Line Boring - info.miragemachines.com · boring solution for multiple projects • Fast set-up time. DESCRIPTION. A versatile and modular line boring machine offering a choice of

Line BoringA Buyers Guide

www.miragemachines.comRev 1.1

Industries

About Mirage MachinesMirage portable machine tools optimise the performance of on-site assets by achieving operational excellence, maximising uptime and improving productivity.

Our proprietary technology drives the development of the most reliable, durable, efficient and precise portable machine tools on the market, that are capable of delivering the most exacting standards of tolerance with the highest quality output.

Our portfolio of portable machine tools are suitable for a diverse range of on-site machining applications. Mirage have been granted ISO 9001:2008 certification for our design and manufacturing systems and we are able to provide full CE certification for our products.

Mirage manufacture a range of portable machines for a wide variety of applications and industries including:

Our products are supported by industry experts who work closely with our customers to optimise performance for industry specific applications. With extensive experience within service companies, our teams understand the dynamics of a wide range of industries and have the capability to deliver turn-key solutions that both meet specific requirements and address complex challenges.

• oil & gas• wind power• power generation• ship build & repair

Contact Us

• mining & construction• subsea• utilities

T: +44 (0) 1332 291767F: +44 (0) 1332 370356

[email protected]

Mirage Machines 8 - 10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK

Content

Bar Feed6 MLB610 (1.5 to 24”) Portable Line Boring

Carriage Feed15 LB100 (6 to 36”) Portable Line Boring

18 LB150 (16 to 80”) Portable Line Boring

5 Overview & Gallery

Introduction to Line BoringMirage Machines are proud manufacturers of high performance on-site machine tools. Since 1993 we have been producing portable machine tools that help to maintain operational excellence and maximise uptime of on-site assets.

We understand that on-site working conditions can be challenging so our range of portable line boring machines are designed with ease of use in mind. We pride ourselves on offering the most reliable, durable, efficient and precise portable machine tools on the market and our line boring tools offer just that.

The Mirage line boring machines can be used for a wide range of applications including:• Excavator bucket reboring• Transfer gearbox housing reboring• Stern tubes• Drive shaft housing boring• A-frame supports

Our line boring machines offer workshop quality tolerances on site, to eliminate costly dismantling and production downtime.

Machine Model

Range Drive Power Options

• Precision• Lightweight• Quick, easy set up

Bar Feed Type

Portable Line Boring 6 to 36” diameters

Portable Line Boring 16 to 80” diameters

• Customiseable, versatile design• Quick easy set up• Compact for ease of use

• Rigid design and construction• Modular components allow fast easy set up• Hollow bar allows laser alignment

Bar Stationary - Carriage Feed TypeMLB610

0 PneumaticElectric

LB150

Line Boring

20 6040 80

16 - 80"

Hydraulic

LB100 6 - 36"

1.5 - 24"

MLB610Portable Line Boring 1.5 to 24” diameters (From 12" - 36") stroke options

LB100

LB150

MLB610 (1.5" - 24")

LB100 & LB150

5

UK (HEAD OFFICE) USA ASIA AUSTRALIA

Mirage Machines Ltd8 - 10 Enterprise WayJubilee ParkwayStores Road, DerbyDE21 4BB, UK.Tel: +44 (0) 1332 291767

Mirage Subsea Inc8615 Jackrabbit RdHoustonTX 77095United StatesTel: +1 281 859 1234

Mirage Machines Ltd107 Tuas South Avenue 8Offshore Marine CentreSingapore, 637036Tel: +65 985 50117

Mirage Machines Ltd15/4 Wharton RoadKewdaleWestern Australia, 6105Tel: +61 (0) 452 48 1964

www.miragemachines.com

KEY FEATURES• Mechanical bi-directional variable auto-feed• Drive and feed units which accept a variety of boring

bar diameters• Modular add-on components provide a flexible line

boring solution for multiple projects• Fast set-up time.

DESCRIPTIONA versatile and modular line boring machine offering a choice of electric, hydraulic and pneumatic boring bar drive motors, with a mechanical drive for the feed assembly.

Choose a standard machine kit from pages 2 and 3, or configure your own machine to suit your requirements.

PERFORMANCE AND SPECIFICATIONBORING DIAMETER RANGE 1.5” to 24”

BORING BAR STROKE 305, 610 or 915mm 12, 24, or 36”

POWER DRIVE MOTOR OPTIONSElectric 110 / 220v (4 speed reversible) 2.5 KW 3.3 Hp

Pneumatic 1.7 KW 2.2 Hp

Pneumatic 3.0 KW 4.0 Hp

Hydraulic 3.7 KW 5.0 Hp

VARIABLE TOOL FEED RATE 0.02 – 0.25mm 0.001 – 0.010”

MACHINE WEIGHTEstimate based on 60mm x 2m boring bar and 2 single arm mounts, drive and feed.

