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KORLOY NEW & STEADY SELLING PRODUCTSKORLOY is making continuous technical innovations producing the highest quality tools, taking manufacturing to the next level, for industries such as automobile, machine, railway, shipbuilding, die and mold, electronics, aerospace around the world.
Grades PC5300/PC5400
NC6205/NC6210
NC3220
PC3600-SU/MU
04060708
Turning KGT
Auto Tools
0910
Milling Alpha Mill
HRMDouble
Laser Mill
GBE
BRE
Pro-A Mill
Pro-X Mill
Pro-L Mill
Rich Mill
Power Buster
Wind Mill
1112131415161718192224
Endmills I+ - Endmill
V-Endmill
F-Endmill
252627
Drills KING DRILL
TPDB
2830
DAMPING PRO 31
C O N T E N T S
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Chip breakers for turning inserts
Negative insert
Positive insert
Series of universal Grades
•PVD coating layer with high hardness and oxidation resistance during machining at high temperature → Superior oxidation resistance during machining of steel, cast iron, stainless steel, and heat-resistant alloys•Ultra fine grain substrate with high toughness and special treatment on the surface → Improved welding resistance and chipping resistance
• Coating layer with excellent lubrication → Improved wear resistance and surface roughness at low speed machining or machining of deposited materials and mild steel•Ultra fine grain substrate with high toughness and special treatment on the surface → Chipping resistance and fracture resistance ensures stability in machining
Product features
PC5300
PC5400
Stainless steelM Heat-resistant alloyS
Finishing
Medium to finishing
Medium to finishing
Roughing
Medium Machining HS VP3
VM
VP2
Finishing
Roughing
VP3
VM
VP2
VP1
Medium Machining
Stainless steelM Heat-resistant alloyS
Medium to finishing
Medium to finishing
Finishing
Roughing
HMP
C25
VF Finishing
Roughing
VP1
HMPMedium Machining
Medium Machining
KORLOY New
& Steady ProductsKO
RLOY New Products
05
Grad
es
Milling Insert
Optimally buffed cutting edge for machining of aluminumensures excellent performance
Chip breaker designed for low cutting load ensuressuperb performance in machining of hard-to-cut materials
Chip breaker having stronger cutting edge than MLis optimal for finishing with low cutting load
Optimal for universal milling
MA
ML
MF
MM
Chip breaker Cutting edge Applications Features
Aluminum
Hard-to-cut materials
For finishing
Universal
Milling Grades Line-up
SteelP Stainless steelM
Heat-resistant alloySCast ironK
Turning grades Line-up
Stainless steelM Heat-resistant alloyS
1312
1148
984
820
656
492
328
164
vc(
sfm
)
Continuousmachining
Generalmachining
Interruptedmachining
NC9025PC5300
PC9030PC5400
492
410
328
246
164
82
vc(
sfm
)
Continuousmachining
Generalmachining
Interruptedmachining
PC8110PC5300
PC5400
1312
1148
984
820
656
492
328
164
vc(
sfm
)
Continuousmachining
Generalmachining
Interruptedmachining
PC3500
PC5400PC5300
1312
1148
984
820
656
492
328
164
vc(
sfm
)
Continuousmachining
Generalmachining
Interruptedmachining
PC5400PC5300
PC6510
984
820
656
492
328
164
vc(
sfm
)
Continuousmachining
Generalmachining
Interruptedmachining
PC9530
PC5300
PC5400
492
410
328
246
164
82
vc(
sfm
)
Continuousmachining
Generalmachining
Interruptedmachining
PC5400
PC5300
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• K-power coating• NC6205 ▶ Superior cutting performance in continuous and high speed machining• NC6210 ▶ Stable tool life in continuous and interrupted turning
Features of chip breaker, VK
Line-up of chip breakers
CVD Turning grade for Cast iron
Land with high cutting edge strength• Improved chipping resistance in interrupted machining guarantees stable machining
Wider supporting side on the insert surface• Ensures stable machining due to better clamping, lower chattering, less cutting
load and less chipping in high feed roughing
Grooved shaped nose R• Lowers cutting heat and cutting resistance
NC6205• K-power coating on a high hardness substrate Superior performance in continuous and high speed machining of grey cast
iron and ductile cast iron
NC6210• K-power coating on a high toughness substrate 1st recommended grade for longer tool life in general turning of grey cast
iron and ductile cast iron
Negative type Positive type
Dep
th o
f cut
ap(
inch
)
Feed rate fn(ipr) Feed rate fn(ipr)
