh

ell f

ront

with

res

pect

to th

e sh

ell.

4.S

uppo

rt th

e sh

ell f

ront

and

rem

ove

the

bolts

, she

ll cl

amp

ring,

ext

rusi

on, a

nd s

hell

fron

t.

5.R

emov

e th

e sh

aft r

etai

ner

bolt,

cov

er, s

pace

r, a

nd th

e tw

o al

len

scre

ws

cove

ring

the

pulle

r m

ount

ing

hole

s.M

ount

the

pulle

r an

d re

mov

e th

e cy

linde

r.

ÊRep

laci

ng W

ater

Sea

lsN

OT

E:

3602

1Q4x

and

360

26Q

4x s

haft

seal

sle

eves

can

be

repl

aced

with

out r

emov

ing

the

bear

ing

hous

ing.

See

the

appr

opria

te b

earin

g as

sem

bly

draw

ing

(see

Tab

le o

f Con

tent

s).

1.R

emov

e th

e fr

ont s

haft

seal

hol

der.

2.In

spec

t the

sha

ft se

al s

leev

e fo

r ni

cks,

gou

ges,

or

exce

ssiv

e w

ear.

If r

epla

cem

ent i

s ne

cess

ary,

hea

t and

tap

the

dam

aged

sle

eve

off t

he s

haft.

3.R

epla

ce th

e se

als

and

O-r

ings

. Ens

ure

that

the

new

sea

ls a

re p

aral

lel w

ithin

the

shaf

t sea

l hol

der.

ÊRep

laci

ng 3

6021

Q4x

and

360

26Q

4x O

il S

eals

, Bea

rings

, and

Bea

ring

Hou

sing

s

ËRep

laci

ng O

il S

eals

and

Bea

rings

NO

TE

: S

et b

earin

g cl

eara

nces

onl

y if

maj

or c

ompo

nent

s of

the

orig

inal

bea

ring

hous

ing

(fro

nt s

haft

seal

hold

er, r

ear

seal

/bea

ring

hold

er, s

haft,

or

shim

s) a

re r

epla

ced.

See

“S

ettin

g B

earin

g C

lear

ance

s” in

this

sec

-tio

n af

ter

repl

acin

g m

ajor

com

pone

nts.

The

bea

ring

hous

ing

does

not

nee

d to

be

rem

oved

to

chan

ge t

he o

il se

als

and

bear

ings

. R

emov

e th

ebe

arin

g ho

usin

g on

ly if

insu

ffici

ent s

pace

exi

sts

for

the

follo

win

g pr

oced

ures

, or

if th

e be

arin

g ho

usin

g (o

r ho

usin

gm

ajor

com

pone

nts)

mus

t be

rep

lace

d. S

ee t

he a

ppro

pria

te b

earin

g ho

usin

g as

sem

bly

draw

ing

(see

Tab

le o

f C

on-

tent

s).

1.R

emov

e th

e fr

ont s

haft

seal

hol

der

and

rear

sea

l/bea

ring

hold

er. N

ote

the

posi

tion

and

num

ber

of s

him

s un

der

the

rear

sea

l/bea

ring

hold

er.

The

shi

ms

mus

t be

inst

alle

d ex

actly

as

rem

oved

.

2.R

emov

e th

e m

ain

shaf

t, fr

ont b

earin

g, a

nd b

earin

g cu

p th

roug

h th

e fr

ont o

f the

bea

ring

hous

ing.

Rem

ove

and

disc

ard

used

bea

rings

, cup

s, o

il se

als,

and

O-r

ings

.

3.In

stal

l a n

ew o

il se

al, b

earin

g, a

nd c

up in

the

rear

sea

l/bea

ring

hold

er. I

nsta

ll th

e sh

ims

and

rear

sea

l/bea

ring

hold

er.

4.P

ress

a n

ew fr

ont b

earin

g on

the

shaf

t the

n gu

ide

the

shaf

t int

o th

e re

ar s

eal/b

earin

g ho

lder

. D

o no

t scr

ape

the

new

bea

rings

aga

inst

the

insi

de o

f the

bea

ring

hous

ing.

5.C

ente

r th

e sh

aft w

ithin

the

hous

ing,

then

gen

tly ta

p in

the

fron

t bea

ring

cup.

Afte

r re

plac

ing

seal

s, in

stal

l the

fron

t sha

ft se

al h

olde

r.

6.T

he s

haft

shou

ld tu

rn in

the

hous

ing.

Page 4: Kit Instruction— KYABK0010R KYABK0020R KYABK00400 · Ampsaver® Dye-Extractor ... This procedure is required only when a major bearing housing component is replaced. ... Pry the

ËSet

ting

Bea

ring

Cle

aran

ces

NO

TE

: T

his

proc

edur

e is

req

uire

d on

ly w

hen

a m

ajor

bea

ring

hous

ing

com

pone

nt is

rep

lace

d. S

ee “

Rep

lac-

ing

Oil

Sea

ls a

nd B

earin

gs”

in th

is s

ectio

n.

1.S

et th

e cl

eara

nce

by r

emov

ing

all s

him

s fr

om th

e re

ar s

eal/b

earin

g ho

lder

. Ins

tall

the

rear

sea

l/bea

ring

hold

er.

Leav

e a

smal

l gap

bet

wee

n th

e be

arin

g ho

usin

g an

d re

ar s

eal/b

earin

g ho

lder

.

2.In

sert

a le

ad w

ire in

the

gap

betw

een

flang

es. T

ight

en e

ach

bolt

slow

ly w

hile

turn

ing

the

shaf

t. S

top

tight

enin

gw

hen

the

shaf

t jus

t beg

ins

to d

rag

or b

ind.

Rem

ove

the

rear

sea

l/bea

ring

hold

er, b

eing

car

eful

not

to m

ark

orda

mag

e th

e le

ad w

ire.

3.U

sing

a m

icro

met

er, m

easu

re th

e th

ickn

ess

of th

e le

ad w

ire.

4.A

dd .0

02"

(.05

0 m

illim

eter

s) to

the

thic

knes

s of

the

lead

wire

and

inst

all t

he r

ear

seal

/bea

ring

hold

er u

sing

this

am

ount

of s

him

s.

5.T

he s

haft

shou

ld tu

rn in

the

hous

ing.

ËRem

ovin

g th

e B

earin

g H

ousi

ng

NO

TE

: S

him

s w

ere

prec

isel

y in

stal

led

on th

e bo

lts b

etw

een

the

bear

ing

hous

ing

and

the

rear

rei

nfor

cing

pla

te.

The

se s

him

s m

ust b

e re

mov

ed a

nd r

epla

ced

in th

eir

exac

t pos

ition

s w

hen

rein

stal

ling

the

bear

ing

hous

ing.