186kg 409 lbs

SHIPPING WEIGHTS AND DIMENSIONS: Available on request and dependent upon components selected.

MLB610Line Boring Machine

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1.5 - 6" DIAMETER LINE BORING KIT COMPLETE WITH 30MM X 2M BORING BAR

ITEMS INCLUDED QUANTITY CODE Metric Base Unit. Drive, Feed, Tool heads (1.5 - 6"), tool kit, manual and steel box 1 MLB150-130mm Bar x 2000mm bar, 10mm tooling, 150mm Spacing 1 MLB610-152Electric 230V (8/160rpm) Motor Assembly 1 MLB610-35Electric 230V control box 1 MLB610-45305mm (12") Leadscrew 1 MLB610-5030mm Bar, Small Setup Cones (1.5 - 3.5") 1 MLB610-19230mm Bar, Medium Setup Cones (3.5 - 6") 1 MLB610-19360mm Boring Bar Single arm Mount (1 Piece) 2 MLB610-7030mm Collet Set. Feed, Drive, Tooling, Bearing x2 1 MLB610-122

4 - 12" DIAMETER LINE BORING KIT COMPLETE WITH 60MM X 2M BORING BAR

ITEMS INCLUDED QUANTITY CODE Metric Base Unit. Drive, Feed, Tool heads (4 - 12"), tool kit, manual and steel box 1 MLB610-160mm x 2000mm bar, 12mm tooling holes, 250mm Spacing 1 MLB610-11Electric 230V (8/160rpm) Motor Assembly 1 MLB610-35Electric 230V control box 1 MLB610-45305mm (12") Leadscrew 1 MLB610-5060mm Bar Small Setup Cones (2.75 - 8.37") 1 MLB610-6060mm Bar Medium Setup Cones (8.37 - 12") 1 MLB610-6160mm Boring Bar Single arm Mount (1 Piece) 2 MLB610-70Mounting Bearing Housing (Housing Only - No Bearing) 1 MLB610-13060mm Self Aligning Mounting Bearing (Bearing Only - No Housing) 1 MLB610-131

STANDARD MACHINE PACKSChoose from the suggested machine packs below. If you need something more specific see from page 4 “Configuring your own line boring machine.”

MLB610 Line Boring Machine

MLB610-A

MLB610-B

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4 - 24" DIAMETER LINE BORING KIT COMPLETE WITH 60MM X 2M BORING BARITEMS INCLUDED QUANTITY CODEMetric Base Unit. Drive, Feed, Tool heads (4 - 12"), tool kit, manual and steel box 1 MLB610-160mm x 2000mm bar, 12mm tooling holes, 250mm Spacing 1 MLB610-11Electric 230V (8/160rpm) Motor Assembly 1 MLB610-35Electric 230V control box 1 MLB610-45610mm (24") Leadscrew 1 MLB610-5160mm Bar Small Setup Cones (2.75 - 8.37") 1 MLB610-6060mm Bar Medium Setup Cones (8.37 - 12") 1 MLB610-6160mm Boring Bar Single arm Mount (1 Piece) 2 MLB610-70Mounting Bearing Housing (Housing Only - No Bearing) 1 MLB610-13060mm Self Aligning Mounting Bearing (Bearing Only - No Housing) 1 MLB610-13160mm Bar, 12" - 24" Bore Kit - 12mm Square Tooling 1 MLB610-1412 1/4" Bar Large Setup Cones (12 - 24") 1 MLB610-66

STANDARD MACHINE PACKS (CONTINUED)

1.5 - 12" DIAMETER LINE BORING KIT COMPLETE WITH 30MM & 60MM X 2M BORING BARS ITEMS INCLUDED QUANTITY CODEMetric Base Unit. Drive, Feed, Tool heads (4 - 12"), tool kit, manual and steel box 1 MLB610-160mm x 2000mm bar, 12mm tooling holes, 250mm Spacing 1 MLB610-11Electric 230V (8/160rpm) Motor Assembly 1 MLB610-35Electric 230V control box 1 MLB610-45610mm (24") Leadscrew 1 MLB610-5160mm Bar Small Setup Cones (2.75 - 8.37") 1 MLB610-6060mm Bar Medium Setup Cones (8.37 - 12") 1 MLB610-6160mm Boring Bar Single arm Mount (1 Piece) 2 MLB610-7030mm Bar x 2000mm bar, 10mm tooling, 150mm Spacing 1 MLB610-15230mm Bar, Full Set of Setup Cones (1.5”- 6") 1 MLB610-19430mm Collet Set. Feed, Drive, Tooling, Bearing x2 1 MLB610-122

