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1www.kaltenbach.com
If St
eel i
s You
r Dea
l!
KKSCircular SawingMachines
2
The complete KALTENBACH program for metal processing
www.kaltenbach.com 3
6
Advantages at a glance � saw blade: Ø 400/450 mm
� Mitre cuts +/- 90 Degrees
� Clamping, sawing, reverse motion, opening – at the touch of a button
� Suitable for single cuts and processing small batches
� Push-button adjustment of the cutting height
� User-friendly electronic control directly on the machine
� Good accessibility for saw-blade changes and maintenance work
� Space saving installation
The Economical One
KKS 400 E, KKS 450 E
Semi-Automatic Mitre Circular Saw
Applications: locksmith’s shop, metal construction, bus and truck, trailers, elevators, stairs manufacturer, agriculture, etc.
Here you don‘t have to calculate further with a sharp pencil – we have already
done that. The KKS 400/450 E offers an economical solution for single cuts and
small series. As a semi-automatic mitre cut circular saw machine, it is suitable
for almost all types of steel profiles and solid materials.
It is of extremely robust design and easy to use. This is a machine for all
industries: from lock manufacture to elevator construction.
www.kaltenbach.com 7
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Technical Data KKS 400 E KKS 450 ESawblade Ø mm 400 450
Drive performance kW 1,8/2,7 1.8/2.7
Cutting speed m/min 10/20 13/26 15/30 11/22 13/26 15/30
Machine dimension (L X W X H) mm 1.080 x 900 x 1.760 1.110 x 1.020 x 2.000
Feedrate mm/min 0 - 1.000 0 - 1.000
Rapid advance/ return movement mm/min 1.550 1.600
Machine Weight kg 820 950
Working range mm 130 150
Working range Square mm 120 140
Working range Flatmaterial mm 305 x 20 330 x 40
Working range Roundmaterial mm 130 150
Working range min. mm 10 x 10 10 x 10
Mitre range 0° - 90° - 0° 0° - 90° - 0°
Tools HSS-Tools HSS-Tools
Workpiece Stop on Both Sides of Saw Blade• Stable contact surface for precise cuts• Adjustable forwards and backwards
Rotary Table for Mitre Cuts• Easy, manual adjustment• Pivoting range 180°
Heavy Duty Saw Drive• Robust, powerful drive with hardened
and ground helical gears• Smooth operation
KKS 400 EKKS 450 E
8
Advantages at a glance � saw blade: Ø 400/450 mm
� Mitre cuts +/- 90 Degrees
� High output capacity of the hydraulic unit
� Hydraulic long-stroke clamping cylinder
� Modern operation via control panel with plain-text display
� Clamping, sawing, reverse motion, opening – at the touch of a button
� Suitable for single cuts and processing small batches
� Push-button adjustment of the cutting height
� Good accessibility for saw-blade changes and maintenance work
� Space saving installation
KKS 400 H, KKS 450 H
Semi-Automatic Mitre Circular Saw
The Classical One
Applications: locksmith’s shop, metal construction, bus and truck, trailers, elevators, stairs manufacturer, agriculture, etc.
The KKS 400 H and 450 H are the classical steel circular saws. With the
increased capacity of the hydraulic unit and long stroke clamping device,
it is universally usable for mitre cuts. The modern, ergonomic control allows
for intelligent operation.