Dra

in th

e oi

l fro

m th

e be

arin

g ho

usin

g an

d re

mov

e al

l fitt

ings

and

con

nect

ions

from

the

top

and

the

botto

m o

fth

e be

arin

g ho

usin

g. R

emov

e th

e re

ar b

earin

g ho

usin

g an

d re

ar r

einf

orci

ng p

late

mou

ntin

g bo

lts.

Rem

ove

the

rear

rein

forc

ing

plat

e ve

ry c

aref

ully

, not

ing

the

posi

tion

of b

earin

g su

ppor

t tap

str

ips

and

shim

s.

Shi

ms

mus

t be

inst

alle

din

the

exac

t pos

ition

with

in th

e re

ar r

einf

orci

ng p

late

. Pry

the

bear

ing

hous

ing

out o

f the

fram

e.

ËInst

allin

g th

e B

earin

g H

ousi

ng

NO

TE

1:

Use

new

bol

ts w

hen

reas

sem

blin

g th

e m

achi

ne.

NO

TE

2: P

re-p

ositi

on th

e sh

ims

with

in th

e re

ar re

in-

forc

ing

plat

e (u

sing

sili

con

or s

imila

r ad

hesi

ve).

1.A

fter

dete

rmin

ing

that

the

shel

l is

clea

n an

d fr

eefr

om o

ld g

aske

t mat

eria

l, ap

ply

Per

mat

ex 2

C a

dhe-

sive

(or

sim

ilar)

to b

oth

side

s of

the

new

bea

ring

hous

ing

gask

et, t

hen

mou

nt th

e ga

sket

to th

e sh

ell.

2.In

stal

l the

bea

ring

hous

ing,

usi

ng L

octit

e 27

1 (o

req

uiva

lent

) on

inne

r se

at a

s sh

own

in F

IGU

RE

1.

Pos

ition

the

two

bear

ing

supp

ort t

ap s

trip

s, th

en in

-st

all t

he r

ear

rein

forc

ing

plat

e an

d be

arin

g su

ppor

tst

rips.

Inst

all b

earin

g ho

usin

g bo

lts a

nd lo

ckst

raps

.

3.T

ight

en a

ll bo

lts a

nd b

end

lock

stra

ps. I

nsta

ll al

l of t

heor

igin

al lu

bric

atio

n fit

tings

and

con

nect

ions

.

ÊRep

laci

ng 3

6021

Q6x

, 360

26Q

6x,

and

420

26Q

xx B

earin

g H

ousi

ngs

ËRep

laci

ng B

earin

gs—

If be

arin

gs a

re w

orn

or d

amag

ed,

retu

rn t

he b

earin

g ho

usin

g to

Miln

or®

for

rep

lace

-m

ent o

r ex

chan

ge. R

epai

rs to

the

com

pone

nts

with

in th

e be

arin

g ho

usin

g ar

e no

t rec

omm

ende

d or

cov

ered

her

e.

ËRem

ovin

g th

e F

aulty

Bea

ring

Hou

sing

See

FIG

UR

E 2

dur

ing

the

follo

win

g pr

oced

ure.

Rem

ove

the

bear

ing

hous

-in

g t

hro

ug

h t

he

fro

nt

of

the

mac

hine

as

follo

ws:

1.Lo

osen

the

was

h an

d dr

ain

mot

ors,

then

rem

ove

the

belts

and

gea

r re

duce

r ai

rlin

e.

2.Lo

cate

the

uppe

r su

ppor

t (1)

. Unb

olt b

rack

ets

(2),

bra

ke p

ivot

(3)

, and

low

er g

ear

redu

cer

bolts

(4)

. D

o no

t re-

mov

e th

e up

per

gear

red

ucer

bol

ts.

3.F

or e

asie

r re

-alig

nmen

t, m

ark

the

posi

tion

of th

e up

per

supp

ort i

n re

latio

n to

the

fram

e th

en u

nbol

t up-

per

supp

ort a

t the

fram

e. R

emov

e th

e su

ppor

t with

the

gear

red

ucer

stil

l atta

ched

.

4.S

win

g br

ake

asse

mbl

y ou

t of t

he w

ay a

nd r

emov

e th

e E

-2 b

elts

.

5.M

ount

pul

ler

and

rem

ove

clut

ch d

rum

.

6.M

ark

the

posi

tions

of t

he p

last

ic lu

bric

atio

n lin

es a

nd d

isco

nnec

t the

m fr

om th

e be

arin

g ho

usin

g.

7.U

sing

a s

ocke

t and

ext

ensi

on, r

emov

e th

e tw

elve

fron

t and

eig

ht r

ear

bear

ing

hous

ing

mou

ntin

g bo

lts.

8.U

nscr

ew th

e pl

astic

inse

rts

from

the

fron

t of t

he b

earin

g ho

usin

g. S

crew

thre

e bo

lts in

to th

ese

hole

s an

dtig

hten

them

eve

nly

to s

epar

ate

the

bear

ing

hous

ing

from

the

fram

e.

A h

elpf

ul h

int t

o fa

cilit

ate

rem

oval

of

the

bear

ing

hous

ing

is to

pla

ce a

pip

e ov

er e

ach

expo

sed

shaf

t end

and

“w

alk”

the

bear

ing

hous

ing

out.

ÎFIG

UR

E 1

(M

SS

M02

30A

E)

ÎInst

allin

g th

e 36

021

and

3602

6Q4x

Bea

ring

Hou

sing

(2)

Bra

cket

bol

ts(1

) U

pper

sup

port

Mar

k fr

ame

befo

rere

mov

ing

supp

ort

(3)

Bra

kepi

vot

(4)

Low

er g

ear

redu

cer

bolts

ÎFIG

UR

E 2

(M

SS

M02

30A

E)

ÎRem

ovin

g th

e G

ear

Red

ucer

RE

PLA

CIN

G Q

xx S

EA

LS,

MS

SM

0230

AE

/993

3AV

(2

of 3

)B

EA

RIN

GS

, AN

D B

EA

RIN

G H

OU

SIN

GS

Page 5: Kit Instruction— KYABK0010R KYABK0020R KYABK00400 · Ampsaver® Dye-Extractor ... This procedure is required only when a major bearing housing component is replaced. ... Pry the

ËInst

allin

g th

e R

epla

cem

ent

Bea

ring

Hou

sing

NO

TE

: U

se n

ew b

olts

whe

n as

sem

blin

g m

achi

ne.

1.R

em

ove

all

bra

ss f

ittin

gs

an

d m

eta

l plu

gs

fro

m t

he

old

be

ari

ng

ho

usi

ng

an

d in

sta

ll th

em

in t

he

sa

me

po

si-

tion

on

th

e n

ew

ho

usi

ng

.

