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Mate
rial an
d E
nerg
y B
ala
nces
CCB1064 –Principles of Chemical Engineering 101/11/2011
Energy and Energy Balances
Mate
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CCB1064 –Principles of Chemical Engineering 201/11/2011
Objectives
At the end of this chapter, you should be able
to understand the following :
• List and define the three components of
total energy of a process system
• Define closed process system, open
process system, isothermal process and
adiabatic process
• Define flow work, shaft work, sp. internal
energy, sp. volume, and sp. enthalpy
Mate
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CCB1064 –Principles of Chemical Engineering 301/11/2011
Introduction
• Energy is expensive
• Every chemical process uses energy in some form or
other
• Wasting energy leads to reduced profits in process
plants
• After the sharp increase in energy prices in 1970s, the
need for process intensification to eliminate
unnecessary energy consumption raised
• Account of energy that flows into and out of a process
unit is necessary to determine the overall energy
requirement of the process
• Achieved through performing ENERGY BALANCES
Mate
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CCB1064 –Principles of Chemical Engineering 401/11/2011
Introduction
• Typical problems that might be solved include:
– How much power (energy/time) is required to
pump 1250 m3/h of water from a storage tank to a
process vessel?
– How much energy is required to convert 2000 kg
water at 30oC to steam at 180oC?
– How much energy is required to separate the
components by distillation?
– How much energy is required to be removed in an
exothermic process?
– And so on…
Mate
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CCB1064 –Principles of Chemical Engineering 501/11/2011
Forms of Energy
• The total energy of a system has three
components:
• Kinetic energy : Energy due to the
translational motion of the system as a whole
relative to some frame of reference (usually the
earth’s surface)
• Potential energy : Energy due to the position
of the system in a potential field (such as
gravitational or electromagnetic field).
Mate
rial an
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CCB1064 –Principles of Chemical Engineering 601/11/2011
Forms of Energy
• Internal energy :
All energy possessed by a system due to
– the motion of molecules relative to the
center of mass of the system,
– to the rotational and vibrational motion
and the electromagnetic interactions of
the molecules,
– to the motion and interactions of the
atomic and subatomic constituents of the
molecules.
Mate
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CCB1064 –Principles of Chemical Engineering 701/11/2011
Classification of Systems
Closed system
• No mass is transferred across its boundaries while
the process is taking place
• Energy may be transferred between such a system
and its surroundings
• Example: Batch processes
Open system
• Both mass and energy are transferred across its
boundaries while the process is taking place
• Example: Continuous processes
Mate
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CCB1064 –Principles of Chemical Engineering 801/11/2011
Transfer of energy
• Suppose a process system is closed
• Energy may be transferred between such a system
and its surroundings in two ways:
• As heat and work
• As Heat, or energy that flows as a result of
temperature difference between a system and its
surroundings
• The direction of flow is always from a higher
temperature to a lower temperature one.
• Heat is defined as positive when it is transferred to
the system from surroundings
Mate
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CCB1064 –Principles of Chemical Engineering 901/11/2011
Transfer of energy
• As work, or energy that flows in response to any
driving force other than a temperature difference,
such as a force, a torque, or a voltage.
• For example, if a gas in a cylinder expands and
moves a piston against a restraining force, the
gas does work on the piston (energy is transferred
as work from the gas to its surroundings, which
include the piston).
• In this text, work is defined as positive when it is
done by the system on the surroundings.