9www.kaltenbach.com
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Technical Data KKS 400 H KKS 450 HSawblade Ø mm 400 450
Drive performance kW 1,8/2,7 (optinal: 4.0/5.5) 1.8/2.7 (optinal: 4.0/5.5)
Cutting speed m/min 10/20 13/26 15/30 (opt: 30/60; 7-43; 15-75) 11/22 13/26 15/30 (opt.: 30/60; 7-43; 15-75)
Machine dimension (L X W X H) mm 1.120 x 900 x 1830 1.320 x 1.020 x 2.000
Feedrate mm/min 0 - 1.000 0 - 1.000
Rapid advance/ return movement mm/min 3.300 3.300
Machine Weight kg 850 1.050
Working range mm 130 150
Working range Square mm 120 140
Working range Flatmaterial mm 305 x 20 330 x 40
Working range Roundmaterial mm 130 150
Working range min. mm 10 x 10 10 x 10
Mitre range 0° - 90° - 0° 0° - 90° - 0°
Tools HSS-Tools HSS-Tools
Rotary Table for Mitre Cuts• Easy, manual adjustment• Pivoting range 180°• Optional NC controlled mitre angle
setting
Clamping Arm with Hydraulic Long Stroke Clamping Cylinders• Large scale pressure piece for secure
clamping on both sides of the saw blade• Hand crank for pre-adjustment• Flexible in material measurement,
especially within wide limits
Heavy Duty Saw Drive• Robust, powerful drive with hardened
and ground helical gears• Smooth operation
KKS 400 H KKS 450 H
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Applications: exhaust pipes, silencer and hydroforming, etc.
Inlay work is its speciality. The heavy KKS 450 R is a champion in
sawing of profiles and curved pipes to perfection. It is the ideal machine
for processing of exhaust pipes and silencers.
Advantages at a glance � standard saw blade: Ø 450 mm
� Circular saw especially for inlay work
� Heavy-duty clamping device set onto the saw table with hydraulic long-stroke clamping cylinder
� Free saw table for the placement of customer-specific workpiece holding devices
� Hydraulic saw-blade feed, infinitely variable
� Modern operation via control panel with clear-text display
KKS 450 R
Semi-Automatic Mitre Circular Saw
The Specialist
11www.kaltenbach.com
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Technical Data KKS 450 RSawblade Ø mm 450
Drive performance kW 1.8/2.7 (optional: 4.0 / 5.5)
Cutting speed m/min 15/30 (optional: 30/60; 7-43; 15-75)
Machine dimension (L X W X H) mm 1.400 x 900 x 1.950
Feedrate mm/min 0 - 1.500
Rapid advance/ return movement mm/min 3.300
Machine Weight kg 1.150
Working range mm 140
Working range Square mm 130
Working range Roundmaterial mm 140
Tools HSS-Tools
Dynamic Feed Regulator (Optional)• For thin-walled tubes, pipes and profiles • Infinitely-variable adjustment on the
control panel• Feed movement according to the
principle: Normal/fast/normal
Open Saw Table• Room for workpiece jigs• Large space between the mounting plate
for clamping devices and the saw table• Drilling holes in saw table possible
Heavy Duty Saw Drive• Robust, powerful drive with hardened
and ground helical gears• Smooth operation
KKS 450 R
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Multi-fighters can do (almost) everything and that too very well.
The KKS 400 NA handles the automatic processing of flats, angles and bulk
material as well as pipes and special profiles. Multiple drive options and a
number of magazines for input material storage makes this machine into a
genuine all-rounder. The powerful hydraulic system provides a special quick
saw blade return.
Applications: locksmith’s shop, metal construction, bus and truck, trailers, elevators, stairs manufacturer, agriculture, etc.
Advantages at a glance � standard saw blade: Ø 400 mm
� Mitre cuts +/- 90 Degrees
� Automatic processing of flat, angle and solid materials, tubes and special profiles
� Optimum swarf flow through the KALTENBACH “cut from below” principle
� High cutting quality through workpiece clamping on both sides of the saw blade and infinitely variable adjustment of the saw-blade feed, as well as contactless saw blade return stroke
� Short cutting and cycle times through electronic cutting-height adjustment and rapid reverse motion of the saw blade
� Minimal end-piece lengths due to special gripper design
� Simple operation and programming via NC control
KKS 400 NA
Fully-Automatic Universal Circular Saw
The Universal One
13www.kaltenbach.com
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Technical Data KKS 400 NASawblade Ø mm 400
Drive performance kW 1.8/2.7 (optional: 4.0 / 5.5)
Cutting speed m/min 13/26; 10/20; 15/30 (optional: 30/60; 7-43; 15-75)
Single stroke length mm 1.000
Multiple stroke length mm 10-9.999
Machine dimension (L X W X H) mm 3.140x1.950x1.805
Feedrate mm/min 0-1.000
Rapid advance/ return movement mm/min 3.300
Machine Weight kg 1.700
Working range mm 130
Working range Square mm 120
Working range Flatmaterial mm 305x20
Working range Roundmaterial mm 130
Mitre range 0-180°
Tools HSS-Tools
CNC Control with Operator Panel• Storing of programs with different
sawing tasks • Bar/quantity-oriented mode of operation
Material Feed• Efficient processing of medium and large
batches• Minimal end-piece lengths due to
optimized gripper contour• Multiple-stroke for cutting lengths
up to 9.999 mm
Heavy Duty Saw Drive• Robust, powerful drive with hardened
and ground helical gears• Smooth operation
KKS 400 NA
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The KKS 451 NA can be always kept running. This automatic mitre circular saw
for profile and solid material automatically takes care of the tasks.