2.T

horo

ughl

y cl

ean

bear

ing

hous

ing

seat

ing

surf

aces

on

the

insi

de o

f the

she

ll an

d on

the

spid

er p

late

(F

IGU

RE

4). D

eter

min

e th

at th

e se

atin

g su

rfac

es o

n th

e be

arin

gho

usin

g ar

e dr

y an

d fr

ee fr

om a

ny d

irt.

3.A

pply

Loc

tite

271

lock

ing

adhe

sive

(or

equ

ival

ent)

and

Loct

ite s

ilico

ne s

eala

nt (

or e

quiv

alen

t) to

bea

ring

hous

-in

g su

rfac

es a

s sh

own

in F

IGU

RE

3.

4.In

stal

l bea

ring

hous

ing

with

the

shee

t met

al s

him

(if

orig

i-na

lly in

stal

led)

bet

wee

n th

e ho

usin

g an

d sp

ider

pla

te.

Pos

ition

bea

ring

hous

ing

with

the

bra

ss f

ittin

gs a

t th

eto

p an

d th

e la

rge

plas

tic p

lug

at t

he b

otto

m.

5.In

stal

l was

hers

ont

o th

e m

ount

ing

bolts

and

app

ly L

octit

e 24

2 th

read

com

poun

d (o

r eq

uiva

lent

) on

all

bolts

and

tight

en to

the

spec

ifica

tions

bel

ow (

follo

w th

e tig

hten

ing

sequ

ence

sho

wn

in F

IGU

RE

4):

•F

ront

bea

ring

hous

ing

mou

ntin

g bo

lts

to 2

00 fo

ot p

ound

s (2

7.6

kilo

gram

met

ers)

•R

ear

bear

ing

hous

ing

mou

ntin

g bo

ltsto

225

foot

pou

nds

(31.

1 ki

logr

am m

eter

s)

•S

pide

r pl

ate

bolts

to 2

75 fo

ot p

ound

s(3

8.0

kilo

gram

met

ers)

6.R

emov

e an

y ex

cess

com

poun

ds a

nd a

dhes

ives

from

ma-

chin

e. C

onne

ct g

reas

e lin

es to

bea

ring

hous

ing

and

re-in

-st

all t

he c

lutc

h dr

um.

7.A

lign

uppe

r su

ppor

t with

mar

ks m

ade

befo

re r

emov

al,

then

re-

inst

all t

he u

pper

gea

r su

ppor

t. V

erify

that

the

air

clut

ch is

cen

tere

d w

ithin

the

clut

ch d

rum

with

app

roxi

-m

atel

y .1

87 in

ch (

4.75

) cl

eara

nce

betw

een

the

air

clut

chan

d th

e cl

utch

dru

m.

8.S

ee “

DR

IVE

TR

AIN

SE

RV

ICE

For

All

Qxx

WA

SH

ER

-E

XT

RA

CT

OR

S”

(in th

e T

able

of C

onte

nts)

for

info

rma-

tion

on a

ligni

ng p

ulle

ys a

nd s

ettin

g be

lt te

nsio

ns.

ÊRei

nsta

lling

the

Cyl

inde

r an

d S

hell

Fro

nt1.

Scr

ew tw

o ne

w a

llen

scre

ws

into

the

pulle

r m

ount

ing

hole

s.

2.D

eter

min

e th

at th

e m

ain

shaf

t is

clea

n an

d fr

ee fr

om a

ny fo

reig

n m

ater

ial a

nd th

at th

e m

ain

shaf

t key

is p

rop-

erly

sea

ted

on th

e m

ain

shaf

t.

Fai

lure

to

prop

erly

inst

all c

ylin

der

may

cau

se it

to lo

osen

dur

ing

mac

hine

ope

ratio

n. T

his

will

cau

se d

amag

e to

the

cylin

der,

she

ll an

d m

ain

bear

ing

shaf

t sur

face

s.

☞C

aref

ully

follo

w c

ylin

der

inst

alla

tion

step

bel

ow.

3.S

lide

the

cylin

der

onto

the

shaf

t, an

d in

stal

l a n

ew 3

/4"

inch

long

3/4

-10

grad

e 8

zinc

pla

ted

bolt

and

was

her.

Car

eful

ly ti

ghte

n th

is b

olt,

usin

g it

to p

ull t

he c

ylin

der

up th

e ta

pere

d m

ain

bear

ing

shaf

t. A

fter

cylin

der

is in

plac

e, to

rque

the

bolt

to 2

82 fo

ot p

ound

s (3

82 N

ewto

n m

eter

s).

Rem

ove

the

grad

e 8

bolt

and

repl

ace

with

a n

ew 3

/4"

inch

18-

8 st

ainl

ess

stee

l ret

aine

r bo

lt an

d w

ashe

r w

ith th

eor

igin

al c

over

and

spa

cer.

Tor

que

the

reta

iner

bol

t to

150

foot

pou

nds.

4.D

eter

min

e th

at th

e sh

ell f

ront

and

the

fron

t lip

of t

he s

hell

are

clea

n an

d fr

ee fr

om b

urrs

, sha

rp e

dges

, and

any

seal

ants

.

Do

not u

se a

met

al h

amm

er to

sea

t the

she

ll fr

ont o

r in

stal

l the

rin

g.

☞A

met

al h

amm

er c

an c

rack

sta

inle

ss s

teel

com

pone

nts.

5.U

sing

cla

mps

, mou

nt a

nd s

uppo

rt th

e sh

ell f

ront

in p

lace

(al

ign

it w

ith th

e m

ark

mad

e be

fore

it w

as r

emov

ed).

If ne

cess

ary,

use

a r

ubbe

r or

raw

hide

mau

l on

the

shel

l fro

nt s

o it

seat

s w

ithin

the

shel

l. A

fter

the

shel

l fro

ntis

sea

ted

prop

erly

on

the

shel

l, ch

eck

the

gap

betw

een

the

shel

l fro

nt a

nd th

e lip

on

the

shel

l. If

nece

ssar

y,us

e a

rubb

er m

aul o

r ra

whi

de m

aul o

n th

e sh

ell l

ip to

clo

se th

e ga

p. P

ack

a sm

all a

mou

nt o

f Per

mat

ex 2

ad-

hesi

ve (

or s

imila

r) in

to th

e to

p ce

nter

gap

of t

he s

hell

fron

t and

she

ll, a

long

thre

e in

ches

on

both

sid

es o

f the

shel

l wel

d.