1.5 - 24" DIAMETER LINE BORING KIT COMPLETE WITH 30MM & 60MM X 2M BORING BARS ITEMS INCLUDED QUANTITY CODEMetric Base Unit. Drive, Feed, Tool heads (4 - 12"), tool kit, manual and steel box 1 MLB610-160mm x 2000mm bar, 12mm tooling holes, 250mm Spacing 1 MLB610-11Electric 230V (8/160rpm) Motor Assembly 1 MLB610-35Electric 230V control box 1 MLB610-45610mm (24") Leadscrew 1 MLB610-5160mm Boring Bar Single arm Mount (1 Piece) 2 MLB610-70Mounting Bearing Housing (Housing Only - No Bearing) 1 MLB610-13060mm Self Aligning Mounting Bearing (Bearing Only - No Housing) 1 MLB610-13160mm Bar, 12" - 24" Bore Kit - 12mm Square Tooling 1 MLB610-14160mm Bar Full Set of Setup Cones (2.75 - 24") 1 MLB610-6330mm Bar x 2000mm bar, 10mm tooling, 150mm Spacing 1 MLB610-15230mm Bar, Full Set of Setup Cones (1.5”- 6") 1 MLB610-19430mm Collet Set. Feed, Drive, Tooling, Bearing x2 1 MLB610-122

MLB610-E

MLB610-D

MLB610-C

Page 3 of 9







SELECT BASE UNITEach base unit includes 1 drive unit, 1 feed unit, tool heads (4 - 12"), tool kit, manual and steel box.

SELECT BORING BARBoring bars are chrome plated high tensile steel with full length keyway, supplied in a shipping crate.

1

2RECOMMENDED STEPS1. Select base unit

2. Select boring bar

3. Select drive motor

4. Select motor control

5. Select leadscrew length

6. Select setup cones

7. Select mounting options

8. Select accessories

CONFIGURING YOUR OWN LINE BORING MACHINE

60MM DIAMETER, 16MM TOOLING HOLES EVERY 150MM CODE60mm x 1000mm bar, 150mm spacing MLB610-360mm x 1500mm bar, 150mm spacing MLB610-460mm x 2000mm bar, 150mm spacing MLB610-560mm x 2500mm bar, 150mm spacing MLB610-660mm x 3000mm bar, 150mm spacing MLB610-760mm x 3500mm bar, 150mm spacing MLB610-8

60MM DIAMETER, 16MM TOOLING HOLES EVERY 250MM CODE60mm x 1000mm bar, 250mm spacing MLB610-960mm x 1500mm bar, 250mm spacing MLB610-1060mm x 2000mm bar, 250mm spacing MLB610-1160mm x 2500mm bar, 250mm spacing MLB610-1260mm x 3000mm bar, 250mm spacing MLB610-1360mm x 3500mm bar, 250mm spacing MLB610-14

2 1/4” DIAMETER, 16MM TOOLING HOLES EVERY 6” CODE2 ¼” x 36" bar, 6” spacing MLB610-152 ¼” x 48" bar, 6” spacing MLB610-162 ¼” x 72" bar, 6” spacing MLB610-172 ¼” x 96" bar, 6” spacing MLB610-182 ¼” x 120" bar, 6” spacing MLB610-192 ¼” x 144" bar, 6” spacing MLB610-20

2 1/4” DIAMETER, 16MM TOOLING HOLES EVERY 10" CODE2 ¼” x 36" bar, 10” spacing MLB610-212 ¼” x 48" bar, 10” spacing MLB610-222 ¼” x 72" bar, 10” spacing MLB610-232 ¼” x 96" bar, 10” spacing MLB610-242 ¼” x 120" bar, 10” spacing MLB610-252 ¼” x 144" bar, 10” spacing MLB610-26

BASE UNIT CODEMetric Base Unit MLB610-1Imperial Base Unit MLB610-2

See accessories section for adapter collets for smaller bar diameters.


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3

SELECT LEADSCREW Select leadscrew to suit the stroke required.

LEADSCREW LENGTHS CODE305mm (12”) stroke leadscrew MLB610-50610mm (24”) stroke leadscrew MLB610-51915mm (36”) stroke leadscrew MLB610-52

SELECT DRIVE MOTOR CONTROL OPTION

All control options are built to suit the listed drive motors, (options available on request).