-MA(No chip breaker)
GR
B25
VM
1st Recommendation
VK
Dep
th o
f cut
ap(
inch
)
HMP
1st Recommendation
C25
Product features
Line-up of grades
Cut
ting
spee
d vc
(sfm
)
Feed rate fn(ipr)
NC6205
NC315K
1st recommendation
NC6210
KORLOY New
& Steady ProductsKO
RLOY New Products
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• Coating with good surface roughness and welding resistance• Coating with oxidation resistance at high temperature and plastic deformation resistance• Coating with excellent chipping resistance due to improved adhesion• Fine coating layer with toughness and wear resistance• Exclusive substrate material for coating improving wear resistance
Product features
Recommended chip breakers
Application and Features
For Steel Turning New CVD Grade
VF
Cut
ting
spee
d vc
(sfm
)
Feed rate fn(ipr)
New coating layer with oxidation resistance and adhesion
[ For Finishing ] [ For medium-finishing ] [ For medium machining ]
NC3220NC3010
NC3020
NC3120
NC3030
VC VM
Gra
des
08
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PVD new grade for steel milling
• Coating layer with high hardness and oxidation resistance at high temperature ensures stable tool life.• Superior wear resistance and impact resistance in high speed machining of P grade materials
- SU : for general purpose - MU : for cost efficiency
Product features
Grade line-up
PC3600 : New PVD coated milling grade(P30)
• Improved performance of PC3600 for machining carbon steel with high speed• Improved crater wear and chipping of the flank of the insert• PC3600 for continuous and slight interruption• PC5300 for interruption and low speed machining
• Improved performance of PC3600 for machining alloy steel with high speed• Improved thermal cracking resistance and crater wear resistance• PC3600 for continuous and slight interruption• PC5300 for interruption and low speed machining
• Improved performance with new coating technology for mold and die steels
• PC3600 for continuous machining, PC5300 for interrupted machining
• PC5300 for hardened steel and deposited hardened steel
[ Carbon steel ]
[ Alloy steel ]
[ Die steel ]
[ High hardened steel / Deposited steel ]
1148
984
820
656
492
328
164
vc(
sfm
)
Continuous cutting
Continuous cutting
Continuous cutting
Continuous cutting
General cutting
General cutting
General cutting
General cutting
Interrupted cutting
Interrupted cutting
Interrupted cutting
Interrupted cutting
1148
984
820
656
492
328
164
vc(
sfm
)
PC5300
1148
984
820
656
492
328
164
vc(
sfm
)
PC5300
492
328
164
0
vc(s
fm)
PC3600
PC5300
PC3600
PC5300
PC3600
PC3600
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KORLOY New
Products
Product features
• Strong clamping ⇡ Higher machining reliability
• Self-centering ⇡ Higher accuracy
• Anti-chattering design ⇡ Fine surface finish
Inserts are offered with two edges, for better economical machining
Parting SpecialGrooving Turning Copying
Rough Parting
Light Parting
Rough Grooving
Light Grooving
Turning-Multi Grooving Copying Blank
T(KGMI) Internal Grooving
Application
med
ium
and
larg
e,
inte
rrupt
ed c
uttin
gsm
all,
cont
inuo
us
cutti
ng • Lead angle applied to LP & RP chip breakers - only for parting off
• B chip breaker can be customized (contact required in advance)
Line-up of KGT
Top side(Insert)
Clamping area
Clamping area
• Ensuring improved tool life by application of new grade and new technology• Multifunction operations - Reduce cycle time & increase productivity with the ability to groove, turn, face or copy
in an application due to its cutting edges on the top and side• 3D shape designed chip breaker allows smoother chip flow in diverse processing environments• Chip breakers can be applied for various cutting conditions from low to high feed or interrupted cutting to
continuous cutting
※ New KGT series are not compatible with conventional MGT(MGMN inserts) series
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• Precise grinding : Ensure High quality/grade
• High quality grinding ⇡ For auto lathe machining ⇠ Precise Tolerance
Product features
KORLOY Small Part Machining
E class(KF/KM type) - precise full grinding G class(VP1 type)
Insert Tolerance
Application range
Precise height of cutting edge tolerance
KF type KM type VP1 type