6.In

stal

l the

new

gas

ket s

tart

ing

at th

e 10

o’c

lock

pos

ition

. Trim

any

exc

ess

gask

et m

ater

ial a

fter

inst

allin

g th

ega

sket

.

7.In

stal

l the

she

ll cl

amp

ring

on th

e sh

ell f

ront

with

the

ring

gap

at th

e to

p ce

nter

of t

he s

hell.

8.T

ap a

roun

d th

e rin

g (b

otto

m to

top)

with

a r

ubbe

r m

aul u

ntil

a cl

amp

can

be in

stal

led

on th

e en

ds o

f the

she

llcl

amp

ring.

Rep

eat t

his

proc

edur

e an

d tig

hten

the

clam

p un

til th

e bo

lt ca

n be

inst

alle

d. T

ap a

roun

d rin

gag

ain

(to

rem

ove

any

slac

k) a

nd ti

ghte

n bo

lt. In

stal

l the

she

ll m

ount

ing

clip

gua

rd.

9.R

econ

nect

doo

r in

terlo

ck c

ondu

it an

d w

ires.

10.L

ubric

ate

mac

hine

as

desc

ribed

in “

PR

EV

EN

TIV

E M

AIN

TE

NA

NC

E F

OR

Qxx

WA

SH

ER

-EX

TR

AC

-T

OR

S”

(see

Tab

le o

f Con

tent

s).

App

ly lo

ckin

g ad

hesi

veto

sur

face

s

App

ly s

ilico

ne s

eala

ntto

ent

ire s

urfa

ce

ÎFIG

UR

E 3

(M

SS

M02

30A

E)

ÎInst

allin

g th

e 36

021Q

6x, 3

6026

Q6x

and

4202

6 Q

xx B

earin

g H

ousi

ng

Rea

rm

ount

ing

bolts

Spi

der

plat

ebo

lts

Fro

nt m

ount

ing

bolts

(th

roug

h ac

cess

hol

es)

ÎFIG

UR

E 4

(M

SS

M02

30A

E)

ÎBea

ring

Hou

sing

Bol

tT

ight

enin

g S

eque

nce

RE

PLA

CIN

G Q

xx S

EA

LS,

MS

SM

0230

AE

/993

3AV

(3

of 3

)B

EA

RIN

GS

, AN

D B

EA

RIN

G H

OU

SIN

GS

Page 6: Kit Instruction— KYABK0010R KYABK0020R KYABK00400 · Ampsaver® Dye-Extractor ... This procedure is required only when a major bearing housing component is replaced. ... Pry the

B2TAG82072/95312A

Page 7: Kit Instruction— KYABK0010R KYABK0020R KYABK00400 · Ampsaver® Dye-Extractor ... This procedure is required only when a major bearing housing component is replaced. ... Pry the
Page 8: Kit Instruction— KYABK0010R KYABK0020R KYABK00400 · Ampsaver® Dye-Extractor ... This procedure is required only when a major bearing housing component is replaced. ... Pry the

MS

SM

0204

AE

/833

2BV

(1

o

f 1

)

ÈV-B

EL

T T

EN

SIO

N A

DJU

ST

ME

NT

S F

OR

30"

AN

D 3

6" B

-TY

PE

MA

CH

INE

S A

ND

42"

Q-T

YP

E M

AC

HIN

ES

Thi

s in

stru

ctio

n is

to b

e us

ed fo

r adj

ustin

g th

e be

lt te

nsio

n on

the

follo

win

gm

achi

ne m

odes

:

3001

6BW

E42

026Q

HE

3602

1BW

E42

026Q

TG

3603

26Q

WE

4202

6QT

H42

026Q

WE

A b

elt t

ensi

on te

stin

g de

vice

(M

ilnor

® p

art n

umbe

r 30

T00

1) a

nd a

str

aigh

ted

ge a

re r

equi

red

whe

n us

ing

thes

e in

stru

ctio

ns.

ÊTen

sio

n S

etti

ng

sSe

t the

o-r

ings

on

the

tens

ion

test

ing

devi

ce (

see

FIG

UR

E 1

) as

fol

low

s:

1.M

ove

the

uppe

r o-

ring

to th

e to

pmos

t pos

ition

, res

ting

agai

nst t

he b

otto

med

ge o

f th

e ca

p.

2.Fi

nd th

e pr

oper

bel

t def

lect

ion

setti

ng (

by m

achi

ne m

odel

and

bel

t fun

ctio

n) in

the

appr

opri

ate

tabl

e be

low

.

3.M

ove

the

low

er o

-rin

g on

the

tens

ion

test

er to

this

def

lect

ion

setti

ng o

n th

e in

ches

sca

le.

NO

TE

1:

The

tens

ion

test

ing

devi

ce is

mar

ked

on th

e on

e si

de in

inch

es a

nd p

ound

s an

d on

the

othe

r si

de in

cen

-tim

eter

s an

d ki

logr

ams.

All

valu

es in

the

tabl

es a

re m

arke

d.

NO

TE

2:

The

inst

ruct

ion

shee

t pro

vide

d w

ith th

e te

nsio

n te

stin

g de

vice

sho

uld

not b

e us

ed. U

se o

nly

the

inst

ruc-

tions

pro

vide

d he

rein

.

NO

TE

3:

The

refe

renc

e (r

ef.)

code

s sh

own

in th

e ta

bles

are

for f

acto

ry u

seon

ly.

ËBel

t T

ensi

on

Mea

sure

men

ts

1.Pl

ace

a st

raig

ht e

dge

alon

g th

e to

p ed

ge o

f th

e be

lt to

be

test

ed s

o th

atit

span

s bo

th p

ulle

ys. P

lace

the

tens

ion

test

er in

the

cent

er o

f th

e be

ltan

d pr

ess

and

dow

n on

the

cap

until

the

low

er o

-rin

g is

in li

ne w

ithth

e st

raig

ht e

dge,

as

show

n.

2.R

ead

the

setti

ng o

f th

e up

per

o-ri

ng o

n th

e L

BS

scal

e of

the

tens

ion

test

er.

3.C

ompa

re th

is v

alue

with

the

acce

ptab

le r

ange

in th

e ap

prop

riat

e ta

ble.

If th

e be

lt is

bra

nd n

ew (

has

neve

r be

en r

un),

use

the

rang

e in

the

In-

itial

Ten

sion

col

umn.

If

the

belt

is n

ot b

rand

new

, loc

ate

the

acce

pt-

able

ran

ge in

the

Fina

l Ten

sion

col

umn.