CONTROL OPTIONS CODEPneumatic basic air caddy and e-stop MLB610-40Pneumatic full two button start. CE certified MLB610-41Hydraulic PP1 Electric HPU + control valves MLB610-42Hydraulic PP1 Diesel HPU + control valves MLB610-43Electric 110v control box MLB610-44Electric 220V control box MLB610-45

SELECT SETUP CONESSetup cones for metric and inch bars (sold in pairs).

SELECT MOUNTING OPTIONSMounting options to suit metric or imperial bars (supplied complete with bearing). Please note: 2 off typically required within standard set up.

MOTOR OPTIONS CODEPneumatic 2.2Hp / 1.7KW (166rpm) MLB610-30Pneumatic 4.0Hp / 3.0KW (60 rpm) MLB610-31Hydraulic 5.0HP / 3.7KW (100rpm) MLB610-32Hydraulic 5.0Hp / 3.7KW (32rpm) MLB610-33Electric 110v - 3.3HP / 2.5KW (8/160rpm) MLB610-34Electric 220V - 3.3HP / 2.5KW (8/160 rpm) MLB610-35

SELECT DRIVE MOTOR OPTIONDrive motors fit to the rotational drive unit included in the base unit, they are reversible and final max bar rpm is quoted.

Other motor variants available on request.

4

5

6

7

60MM BORING BAR SETTING CONES CODE60mm Bar Small Setup Cones (2.75 - 8.37") MLB610-6060mm Bar Medium Setup Cones (8.37 - 12") MLB610-6160mm Bar Large Setup Cones (12 - 24") MLB610-6260mm Bar Full Set of Setup Cones (2.75 - 24") MLB610-63

2 1/4” BORING BAR SETTING CONES 2 1/4” Bar Small Setup Cones (2.75 - 8.37") MLB610-642 1/4” Bar Medium Setup Cones (8.37 - 12") MLB610-652 1/4” Bar Large Setup Cones (12 - 24") MLB610-662 1/4” Bar Full Set of Setup Cones (2.75 - 24") MLB610-67

60MM BORING BAR MOUNTING OPTIONS CODESingle arm Mount (1 Piece) MLB610-70Double arm Mount (1 Piece) MLB610-71Universal Mount (1 Piece) MLB610-72ID Mount (1 Piece) MLB610-73ID Face Adjusting Mount (1 Piece) MLB610-74Four Arm Mount (1 Piece) MLB610-752 1/4" BORING BAR MOUNTING OPTIONS Single arm mount (1 Piece) MLB610-77Double arm mount (1 Piece) MLB610-78Universal mount (1 Piece) MLB610-79ID Mount (1 Piece) MLB610-80

ID Face Adjusting Mount (1 Piece) MLB610-81

Four Arm Mount (1 Piece) MLB610-82

UK (Head Office) USA Asia Australia






Page 5 of 9







BORING BAR ADAPTER COLLETSEnables the same drive, feed, mounting and accessories to be used on different bar diameters.

SELECT ACCESSORIES

MOUNTING BEARINGS

TOOLING HEADSTooling heads are sold with left-hand tools and 10 inserts for general steel / stainless steel use, (others available on request).

MICRO BORE KITDesigned to fit directly to the bar or into standard tooling adapters.

8

MOUNTING BEARINGS CODEMounting Bearing Housing.(Housing only, excludes Bearing). MLB610-130

60mm Self-aligning Mounting Bearing.(Bearing only, excludes Housing). MLB610-131

2 1/4” Self-aligning Mounting Bearing (Bearing only, Excludes Housing). MLB610-132

