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The Czech aviation industry has acquired extensive experience particularly in the area of jet trainers, commuter and transport aircraft, training and sport aircraft, turboprop engines and unmanned aerial vehicles. These categories of aircraft and engines have been designed in the Czech Republic independently and to the full extent, i.e. from determination of the primary requirements in cooperation with the customer, through development including all calculations, laboratory and flight tests, to technical preparation for design, prototyping, series production, introduction into operation and operational support. Kunovice Several specialists in the cities of Brno, Kunovice and Otrokovice comprise the core of the sector in the region, which can pride itself on a deep aviation tradition – These are grouped into MORAVIAN AEROSPACE CLUSTER

Kunovice - Midlands Aerospace Alliance AerospaceCluster... · • Premium Aerotec Augsburg – stress check of the A380 wing leading edge primary structure ... • Control Systems

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Page 1: Kunovice - Midlands Aerospace Alliance AerospaceCluster... · • Premium Aerotec Augsburg – stress check of the A380 wing leading edge primary structure ... • Control Systems

• The Czech aviation industry has acquired extensive experience particularly in the area of jettrainers, commuter and transport aircraft, training and sport aircraft, turboprop engines andunmanned aerial vehicles.

• These categories of aircraft and engines have been designed in the Czech Republic independentlyand to the full extent, i.e. from determination of the primary requirements in cooperation with thecustomer, through development including all calculations, laboratory and flight tests, to technicalpreparation for design, prototyping, series production, introduction into operation and operationalsupport.

Kunovice

• Several specialists in the cities of Brno, Kunovice and Otrokovice comprise the core of the sectorin the region, which can pride itself on a deep aviation tradition – These are grouped intoMORAVIAN AEROSPACE CLUSTER

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Members

• Aeromec• Alucast• Česká zbrojovka• Edline• Evektor• Evektor-Aerotechnik• Frentech• Institute of Aerospace Engineering – Brno University of Technology • Jihlavan• Jihlavan• Jihlavan-Aeroplanes• LET Aircraft Industries• LK Engineering• Mesit Přístroje• Pro-Carbon• Secondary Technical School – Uherské Hradiště• TECMOS• UNIS• VR Group• Znojemské strojírny• 5M

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AEROMEC

� Established in 1993• 15 employees

www.aeromec.cz

Capabilities• TIG (WIG), MIG, MAG welding• CNC milling, drilling and laser cutting• Sheet and pipes bending• Sheet and pipes bending• Sand blasting• Corrosion protection - Powder Spraying

Products• Aerospace parts production

References• HEGGEMANN AG, EVEKTOR-AEROTECHNIK, Aerospool CZ

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� Established in 2000• 75 employees• Turnover (2010): 3,1 mio. EURwww.alucast.cz• Export: 50%• Quality management: EN 9100:2003, ISO 9001:2008

Capabilities• Production of aluminium castings• Heat treatment• Penetration• X-Ray

Products• Aluminium castings including machining and surface finishing (investment casting)

References• Moog Inc., EADS GDI Simulation, Goodrich Ligting Systems GmbH, LMB Honeywell, • AOA apparatebau gauting gmbh, Diehl Aerospace GmbH, EVEKTOR-AEROTECHNIK a.s., • CROUZET AUTOMATISMES SAS, SEFEE, Nord-Micro AG & Co. OHG, Sitec Aerospace

GmbH

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EDLINE

� Established in 1991 www.edline.cz

Capabilities

• Complete Translation Services Specialization in translation of technical, IT, legal, economic and other highly specialised texts.Interpreting both at home and abroad.

• Design and Production of ManualsTranslation of original manuals with graphic layout identical with the source document.Translation of original manuals with graphic layout identical with the source document.Elaboration of original documentation according to the requirements of S1000D, ATA 100 and other international standards.