4.If

the

read

ing

on th

e te

nsio

n te

ster

is le

ss th

an th

e ra

nge

show

n in

the

tabl

e, th

e be

lt is

too

loos

e an

d m

ust b

etig

hten

ed. I

f th

e re

adin

g is

gre

ater

than

the

rang

e sh

own

in th

e ta

ble,

the

belt

is to

o tig

ht a

nd m

ust b

e lo

os-

ened

. Adj

ust t

he b

elt u

ntil

the

read

ing

falls

with

in th

e ac

cept

able

ran

ge in

the

tabl

e.

Ï3001

6BW

E

36

021B

WE

B

elt

Def

lect

.(i

nche

s)

Init

ial

Ten

sion

(l

bs.)

(ref

.)

Init

ial

Ten

sion

(l

bs.)

(ref

.)

Bel

t D

efle

ct (I

N)

Init

ial

Ten

sion

(lbs

.)

(re

f.)

Init

ial

Ten

sion

(lbs

.)

(re

f.)

WA

SH/ 2

SPE

ED

WA

SH50

C5/

166.

6 –

9.2

KP3

5.1

– 7.

1K

N13

/32

2.4

– 2.

8D

P22

– 2.

4D

N

60C

11/3

22.

4 –

2.84

DP2

2.0

– 2.

4D

N13

/32

2.4

– 2.

8D

P22

– 2.

4D

N

DR

AIN

50C

5/16

9.6

– 13

.0M

P37.

4 –

10.0

MN

25/6

49.

6 –

13.0

MP3

7.4

– 10

.0

MN

60C

11/3

22.

8 –

4.0

EP2

2.4

– 3.

37E

N13

/32

2.8

– 4.

0E

P22.

4 –

3.4

EN

HIG

H

SPE

ED

E

XT

RA

CT

50C

25/6

410

.5 –

14.

3N

P38.

1 –

11.0

NN

27/6

410

.5 –

14.

3N

P38.

1 –

11.0

NN

60C

25/6

48.

0 –

11.0

LP3

6.2

– 8.

5L

N27

/64

9.6

– 13

.0M

P37.

4 –

10.0

MN

LO

W

SPE

ED

E

XT

RA

CT

50C

11/6

49.

0 –

13.0

MP3

7.4

– 10

.0M

N11

/64

6.6

– 9.

2K

P35.

1 –

7.1

KN

60C

5/32

11/6

4

Ï3602

6QW

E

4

2026

QW

E

Bel

tD

efle

ct.

(inc

hes)

Init

ial

Ten

sion

(lbs

.)

(

ref.)

Init

ial

Ten

sion

(lb

s.)

(ref

.)

Bel

t D

efle

ct (I

N)

Init

ial

Ten

sion

(l

bs.)

(ref

.)

Init

ial

Ten

sion

(lbs

.)

(re

f.)

WA

SH/ 2

SPE

ED

WA

SH50

C13

/32

2.4

– 2.

84D

P22.

0 –

2.4

DN

11/3

29.

6 –

13.0

MP3

7.4

– 10

.0M

N60

C13

/32

23/6

42.

8 –

4.0

DR

AIN

50C

25/6

49.

6 –

13.0

MP3

7.4

– 10

.0M

N23

/64

EP2

2.4

– 3.

4E

N60

C13

/32

2.8

– 4.

0E

P22.

4 –

3.34

EN

23/6

410

.5 –

14.

3

HIG

H

SPE

ED

E

XT

RA

CT

50C

7/16

9.6

– 13

.0M

P37.

4 –

10.0

MN

7/16

9.6

– 13

.0N

P38.

1 –

11.0

NN

60C

7/16

8.0

– 11

.0L

P36.

2 –

8.5

LN

7/16

9.6

– 13

.0M

P37.

4 –

10.0

MN

LO

W

SPE

ED

E

XT

RA

CT

50C

3/16

9.6

– 13

.0M

P37.

4 –

10.0

MN

1/4

6.6

– 9.

2M

P37.

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Page 9: Kit Instruction— KYABK0010R KYABK0020R KYABK00400 · Ampsaver® Dye-Extractor ... This procedure is required only when a major bearing housing component is replaced. ... Pry the

MSSM0301AE/9126BV

ÈV-BELT TENSION ADJUSTMENTS

This instruction is to be used for adjusting the belt tension on the following machine models:

A belt tension testing device (Milnor® part number 30T001) and a straight edge are required when using theseinstructions.

ÊTension Settings

Set the o-rings on the tension testing device (FIGURE 1) as follows:

1. Move the upper o-ring to the topmost position, resting against thebottom edge of the cap.

2. Find the proper Belt Deflection setting (by machine model and beltfunction) in the appropriate table in this section.

3. Move the lower o-ring on the tension tester to this deflection settingon the inches scale.

NOTE 1: The tension testing device is marked on one side in inchesand pounds and on the other side in centimeters and kilograms. Allvalues in the tables are in inches (in) and pounds (lbs).

NOTE 2: The instruction sheet provided with the tension testingdevice should not be used. Use only the instructions provided herein.

NOTE 3: The reference (ref) codes shown in the tables are for factoryuse only.

ÊBelt Tension Measurements1. Place a straight edge along the top edge of the belt to be

tested so that it spans both pulleys. Place the tensiontester in the center of the belt and press down on the capuntil the lower o-ring is in line with the straight edge, asshown.

2. Read the setting of the upper o-ring on the lbs scale of thetension tester.

3. Compare this value with the acceptable range in the ap-propriate table. If the belt is brand new (has never beenrun), use the range in the Initial Tension column. If thebelt is not brand new, locate the acceptable range in theFinal Tension column.

4. If the reading on the tension tester is less than the rangeshown in the table, the belt is too loose and must be tightened. If the reading is greater than the range shownin the table, the belt is too tight and must be loosened. Adjust the belt until the reading falls within the ac-ceptable range in the table.

Lower o-ring

Deflectionforce scale(read down)

Upper o-ring

Deflectiondistance scale (read up)

ÎFIGURE 1 (MSSM0301AE)

ÎTension Tester Scales

42031WE2 42031SG2 42031WE3 42031SG3

42044WE2 42044SG2 42044WE3 42044SG3

Ï42031SG2/SG3 and 42044SG2/SG3 Belt Tension MeasurementsBelt Deflection

(inches)Initial Tension Final Tension

(LBS) (REF) (LBS) (REF)

Wash/2-Speed Wash 11/64 9.6-13.0 MP3 7.4-10.0 MN

Drain 3/8 8.0-11.0 LP3 6.2-8.5 LN

E1 (optional) 11/32 9.6-13.0 MP3 7.4-10.0 MN

Upper Jackshaftto

Lower Jackshaft

50Hz 13/1610.5-14.3 NP3 8.1-11.0 NN

60Hz 13/16

Ï42031WE2/WE3 and 42044WE2/WE3 Belt Tension MeasurementsBelt Deflection

(inches)Initial Tension Final Tension

(LBS) (REF) (LBS) (REF)