Servo motor and ball screw ensure a high precision material feed.
The optional CNC controlled rotary table exactly positions the angle and
provides a two meter stroke length in one step. Cutting speed and feed are
automatically optimised.
Advantages at a glance � standard saw blade: Ø 450 mm
� Mitre cuts +/- 60 Degrees
� Automatic processing of flat, angle and solid materials, tubes and special profiles
� Optimum swarf flow through the KALTENBACH “cut from below” principle
� High cutting quality through workpiece clamping on both sides of the saw blade and infinitely variable adjustment of the saw-blade feed, as well as contactless saw blade return stroke
� Short cutting and cycle times through electronic cutting-height adjustment and rapid reverse motion of the saw blade
� Minimal end-piece lengths due to special gripper design
� Simple operation and programming via touch screen
The Automatic One
KKS 451 NA
Fully-Automatic Universal Circular Saw
Applications: locksmith’s shop, metal construction, automotive sector, elevators, wagon manufacturer, cranes, furniture industry, etc.
15www.kaltenbach.com
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Technical Data KKS 451 NASawblade Ø mm 450
Drive performance kW 1.8/2.7 (optional: 4.0 / 5.5.)
Cutting speed m/min 10/20, 13/26, 15/30 (optional: 7-43; 15-75)
Single stroke length mm 2.000
Multiple stroke length mm 9.999
Feedrate mm/min 0-1.000
Rapid advance/ return movement mm/min 3.500
Machine Weight kg 2.500
Working range mm 150
Working range Square mm 140x140
Working range Flatmaterial mm 240x80
Working range Roundmaterial mm 150
Working range min. mm 12
Mitre range 30/90/30
Tools HSS-Tools
CNC-Controlled Cutting-Angle Setting (optional)• Automatic mitring (optional)• Automatic, program-controlled proces-
sing of cutting sequences
Material Feed• Minimal end-piece lengths due special
gripper design• Multiple-stroke for cutting lengths up to
9,999 mm• High-precision positioning via servomo-
tor and ballscrew spindle
Optimum Feed Rate and Cutting Speed (optional)• Automatic calculation of the feed rate
and cutting speed based on the DIN number or material category (option)
• Feed motion via hydraulic cylinder
KKS 451 NA
Applications: locksmith’s shop, metal construction, automotive sector, elevators, wagon manufacturer, cranes, furniture industry, etc.
16
The KKS 401 NA combines performance and economy with considerable ease of
operation. Its high level of automation and wide range of application makes it a
universal tool for many sawing jobs. It handles flat, angular and square sections
and also bulk material as well as tubes and special profiles. With its fully automa-
tic sorting of cut pieces, it can be connected to automated storage systems.
