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LCS Controls Pvt. Ltd.
www.lcscontrols.in
Company Profile
ISO 9001:2008 company
Established in year 1995
Head office and factory in Chennai, India
Certified R&D centre by Department of Science
& Technology, Government of India
www.lcscontrols.in
Welcome
• Designers, manufacturers and total solution providers in industrial
weighing, packing and allied automation.
• All in one roof “mechatronics” expertise: electronics,
instrumentation, sensors, embedded controller, electrical,
mechanical, pneumatics, real-time software.
• In our ~20 years of service, we are proud of our business association with several reputed customers in the industry.
ISO 9001:2008 certified
Founded in year 1995
Welcome to LCS company profile presentation.
In summary, we are :
Certified R&D centre by Department of Science
& Technology, Government of India
www.lcscontrols.in
Electronics
Mechatronics
Instrumentation
SensorsEmbedded Controller
Electrical
Domain &
Industry
Expertise
Robotics
Mechanical Weighing & Automation
Real-time software
CAD Design
Pneumatics
Network & Communication
Research &
Development
All in one roof expertise!
www.lcscontrols.in
Our key business divisions
Weighing,
Batching &
Packing
Automation
OEMs
new product
Design &
Development
Infotainment
Special
automation
projects
Sir Isaac Newton
• Multi-component batching
• In-situ batching
• Tank / furnace weighing
• Tower testing
• Case Packers
• Batch Weighing with feeders
• Bagging Machines
• Drum filling machines
• Smart Counting systems
• Online Check Weighers
• Carton Inspection (OCR / barcode)
• Form Fill Seal Machines
• Earth Movers for mining, construction
• Universal Testing (UTM) controllers
• LPG cylinder weigh scales
• Bluetooth Hanging Scales
• Spring testing (lab) machines
• BMI (Height, Weight) machines
• Chest Measurement
• SketchMe Suite & Nano
• 3D Galaxy
Weighing
is core
Industries served:
• Food & Beverages
• FMCG
• Automotives for mining
• Plastics
• Oil & Gas
• Chemicals
www.lcscontrols.in
Solutions for all areas in manufacturing
From receiving raw materials to dispatching finished products
In process /
production
• Multi-component
batching
• In-situ weigher
• Online weigher
• Tank Weighing
Finished Products
• Batch Weighing
• Bagging Machines
• Jumbo bagging
• Drum, barrel filling
Packaging lines
• Check Weighers
• Smart Counting
System
• Carton Inspection
(OCR / barcode)
• Case Packers
www.lcscontrols.in
Batching of semi and finished products 1/2
Right feeders for right fit
• Proven & ready product with custom options
• Good cutover plan for retrofit: nil or min
disruption
• Production data link to host ERP/MIS system
• Integrates well with FFS
• Any container: Pouch, sachet, bottle, paper
bag/ box
• Wide range: 100 gm to 3 Kg
• Flexible speed: max 40 batches / min
Gravimetric - Upto 1kg
(Rice, Wheat, Grains, Tea)
Batch Weigher Vibro Feeder - 1 to 10Kg
(Detergent, Chemicals)
Screw Feeder - Powder
(Atta, Maidha)
Turnkey responsibility: Design to installation
• Hoppers and feeders
• Load cells and other sensors
• Mechanical: Gates, control valves,
pneumatics, solenoid valves, bagging
clamps
• Electrical & Electronics: VFD, motors,
micro-controllers
• Host Software: real-time SCADA
www.lcscontrols.in
Batching of semi and finished products 2/2
More
than just
ROI
Key Customers
• Hindustan Unilever
• Tata Coffee
• AVThomas Tea
• Havukal Tea
• Sundaram Industries
• BLS Polymers
• Harrisons Malayalam
• Henkel India
• Gadre Marine
• Banacombai TeaKey problems solved
• Excess give-away in vol cup filler method
• Unreliable labor for monotone but key jobs
• Inaccuracy in manual weighing
• Customer complaints, hygiene issues,
human errors / limitations
• Low productivity, commercial losses
Drier Output
for TEA
Online Weigher - 50KgFFS Retrofit
Multi component batching
www.lcscontrols.in
Bagging, drum filling of finished products
• Very similar to batch weighing
• Total turnkey responsibility –
mechatronics, software, sensors etc.