Wash/2-Speed Wash 11/64 9.6-13.0 MP3 7.4-10.0 MN

Drain 3/8 8.0-11.0 LP3 6.2-8.5 LN

Main50Hz 9/16

10.5-14.3 NP3 8.1-11.0 NN60Hz 37/64

Straight edge

Lower o-ring

ÎFIGURE 2 (MSSM0301AE)

ÎTaking Measurements with the Tension Tester

Page 10: Kit Instruction— KYABK0010R KYABK0020R KYABK00400 · Ampsaver® Dye-Extractor ... This procedure is required only when a major bearing housing component is replaced. ... Pry the

MSSM0301AE/9126BV (1 of 1)

ÈV-BELT TENSION ADJUSTMENTS

This instruction is to be used for adjusting the belt tension on the following machine models:

A belt tension testing device (Milnor® part number 30T001) and a straight edge are required when using theseinstructions.

ÊTension Settings

Set the o-rings on the tension testing device (FIGURE 1) as follows:

1. Move the upper o-ring to the topmost position, resting against thebottom edge of the cap.

2. Find the proper Belt Deflection setting (by machine model and beltfunction) in the appropriate table in this section.

3. Move the lower o-ring on the tension tester to this deflection settingon the inches scale.

NOTE 1: The tension testing device is marked on one side in inchesand pounds and on the other side in centimeters and kilograms. Allvalues in the tables are in inches (in) and pounds (lbs).

NOTE 2: The instruction sheet provided with the tension testingdevice should not be used. Use only the instructions provided herein.

NOTE 3: The reference (ref) codes shown in the tables are for factoryuse only.

ÊBelt Tension Measurements1. Place a straight edge along the top edge of the belt to be

tested so that it spans both pulleys. Place the tensiontester in the center of the belt and press down on the capuntil the lower o-ring is in line with the straight edge, asshown.

2. Read the setting of the upper o-ring on the lbs scale of thetension tester.

3. Compare this value with the acceptable range in the ap-propriate table. If the belt is brand new (has never beenrun), use the range in the Initial Tension column. If thebelt is not brand new, locate the acceptable range in theFinal Tension column.

4. If the reading on the tension tester is less than the rangeshown in the table, the belt is too loose and must be tightened. If the reading is greater than the range shownin the table, the belt is too tight and must be loosened. Adjust the belt until the reading falls within the ac-ceptable range in the table.

Lower o-ring

Deflectionforce scale(read down)

Upper o-ring

Deflectiondistance scale (read up)

ÎFIGURE 1 (MSSM0301AE)

ÎTension Tester Scales

42031WE2 42031SG2 42031WE3 42031SG3

42044WE2 42044SG2 42044WE3 42044SG3

Ï42031SG2/SG3 and 42044SG2/SG3 Belt Tension MeasurementsBelt Deflection

(inches)Initial Tension Final Tension

(LBS) (REF) (LBS) (REF)

Wash/2-Speed Wash 11/64 9.6-13.0 MP3 7.4-10.0 MN

Drain 3/8 8.0-11.0 LP3 6.2-8.5 LN

E1 (optional) 11/32 9.6-13.0 MP3 7.4-10.0 MN

Upper Jackshaftto

Lower Jackshaft

50Hz 13/1610.5-14.3 NP3 8.1-11.0 NN

60Hz 13/16

Ï42031WE2/WE3 and 42044WE2/WE3 Belt Tension MeasurementsBelt Deflection

(inches)Initial Tension Final Tension

(LBS) (REF) (LBS) (REF)

Wash/2-Speed Wash 11/64 9.6-13.0 MP3 7.4-10.0 MN

Drain 3/8 8.0-11.0 LP3 6.2-8.5 LN

Main50Hz 9/16

10.5-14.3 NP3 8.1-11.0 NN60Hz 37/64

Straight edge

Lower o-ring

ÎFIGURE 2 (MSSM0301AE)

ÎTaking Measurements with the Tension Tester

Page 11: Kit Instruction— KYABK0010R KYABK0020R KYABK00400 · Ampsaver® Dye-Extractor ... This procedure is required only when a major bearing housing component is replaced. ... Pry the

MSSMA405AE/8737BV

ÈV-BELT TENSION ADJUSTMENTSFOR 48", 52", 60" AND 72" WASHER-EXTRACTORSThis instruction is to be used for adjusting the belt tension on the following machine models:

48032BHE 48032BTG 48032BTH 48036QHE 48036QTG 48036QTH

52038WE1 52038WTF 52038WTB 52038WTG 52038WTH

60036WE2 60036WE3 60036SG2 60036SG3 60044WE2 60044WE3 60044SG2 60044SG3

72044SG2 72044SG3 72044WE2 72044WE3 72044WTB 72044WTG 72044WTH

A belt tension testing device (Milnor® part number 30T001) and a straight edge are required when tensioningunbanded belts.

ÊTension Settings—Unbanded Belts

Set the o-rings on the tension testing device (see FIGURE 1) as follows:

1. Move the upper o-ring to the topmost position, resting against the bottom edgeof the cap.

2. Find the proper belt deflection setting (by machine model and belt function) inthe appropriate table below.

3. Move the lower o-ring on the tension tester to this deflection setting on the in-ches scale.

NOTE 1: The tension testing device is marked on one side in inches and poundsand on the other side in centimeters and kilograms. All values in the tables are ininches (in.) and pounds (lbs.).

NOTE 2: The instruction sheet provided with the tension testing device shouldnot be used. Use only the instructions provided herein.

NOTE 3: The reference (ref.) code shown in the tables are for factory use only.

ÊBelt Tension Measurements

ËUnbanded Belts

1. Place a straight edge along the top edge of the belt to be tested so that it spans both pulleys. Place the tensiontester in the center of the belt and press down on the cap until the lower o-ring is in line with the straightedge, as shown.

2. Read the setting of the upper o-ring on the lbs scale of the tension tester.

3. Compare this value with the acceptable range in the appropriate table. If the belt is brand new (has never beenrun), use the range in the Initial Tension column. If the belt is not brand new, locate the acceptable range inthe Final Tension column.

4. If the reading on the tension tester is less than the range shown in the table, the belt is too loose and must betightened. If the reading is greater than the range shown in the table, the belt is too tight and must beloosened. Adjust the belt until the reading falls within the acceptable range in the table.