References

• ABB, AMMANN, ANAMET, ASSA ABLOY (FAB), AVX, BORSODCHEM MCHZ, COLORLAK, ČESKÁ ZBROJOVKA, ČKD Blansko, ČKD CHLAZENÍ, DEFENDIA CZ, EKOL, FORD MOTOR, General Dynamics European Land Systems – Steyr, CHEVRON CZ, IVECO CR, JABLOTRON, LABTECH, LLOYD COILS EUROPE, MAVEL, NAREX, OERLIKON CR,OMRON ELECTRONICS, PIOVAN, POWER ENERGY, SÉCHERON TCHEQUIE, SEIKO, SETRON, SELLIER & BELLOT, TOSHULIN, VOP Nový Jičín etc.

• AviationAEROTECHNIK, AIRCRAFT INDUSTRIES, Avia-Hamilton Standard Aviation, AviationService, Česká letecká servisní, LO Trenčín, LOM Praha, MESIT Přístroje, MORAVAN, WALTER etc.

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Česká zbrojovka

� Established in 1936• 1 200 employees• Turnover: more than 1,5 mld. CZK• ISO 9001:2008, ISO/TS 16949:2002, ISO 14001:2004, AEO, AQAP 211, POA for Aircraft

Components Manufacturing, Certificate on Approval for Aircraft Components Maintenance• Other activities: weapons for armed forces, sport and hunting purposes, automotive products

and a special tools.www.czub.cz

CapabilitiesCapabilities

• box parts machining• manufacturing of gear wheels

Products• box parts machining• manufacturing of gear wheels• heat treatment• surface finishing

References• GE Aviation Czech, s.r.o.

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EVEKTOR

� Established in 1991• DOA according to EASA Part 21 Section A, Subpart J, POA according to Subpart G, ISO 9001

www.evektor.cz

Capabilities• Rapid prototyping, advanced stress, fatigue, modal and vibration analyses, aerodynamic analyses, crash analyses,

design of airplane airframe, airplane systems and avionics and interior design, plastic part design, jig and tools design belong to Evektor’s core capabilities

• Aircraft Design and Development• Complete design of airframe and its optimization• Design processing of individual groups - e.g. fuselage, wing, tail units• Design processing of individual groups - e.g. fuselage, wing, tail units• Linear and non-linear analyses using FEMAP, PATRAN, ANSYS, NASTRAN etc.• Evaluation of fatigue strength and service life• Mass analyses and optimization; Power unit and fuel system installation• Design of aircraft electric systems, EMC simulations• Project and installation of avionics and communication equipment• Certification plan and gaining approval of avionic installations or modifications; CFD simulations

References• EV-55 Outback – complete design and development• VUT100 Cobra – complete design and development, flight testing• L159 Light Attack Aircraft – design and production of fuselage nose section• Ae270 Turboprop Aicraft – design of aircraft airframe and systems using 3D software, managing production

documentation, production of fuselage tail section• Raven 257 Aircraft – complete design, prototype production and initial flight testing

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EVEKTOR-AEROTECHNIK

• Over 35 years experience in aircraft development production• Aircraft sales representatives in 40 countries• More then 1,000 aircraft delivered• 150 employees

www.evektor.cz

Capabilities

• Aircraft development and production – EV-AT is certified to produce aircraft (POA) according to EASA Part 21

• Production of aircraft, aircraft assemblies and subassemblies, preparation and production of • Production of aircraft, aircraft assemblies and subassemblies, preparation and production of composite components

Products

• EuroStar • SportStar (LSA and UL airplanes)• VUT100 Cobra/Super Cobra• EV-55 Outback

References

• MARSHALL AEROSPACE Cambridge, United Kingdom• SOCATA Tarbes, France• LABINAL Toulouse, France• VULCAN AIR Naples, Italy• SOKOL Nizhnyj Novgorod, Russia

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Frentech Aerospace

� Established in 1994• 81 employees• Turnover in 2010: 7,20 Mil. EUR (without cost of raw material for Airbus)

www.frentech.eu• Export 100% • Quality Management: ISO9001:2009, ISO14000:2005, EN9100,QSF-A (Airbus-Premium Aerotec)• Production premises: New production premise (2009), production area 2400 m2, assembly

premises 400 m2 (also prepared for clean room) , new offices.