Mate
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CCB1064 –Principles of Chemical Engineering 1001/11/2011
Units of Energy
• The terms “work” and “heat” refer only to energy
that is being transferred
• Energy, like work, has units of force times distance:
for example, joules (N.m), ergs (dyne.cm), and ft.lbf
• It is also common to use energy units defined in
terms of the amount of heat that must be transferred
to a specified mass of water to raise the
temperature of the water by a specified temperature
interval at a constant pressure of 1 atm
Mate
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CCB1064 –Principles of Chemical Engineering 1101/11/2011
Units of Energy
Unit Symbol Mass of
Water
Temperature
Interval
Kilogram – calorie or kilocalorie kcal 1 kg 15°C to 16°C
Gram – calorie or calorie cal 1 g 15°C to 16°C
British thermal unit Btu 1 lbm 60°F to 61°F
Mate
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CCB1064 –Principles of Chemical Engineering 1201/11/2011
First law of thermodynamics
• The principle that underlies all energy balances is
the law of conversion of energy, which states that
energy can either be created nor destroyed
• The rate at which energy (kinetic+ potential +
internal) is carried into a system by the input
streams, plus the rate at which it enters as heat,
minus the rate at which it is transported out of the
system by the output streams, minus the rate at
which it leaves as work, equals the rate of
accumulation of energy in the system
Mate
rial an
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CCB1064 –Principles of Chemical Engineering 1301/11/2011
First law of thermodynamics
streamsoutput
through system the
ofout energy of Rate
work
as system theleaves
t energy tha of Rate
heat as
system theinto
energy of Rate
streamsinput
through system theinto
internal)potential(kinetic
energy of Rate
system ahin energy wit of
on accumulati of Rate
Mate
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CCB1064 –Principles of Chemical Engineering 1401/11/2011
Kinetic and Potential Energy
The kinetic energy, Ek (J), of an object of mass m (kg) moving with
velocity u (m/s) relative to the surface of the earth is
2
2
1muEk
If a fluid enters a system with a mass flow rate m (kg/s) and
uniform velocity u (m/s), then
2
2
1umEk
kE (J/s) may be thought of as the rate at which kinetic energy is
transported into the system by the fluid.
Mate
rial an
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CCB1064 –Principles of Chemical Engineering 1501/11/2011
Kinetic and Potential Energy
The gravitational potential energy of an object of mass m
is
g is the acceleration due to gravity
z is the height of the object above a reference plane
If a fluid enters a system with mass flow rate
Change in potential energy:
mgzEp
m
gzmEp
1212 zzgmEE pp
Mate
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CCB1064 –Principles of Chemical Engineering 1601/11/2011
Energy Balances on a Closed System
• An integral energy balance may be derived for a
closed system between two instants of time
accumulation = input – output …(1)
• For a closed system, input and output terms can be
eliminated, since no mass crosses the boundaries
of a closed system
• Eqn (1) may be written as
Final system
energy
Initial system
energy
Net energy
transferred to the
system (in – out)
- =
…(2)
Mate
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CCB1064 –Principles of Chemical Engineering 1701/11/2011
Energy Balances on a Closed System
initial system energy = Ui + Eki + Epi
final system energy = Uf + Ekf + Epf
energy transferred = Q – W
Eqn. (2) becomes
(Uf – Ui ) + (Ekf – Eki ) + (Epf – Epi ) = Q – W
or, if the symbol Δ is used to signify (final – initial),
WQEEU pk
• The basic form of the first law of thermodynamics
for a closed system
…(3)
Mate
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CCB1064 –Principles of Chemical Engineering 1801/11/2011
Energy Balances on a Closed System
• When applying this equation to a given process, you should be aware of the following points:
– The internal energy of a system depends almostentirely on the chemical composition, state ofaggregation (solid, liquid, or gas) andtemperature of the system materials.
– It is independent of pressure for ideal gases andnearly independent of pressure for liquids andsolids.
– If no temperature changes, phase changes, orchemical reactions occur in a closed systemand if pressure changes are less than a fewatmospheres, then ΔU ≈ 0.
Mate
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CCB1064 –Principles of Chemical Engineering 1901/11/2011
Energy Balances on a Closed System
• When applying this equation to a given process,
you should be aware of the following points:
– If a system is not accelerating, then ΔEk = 0.
– If a system is not rising or falling, then ΔEp= 0.
– If a system and its surroundings are at the
same temperature or the system is perfectly
insulated, then Q = 0.
– The process is then termed adiabatic.
Mate
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CCB1064 –Principles of Chemical Engineering 2001/11/2011
Energy Balances on a Closed System
• When applying this equation to a given process,
you should be aware of the following points:
– Work done on or by a closed system is
accomplished by movement of the system
boundary against a resisting force or the
passage of an electrical current or radiation
across the system boundary.
– Examples of the first type of work are motion of
a piston or rotation of a shaft that projects
through the system boundary.