High quality grindingThe formation of Nose R / The Minus tolerance
For finishing• For excellent low-cutting
by sharp cutting edge
• E class: ±0.0010inch • Existing tolerance : ±0.0008inch• The Minus tolerance : 0 ~ -0.0008inch
For medium finishing• Wide cutting machining with various
chip pocket• Excellent for tool life and cutting
machining with improved chip flow
For medium finishing• 3 dimensional design of Chip breaker
lead Stable chip flow • Minimize the cutting heat by sharp
cutting edge design
Due to the equal height and place of the cutting edge you don’t need to revise the when transferring an insert, improving productivity
Work peace
Insert
Insert
KF
VP1KM
f(ipr)
0.002 0.004 0.006 0.008
0.157
0.118
0.079
0.039
0
ap(inch)
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Multi functional / Various applications indexable endmill
• Minimize interference Better chip evacuation
• High inclination angle, improved hardness, and enlarged chip pocket with the convex and concave shape
• High rake angle cutting edge Minimize cutting resistance
• New line-up of the alpha mill series makes high feed and deep depth of cut machining possible with various insert sizes.
• New AMS1000 series accomplish high feed cutting with smaller insert, APMT06.• High rigidity APMT18 inserts achieve deeper depth of cut and 1.3 times improvement of MRR. (Material
removal rate)
Product features
Features of Chip breakers
• Through coolant system
• Screw on clamping system
• Can be used with both socket and bolt. (bigger than Ø3.0inch)
Chip breakerType
A
Hard-to-cut material
Light cutting
General cutting
MA
ML
MF
MM
Cutting edge Features
Optimal cutting edge and buffed surface for aluminum machiningensure high performance in machining.
Chip breaker with low cutting load is optimal for machining hard-to-cut materials.
Chip breaker with low cutting load and harder cutting edge than ML’sare optimal for light cutting.
Optimal for milling in general ranges
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• HRMD is more economical due to the use of 6 cutting edges compared to HRM tool with a 3 edge positive insert • High rake angle cutting edge and chip breaker reduces cutting load• Negative geometry has been designed for rigidity of cutting edge and double-sided function• Simple screw on system and stable support achieves strong clamping force• Unique insert design for high feed and multifunctional machining• HRMD insert with symmetrical cutting edge is applicable for both R and L type machining
Product features
Features of Insert
High efficiency / High feed economical milling tool
· Security of rigid edge in ramping Pocket machining· Round edge suitable for high feed rates Insert geometry· Design for stable clamping· Reduction of cutting load due to high rake angle· Improvement of chip flow and evacuation in various applications
· Superior cutting performance due to high rake angle cutting edge
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• Long tool life has been achieved due to the excellent cutting performance of the insert grade• Optimum machining of molds has been achieved with the MQL available system• Easy clamping with simple screw on system• Various holder line up: steel shank, carbide shank, modular type• High accuracy indexable endmills for mold finishing
Product features
Clamping system
Features
Indexable milling tool for high precision finishing
Sub coolant way
Main coolant way
• High precision (ground internal diameter)
Run-out : 0.0008inch Accuracy of ‘R part : below 0.0004
• Through coolant system
High precision screw
Through coolant hole
Through coolant way
• Six types of inserts are available with one holder• Single screw for clamping of insert : Easy clamping system• Various types of holders (Steel shank, Carbide shank, Modular type)• MQL applicable - environmentally responsible with longer tool life &
improved surface quality
LBH-Ball LBS-Ball typeLRH-Corner radius LR-Corner R typeLFH-High feed LCF-Chamfer
LBS, LR Order-made items
• Helical cutting edge• Suitable for harder
material with high feed
• Helical cutting edge• Variety of nose -R
• Straight cutting edge• Suitable for precise
• Straight cutting edge• Variety of nose-R
• Helical cutting edge• Suitable for high feed