CapabilitiesCapabilities• Precision machining (aluminium, titanium, stainless steel) for aircraft and satellites (milled and

turned parts); Assembly; ESA/ESO projects; Design; Technology consulting

Products• Mechanical parts and assemblies

References• Parts and spare parts for Airbus (structure, autopilot, pressure control) – for each models including

A380 and A400M.• Parts and sub-assembly for Boeing and Embraer• Parts for telecomunication satellites• Mirror assembly for ALMA project (ESO-Chile)• Assemblies for gas analyzers, special machines, vacuum technology

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INSTITUTE OF AEROSPACE ENGINEERINGBrno University of Technology

• Constant staff of 30+ researchers and engineers• Main activities: Education, R&D, Testing• Web: http://lu.fme.vutbr.cz , [email protected]

Capabilities• Aerodynamic analyses (using CFD)• Stress analyses of lightweight structures (using FEM – static

and dynamic analyses including geometrical and material non-linearities)

• Structural testing (static and fatigue testing)• Design of aerospace structures (using state-of-the-art CAD

tools)• Safety and Reliability analyses (focused on systems and

assemblies)• Modern materials and technologies in aerospace• Education (at Bc. and MSc. degree, Ph.D. studies)

References• EADS, DLR, AERO Vodochody, Aircraft Industries, • EVEKTOR, První brněnská strojírna, JIHLAVAN,• HPH, JIHLAVAN airplanes

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JIHLAVAN

Established: 1952 Staff : 175 membersProduction area: 30.000 m2 Turnover : 10 mil. USDRegistred stock : 16 mil.USD Web : www.jihlavan.com

Capabilities• Development and production of hydraulic components and electro-mechanical drives

for aerospace industry• MRO of hydraulic components for aerospace industry• Production of machine parts made of difficult-to-machine materials (INCONEL, Titanium),

including NDT and special processes for aerospace industryincluding NDT and special processes for aerospace industry

Products• hydraulic actuators, accumularors, reservoirs, valves• hydro- pneumatic shock absorbers (NLG)• electro-mechanical drives• machine parts (aircraft engines, door mechanisms, etc)

References• LET Aircraft Industries (Czech)• Aero Vodochody (Czech)• LLV - Groupe Latecoere (Czech)• Cesa (Spain)• GE AE (USA), • P&W (Canada, PL)• Cirrus Aircraft (USA)

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JIHLAVAN airplanes(SKYLEADER Aircraft)

� Established in 2005• 50 employees• Annual turnover 2 mil. EUR

www.skyleader.aero; [email protected]

Capabilities• Light aircraft (UL / LSA) development, manufacturing, sales & maintenance• Manufacturing of aircraft components (fuselage, wing, tail unit, gear)• Manufacturing of aircraft components (fuselage, wing, tail unit, gear)• Drilling, milling, routing, forming, sloting, rivetting• Certified component supplies for aeronautical industry (AS 9100)

Products• All-metal light aircraft SKYLEADER, types 100-150-200-500-600• Carbon-composite light aircraft SKYLEADER GP series• Airbus A320 door structures assembly

References• Flight shools and private clients around the world• Airbus (Letov Letecká Výroba)

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LET Aircraft Industries• 70 year tradition

• more than 8.000 aircraft since 1936; 676 employees

• AS 9100, Part 21 DOA, POA, Part 145, 147, ISO 9001:2000, AQAP 2110

• GKN Aerospace “Gold” Supplier

• 6,090 m2 assembly hall, 2,470 m2 hall for final painting

• 3 other halls for shaping and machining large components, welding, riveting, chemical and heat surface treatment