– If there are no moving parts or electrical currents
or radiation at the system boundary, then W = 0.
Mate
rial an
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CCB1064 –Principles of Chemical Engineering 2101/11/2011
Energy Balances on a Open System at
Steady state
• An open process system by definition has
mass crossing its boundaries as the
process occurs.
• Work must be done on such a system to
push mass in, and work is done on the
surroundings by mass that emerges.
• Both work terms must be included in the
energy balance
Mate
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CCB1064 –Principles of Chemical Engineering 2201/11/2011
Flow Work and Shaft Work
The net rate of work done by an open system on its
surroundings may be written as
fls WWW
where sW shaft work, or rate of work done by the process
fluid on a moving part within the system (e.g., a pump rotor)
flW flow work, or rate of work done by the fluid at
the system outlet minus the rate of work done on the fluid at
the system inlet.
Mate
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CCB1064 –Principles of Chemical Engineering 2301/11/2011
Flow Work and Shaft WorkTo derive an expression for flW , consider the single – inlet – single –
outlet system shown here.
)/( 3 smVin )/( 3 smVout
)/( 2mNPin )/( 2mNPout
PROCESS
UNIT
The fluid that enters the system has work done on it by
the fluid just behind it at a rate
)/()/()/( 32 smVmNPsmNW ininin
while the fluid leaving the system performs work on the
surroundings at a rate outoutout VPW
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CCB1064 –Principles of Chemical Engineering 2401/11/2011
Flow Work and Shaft Work
The net rate at which work is done by the system at the inlet
and outlet is therefore
ininoutoutfl VPVPW
If several input and output streams enter and leave the
system, the VP products for each stream must be summed to
determine flW .
Mate
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CCB1064 –Principles of Chemical Engineering 2501/11/2011
Specific Properties and Enthalpy
• Properties of a process material are either
extensive (proportional to the quantity of the
material) or intensive (independent of the quantity)
• Kinetic energy, potential energy, and internal
energy are extensive properties
• A specific property is an intensive quantity
obtained by dividing an extensive property by the
total amount of the process material
– Specific volume
– Specific kinetic energy
– Symbol ˆ denote a specific property
Mate
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CCB1064 –Principles of Chemical Engineering 2601/11/2011
Specific Enthalpy
• A property that occurs in the energy balance
equation for open systems is the specific enthalpy,
defined as
VPUH ˆˆˆ
where P is total pressure and U and V are specific internal energy and specific volume.
…(4)
Mate
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CCB1064 –Principles of Chemical Engineering 2701/11/2011
Steady – State Open – System Energy
Balance
If jE denotes the total rate of energy transport by the jth input
or output stream of a process, and Q and W are defined as the
rates of flow of heat into and work out of the process, then
stream soutput
stream sinput
jj WQEE
If jm , kjE , pjE , and jU are the flow rates of mass, kinetic
energy, potential energy, and internal energy for the jth process
stream, then the total rate at which energy is transported into or
out of the system by this stream is
pjkjjj EEUE
…(5)
Mate
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CCB1064 –Principles of Chemical Engineering 2801/11/2011
Steady – State Open – System Energy
Balance
The total work W done by the system on its surroundings
jjpj
jjkj
jjj
gzmE
umE
UmU
2/
ˆ
2
j
j
jjj gzu
UmE2
ˆ2
streamsoutput
streamsinput
jjjjjjs VPmVPmWW ˆˆ
Mate
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CCB1064 –Principles of Chemical Engineering 2901/11/2011
Steady – State Open – System Energy
Balance
Substituting in Eqn (5),
streamsoutput
s
streamsinput
j
j
jjjjj
j
jjjj WQgzu
VPUmgzu
VPUm 2
ˆˆ2
ˆˆ22
streamsinput
jj
streamsoutput
jj HmHmH ˆˆ
stream sinput
jj
stream soutput
jjk umumE 2/2/ 22
stream sinput
jj
stream soutput
jjp gzmgzmE
spk WQEEH
where
…(6)
jjjj VPUH ˆˆˆ
Mate
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CCB1064 –Principles of Chemical Engineering 3001/11/2011
Steady – State Open – System Energy
BalanceIf a process has a single input stream and a single output stream
and there is no accumulation of mass in the system (so that
mmm outin ), the expression for H simplifies to
HmHHmH inoutˆˆˆ
If jH is the same for all streams, then
streamsoutput
streamsinput
jj mmHH ˆ
Mate
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CCB1064 –Principles of Chemical Engineering 3101/11/2011
Tables of Thermodynamic Data
Reference States
• It is not possible to know the absolute
values of for a process material
• Only the change in
corresponding to a specific change of state
can be determined
• A convenient way to tabulate measured
changes is to choose a temperature,
pressure and state of aggregation as a
reference state
HU ˆor ˆ
)ˆ(ˆin or ˆ ˆ HH)U(ΔU
Mate
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CCB1064 –Principles of Chemical Engineering 3201/11/2011
Tables of Thermodynamic Data
• 0 oC and 1 atm is one of the reference
states
• is a state property that depends
only on the state of the system and not on
how the system reached that state
Steam Tables: Properties of saturated liquid
water, saturated steam, and superheated
steam are tabulated in steam tables.