COLLETS – MOUNTING BEARINGS(Typically 2 off required). CODE

60mm - 30mm Boring Bar Sleeve MLB610-100

60mm - 1 3/4” Boring Bar Sleeve MLB610-101

60mm - 1 1/4” Boring Bar Sleeve MLB610-102

2 1/4“ - 1 3/4” Boring Bar Sleeve MLB610-103

2 1/4” - 1 1/4” Boring Bar Sleeve MLB610-104

2 1/4” - 30mm Boring Bar Sleeve MLB610-105

COLLETS - FEED UNIT

Feed Unit Collet with Key for 60mm Diameter Bar MLB610-106

Feed Unit Collet with Key for 30mm Diameter Bar MLB610-107

Feed Unit Collet with Key for 2 -1/4” Diameter Bar MLB610-108

Feed Unit Collet with Key for 1 –3/4” Diameter Bar MLB610-109

Feed Unit Collet with Key for 1 –1/4” Diameter Bar MLB610-110

COLLETS - DRIVE UNIT

Drive Unit Collet with Key for 60mm Diameter Bar MLB610-111

Drive Unit Collet with Key for 30mm Diameter Bar MLB610-112

Drive Unit Collet with Key for 2–1/4” Diameter Bar MLB610-113



COLLETS - TOOLING

60mm Tooling to Boring Bar Sleeve MLB610-116

30mm Tooling to Boring Bar Sleeve MLB610-117

2 1/4” Tooling to Boring Bar Sleeve MLB610-118



COLLETS – COMPLETE SETS

60mm Collet Set. Feed, Drive, Tooling MLB610-121

30mm Collet Set. Feed, Drive, Tooling, Bearing x2 MLB610-122

2 1/4” Collet Set. Feed, Drive, Tooling MLB610-123

1 3/4” Collet Set. Feed, Drive, Tooling, Bearing x2 MLB610-124

1 1/4” Collet Set. Feed, Drive, Tooling, Bearing x2 MLB610-125

Bearings and Bearing Housings are sold separately.

60MM TOOLING HEADS CODE

60mm Bar, 4"-12" Bore Kit 16mm Tooling MLB610-140

60mm Bar, 12"- 24" Bore Kit 12mm Square Tooling MLB610-141

2 1/4" TOOLING HEADS

2 1/4” Bar, 4"-12" Bore Kit 16mm Tooling MLB610-142

2 1/4” Bar, 12"- 24" Bore Kit 12mmSquare Tooling MLB610-143

30MM TOOLING HEADS

30mm Bar,1 1/2” – 4 1/2” Tooling Heads, 10mm Tooling MLB610-144

MICRO BORE KIT CODEMetric Micro Bore Tooling - 60mm bar - 3 tools MLB610-146


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BORING BARSBoring bars are chrome plated high tensile steel with full length keyway (supplied in shipping crate).

SET UP CONESAll setup cones for metric and inch bars (sold in pairs).

FACING HEADSAll facing heads supplied with trip and counterbalance.

Ø 30MM BAR - 10MM TOOLING – HOLES EVERY 150MMCODE

1000mm bar length, 150mm Hole Spacing MLB610-1501500mm bar length, 150mm Hole Spacing MLB610-1512000mm bar length, 150mm Hole Spacing MLB610-1522500mm bar length, 150mm Hole Spacing MLB610-1533000mm bar length,150mm Hole Spacing MLB610-1543500mm bar length, 150mm Hole Spacing MLB610-155

Ø 30MM BAR - 10MM TOOLING - HOLES EVERY 250MM1000mm bar length, 250mm Hole Spacing MLB610-1561500mm bar length, 250mm Hole Spacing MLB610-1572000mm bar length, 250mm Hole Spacing MLB610-1582500mm bar length, 250mm Hole Spacing MLB610-1593000mm bar length, 250mm Hole Spacing MLB610-1603500mm bar length, 250mm Hole Spacing MLB610-161

Ø 1 1/4” BAR – 10MM TOOLING - HOLES EVERY 6”36" bar length, 6" Hole Spacing MLB610-16248" bar length, 6" Hole Spacing MLB610-16372" bar length, 6" Hole Spacing MLB610-16496" bar length, 6" Hole Spacing MLB610-165120" bar length, 6" Hole Spacing MLB610-166144" bar length, 6" Hole Spacing MLB610-167Ø 1 1/4” BAR – 10MM TOOLING - HOLES EVERY 10”36" bar length,10" Hole Spacing MLB610-16848" bar length,10" Spacing MLB610-16972" bar length,10" Spacing MLB610-17096" bar length,10" Spacing MLB610-171120" bar length,10" Spacing MLB610-172144" bar length, 10" Spacing MLB610-173

Ø 1 3/4” BAR – 10MM TOOLING - HOLES EVERY 6”36"bar length, 6" Hole Spacing MLB610-17448" bar length, 6" Hole Spacing MLB610-17572" bar length, 6" Hole Spacing MLB610-17696" bar length, 6" Hole Spacing MLB610-177120" bar length, 6" Hole Spacing MLB610-178144" bar length, 6" Hole Spacing MLB610-179

Ø 1 3/4” BAR – 10MM TOOLING - HOLES EVERY 10”36" bar length, 10" Hole Spacing MLB610-18048" bar length, 10" Hole Spacing MLB610-18172" bar length, 10" Hole Spacing MLB610-18296" bar length, 10" Hole Spacing MLB610-183120" bar length, 10" Hole Spacing MLB610-184144" bar length, 10" Hole Spacing MLB610-185