• Vibro, Screw feeder to suit product
type - surge hopper to regulate flow
• Small, medium, jumbo bags (1 kg to 1
ton), Speed: 40 to 240 bags / hr
• Cloth / Jute / LDPE bags / drum filling
• Production data link to host ERP/MIS
One stop solution for any product: Free flow, powder, hygroscopic etc
Key customers
• Modern Rice Mills
• Kaleesuwari Refinery
• Karnataka Iron Works
• Manali Petrochemicals Ltd
• Cadburys
Rice BaggingSystem 1 Ton Bulk Bagging
Drum Filling Bagging System
www.lcscontrols.in
Packing line automation solutions 1/3
Smart Counting System
• Intelligent, Accurate
• Counts during packing
• Prevention instead of cure
• Nullifies carton tare and packet
weight variations
• Push out only when target reached
• Excess giveaway feedback to MIS
• Operator friendly
Key Customers:
• Oriclean Pvt Ltd
• Hindustan Unilever Ltd.
Online Check Weigher
• Detects, rejects over/ underweight box
• Variable speed control
• Configurable product types
• Alarm lamps: Reject, Low air pressure
• Production data to host ERP/MIS
• Export to Excel
• Push or air-blow rejection types
Optional:
• Feed and Rejection conveyor
• Touch-screen, printer
• Metal Detection
Key Customers:
• Hindustan Unilever Ltd
• Oman Foods
• United Breweries Ltd.
www.lcscontrols.in
Packing line automation solutions 2/3
Visual Counting System
• Counts from camera images
• Shortage detect, reject
• Installation in existing conveyor
• Configurable product types
• Alarm lamps: Reject
• Production data to host ERP/MIS
Key Customers:
Carton Inspection [Barcode / OCR]
• Inspects box label from camera images
• Supports all barcode standards
• Detect, reject wrong carton
• Installation in existing conveyor
• Configurable product types
• Alarm lamps: Reject
• Production data to host
Key Customers:
• Johnson and Johnson
www.lcscontrols.in
Packing line automation solutions 1/3
Case packers
• Automated pick and pack
• Tailor-made custom design to fit
application
• Turnkey project responsibility :
mechatronics, robotics etc
• Better productivity, hygiene, safety
Customers:
• Hindustan Unilever (Soap)
• Gadre Marine (Surumi Fish Meat)
www.lcscontrols.in
OEM division
1. OEM business mainly for selected strategic customers / applications
2. Trusted automation technology R&D partner to OEM buyers (outsourcing)
3. All in one roof “mechatronics” solution: electronics, instrumentation, sensors,
embedded controller, electrical, mechanical, pneumatics, real time software.
4. True “partner” in full cycle of new product development conceiving “baby” till
delivery and after-sales service.
Requirements collection and
analysis
•Collect functional and non-functional requirements
•Collect VOCs, CTQs,, needs
High level conceptual
design
• Choosing right technologies
• Study on cost, maintenance aspect
• FMEA analysis
Design & prototype
development
•Mechanical –actuators, drives, gate, conveyor
•Sensors, controller, PCB, software
Integrated testing, lab &
field trials
• Lab & field trials with prototype samples
Mass production, Deployment
•Quality assurance
•Schedule commitments
Service, obsolescence
handling, spare parts
Robust process for OEM customers
Right
people on
right job
Iteration Design frozen
New product development for OEM customers
Customer &
end-user approvals
in key stages, as
applicable
www.lcscontrols.in
Key OEM business references
• Reports trip-wise payload, overload trip details
• Logs operator on duty, archives data
• Interfaces with dashboard
Customers: Leading manufacturers of dumpers
and tippers in India.
Payload Monitor Bluetooth Hanging scale
CLH / Universal Controller
•Testing of tensile, compression, bond, peel load
vs displacement for any solid material.
• Automatic start/stop of motors
• Calculates peak load etc
• Prints reports & graphs
Customers: Leading eqpmt manufacturers in
India. Delivered 1000+ units
•Hanging scale with
rugged hooks.
•Battery operated,
•Sends data wireless
•Customers: Tea
plantation in Kenya.
Delivered 400+ units
www.lcscontrols.in
Special projects division
Tower Testing System
Tank weighing System
Multi Component Batching
Insitu Auto Weighing
1. Turnkey project execution – basic and detailed design, engineering, procurement,
manufacturing, lab and field testing, erection, & commissioning
2. Scope : electronics, instrumentation, sensors, embedded controller, electrical,
mechanical, pneumatics, real-time software, panelling, PLCs, SCADA, field cabling and
wiring
Customer : L& T, KEC,
Kalpaturu, Gammon,
SERC
Application: Load
testing for electrical
transmission towers
Customer : Saint
Gobain
Application:
4 ton multi-component
batching of abrasives
Customer :
Application:
Year:
Customer : Grindwell
Norton Ltd
Application: Insitu auto
weighing of abrasives
for 50+ recipes with ERP
interface
www.lcscontrols.in
1. Safety hazards in manual labour
2. Shortage of reliable, motivated labour – (low wages, monotonous with
rising cost of living)
3. Inaccuracy in manual weighing, hygiene issues, human errors
4. Obsolescence of old equipment, retrofit with new automation.
5. Low production due to manual work
6. Customer complaints e.g. short supply (under weight or missing count or
wrong product / carton)
7. Limitations of volume cup filler, product loss due to excess giveaway
8. Limitations of manual method ; automation is the only way out
9. No integration with ERP / MIS / MS-Excel for actual production data
Typical problems we solved for our customers
Key drivers for automation in today’s fast changing life-style
www.lcscontrols.in
Why our customers preferred us?
