Sawing Machines for Steel KKS 401 NA – Fully Automatic

Sawing Machines for Steel

KKS 401 NA – Fully Automatic Universal Sawing Machine

KKS 401 NA – Fully automatic universal sawing machine

The Upstroking KKS401 a Stroke of Genius!

CNC-controlled turntable made of highly wear-resistant nodular graphite iron.

The KKS401 combines power,

efficiency and reliability with ex-

ceptional ease of use. A choice of

three different magazine options

makes this machine a veritable all-

rounder. The KKS 401 NA is

ideally suited for processing flat,

angle or solid materials as well as

tubes and special profiles.

Features

Optimal chip flow � due to the KALTENBACH principle of the vertical saw with upstroking blade technology

High cut quality � due to workpiece clamping at both sides of the saw blade and infinitely variable saw blade feed

Short cut and cycle times � by synchronised processes, automa-tic cutting height adjustment, rapid return stroke of sawblade

High level automation � with automatic material feed as well as the sorting of trimcuts, end- pieces and cut-offs

Easy programming � by clearly laid out Windows user surface with touchscreen monitor

High flexibility � due to various IT network integration options

Extensive basic equipment �

Saw unit mounted below the turnt- �

ble and carried in wear resisting pivot bearings, with drive system and saw blade. Heavy duty gear

box with hardened and ground helical gears

Excellent accessibility for sawblade change.

Exchangeable material stop for 90° cuts and short end piece lengths

Infinitely variable pressure stroke limitation OMNIPREST (patent) for cuts of thin-walled tubes and sections

Precise positioning of material feed grip-per via ball screw spindle

The automatic feed carriage on the KKS401 can be combined with either a flat, an inclined or a bundle loader.

Alternative layouts for material infeed:

Material infeed from front left

Material infeed from rear left


Material Infeed

Material infeed at the fully auto-

matic sawing machine KKS 401

NA is realised either by a flat

magazine, an inclined or a bundle

magazine. A powered roller con-

veyor transports the bar towards

the saw where it is processed ac-

cording to the programme. Cut-off

pieces are automatically distribut-

ed to preset positions, trimcuts

and end pieces are sorted out.

KKS 401 NA – Fully au-tomatic universal sawing machine

Material infeed from front right

Material to be sawn

Bar in process, cut-offs

Trimcuts / Remnants

Material infeed from rear right

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All KKS 401 NA operating and

programming steps are effected

at the touchscreen monitor of the

PROFICUT graphic user surface

(Windows). Network connection

(Win 98/2000/NT) is possible.

Unlimited storage capacity

Automatic calculati-on of cutting speed and sawblade feed via material groups or DIN No. (steel code)

Adjustment of part input according to availa-ble dimensioning

Selection of preset material forms

Graphic display of material to be cut

Machine operation

Bar optimisation

Selection of processing type: piece-oriented quantity-oriented bar-oriented

Graphic display of cuts and bars required


Software PROFICUT

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Machine PC (Windows) with graphic Touch Screen user interface. PROFICUT software for importing CAD data or data from the PROFICUT offi ce licence and for direct computer data entry

Data entry:● Unlimited number of sawing orders● Multitasking mode● Entry of part dimensions on the graphically shown part

Display:● Machine operating keys● Graphical display of cross-section● Graphical display of workpiece shapes● Advance calculation and graphical display of bar assignment● Process visualisation

Import/Export module:● Extension of program capacity by storing the sawing programs as CSV fi les onto the

hard drive. These fi les can be edited with the spreadsheet programs like EXCEL and then imported again

● Import/Export possible via network● Multiple order and batch capability

Material database:● Storing of material data in a material ID number

Part database:● Storing of saw parts in a part ID number

Order management:● Programming and management of sawing orders in an order number● Entry and processing of different materials in one order● Entry and processing of different lengths

Multiple front cuts:● Up to three angles on front end of part

Starting the cut cycle

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Customer supplied software, able to export CAD data in CSV format (Excel)

PROFICUT additional licence (optional)for entering job data at the offi ce PC

Flat magazine FM

for preliminary storage of round and square material as well as profiles (including special profles).

Inclined magazine LM

for preliminary storage of round and square material.

Bundle magazine VM

for preliminary storage of round and square material.


Optional Material Feed Facilities

Cut-off gripper with distribution unit The gripper removes the cut-offs from the sawing area and places them on the crossfeed distribution unit.


Optional Systems for Material Output

The cut-off gripper jaw is height adjustable, for secure handling of different material shapes

Longer cut-offs are pushed off via motorised crossfeed output roller conveyors

Longer cut-offs are pushed off via motorised crossfeed output roller conveyors


Accessoires

Multiple front cuts with automatic wedge removal device

Chip conveyor with chip container for continuous chip removal

Coolant atomiser system for optimum lubrication of sawblade

Individual drive alternatives for various sawing tasks� Segmented sawblade for

universal use

� Sawblade PERFORMANCE with 3 mm blade thickness, especially for tube mitre cuts

� TIN-coated sawblade for long blade endurance

� Sawblade POWER with 2,2 mm blade thickness, especially for straight cuts

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■ Standard ○ Option

Accessories KKS 401 NA

OMNIPREST pressure stroke limitation ■

Cut-off gripper with ABG distributing unit

Coolant atomiser system

Cooling water unit ■

CNC cutting angle presetting ■

Marking system

Graphic user surface PROFICUT ■

Trimcut stop ■

Chip conveyor / Chip containerABQ cut-off cross distribution unit

Material infeed magazines

Handling and measuring systems

Technical Data KKS 401 NA

Sawblade Ø mm 450

Drive capacity kW 4,0 bzw. 5,5Cutting speed m/min 7 - 43 bzw. 15 - 75Sawblade feed - infinitely variable- Rapid return stroke

mm/min

0 - 1.0003.500

Materialnachschub - single stroke - optional- multiple stroke max.

mm

10 - 1.000 10 - 2.0009.999

Dimensions (L x W x H) mm 1.350 x 2.985 x 1.960

Weight kg 2.120

Gehrungswinkel 30° - 90° - 30° 90°

45° mm 150

90° 45° mm 140

130 90°

45° mm 240 x 80185 x 60

Transportieren /Messen / Markieren






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Robotic Coping Machines

Band- and Circular-Sawing Machines

Drilling Machines

Measuring Systems

Transport Systems

Contour Marking

Punching/ShearingMachines

Plate ProcessingCenters

In addition to an standard extensive programm

KALTENBACH offers special solutions for metal working. Ask for our

brochure as well as any additional information you might require.

Kaltenbach GmbH + Co. KGPostfach 17 40D-79507 LörrachBlasiring 4D-79539 Lörrach

Tel.: +49 (0) 7621 / 175-0Fax: +49 (0) 7621 / 175-477

[email protected]

KALTENBACH Metall Working Systems:The Full Range.

Documents

Sawing Machines for Steel KKS 401 NA – Fully Automatic