Ø 30MM BORING BAR SETTING CONES CODE

30mm Bar, Small Setup Cones (1.5 - 3.5") MLB610-192

30mm Bar, Medium Setup Cones (3.5 - 6") MLB610-193

30mm Bar, Full Set of Setup Cones (1.5 - 6") MLB610-194

Ø 1 1/4” BORING BAR SETTING CONES

1 1/4” Bar, Small Setup Cones (1.5 - 3.5") MLB610-195

1 1/4” Bar, Medium Setup Cones (3.5 - 6") MLB610-196

1 1/4” Bar, Full Set of Setup Cones (1.5 - 6") MLB610-197

FACING HEADS - METRIC BAR 60MM CODESmall Diameter Facing Head (1 1/2” - 15 1/2”)

MLB610-200

Medium Diameter Facing Head (1 1/4” - 20")

MLB610-201

Large Diameter Facing Head (1 1/4” - 32")

MLB610-202


SMALL BORE KITSCODE

60 - 30mm Bar Set. Drive, Feed & Bearing Collets. Set Up Cones & Tooling. MLB610-1902 1/4” – 1 1/4” Bar Set. Drive, Feed & Bearing Collets. Set Up Cones & Tooling. MLB610-191

SELECT ACCESSORIES (CONTINUED) 8Page 7 of 9







TOOLINGTool Holders for metric and inch boring bars and boring kits.

SELECT ACCESSORIES (CONTINUED) 8

TOOLING - 16MM (FOR 4 -12" TOOLING HEADS) CODE16mm inserted tool holder - (For 4 - 6" Tooling Head Kit) MLB610-30016mm inserted tool holder - (For 6 - 8“ Tooling Head Kit) MLB610-30116mm inserted tool holder - (For 8 - 12" Tooling Head Kit) MLB610-302

TOOLING - 12MM (FOR 12 -24" TOOLING HEADS)12mm inserted tool holder (for 12 -24" Tooling Head Kit) MLB610-303

TOOLING - 10MM (FOR 1.5 - 4" TOOLING HEADS)10mm inserted tool holder - 25mm (For 1.5” - 4" Tooling Head Kit) MLB610-30810mm inserted tool holder - 45mm (For 1.5” - 4" Tooling Head Kit) MLB610-30910mm inserted tool holder - 65mm (For 1.5” - 4" Tooling Head Kit) MLB610-310

TOOLING - 16MM (FOR 4 - 12" TOOLING HEADS - REDUCES DIAMETER TO 2.5")16mm inserted tool holder + adjusting screw (For 4 - 12" Tooling Head Kit - reduces diameter to 2.5") MLB610-314


BORE WELDERSMLB interface bore welding systems 1-30” Ø

BORE WELDERS - METRIC BAR 60MM CODE

60mm Bar Small Diameter Bore Welder (1 - 14") MLB610-250

60mm Bar Large Diameter Bore Welder (1 - 30") MLB610-251

BORE WELDERS – ADAPTOR KITS

60mm Boring Bar Welder Mounting Bracket Adaptor (1-30”) MLB610-252

2 1/4” Boring Bar Welder Mounting Bracket Adaptor (1-30”) & Collet Set MLB610-253

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TOOLING INSERTSTooling Inserts for metric and inch boring bars and boring kits.

SELECT ACCESSORIES (CONTINUED) 8

MACHINE AVAILABILITYPurchase Rental X

SET UP AND OPERATIONPlease operate within machine manual guidelines regarding set up, operation, safety and maintenance.

TOOLING INSERTSCarbide Inserts for 16mm tooling (General grade steel / stainless steels) MLB610-316Carbide Inserts for 12mm tooling (General grade steel / stainless steels) MLB610-317Carbide Inserts for 10mm tooling (General grade steel / stainless steels) MLB610-318Carbide Inserts for Microbore tooling (General grade steel / stainless steels) MLB610-316

DRILLING ACCESSORIESDrill stand and front support bearing -( requires single arm support to mount Drive unit) MLB610-33060mm bar, 5MT / 1/2" parallel bore - for 12" stroke MLB610-33160mm bar, 5MT / 1/2" parallel bore - for 24" stroke MLB610-33260mm bar, 5MT / 1/2" parallel bore - for 36" stroke MLB610-333Drill Morse Taper sleeve set (5-4, 4-3, 3-2) MLB610-334

MAGNETIC DIAL INDICATOR50mm magnetic back plunge type dial test indicator MLB610-340Bar Mounting (16mm) magnetic back dial test indicator holder MLB610-341