• Straight cutting edge• Center drilling and
chamfering
LBE
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• Indexable Ballnose Endmill for Molds in medium & roughing applications• Long tool life with high hardness grade• Helical high accuracy cutting edge• Optimized mold machining process with our internal coolant system• Able to adjust to medium processing in middle & big roughing mold process• Various holders in normal & long style holders
Product features
Indexable ball nose endmill for molds
Multi Edge type Single Edge type Modular type
Internal External • Ability to handle high accuracy & large depth of cut applications. - Run-out : within 0.002inch - R accuracy : within 0.002inch• Various diameters (Ø0.630, Ø0.790, Ø0.980, Ø1.180, Ø1.260, Ø1.530, Ø1.970)• Minimal cutting resistance due to Helical cutting edge• Anti-rotation of insert due to concave bottom & stable setting by flank support• Long tool life & better processing due to 2 cutting inserts• Better tool life with new grade
Flank support Concave bottom
• Various diameters (Ø0.630, Ø0.790, Ø0.980, Ø1.180, Ø1.260, Ø1.530, Ø1.970)
• Improved chip treatment with internal coolant(cutting edge portion)• Long tool life & better processing• Easy insert setting with projection part to prevent vibration during
processing
• Cutting Performance : Good chip control & Superior cutting performance with optimal cutting edge line
• High rigidity body : Better tool life and special surface treatment to strengthen the holder Easy to set and good durability with TCRX screw Good chip control with our 3D flute design & improved external quality
• Insert : Able to be applied in high speed & feed applications due to special grade which has wear & breakage resistance and stable cutting performance with high cutting edge toughness & high rake angle chip breaker
Product features
Indexable ball endmill for roughing
• Good chip flow• Good heat emission
Multi edge holder ISO View
• Better setting force by recess• Wider insert ensures cutting edge strength
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• Buffed top face of insert ensures good chip control and reduces built-up edge• Small size modular type for aluminum machining• Various line up of modular system for aluminum machining• For shouldering, curved surface and ramping• High rake angle chip breaker ensures excellent surface roughness, improved cooling effect, and chip control by
through coolant system, even in deep pocket machining
Product features
Pro-A Mill series
Indexable milling tool for universal aluminum machining
Type
Application of small-sized Aluminum machining
Pro-A 2000
Pro-A 4000
General application of
Aluminum machining
Series Pro-A mill Through coolant system
O
• Modular : Ø1/2~Ø1 1/2• Shank : Ø1/2~Ø1 1/2• Insert : VDKT11T210N-MA VDKT11T220N-MA
• cutter : Ø1 1/2~Ø4• Shank : Ø5/8~Ø1 1/2• Insert : VCKT220530N-MA
O
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& Steady ProductsKO
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Indexable milling tool for high speed aluminum machining
• Strong clamping due to the concave design of insert bottom• Good chip flow and less build up edge acheived with the buffed surface of insert• High rake angle of insert provides good surface finish and low cutting load• Specially designed for high speed machining of aluminum• Suitable for square shouldering and curved surface machining
Product features
Clamping system for high speed
• Special design for strong clamping at high speed machining to prevent flying out of insert
• Chip Breaker 3 dimensional design for low cutting load• Various inserts corner radius is available (R0.016 ~ R0.197)
• Clamping design as per FEM analysis• Strong clamping of insert
• Improved perpendicularity and lower cutting resistance by composition of clearance face and High Helix edge• Productivity increase due to more than half as much of Depth of Cut comparing to existing product• Strong clamping design by adaption of 2 screw on system• Improved chip flow due to helical type design of chip pocket and application of coolant system
Product features
The completion of Indexable Milling Tool for high qualified workpiece
• Set of various Nose-R• Enhanced chip flow and increased tool life by inner coolant system• Strong clamping by 2 screw on system• Improved perpendicularity and decreased cutting resistance due to