Capabilities• Aerostructure - larger assemblies, final integration of parts/components/subassemblies produced • Aerostructure - larger assemblies, final integration of parts/components/subassemblies produced

by members of Moravian aerospace cluster • Machining (turning, drilling and boring, grinding, milling, routing, material cutting, sloting)• Welding (AL and AL-alloy spot welding, TIG welding, oxy-acetylene welding, etc.)• Riveting (radial riveting, one-sided riveting)• Surface and heat treatment• Ground testing and flight testing capabilities• Design Organization capabilities based on the latest Design Organization Approval Certificate

EASA.21J.119 issued on 20th April 2007

Products• L-410 Aircraft

References• GKN Aerospace Transparency System – parts and assemblies for Boeing and Casa aircrafts• Aero Vodochody, Iveco Czech Republic, Promens, PBS

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LK Engineering

www.lke.cz/en

Capabilities• Structural analyses• Thermal analyses• Dynamic analyses• CFD analyses

Products• Static analysis• Lifetime calculation • Lifetime calculation • Crack propagation analysis • Structure optimization • Combined problems • Free vibration• Forced vibration• Failure cause identification• External aerodynamics; Internal aerodynamics• Fluid/Structure Interaction• Development of advanced physical models

References• SIEMENS / Westinghouse Orlando, FL, USA; AREVA NP Lynchburg, VA, USA; AREVA GmbH

Erlangen, Germany; BRITISH NUCLEAR FUELS (BNFL) Scott's Valley, CA, USA; WESTINGHOUSE ELECTRIC Pittsburgh, PA, USA ; HCP Engineering, Denmark

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MESIT Přístroje

� Established in 1994 as a subsidiary of MESIT Holding a.s. (since 1952)

• ISO 9001:2008, ISO 14001:2005, AQAP 2110, Part 21, Part 145, NSA:SECRET

www.msp.mesit.cz

CapabilitiesDesign and development, manufacturing, maintenance, technical support and training of :

• Radiocommunication equipment and intercoms• Aircraft instrumentation (sensors, indicators, actuators, valves etc.)• Engine control and monitoring units• Static converters, power electronic

ProductsTwo-band airborne communication transceiver, intercoms for military applications, antennas for ground ATC, thermocouples, temperature sensors and switches, fuel quantity and consumption measurement set, digital – analogue indicators, landing gear controls, flaps controls, static three-phase voltage converters, lengthwise and crosswisetrimming, units for starting and controlling the operation of aircraft engines andAuxiliary Power Unit (APU), instrumentation for deicing of the aircraft frame, basic test equipment for most aircraft instruments,

ReferencesGE Czech Aviation, AERO Vodochody, Aircraft Industries, Aero Trade, EADS, První brněnská strojírna, Army of theCzech Republic, EVEKTOR, PAMCO Int., Job Air

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PRO-CARBON

www.pro-carbon.com

Capabilities• Autoclaved, infused, RTM, vacued and pressed hi-end parts (UV protected), production of

laminated and milled production tools, CNC contour cutting, assembly

Products • Bodyworks for racing cars, seats, wings, structures, small hi-end interior/exterior parts for car

industry, supply of parts and components for production lines

ReferenceReference• CALLAWAY Competition, MATECH Competition, ŠKODA Motorsport, DUCATI Motor Holding,

KTM Motorcycles, GT1, GT3, ALMS and MotoGP series

Detailed view to a finished part.Pictured competition seat, FIA homologation

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Secondary Technical SchoolUherské Hradišt ě

� Commenced: 1st September 1953 as Technical Aero School• 1244 students in 7 fields of study and 5 aprenticeships• 130 employees

www.ssphz-uh.cz

Capabilities• The students of this school are educated in technical branches. The technical branches include

mechanical engineering, electrical engineering and technical lyceum. The longtime tradition ofeducation in technical branches reflected in good reputation of this school. Its aim is to achievehigh-quality on education in the long term.high-quality on education in the long term.