1. Our strong technical and domain application expertise in automation – weighing,
batching, electronics, mechanical, domain, application, real-time software.
2. Trusted partners – not just capable but reliable – proven, word of mouth reference
3. Not typical vendor / buyer but technology “partner” relation
– akin to in-house R&D dept – pilot project, prototype, proof of concept trials
4. Readiness to tailor fit a custom special solution, think out of box
5. Cost effective, indigenous solutions
6. All in one roof “mechatronics” expertise: electronics, instrumentation, sensors,
embedded controller, electrical, mechanical, pneumatics, real-time software – turnkey
responsibility for peace of mind of the buyer
7. Wide portfolio of products - our very own
8. Quality products, good after-sales service / customer care
9. Innovative and enterprising, keeping pace with new trends
When there
are many
others for
automation,
why LCS?
www.lcscontrols.in
Infotainment division
More than 1000 satisfied customers
SketchMe - Ideal Locations
• Multiplex
• Resorts
• Shopping Malls
• Amusement Parks
• Picnic Spot
• Sales Promotions
• Hotels & Restaurants
• Airport Terminals
• Marriage / Reception
• Corporate Events
• Product Launch
• Exhibitions
Keepfit BMI - Ideal Locations
• 24 x 7 Chemist & Druggist / Hospitals
• Malls / Shopping Complex
• Bus / Railway Stations / Airports
• Multiplex / Cinema Halls
• Departmental Stores / Restaurant Exhibition
• Game Zones / Theme Parks
www.lcscontrols.in
Not to be mistaken with a curriculum syllabus; this is our real expertise
Technologies employed in our solutions
Sensors Processors Machine Embedded
platformComputer Drivers
• Load cell
Encoder,
Pulse
• Linear Scale
• Ultrasonic
• Camera Image
• Accelerometer
• Proximity
• RFID
• Digital and
Analog I/O,
RTD, TC
• Intel 8051 famil
(80C31,80C320),
• SGS ST7, ST6
• ATMEL 89C52,
89S8252
• NEC V25
• Cygnal
C8051F041
• Analog Devices
ADµC824, 834
• PIC 1617
• ARM 7/9
• TI
• X86 SBC
• Electrical
solenoid,
actuator,
stepper motor
• Mechanical
gates, cam,
bearings
• Pneumatic
cylinders
• Hydraulic
actuators
• Assembly
Language
• ST7 C Cross
compiler
• Franklin / KEIL
8051C
Compiler
• RTOS –
Vxworks, QNX,
Nucleus, LCS
Lad,
• ETS, Win CE
• Xp Embedded,
Embedded
Linux
• OS: Windows,
WinCE, Linux
• Network :
TCP/IP, FTP,
USB, firewall
BlueTooth,
• Internet IIS,
Java, ASP, PHP
• C, C++, VB,
SQL, MySQL,
.NET
• RS232C,RS485
• USB
• IEEE 488
• Centronics
Parallel Printer
• Blue tooth
• WiFi Interface
Keeping
pace with
new
technologies
and trends in
automation
www.lcscontrols.in
Our Team
Finance & Administration
Sales &
Marketing
Research &
Development
Mechanical, Electronics,
CAD Design
Software
Testing &
Qualify Control
Service &
Customer Care
Production &
Manufacturing
Directors /
Management
www.lcscontrols.in
Our Clientele
www.lcscontrols.in
Contact Us
LCS Controls Private Limited
34 & 35, First link street,
Nehru Nagar, off Rajiv Gandhi Salai,
Kottivakkam, Chennai – 600 041. India
Phone : +91-44-24540345, +91-44-24542510
Fax : +91-44-24540347
E Mail : [email protected]
Website : www.lcscontrols.in
At your service
Embedded OEM Division
Mr. H.S. Abdul Majeeth
Phone : +91 94440 24536
E-Mail : [email protected]
Special Projects Division
Mr. S. Gowri Shankar
Phone : +91 94440 24538
E-Mail : [email protected]
Weighing & Automation Division
Mr. T. Venkatesh
Phone : +91 94440 24125
E-Mail : [email protected]
Mr. R. Sai Krishnan
Phone : +91 94440 24124
E-Mail : [email protected]
Click here for video demos
http://www.lcscontrols.in/demo/
www.lcscontrols.in
Thank you