application of High Helix
Chip breakers
Selection of Grade and Chip Breaker
Application of the edge optimized for Aluminum machining and buffed finish ensure excellent machining quality
A
Hard-to-cut material
Design of Low cutting resistance Chip Breaker ensures excellent machining quality for light cutting and Hard-to-cut material
Insert's type
Grade
Edge type
PC5300/PC5400 PC5300/PC5400
-
◯
Usage
H01
◯
-
Features
category MStainless steel
NAluminum alloy
SHRSA
-
◯
MA
MA
ML
ML
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• Rich mill series is one of the innovations that provides more available cutting edges with double-sided inserts and longer tool life for our customers
• The unique geometry and special cutting edge guarantees low cutting loads and long tool life• Rich mill series has a wide application range from steel and stainless steel to cast iron and aluminum• Applying negative inserts makes it even stronger and provides longer tool life• Rich mill series has both screw on clamping system and latch clamping system
Product features
Rich Mill Series
Economical milling tool
RMT8ARM(H)8Q RMT8E RMT8QRM(H)8A RM16ACRM(H)8E
• Innovative double-sided insert makes it possible to use 8 cutting edges. It is more economical than conventional single sided insert
• The unique geometry and high rake angle of cutting edge guarantees excellent surface finish. Applicable for various workpieces like steel, stainless steel, cast iron, aluminum
• The tool's innovative geometry combined with its various grades offers durability and excellent tool life
• Various pitches and chip breakers can be applicable for diverse machining.• Light Rich mill cutter can be useful for high speed machining and low power
machine
Through coolant system
Double-sided insert to use 8 cutting edges
Rich Mill RM8
Facing
• Exclusive coolant bolt is adapted to get better chip evacuation and more powerful cooling. To get optimal chip evacuation, the direction of coolant injection has been designed to reach to each cutting edge directly. Through coolant arbor is required
Through coolant system for decreasing cutting heat and good chip evacuation
Chip breaker
Screw on clamping system
Product features
Reinforced rigidity and enhanced clamping power
Adopting exchangeable shim
Rich Mill RM16
Rich Mill RMH8
• Adopt and stable clamping system
• Appling shim system, prevent cutter damage when insert breaks
• Using various kinds of cutter (Approach angle 45°, 15°, 2°)• Stable clamping power with insert
Screw
Insert
Shim Screw
Shim
RMH8A (AA 45°) RMH8E (AA15°) RMH8Q (AA 2°)
• Economical 16 cutting edges• Reduces cost in medium cutting• Wiper insert can be used for good surface roughness• Optimal matching of the special cutting edge geometry with variety of new grades
provides consistence & long tool• When it is used 16 corners, maximum cutting depth is 0.22inch, but it is used 8
corners, maximum cutting depth is 0.51inch• Wiper insert is placed 0.05mm lower than facing insert in cutter• When feed is bigger than wiper cutting edge length(0.28inch), 2 wiper inserts are
placed in symmetrical position
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Insert Cutting edge Features
For aluminum
MA
General cuttingMM
Light cutting
MF
WiperW
Due to sharp cutting edge and buffed surface, it has good chip flow and welding resistance
It is suitable design for general milling
Due to low cutting load, it is good for light cutting and difficult-to-cut material
Specialized edge design can be suitable for excellent surface roughness operation
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Product features
Features of RMT
Features of RMT insert(using R/L)
Chip breaker
Rich Mill RMT8
• Mejorado sistema de sujeción con abrazadera asegura una mejor fuerza de de amarre a grandes avances, ademas de un cambio facil de de la placa
• Las nuevas Grades con mayor resistencia al astillado proporcionan una mayor vida a la herramienta• Debido al rompevirutas especialmente diseñado, la placa se adapta a todas las necesidades• RMT puede sustituir una herramienta convencional de fresao ISO
Insert Cutting edge Features
Aluminum Cutting Light
MA
General cuttingMM
Light cuttingMF