Upper o-ring

Deflectionforce scale(read down)

Deflectiondistancescale(read up)

Lower o-ring

ÎFIGURE 1 (MSSMA405AE)

ÎTension Settings

Lower o-ring

Straight edge

ÎFIGURE 2 (MSSMA405AE)

ÎMeasuring Belt Tension

Page 12: Kit Instruction— KYABK0010R KYABK0020R KYABK00400 · Ampsaver® Dye-Extractor ... This procedure is required only when a major bearing housing component is replaced. ... Pry the

MSSMA405AE/8737BV (1 of 2)

ÈV-BELT TENSION ADJUSTMENTSFOR 48", 52", 60" AND 72" WASHER-EXTRACTORSThis instruction is to be used for adjusting the belt tension on the following machine models:

48032BHE 48032BTG 48032BTH 48036QHE 48036QTG 48036QTH

52038WE1 52038WTF 52038WTB 52038WTG 52038WTH

60036WE2 60036WE3 60036SG2 60036SG3 60044WE2 60044WE3 60044SG2 60044SG3

72044SG2 72044SG3 72044WE2 72044WE3 72044WTB 72044WTG 72044WTH

A belt tension testing device (Milnor® part number 30T001) and a straight edge are required when tensioningunbanded belts.

ÊTension Settings—Unbanded Belts

Set the o-rings on the tension testing device (see FIGURE 1) as follows:

1. Move the upper o-ring to the topmost position, resting against the bottom edgeof the cap.

2. Find the proper belt deflection setting (by machine model and belt function) inthe appropriate table below.

3. Move the lower o-ring on the tension tester to this deflection setting on the in-ches scale.

NOTE 1: The tension testing device is marked on one side in inches and poundsand on the other side in centimeters and kilograms. All values in the tables are ininches (in.) and pounds (lbs.).

NOTE 2: The instruction sheet provided with the tension testing device shouldnot be used. Use only the instructions provided herein.

NOTE 3: The reference (ref.) code shown in the tables are for factory use only.

ÊBelt Tension Measurements

ËUnbanded Belts

1. Place a straight edge along the top edge of the belt to be tested so that it spans both pulleys. Place the tensiontester in the center of the belt and press down on the cap until the lower o-ring is in line with the straightedge, as shown.

2. Read the setting of the upper o-ring on the lbs scale of the tension tester.

3. Compare this value with the acceptable range in the appropriate table. If the belt is brand new (has never beenrun), use the range in the Initial Tension column. If the belt is not brand new, locate the acceptable range inthe Final Tension column.

4. If the reading on the tension tester is less than the range shown in the table, the belt is too loose and must betightened. If the reading is greater than the range shown in the table, the belt is too tight and must beloosened. Adjust the belt until the reading falls within the acceptable range in the table.

Upper o-ring

Deflectionforce scale(read down)

Deflectiondistancescale(read up)

Lower o-ring

ÎFIGURE 1 (MSSMA405AE)

ÎTension Settings

Lower o-ring

Straight edge

ÎFIGURE 2 (MSSMA405AE)

ÎMeasuring Belt Tension

Page 13: Kit Instruction— KYABK0010R KYABK0020R KYABK00400 · Ampsaver® Dye-Extractor ... This procedure is required only when a major bearing housing component is replaced. ... Pry the

ËTensioning Banded Belts

Ï48032BHE, BTG, BTH 48036QHE, QTG, QTBelt

Deflect.(inches)

Initial Tension

(lbs.) (ref.)

Initial Tension

(lbs.) (ref.)

Belt Deflect (in.)

Initial Tension

(lbs.) (ref.)

InitialTension

(lbs.) (ref.)

WASH/ 2 SPEEDWASH

9/32 6.6 - 9.2 KP3 5.1 - 7.1 KN 5/16 5.7 - 7.6 JP3 4.4 - 5.9 JN

DRAIN 5/32 5.7 - 7.6 JP3 4.4 - 5.9 JN 5/32 6.6 - 9.2 KP3 5.1 - 7.1 KN

. 50CMAIN. 60C

35/64

17/3210.5 - 14.3 NP3 8.1 - 11.0 NN

17/32

17/3210.5 - 14.3 NP3 8.1 - 11.0 NN

LOW SPEEDEXTRACT

13/64 6.6 - 9.2 KP3 5.1 - 7.1 KN 3/16 9.62 - 13.0 MP3 7.4 - 10.0 MN

Ï52038WE1, WTF, WTB, WTG, WTH 60036 + 60044WE2 + WE3Belt

Deflect.(inches)

Initial Tension

(lbs.) (ref.)

Initial Tension

(lbs.) (ref.)

Belt Deflect (in.)

Initial Tension

(lbs.) (ref.)

InitialTension

(lbs.) (ref.)

WASH/ 2 SPEED WASH

25/64 10.5 - 14.3 NP3 8.1 - 11.0 NN 3/16 5.7 - 7.6 JP3 4.4 - 5.9 JN

DRAIN 5/32 10.5 - 14.3 NP3 8.1 - 11.0 NN 13/32 6.6 - 9.2 KP3 5.1 - 7.1 KN

E1 1/4 6.6 - 9.2 KP3 5.1 - 7.1 KN 17/64 6.6 - 9.2 KP3 5.1 - 7.1 KN

E2 1/2 6.6 - 9.2 KP3 5.1 - 7.1 KN 11/32 6.6 - 9.2 KP3 5.1 - 7.1 KN

MAIN50C 11/16 18.2 - 26.0 SP3 14.0 - 20.0 SN 43/64

16.9 - 20.8 RP3 13.0 - 16.0 RN60C 23/32 16.9 - 20.8 RP3 13.0 -16.0 RN 45/64

Ï

Ï48032BHE, BTG, BTH 48036QHE, QTG, QTBelt

Deflect.(inches)

Initial Tension

(lbs.) (ref.)

Initial Tension

(lbs.) (ref.)

Belt Deflect (in.)

Initial Tension

(lbs.) (ref.)

InitialTension

(lbs.) (ref.)

WASH/ 2 SPEEDWASH

1/4 5.7 - 7.6 JP3 4.4 - 5.9 JN 17/64 5.7 - 7.6 JP3 4.4 - 5.9 JN

DRAIN 3/64 6.6 - 9.2 KP3 5.1 - 7.1 KN 33/64 6.6 - 9.2 KP3 5.1 - 7.1 KN

E-1 9/32 6.6 - 9.2 KP3 5.1 - 7.1 KN 17/64 6.6 - 9.2 KP3 5.1 - 7.1 KN

E-2 39/64 6.6 - 9.2 KP3 5.1 - 7.1 KN 5/8 6.6 - 9.2 KP3 5.1 - 7.1 KN

UPPER JACKTOLOWER JACK

LOWER JACKTO UPPER JACK

BANDEDBELTSNEED

SPECIALINSTRUCTIONS

BANDEDBELTSNEED

SPECIALINSTRUCTIONS

Ï52038WE1, WTF, WTB, WTG, WTH 60036 + 60044WE2 + WE3Belt

Deflect.(inches)

Initial Tension

(lbs.) (ref.)

