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Learning RCC Frame Structure Construction W I N T E R  S C H O O L  2 0 1 4 GROUP 10 UC 1312 Jinal Mistry UC 5112 Harshit Soni  Activitity : For mwork, Reinfor cement, Concr eting of lift. Formwork Reinforcement Concreting bar bending schedule for lift steel as on site description length (inch) numb er of bars total length (inch) total length (m) diamete r (mm) unit wt (kg/m) total wt (kg) vertical steel in edge columns 192 40 7680 195.072 20 2.4691358 481.659259 vertical steel in 2 shorter sides 192 48 9216 234.0864 12 0.88888889 208.0768 vertical steel in the longer side 192 30 5760 146.304 8 0.39506173 57.7991111 horizontal steel in the longer side 93 32 2976 75.5904 8 0.39506173 29.8628741 horizontal steel in the shorter sides 86 64 5504 139.8016 8 0.39506173 55.2302617 intermediate stirrup 40.4 64 2585.6 65.67424 8 0.39506173 25.9453788 link 12 192 2304 58.5216 8 0.39506173 23.1196444 edge stirrups 47.25 128 6048 153.6192 8 0.39506173 60.6890667 8 mm bars at each overlap 24 118 2832 71.9328 8 0.39506173 28.4178963 total steel 970.800292 number of vertical bars 118 cost of welding (40 a piece) 4720 Rate analysis for 970.8kg item cost (Rs.) material 50262.2 labour 3112.5 TEP (5%) 2668.735 Scaffolding (1%) 533.747 water and Electricity (1%) 533.747 Profit and Overhead (15%) 8566.639 total cost 65677.57 cost per kg 67.65304 Material Quantity Material used quantity cost per unit (Rs.) Cost (Rs.) Steel (kg) 970.8 46 44656.8 binding wire (kg) 9.708 50 485.4 Welding (per bar) 128 40 5120 total cost 50262.2 Theoretical quantity of steel required = 1060.4319 Saving in steel = 89.6 kg = 8.45 % ie. Rs . 4200 Material Quant ity Cost per Unit (Rs.) Cost (Rs.) Ferma (31" x 8' ) 12 2500 30000 Ferma (9" x 8' ) 2 720 1440 Right Angle Ferma (small) 4 2200 8800 Right Angle Ferma (large) 4 4400 17600 Demoulding Oil 5 litre 60 300 Nut and Bolt 264 1 200 clamps 11 100 1100 Total Cost (Rs.) 59440 repetitions = 26 2784.615 Total area of formwork in contact with concrete = 357.33 sq. ft. rate analysis for 357.33 sq.ft.  (Rs.) Material cost 2785 Labour cost 887.5 TEP cost (1%) 36.725 Scaffolding cost (2%) 73.45 Water and electricity cost (1%) 36.725 Profit and overheads (15%) 572.91 Total 4392.31 Cost per unit (Rs. per sq. ft.) 12.43118 Cost per unit (Rs. per sq. metre) 133.8081 Labour productivity : Skilled = .75 manday, 476 .44 sq. ft. per manday Unskilled : 1.75 manday, 204.1886 sq. ft. per manday 0.00% 5.00% 10.00% 15.00% 20.00% rei nf orc ement for mwork con cr ete % wastage % wastage 24.28 4.75 70.98 concrete formwork reinforcement Theoretical Quantity of concrete required :z description unit number l b h total shorter sides inch 2 92 9 96 158976 longer sides in ch 1 90 6 96 51840 total qunatity inch cube 210816 total quantity cft 122 total qunantity cmt 3.455112 wastage = (100 - (100*122)/143) % 14.6853 1469 14.70% material per batch quantit y (cft) quantit y (kg) per batch total quantity (kg) cost per unit (Rs.) total cost sand 3 tagara 2.25 90 1980 0.4 792 kapchi 6 tagara 4.5 180 3960 0.6 2376 cement 2 bags 2.5 100 2200 5.4 11880 water 4 bucket s 30 litre 30 660 0 0 (22 batches were mixed, each yeilding 6 cft mixed concrete from 9.25 unmixed concrete) ie 143 cft There is no mix design, only grade is specified by structural engineer as M30 total cost (Rs.) of material 15048 f to c ratio 2.896148 r to c ratio 0.035984 activity Rs. concrete 22465 formwork 4393 reinforcement 65677.7 total cost 92535.7 rate analysis for 122 cft concrete material 15048 labour 1812.5 mixer (Rs. 300 per hour) 1500 vibrator (Rs. 100 per hour) 500 tep (1% ) 168.605 scaffolding (2%) 337.21 water and electricity (1%) 168.605 profit and overhead (15%) 2930.238 total cost 22465.16 cost per cft (Rs.) 184.1406 cost per cmt (Rs.) 6502.006 Labour productivity : Skilled = 1.25 manday, 97.6 cft per manday Unskilled = 4.75 manday, 25.68 cft per manday Labour productivity : Skilled = 4 manday, 242.7 kg per manday Unskilled : 1.25 manday, 776.64 kg per manday Mix proportion on site = 1 : 0.75 : 1.5 , M30 Design Details : 8 people, weighing 65 kg each.