WiperW
With sharp edge application the better productivity has been accomplished, especially for Aluminum cutting
It is suitable design for general milling
Due to low cutting load, it is good for light cutting and difficult-to-cut material
It has better surface roughness than MM,MF chip breaker
• High rigid cutter body to improve durability• New latch clamping system ensures the powerful cutting force and easy to
insert change• The 3-dimensional chip pocket design for smooth chip control• Economical 8 corners with a double-sided insert
• Economical 8 corners• Low cutting load due to high rake angle chip breaker• The chamber shape for stable clamping• Coated grades with improved chipping resistance• Optimal design of minor cutting edge to use in R/L cutting type good
surface roughness
Clamping force analysis
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• New tooling utilizing a specially designed serrated edge to increase productivity by reducing the cutting load• Double-sided 6 corner insert geometry ensures high rigidity, long tool life and cost efficiency• The serrated edge divides the chips into smaller pieces. This feature provides excellent chip control,reduces
interference of the cutter and ensures good durability of the cutter body• AA (approach angle) : 45° and 80° available (same insert used)• Application : High depth of cut and feed rate(Steel, Cast iron)
Product features
Features of Insert
Economical milling tool for high depth of cut and high productivity machining
• High rake angle for low cutting force• Low cutting load • Ideal for chip control, divides chips into small pieces for
proper chip evacuation. Double sided 6 corner insert
• Thick insert guarantees high rigidity
Bottom
Top
• Calculated minor cutting edge angel for both AA 45° & 10° cutter
1st minor cuttingedge for AA 45˚2nd minor cuttingedge for AA 10˚
• Work piece : SCM440
• Cutting condition : vc=656sfm ap=0.32inch ae=3.54inch fz=0.012ipt
Power Buster ISO milling insert
75%
5100
N
100%
6500
NComparison of chip control and cutting force
• Cutting edge on the both sides of insert covers all overlapped cutting area
+ =
Top Bottom
Perfected cutting edge by using 2 different side of cutting edge
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The serrations are effective with a depth of cutlarger than 0.12inch
The serrations are effective with a depth of cut larger than 0.04inch
Features of Cutter
- The shim protects the cutter from insert damage- High accuracy shim ensures tighter clamping
- Insert serrations match pocket design to prevent improper seating and alignment
• Same insert for multi use (45˚and 10˚)
• Better rigidity & Stable Assembly system
• Foolproof System
• Multi-application system
Screw
Insert
Shim Screw
ShimThe upper side and
the down sidegrinding
Ⓐ
Ⓑ
ⒶTop ⒷBottom
0.12
inch
: Ni
ck 2
0.04
inch
: Ni
ck 1
0.24
inch
: Ni
ck 2
0.12
inch
: Ni
ck 1
0.47
inch
45° 0.71
inch
80°
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For slotting workpieces with corner radii of varying size and width
• Optimal machining for slotting applications• A unique recess design on the minor cutting edge reduces cutting load and improves tool life• Special clamping system prevents incorrect clamping and fracture
Product features
• Workpieces with corner radii of varying size and width (R0.008~R0.079)
• Perpendicular slot • Protruded part on tip seat prevents wrong clamping and fracture
R0.008 R0.016 R0.023 R0.031 R0.039 R0.047 R0.055 R0.063 R0.07 R0.079
Existing one Wind Mill
FlatRadius
• Ideal geometry for superior surface roughness and extended tool life
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• Tough substrate & wear-resisting coating technology applied• Wide application range in general use - Stable performance guaranteed for workpiece which is under 45 HRC• Saving cost by higher productivity
Product features
Application area
Comparison
Universal Endmill series
• Product line-up - IPBE : I Plus Ball Endmill (Ø0.039~Ø0.787) - IPFE : I Plus Flat Endmill (Ø0.039~Ø0.787) - IPRE : I Plus Radius Endmill (Ø0.039~Ø0.472)
20
30
40
50
60
Har
dnes
s(H
RC
)
Workpiece
Hardened steel
Heat resistant ally, Titanium alloy
Steel Stainless steel
Cast iron Non-ferrous metal
P M K NSH
I+-Endmill
V-Endmill