Advantages at a glance � standard saw blade: Ø 450 mm
� Mitre cuts +/- 60 Degrees
� Automatic processing of flat, angle and solid materials, tubes and special profiles
� Optimum swarf flow through the KALTENBACH “cut from below” principle
� High cutting quality through workpiece clamping on both sides of the saw blade and infinitely variable adjustment of the saw-blade feed, as well as contactless saw blade return stroke
� Short cutting and cycle times through electronic cutting-height adjustment and rapid reverse motion of the saw blade
� Minimal end-piece lengths due to special gripper design
� Automatic cut-off sorting
� Simple operation and programming via touch screen
The Fully automatic One
KKS 401 NA
Fully-Automatic Universal Circular Saw
Applications: locksmith’s shop, metal construction, automotive sector, elevators, wagon manufacturer, cranes, furniture industry, etc.
17www.kaltenbach.com
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Technical Data KKS 401 NASawblade Ø mm 450
Drive performance kW 4,0 resp. 5,5
Cutting speed m/min 7-43, resp. 15-75
Single stroke length mm 1.000
Multiple stroke length mm 9.999
Feedrate mm/min 0-1.000
Rapid advance/ return movement mm/min 3.500
Machine Weight kg 4.000
Working range mm 150
working range Profile mm 140x140
Working range Square mm 140
Working range Flatmaterial mm 240x80
Working range Roundmaterial mm 150
Mitre range 30-90-30
Tools HSS-Tools
Optimum Feed Rate and Cutting Speed• Automatic calculation of the feed rate and
cutting speed based on the DIN number or material category
• Feed motion via hydraulic cylinder
Heavy Duty Saw Drive• Robust, powerful drive with hardened
and ground helical gears• Smooth operation
KKS 401 NA
Applications: locksmith’s shop, metal construction, automotive sector, elevators, wagon manufacturer, cranes, furniture industry, etc.
CNC-Controlled Cutting-Angle Setting (optional)• Automatic mitring (optional)• Automatic, program-controlled proces-
sing of cutting sequences
18
By virtue of its intelligent control, the KKS 463 NA is the fastest universal
circular saw for metal processing. Because of its record speed, there is optimal
co-ordination of all components for the maximum throughput - without com-
promising on quality. The saw tops the mitre cut range of +30 to -30 degrees,
and its positioning speed reaches up to 60 meters per minute.
Advantages at a glance � standard saw blade: Ø 460 mm
� Automatic mitre cuts +/- 60 Degrees
� Automatic processing of flat, angle and solid materials, tubes and special profiles
� Multiple front and back cuts (optional)
� High cutting quality through workpiece clamping on both sides of the saw blade and infinitely variable adjustment of the saw-blade feed, as well as contactless saw blade return stroke
� Short cutting and cycle times through electronic cutting-height adjustment and rapid reverse motion of the saw blade
� Minimal end-piece lengths through special gripper design and measuring cut-off gripper
� Automatic cut-off sorting
� Simple operation and programming via touch screen
The Intelligent One
KKS 463 NA
Fully-Automatic Universal Circular Saw
Applications: locksmith’s shop, metal construction, automotive sector, elevators, wagon manufacturer, cranes, furniture industry, etc.
19www.kaltenbach.com
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Technical Data KKS 463 NASawblade Ø mm 460
Drive performance kW 5,2 resp. 9,5
Cutting speed m/min 7-60 resp. 15-120
Single stroke length mm 1.500
Multiple stroke length mm 9.999
Feedrate mm/min 0-1.000 (otional: 0-2.000)
Rapid advance/ return movement mm/min 3.500
Machine Weight kg 4.900
Working range mm 153
working range Profile mm 140x140
Working range Square mm 140
Working range Flatmaterial mm 250x75
Working range Roundmaterial mm 153
Mitre range 30-90-30
Tools HSS-Tools
Multiple Cuts on Front and Back Sides of the Bar (Optional)• Up to three cuts possible on front and
back sides of the bar (rectangular profile)• Push-off brush for removal of gusset
Automatic Cut-Off Sorting• Measuring cut-off gripper as additional
clamp while cutting• Automatic sorting of front cuts, end
pieces and finished pieces
Clamping Arm with Swiveling Hydraulic Long-Stroke Clamping Cylinder• Infeed and outfeed sides individually
controllable• Clamping-pressure reduction through
reduction valve
KKS 463 NA
Applications: locksmith’s shop, metal construction, automotive sector, elevators, wagon manufacturer, cranes, furniture industry, etc.