Lift construction

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Learning RCC Frame Structure Construction

W

I

N

T

E

R

 

S

C

H

O

O

L

 

2

0

1

4

GROUP

10UC 1312 Jinal Mistry

UC 5112 Harshit Soni

 Activitity : Formwork, Reinforcement, Concreting of lift.

FormworkReinforcement Concreting

bar bending schedule for lift

steel as on site 

descriptionlength

(inch)

numb

er of

bars

total

length

(inch)

total length

(m)

diamete

r (mm)unit wt (kg/m) total wt (kg)

vertical steel in edge columns 192 40 7680 195.072 20 2.4691358 481.659259

vertical steel in 2 shorter sides 192 48 9216 234.0864 12 0.88888889 208.0768

vertical steel in the longer side 192 30 5760 146.304 8 0.39506173 57.7991111

horizontal steel in the longer side 93 32 2976 75.5904 8 0.39506173 29.8628741

horizontal steel in the shorter sides 86 64 5504 139.8016 8 0.39506173 55.2302617

intermediate stirrup 40.4 64 2585.6 65.67424 8 0.39506173 25.9453788

link 12 192 2304 58.5216 8 0.39506173 23.1196444

edge stirrups 47.25 128 6048 153.6192 8 0.39506173 60.6890667

8 mm bars at each overlap 24 118 2832 71.9328 8 0.39506173 28.4178963

total steel 970.800292 

number of vertical bars 118

cost of welding (40 a piece) 4720

Rate analysis for 970.8kg

item cost (Rs.)

material 50262.2

labour 3112.5

TEP (5%) 2668.735

Scaffolding (1%) 533.747

water and Electricity (1%) 533.747

Profit and Overhead (15%) 8566.639

total cost 65677.57

cost per kg 67.65304

Material Quantity

Material used quantity

cost per

unit (Rs.) Cost (Rs.)

Steel (kg) 970.8 46 44656.8

binding wire (kg) 9.708 50 485.4

Welding (per bar) 128 40 5120

total cost 50262.2 

Theoretical quantity of steel required = 1060.4319

Saving in steel = 89.6 kg = 8.45 % ie. Rs . 4200

Material

Quant

ity 

Cost

per

Unit

(Rs.) 

Cost

(Rs.) 

Ferma (31" x 8' ) 12 2500 30000

Ferma (9" x 8' ) 2 720 1440

Right Angle Ferma

(small) 4 2200 8800

Right Angle Ferma

(large) 4 4400 17600

Demoulding Oil 5 litre 60 300

Nut and Bolt 264 1 200

clamps 11 100 1100

Total Cost (Rs.) 59440 

repetitions = 26 2784.615 

Total area of formwork in contact with

concrete = 357.33 sq. ft.

rate analysis

for 357.33 sq.ft.  (Rs.)

Material cost 2785

Labour cost 887.5

TEP cost (1%) 36.725

Scaffolding cost (2%) 73.45

Water and electricity cost (1%) 36.725

Profit and overheads (15%) 572.91

Total 4392.31

Cost per unit (Rs. per sq. ft.) 12.43118 

Cost per unit (Rs. per sq. metre) 133.8081 

Labour productivity :

Skilled = .75 manday, 476.44 sq. ft. per manday

Unskilled : 1.75 manday, 204.1886 sq. ft. per manday

0.00%

5.00%

10.00%

15.00%

20.00%

re in forcement formwork concrete

% wastage

% wastage

24.28

4.75

70.98

concrete

formwork

reinforcement

Theoretical Quantity of

concrete required :z 

description unit number l b h total

shorter sides inch 2 92 9 96 158976

longer sides in ch 1 90 6 96 51840

total qunatity

inch

cube 210816 

total quantity cft 122 

total qunantity cmt 3.455112 

wastage = (100 -

(100*122)/143) %

14.6853

1469 14.70%

material 

per

batch 

quantit

y (cft) 

quantit

y (kg)

per

batch 

total

quantity

(kg) 

cost per

unit (Rs.) total cost 

sand

3

tagara 2.25 90 1980 0.4 792

kapchi

6

tagara 4.5 180 3960 0.6 2376

cement 2 bags 2.5 100 2200 5.4 11880

water

4

bucket

s 30 litre 30 660 0 0

(22 batches were mixed, each yeilding 6 cft

mixed concrete from 9.25 unmixed concrete) ie

143 cft

There is no mix design, only grade is specified

by structural engineer as M30

total cost

(Rs.) of

material 15048 

f to c ratio  2.896148 

r to c ratio 0.035984

activity  Rs. 

concrete 22465

formwork 4393

reinforcement 65677.7

total cost 92535.7

rate analysis for 122 cft concrete  

material 15048

labour 1812.5

mixer (Rs. 300 per hour) 1500

vibrator (Rs. 100 per hour) 500

tep (1% ) 168.605

scaffolding (2%) 337.21

water and electricity (1%) 168.605

profit and overhead (15%) 2930.238

total cost 22465.16

cost per cft (Rs.) 184.1406

cost per cmt (Rs.) 6502.006

Labour productivity :

Skilled = 1.25 manday, 97.6 cft per manday

Unskilled = 4.75 manday, 25.68 cft per mandayLabour productivity :

Skilled = 4 manday, 242.7 kg per manday

Unskilled : 1.25 manday, 776.64 kg per manday

Mix proportion on site = 1 : 0.75 : 1.5 , M30

Design Details : 8

people, weighing 65

kg each.