H-Endmill
• Workpiece : SM45C
• Curring condition : D(inch)=Ø0.315 n(min-1)=5173 vc(sfm)=427
vf(ipm)=40.709 fz(ipt)=0.004 ap(inch)=0.020
ae(inch)=0.063 Dry
• Tool : I Plus Ball Endmill / Designation IPBE2080-060 2flute
4,000
2,000
0I+-Endmill Competitor A Competitor B
Proc
essi
ng le
ngth
(inch
)
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End
mill
s
• Improved productivity with effective machining due to less vibration
• Irregular helix angle• Irregular indexing angle ※ Irregular flute spacing : Decreased vibration
Product features
Performance(Vibration test)
Variable Endmill
β β
α
α
3000
2000
1000
0
-1000
-2000
-3000Tiempo (S)Fx Fy Fz Tiempo (S)Fx Fy Fz
N 3000
2000
1000
0
-1000
-2000
-3000
• Workpiece Alloy steel
• Cutting condition D(inch)=Ø0.315, n (min-1)=3183, vc(sfm)=262, vf (ipm)=28.071,
fz(ipt)=0.002, ap(inch)=0.315, ae(inch)=0.315, Dry
• Tools · V-Endmill VFE4080-060
· Universal Endmill
· Vibration section[ V-Endmill ] [ Conventional ]
Cutting speed(vc) Feed(vf) Vibration
30% upV-Endmill 30% up Minimize excellent
Quality
· Higher cutting speed and feed rate increase productivity· Less vibration realizes excellent surface finish and higher quality machining
Advantage of V-Endmill
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End
mills
• Higher productivity by feed increase 2.8 times
ae(inch)
D.O.C
ap(inch)
Machining volume
(inch3/min)
Product features
Productivity example
Programing information
High feed Endmill
• Wider chip pocket area highly efficient operation• High feed machining possible by dispersing cutting forces
Productivity comparison
Speed(sfm)
591
656
394
Feed(fz)
rpm
0.0118
0.0035
0.0020
0.0197
0.0394
0.3150
0.1969
0.1969
0.0394
5,400
5,000
3,000
0.8238
0.5492
0.2929
F-Endmill(High feed)
Radius endmill
Flat endmill
0.3071
0.4016
0.4882
0.5866
1˚
2˚
3˚
4˚
100%
80%
60%
50%
Ramping angle Feed
0.2362
0.3150
0.3937
0.4724
0.4724
0.6299
0.7874
0.9449
D(inch) D min(inch) D max(inch)
0.0197
0.0197
0.0394
0.0472
0.2362
0.3150
0.3937
0.4724
0.0276
0.0315
0.0512
0.0630
0.0083
0.0126
0.0142
0.0571
D(inch) Coner R(inch) CAM(inch) Un-cut part(inch)
Ramping
CAM program information
Helical ramping
*ØDc : Feed(Tool center)
*ØDh : Machining area
Radius endmill
F-Endmill(High feed)
Prod
uctiv
ity
1 2 3 Time(h)
Flat endmill
Un-cut part
Corner R
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3 Coolant hole system
Product features
High efficiency indexable drill
• The center coolant hole system helps prevent wear on the chip pocket of the central insert and improves chip control
• The optimized shape of the flute increases the rigidity of the drill body and improves chip evacuation
Optimized design of inserts for maximum drilling efficiency• Excellent cutting performance and chip control due to the optimized geometry and chip breaker of both inserts,
central & peripheral.• Different inserts, optimized for the central and peripheral insert locations in order to maximize cutting tool life.
Shape
Grades for
workpiece
PC3500 : P
PC5300 : P, M, K, S
PC6510 : K
PC5300 : P, M, K, S PC5335 : P, M PC5335 : P, M
Insert Peripheral insert Peripheral insertCentral insert Central insert
Features- Universal
- At medium speed and medium feed
- Superior chip control for machining mild steel and stainless steel
- Light cutting(at low ~ medium speed and low feed)
Chip breaker PD LD
KORLOY New
& Steady ProductsKO
RLOY New Products
Drills
29
Product features
Product features
Adjustment of drill diameter
KING DRILL - for through coolant system with a lathe
KING DRILL - for large diameter drilling
• Through coolant system with drill holder, plug, oil-hole hose and oil-hole pump• NPT TAP in the plug is combined to NPT TAP connected to oil hose.• Available to use the drill without a plug in milling machine
• Cartridge type for Ø2.40~Ø3.94 drilling.
• Peripheral cartridge can adjust the drilling diameter within 0.197inch.
• Easy to adjust drilling diameter with adjusting bolt .
• Clamping oil hose to the bottom of plug and connect the oil pump to the holder
Holder Plug+Oil pump
K DA0484075~0625075HP-
K DA0687100~0875100HP-
K DA0937125~1375125HP-
K DA1437150~2375150HP-
(inch)
Designation
Ø0.484 ~ Ø0.625
Ø0.687 ~ Ø0.875
Ø0.937 ~ Ø1.375
Ø1.437 ~ Ø2.375
Diameter
Ø0.75
Ø1.00
Ø1.25
Ø1.50
Shank Dia.