HU ˆor ˆ
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Steam Tables
CCB1064 –Principles of Chemical Engineering 3301/11/2011
Mate
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Steam Tables
CCB1064 –Principles of Chemical Engineering 3401/11/2011
Mate
rial an
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Superheated Steam Tables
CCB1064 –Principles of Chemical Engineering 3501/11/2011
Mate
rial an
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CCB1064 –Principles of Chemical Engineering 3601/11/2011
Energy Balance Procedures
• A properly drawn and labeled flowchart is essential
for the efficient solution of energy balance
problems.
• When labeling the flowchart, be sure to include all
of the information you will need to determine the
specific enthalpy of each stream component,
including known temperatures and pressures.
• In addition, show states of aggregation of process
materials when they are not obvious: do not simply
write H2O, for example, but rather H2O(s), H2O(l),
or H2O(v), according to whether water is present as
a solid, a liquid, or a vapor.
Mate
rial an
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CCB1064 –Principles of Chemical Engineering 3701/11/2011
Example 1 -Energy Balance on a One –
Component Process
Two streams of water are mixed to form the feed to a boiler. Process data are as follows:
Feed stream 1 120 kg/min @ 30°C
Feed stream 2 175 kg/min @ 65°C
Boiler pressure 17 bar (absolute)
The exiting steam emerges from the boiler through a 6-cm ID pipe.
Calculate the required heat input to the boiler in kJ/min. if the emerging steam is saturated at the boiler pressure.
Neglect the kinetic energies of the liquid inlet streams
Mate
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CCB1064 –Principles of Chemical Engineering 3801/11/2011
Example 2:Energy Balance on a Two –
Component Process
A liquid stream containing 60.0 wt% ethane and 40.0% n-butane
is to be heated from 150K to 200K at a pressure of 5 bar.
Calculate the required heat input per kilogram of the mixture,
neglecting potential and kinetic energy changes, using tabulated
enthalpy data for C2H6 and C4H10 and assuming that mixture
component enthalpies are those of the pure species at the same
temperature.
Data:
kJ/kg 0.30ˆ
kJ/kg 2.130ˆ
kJ/kg 3.314ˆ
kJ/kg 5.434ˆ
K 150 ,
K 200 ,
K 150 ,
K 200 ,
104
104
62
62
HC
HC
HC
HC
H
H
H
H
Mate
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Example 3: Energy Balance on Steam
System
A 10.0-m3 tank contains steam at 275 oC and 15.0
bar. The tank and its contents are cooled until the
pressure drops to 1.2 bar. Some of the steam
condenses in the process.
(a). How much heat was transferred from the tank?
(b). What is the final temperature of the tanks
contents?
(c). How much steam condensed (kg)?
Home work!!!
CCB1064 –Principles of Chemical Engineering 3901/11/2011
Mate
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CCB1064 –Principles of Chemical Engineering 4001/11/2011
• You have learnt
– Forms of energy
– Specific properties
– Energy balance on a closed system
– Energy balance on an open system
Conclusions