BORE MEASURING12" max diameter electronic digital caliper MLB610-34224" max diameter electronic digital caliper MLB610-343Manual Bore Measuring to 12" MLB610-344Digital Bore Measuring to 24" MLB610-345


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mailto:[email protected]?subject=Datasheet%20Product%20Enquiry

LB3060Line Boring

T: +44 (0)1332 291767 F: +44 (0)1332 370356 [email protected] www.miragemachines.com

Mirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK• • • • •

• • •

LB3060-1E

LB3060-1A

LB3060-1H

LB3060-1P

LB3060-2

LB3060-2V

LB3060-3

LB3060-3D

LB3060-4

LB3060-4D

LB3060-4B

LB3060-4C

LB3060-5

LB3060-5A

LB3060-5B

LB3060-5C

LB3060-5D

LB3060-6

LB3060-6A

LB3060-6B

LB3060-6C

LB3060-6D

LB3060-7

LB3060-8

LB3060-9

LB3060-HK

LB3060-TK

LB3060-10

LB3060-11

LB3060-11A

LB3060-12LB3060-14

LB3060-15

LB3060-15A

LB3060-16

LB3060-16A

LB3060-16B

Rotational Drive & 110/230V motor

Rotational Drive & pneumatic 2.0hp motor

Rotational Drive & hydraulic 2.2hp motor

Electric motor pendant control (110 / 230v)

2 speed Feed gearbox (0.15 / 0.30mm per rev)

Variable feed gearbox (0-1mm per rev)

30mm bar single arm mount plain

30mm bar single arm mount drive & bore welder


60mm bar single arm mount drive and bore welder

60mm bar Two arm mount drive & bore welder

60mm bar Four arm mount drive & bore welder

60mm x 4ft boring bar with 12mm tool pockets










(1.5 - 6”) Tool holders and tools

(6 - 9”, 9 - 14”, 14 - 24”) Adjustable boring arms

24” stroke feed screw and reaction bars

Hose kit - pneumatic & hydraulic option only

Toolkit - (L/H + R/H) cutting tools and inserts


Facing head 30mm - 14” diameter (13.375” swing)


Fast set magnetic single arm mounts8 - 24” Taper turning attachment

Face adjusting ID mount

(10 - 24”) ID mount

Set 2 set up cones (1.5 - 4.00”) 30mm bar

Set 2 set up cones (3 - 8”) 60mm bar


Part No. Description

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1 set

1 set

1 set

1

1

1 set

1

1

11

1

1

1 set

1 set

1 set

Qty

choice of power supply

Standard Package Optional

Package Supply

6 - 36” (152 - 914mm) diameters

LB100Line Boring

A precision, heavy duty, line boring machine for stern tubes, rudder bores, hinge pins, gearboxes, turbines and many more applications.

Standard supply: - toolkit, tools & inserts and toolbox, air filter lubricator and hose connection (where required), 2 off four leg mounting plates with selfaligning bearings, adjustable arms, feed gearbox & motor, drive gearbox & motor, distributor, storage / shipping box, CE certificate, packing list and manual.

T: +44 (0)1332 291767 F: +44 (0)1332 370356 [email protected] www.miragemachines.comMirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK• • • • •

• • •

• Pneumatic or hydraulic helical drive High torque transfer with smooth power delivery

• Hollow hard chrome precision bar Reduced bar weight (sag) and assists laser alignment

• Infinitely variable auto feed Capable of cutting all materials

• Adjustable boring arms Quick set up and high torque transfer to the cutting tool

• Internal/external self aligning mountsQuick set up with spherical bearing out ofalignment built in

9

LB3060Line Boring

T: +44 (0)1332 291767 F: +44 (0)1332 370356 [email protected] www.miragemachines.com

Mirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK• • • • •

• • •

LB3060-1E

LB3060-1A

LB3060-1H

LB3060-1P

LB3060-2

LB3060-2V

LB3060-3

LB3060-3D

LB3060-4

LB3060-4D

LB3060-4B

LB3060-4C

LB3060-5

LB3060-5A

LB3060-5B

LB3060-5C

LB3060-5D

LB3060-6

LB3060-6A

LB3060-6B

LB3060-6C

LB3060-6D

LB3060-7

LB3060-8

LB3060-9

LB3060-HK

LB3060-TK

LB3060-10

LB3060-11

LB3060-11A

LB3060-12LB3060-14

LB3060-15

LB3060-15A

LB3060-16

LB3060-16A

LB3060-16B

Rotational Drive & 110/230V motor

Rotational Drive & pneumatic 2.0hp motor

Rotational Drive & hydraulic 2.2hp motor

Electric motor pendant control (110 / 230v)