70
Keep it Flowing !
Feeding, measuring and sorting
Intelligent flow of material on the infeed and outfeed side for universal saw machines
FM 1 flat magazine• Flat magazine for pre-storage of round
and rectangular material in addition to profiles
• High flexibility through fully-automatic infeed of a variety of materials
VM Bundle Magazine• For pre-storage of identical round or
rectangular materials • High throughput through fully-auto-
matic infeed of individual material bars• Available in left and right-hand models
Efficient production flow thanks to intelligent
systems for the infeed and outfeed side.
The modular KALTENBACH concept facilitates
optimum material throughput in any production
environment.
Advantages at a glance � Intelligent material pre-storage and sorting devices
� Infeed and outfeed roller conveyors are available in different lengths.
� Manual, automatic or NC-controlled designs are available
� The modular KALTENBACH concept also facilitates retrofitting at a later point in time
71www.kaltenbach.comwww.kaltenbach.com
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Length Measuring Device • Individual automation degrees• Intuitive operation• Measuring device extendable in units • of 1000 or 2000 mm• Available in left and right-hand models
Tilt Roller Conveyor• For removal and distribution of short
and long pieces as well as for sorting out front cuts and end pieces
Tilting Table with Distribution Device• For removal of front cuts, end pieces
and cut lengths to freely-selectable positions
•
LM 1 Loading Magazine• Inclined magazine for pre-storage of
identical round or rectangular materials• High throughput through fully-auto-
matic infeed of identical materials• Available in left and right-hand models
Pendulum Roller Conveyor• For pre-storage of two material bars• Fully-automatic infeed and return of
a bar• Integration into fully-automatic storage
systems possible
74
KALTENBACH sets new standards in the area of customer service: Remote
maintenance of all equipment ensures the fastest possible repair in case of
malfunction, and therefore the highest possible equipment availability.
Our specialists can be reached via a service hotline that offers professional
support worldwide. A dense network of national and international service
partners in over 40 countries ensures the presence at short notice of a skilled
expert when needed. Our parts service ensures that users can get the
spare parts they need for their machines even after many years.
Advantages at a glance � Over 150 service technicians are available at more than 40 locations worldwide
� 1st level support through the local service organization
� 2nd level support through the specialists at the service helpdesk
� INITIAL ASSEMBLY: Consulting, Project planning, Organization, On-schedule, professional assembly/initial operation, Training
� Breakdown prevention through maintenance contracts (preventative maintenance)
� Worldwide express delivery of necessary replacement parts and tools
“From practical experience – to be put to practical use!“
A Service Network that is there for You – Right from the Start!
The Originals
Service
Find your local Service Partner:
www.kaltenbach.com
Originale die passen!
75www.kaltenbach.com
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Tools for Drilling Machines Saw Blades Saw Bands
Additives and Coolant
Original KALTENBACH-Tools: Assemble and produce
Tools
+49 7621 175-241spareparts@
kaltenbach.de
Original Spare Parts forKALTENBACH/Gietart Shotblasters
To ensure a smooth production process a shotblaster should be
maintained regularly. We would be pleased to help you with this!
We can offer you the complete package, directly from the
manufacturer:
� original spare parts
� service
� maintenance
Sparepartsfor Shotblast
Systems+31 74 2 452 260
spareparts@ kaltenbach-sps.nl
� repair
� assembly
� consultancy
Order hereAll Information on our Homepage
Robotic Coping Machines
Band Sawing and Circular Sawing
MachinesDrilling
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Measuring Systems
Shotblast system
Punching/Shearing Machines
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System
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Robot Welding System
Kaltenbach GmbH + Co. KG PP.O. Box 17 40 D-79507 Lörrach, Germany Blasiring 4 D-79539 Lörrach, Germany
Phone: +49 (0) 7621 / 175-0 Fax: +49 (0) 7621 / 175-477
[email protected] www.kaltenbach.com