Initial Tension

(lbs.) (ref.)

Belt Deflect (in.)

Initial Tension

(lbs.) (ref.)

InitialTension

(lbs.) (ref.)

WASH/ 2 SPEED WASH

15/64 5.7 - 7.6 JP3 4.4 - 5.9 JN 15/64 5.7 - 7.6 JP3 4.4 - 5.9 JN

DRAIN 13/32 6.6 - 9.2 KP3 5.1 - 7.1 KN 25/64 6.6 - 9.2 KP3 5.1 - 7.1 KN

E1 17/64 6.6 - 9.2 KP3 5.1 - 7.1 KN 17/64 6.6 - 9.2 KP3 5.1 - 7.1 KN

E2 5/16 6.6 - 9.2 KP3 5.1 - 7.1 KN 5/16 6.6 - 9.2 KP3 5.1 - 7.1 KN

MAIN50C 45/64 16.9 - 20.8 RP3 13.0 -16.0 RN 3/4 16.9 - 20.8 RP3 13.0 - 16.0 RN

60C 11/16 16.9 - 20.8 RP3 13.0 -16.0 RN 23/32 16.9 - 20.8 RP3 13.0 - 16.0 RN

Page 14: Kit Instruction— KYABK0010R KYABK0020R KYABK00400 · Ampsaver® Dye-Extractor ... This procedure is required only when a major bearing housing component is replaced. ... Pry the

ËTensioning Banded Belts

Ï48032BHE, BTG, BTH 48036QHE, QTG, QTBelt

Deflect.(inches)

Initial Tension

(lbs.) (ref.)

Initial Tension

(lbs.) (ref.)

Belt Deflect (in.)

Initial Tension

(lbs.) (ref.)

InitialTension

(lbs.) (ref.)

WASH/ 2 SPEEDWASH

9/32 6.6 - 9.2 KP3 5.1 - 7.1 KN 5/16 5.7 - 7.6 JP3 4.4 - 5.9 JN

DRAIN 5/32 5.7 - 7.6 JP3 4.4 - 5.9 JN 5/32 6.6 - 9.2 KP3 5.1 - 7.1 KN

. 50CMAIN. 60C

35/64

17/3210.5 - 14.3 NP3 8.1 - 11.0 NN

17/32

17/3210.5 - 14.3 NP3 8.1 - 11.0 NN

LOW SPEEDEXTRACT

13/64 6.6 - 9.2 KP3 5.1 - 7.1 KN 3/16 9.62 - 13.0 MP3 7.4 - 10.0 MN

Ï52038WE1, WTF, WTB, WTG, WTH 60036 + 60044WE2 + WE3Belt

Deflect.(inches)

Initial Tension

(lbs.) (ref.)

Initial Tension

(lbs.) (ref.)

Belt Deflect (in.)

Initial Tension

(lbs.) (ref.)

InitialTension

(lbs.) (ref.)

WASH/ 2 SPEED WASH

25/64 10.5 - 14.3 NP3 8.1 - 11.0 NN 3/16 5.7 - 7.6 JP3 4.4 - 5.9 JN

DRAIN 5/32 10.5 - 14.3 NP3 8.1 - 11.0 NN 13/32 6.6 - 9.2 KP3 5.1 - 7.1 KN

E1 1/4 6.6 - 9.2 KP3 5.1 - 7.1 KN 17/64 6.6 - 9.2 KP3 5.1 - 7.1 KN

E2 1/2 6.6 - 9.2 KP3 5.1 - 7.1 KN 11/32 6.6 - 9.2 KP3 5.1 - 7.1 KN

MAIN50C 11/16 18.2 - 26.0 SP3 14.0 - 20.0 SN 43/64

16.9 - 20.8 RP3 13.0 - 16.0 RN60C 23/32 16.9 - 20.8 RP3 13.0 -16.0 RN 45/64

Ï

Ï48032BHE, BTG, BTH 48036QHE, QTG, QTBelt

Deflect.(inches)

Initial Tension

(lbs.) (ref.)

Initial Tension

(lbs.) (ref.)

Belt Deflect (in.)

Initial Tension

(lbs.) (ref.)

InitialTension

(lbs.) (ref.)

WASH/ 2 SPEEDWASH

1/4 5.7 - 7.6 JP3 4.4 - 5.9 JN 17/64 5.7 - 7.6 JP3 4.4 - 5.9 JN

DRAIN 3/64 6.6 - 9.2 KP3 5.1 - 7.1 KN 33/64 6.6 - 9.2 KP3 5.1 - 7.1 KN

E-1 9/32 6.6 - 9.2 KP3 5.1 - 7.1 KN 17/64 6.6 - 9.2 KP3 5.1 - 7.1 KN

E-2 39/64 6.6 - 9.2 KP3 5.1 - 7.1 KN 5/8 6.6 - 9.2 KP3 5.1 - 7.1 KN

UPPER JACKTOLOWER JACK

LOWER JACKTO UPPER JACK

BANDEDBELTSNEED

SPECIALINSTRUCTIONS

BANDEDBELTSNEED

SPECIALINSTRUCTIONS

Ï52038WE1, WTF, WTB, WTG, WTH 60036 + 60044WE2 + WE3Belt

Deflect.(inches)

Initial Tension

(lbs.) (ref.)

Initial Tension

(lbs.) (ref.)

Belt Deflect (in.)

Initial Tension

(lbs.) (ref.)

InitialTension

(lbs.) (ref.)

WASH/ 2 SPEED WASH

15/64 5.7 - 7.6 JP3 4.4 - 5.9 JN 15/64 5.7 - 7.6 JP3 4.4 - 5.9 JN

DRAIN 13/32 6.6 - 9.2 KP3 5.1 - 7.1 KN 25/64 6.6 - 9.2 KP3 5.1 - 7.1 KN

E1 17/64 6.6 - 9.2 KP3 5.1 - 7.1 KN 17/64 6.6 - 9.2 KP3 5.1 - 7.1 KN

E2 5/16 6.6 - 9.2 KP3 5.1 - 7.1 KN 5/16 6.6 - 9.2 KP3 5.1 - 7.1 KN

MAIN50C 45/64 16.9 - 20.8 RP3 13.0 -16.0 RN 3/4 16.9 - 20.8 RP3 13.0 - 16.0 RN

60C 11/16 16.9 - 20.8 RP3 13.0 -16.0 RN 23/32 16.9 - 20.8 RP3 13.0 - 16.0 RN