M14 x 1.5
M18 x 2.0
M22 x 2.0
M33 x 3.0
M x p
PLG14PT18
PLG18PT18
PLG22PT14
PLG33PT38
Plug
Adjustment(mm)Ø(mm)
1
2
3
4
5
WA0305
WA0310
WA0305 + WA0310
WA0310 x 2
WA0305 + WA0310 x 2
0.020
0.040
0.059
0.079
0.098
Width(inch)Designation
Adjusting Washer
※ Adjusting washer adjusts the drilling diameter within 0.197inch
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• High precision clamping system - High precision grinding and superior clamping precision with auto-centering system
• Screw on clamping system - Easy clamping system of TPDB insert
• Sharp cutting edge - Improved chip evacuation, low cutting load, longer tool life with ultra-fine substrate and exclusive coating layer
• Holder with excellent durability - Holder with high rigidity and superb wear resistance due to special surface treatment
Product features
Features of Insert
Economical indexable drill
• Cutting edge with low cutting resistance• Improved chip control due to chip breaker
• Screw on clamping system• Flute with excellent chip evacuation• Superior rigidity and wear resistance of holder • Auto-centering system
KORLOY New
& Steady ProductsKO
RLOY New Products
DA
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• Application of special design provides excellent Anti-Vibration effect and is optimized for Overhang work• Capable to elevate Feed comparing to standard arbor with stable machining• Longer tool life and noise decrease• Provides a solution for Mold, Deep Cavity machining, and Heavy-duty work
Product features
Comparison of Vibration damping time
Special designed unique Anti-vibration system
• Anti-Vibration : Exclusively designed Anti-Vibration structure
• Material : Special alloy steel• Anti-Vibration body : Application of High density
damper• Overhang : Capable for 2D ~ 5D• Coolant : Inner coolant is capable
Longer Vibration damping time / Chattering is caused while Overhang work
Short Vibration damping time / Performance is 2~3 times better than standard arbor
Size : Various types and size are applicable
BT Type
Standard Arbor KORLOY DAMPIG PRO
HSK Type SK Type
Centro de Ingeniería
de KORLOY
Investigación y Desarrollo
Cheongju
Oficina de Fábrica Jincheon Fábrica JincheonOficina Central Seoul
20140720
NP-EI-01
Head OfficeHolystar B/D, 1350, Nambusunhwan-ro, Geumcheon-gu, Seoul, 153-823, Korea
Tel : +82-2-522-3181 Fax : +82-2-522-3184, +82-2-3474-4744
Web : www.korloy.com E-mail : [email protected]
Cheongju Factory55, Sandan-ro, Heungdeok-gu, Cheongju-si,
Chungcheongbuk-do, 361-290, Korea
Tel : +82-43-262-0141 Fax : +82-43-262-0146
Jincheon Factory54, Gwanghyewonsandan 2-gil, Gwanghyewon-myeon, Jincheon-gun,
Chungcheongbuk-do, 365-831, Korea
Tel : +82-43-535-0141 Fax : +82-43-535-0144
R & D Institute55, Sandan-ro, Heungdeok-gu, Cheongju-si,
Chungcheongbuk-do, 361-290, Korea
Tel : +82-43-262-0141 Fax : +82-43-262-0711
Heinrich-Lanz-Allee 12, 60437 Frankfurt am Main, Germany
Tel : +49-69-5069-887-0 Fax : +49-69-5069-887-29
www.korloyeurope.com E-mail : [email protected]
Ground Floor, Property No. 217, Udyog Vihar Phase 4, Gurgaon 122016, Haryana, INDIA
Tel : +91-124-4050030 Fax : +91-124-4050032
www.korloyindia.com E-mail : [email protected]
Av. Aruana 280, conj.12, WLC, Alphaville, Barueri, CEP06460-010, SP, Brasil
Tel : +55-11-4193-3810
E-mail : [email protected]
Ground Dongjing Road 56 District Free Trade Zone. Qingdao, China
Tel : +86-532-86959880 Fax : +86-532-86760651
E-mail : [email protected]
620 Maple Avenue, Torrance, CA 90503, USA
Tel : +1-310-782-3800 Toll Free : +1-888-711-0001 Fax : +1-310-782-3885 E-mail : [email protected]
www.korloyamerica.com
KORLOYHead Office
KORLOY America
KORLOY Brasil
KORLOY China (DINE)KORLOY Factory (Qingdao)
KORLOY India
KORLOY Europe
