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Annual Report 2017 41 Fraunhofer Institute for Laser Technology ILT, www.ilt.fraunhofer.de DQS certified by DIN EN ISO 9001, Reg.-No.: DE-69572-01 Subject to alterations in specifications and other technical information. 08/2018. 2 Demonstrators of a laser-based force sensor. LASER-BASED FORCE SENSOR Task High-precision force sensors play an important role in many areas of production and quality assurance. Kistler Instrumente AG is the world market leader in the field of piezoelectric sensors for the measurement of pressure, force, torque and acceleration. In piezoelectric sensors, the stress generated by deformation of a crystal is analyzed, allowing highly accurate relative measurements. A direct absolute measurement of the force is, however, not possible owing to the principles involved. In close cooperation with Kistler, Fraunhofer ILT investigated a laser-based method for high-precision force measurement, which also enables absolute measurements. The force acting on the laser crystal is determined by a frequency measurement of this laser. Method A flexible laboratory setup was developed to investigate the different influencing factors on the measurement and to identify suitable components. For this purpose, ILT developed the optical design of the laser, the pump and analysis optics, the selection of suitable components and FEM analyzes to determine the resulting stresses in the crystal. In addition, the potential of the process was analyzed in extensive laboratory investigations. The studies focused on essential questions for potential product implementation, such as accuracy, reprodu- cibility and long-term stability. Results Key influencing factors were identified, and absolute adjust- ments of 0.5 ‰ and reproducibility of 0.1 ‰ could be achieved by adapting the structure. Even over a larger temperature range up to 70 °C, the deviations were below 3 ‰. Finally, two demonstrators were constructed to further in- vestigate the potential of the technology on Kistler’s premises. The demonstrators were built on the basis of commercially available components with a flexible and high-precision mounting method in a customized housing and have dimen- sions of 150 x 45 x 30 mm³. Applications With this technology, high-precision measurements of ab- solute forces can be made for use in calibration and reference measuring systems. Contact Dr. Michael Strotkamp Telephone +49 241 8906-132 [email protected] Dr. Bernd Jungbluth Telephone +49 241 8906-414 [email protected] 2

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Page 1: Laser-based force sensor - Fraunhofer

40 Annual Report 2017 Annual Report 2017 41

Sub

ject

to

alt

erat

ion

s in

sp

ecifi

cati

on

s an

d o

ther

tec

hn

ical

info

rmat

ion

. 08/

2018

.

Fraunhofer Institute for Laser Technology ILT, www.ilt.fraunhofer.de

DQS certified by DIN EN ISO 9001, Reg.-No.: DE-69572-01

Fraunhofer Institute for Laser Technology ILT, www.ilt.fraunhofer.de

DQS certified by DIN EN ISO 9001, Reg.-No.: DE-69572-01

Sub

ject

to

alt

erat

ion

s in

sp

ecifi

cati

on

s an

d o

ther

tec

hn

ical

info

rmat

ion

. 08/

2018

.

2 Demonstrators of a laser-based

force sensor.

LASER-BASED FORCE SENSOR

Task

High-precision force sensors play an important role in many

areas of production and quality assurance. Kistler Instrumente

AG is the world market leader in the field of piezoelectric

sensors for the measurement of pressure, force, torque and

acceleration. In piezoelectric sensors, the stress generated by

deformation of a crystal is analyzed, allowing highly accurate

relative measurements. A direct absolute measurement of

the force is, however, not possible owing to the principles

involved. In close cooperation with Kistler, Fraunhofer ILT

investigated a laser-based method for high-precision force

measurement, which also enables absolute measurements.

The force acting on the laser crystal is determined by a

frequency measurement of this laser.

Method

A flexible laboratory setup was developed to investigate the

different influencing factors on the measurement and to

identify suitable components. For this purpose, ILT developed

the optical design of the laser, the pump and analysis optics,

the selection of suitable components and FEM analyzes to

determine the resulting stresses in the crystal. In addition, the

potential of the process was analyzed in extensive laboratory

investigations. The studies focused on essential questions for

potential product implementation, such as accuracy, reprodu-

cibility and long-term stability.

Results

Key influencing factors were identified, and absolute adjust-

ments of 0.5 ‰ and reproducibility of 0.1 ‰ could be achieved

by adapting the structure. Even over a larger temperature

range up to 70 °C, the deviations were below 3 ‰.

Finally, two demonstrators were constructed to further in-

vestigate the potential of the technology on Kistler’s premises.

The demonstrators were built on the basis of commercially

available components with a flexible and high-precision

mounting method in a customized housing and have dimen-

sions of 150 x 45 x 30 mm³.

Applications

With this technology, high-precision measurements of ab-

solute forces can be made for use in calibration and reference

measuring systems.

Contact

Dr. Michael Strotkamp

Telephone +49 241 8906-132

[email protected]

Dr. Bernd Jungbluth

Telephone +49 241 8906-414

[email protected]

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