Products• Education within the technical branches is finished by school-leaving exam (maturita). The

graduates gain secondary education with school-leaving exam then. Every school year there are 40 students of mechanical engineering, 50 students of electrical engineering and 30 students oftechnical lyceum who gain school-leaving certificate.

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TECMOS

� Established in 2009� Aircraft engineering

Capabilities• Stress analysis of lightweight structures• Static strength investigation and design optimization of aircraft structures using the FEM

(Nastran) and analytical methods (HSB, Bruhn…)• Detail FEM preparation and investigation• Detail FEM preparation and investigation• Knowledge of Airbus approved calculation methods

References• Premium Aerotec Augsburg – stress check of the A380 wing leading edge primary structure

members, structure repair manuals• Bucher Leichtbau – stress check of the galleys and other equipment, Sustained engine

imbalance dynamic calculations

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� Established in 1990• Headquarters in Brno, Czech Republic• 247 employees (with more than 50 in R&D activities) • Turnover 74 mil. EURO, export oriented • ISO 9001, ISO 27 000, EASA POA, NATO AQAP certified

www.unis.czwww.mechsys.czCapabilities

• Research, Development and Production

UNIS

• Research, Development and Production• Critical Control Applications

Products• Avionics• Power Electronics• Control Systems for EHA/EMA actuators• Micro-turbine Control Units• Electronic Engine Control units (FADEC, EEC)• Advanced control systems, CAN architecture

References• Aero Vodochody: System of Aviation Modules• SAFRAN Group: eAPU fuel metering pump control unit (DO-178B, DAL B)• PBS Velka Bites: Micro-turbine control units, power converters

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VR Group

� Established in 1998• 30 employess• ISO 9001, AQAP 2110

www.vrg.eu

Capabilities• Production of simulators• Development of modelling and simulation applications• Development of modelling and simulation applications• Terrain databases development• Exercise and training support

Products• Multimedia classrooms and CBT• Part Task Trainers and Full Mission Simulators• Simulators for tactics training

References• Czech Airforce (L-159, L-39, Mi-17/171)• Kazachstan Airforce (L-39)• Pakistan Airforce (T-37 CLS)

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Znojemské strojírny

� Established in 1992• ISO 14001:2005; ISO 9001:2009; Production area: 2.700 m2• 110 experienced and qualified persons; Turnover: 3-4 mil. EUR

www.strojirny.cz

Capabilities• Chip forming machining (parts up to 35 kg)• CNC 4 axes machining centres, CNC turning, milling, grinding, drilling, material cuttig, welding,

surface treatment, etc. • High-speed machining of Al-alloys• High-speed machining of Al-alloys

Products• Precision parts and subassemblies (small and medium series)• Ti-parts of lock mechanism and Al-beams for doors of the Airbus A320, A380, Embraer E170 and

Dassault Falcon 7X

References• Groupe LATECOERE, France• ALCATEL Vacuum Technology, France• SKF Actuators , Sweden• GOSS International Americas, USA• INDEX - Werke, Germany• OLAER Industries, France• HAMWORTHY Combustion Eng., UK

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� Established in 1992• 130 employees• Turnover 6 mil. EURO• 3000 m2 production space, own laboratory, certificated ISO 9001• Company of the Year 2010

www.5M.cz

Capabilities• Production of raw materials for composite industry• Electroforming (production of nickel sandwich panels with honeycomb core)

5M

• Electroforming (production of nickel sandwich panels with honeycomb core)• Bonding technology (difficult joints under tension, extra high strength joints,

microaccelerometer in Mimosa)• Laboratory• 3D measuring• Pultrusion (production of composite profiles)• Production of sandwich panels (seat energy absorber in aircraft, walls, doors, floors)

Products

EPOXY RESINS ADHESIVES COMPOSITE PROFILES SANDWICH PANELSReferences• Piper, Aircraft Industries