2 speed Feed gearbox (0.15 / 0.30mm per rev)

Variable feed gearbox (0-1mm per rev)


30mm bar single arm mount drive & bore welder


60mm bar single arm mount drive and bore welder

60mm bar Two arm mount drive & bore welder

60mm bar Four arm mount drive & bore welder











(1.5 - 6”) Tool holders and tools

(6 - 9”, 9 - 14”, 14 - 24”) Adjustable boring arms


Hose kit - pneumatic & hydraulic option only

Toolkit - (L/H + R/H) cutting tools and inserts




Fast set magnetic single arm mounts8 - 24” Taper turning attachment

Face adjusting ID mount

(10 - 24”) ID mount

Set 2 set up cones (1.5 - 4.00”) 30mm bar




1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1 set

1 set

1 set

1

1

1 set

1

1

11

1

1

1 set

1 set

1 set

Qty

choice of power supply

Standard Package Optional

Package Supply

Minimum Boring Diameter (Ø100mm bar)Maximum Boring Diameter

LB100Line Boring


• • •

Standard Boring Bar Length SuppliedMaximum Bar LengthBar R.P.M - Standard

Drive - Pneumatic @ 6 bar (90 p.s.i)Feed - Pneumatic @ 6 bar (90 p.s.i)Drive - Hydraulic @ 70 bar (1050 p.s.i)Feed - Hydraulic @ 70 bar (1050 p.s.i)Air Consumption Required / SupplyHydraulic Supply Required

152mm915mm3300mm7500mmMin: 5

4.0 Hp1.5 Hp5.0 Hp2.2. Hp98 S.c.f.m

6”36”

0 - 25mm/min2.0mm

0 - 1.0”/min0.078”

313 Kgs430 Kgs

688 Lbs946 Lbs

W - 80cm - (32”)L - 350cm - (138”) H - 60cm - (24”)

130”296”130

3.0 Kw1.11 Kw3.7 Kw1.64 Kw2.69 m3/m

73 L/min @100 bar 16 Gal/min

Boring Feed Rate - Infinitely VariableHand Feed / Revolution

Technical Details

Feed Rates

Machine Weight Shipping Weight (including standard 3.3m bar)

Weights and Dimensions

Shipping Dimensions

Boring Stroke = Overall Bar Length - 460mm

10

LB100Line Boring


• • •

LB100-1LB100-2LB100-3LB100-4*LB100-5

LB100-6LB100-7

LB100-14*LB100-9-3

ABCDE

FGH

I

Rotational Drive & Hydraulic MotorFeed Gearbox, Hydraulic Motor & Distributor(12-32”) End Mount Bearing Support(18-36”) ID Mount Bearing SupportTool Carrier Assembly

(6-15”) Tool Post Assembly & Spacers(15-36”) Adjustable Boring Arm Set

39” (1000mm) Stroke Facing Head Boring bar / feed Screw Assembly (Suffix Length m)


Component Selection

A – Rotational drive gearbox including hydraulic motor

B – Feed gearbox hydraulic motor and distributor

C – Bearing support assembly – end mount

D – Bearing support assembly – id mount

E – Tool carrier assembly

F – Tool head assembly (boring shown)

i – Bar assembly including feed screw

H – Facing head (not shown)

G – Adjustable boring arm assembly

Items marked * are optional all other items are standard supplyCE Marked Manufactured to ISO 9001 - 2008

LB100-11* 23” (500mm) Stroke Facing Head

11

(16 - 80”) diameters

LB150Line Boring

A precision, heavy duty, line boring machine for stern tubes, rudder bores, hinge pins, gearboxes, turbines and many more applications.

Standard supply: - toolkit, tools & inserts and toolbox, air filter lubricator and hose connection (where required), 2 off four leg mounting plates with self aligning bearings, adjustable arms, feed gearbox & motor, drive gearbox & motor, distributor, storage / shipping box, CE certificate, packing list and manual.


• • •

• Pneumatic or hydraulic helical drive High torque transfer with smooth power delivery

• Hollow hard chrome precision barReduced bar weight (sag) and assists laser alignment

• Infinitely variable auto feedCapable of cutting all materials

• Adjustable boring armsQuick set up and high torque transfer to thecutting tool

• Internal/external self aligning mountsQuick set up with spherical bearing out ofalignment built in

12

Minimum Boring DiameterMaximum Boring Diameter Standard

LB150Line Boring


• • •

Standard Boring Bar Length SuppliedMaximum Bar LengthBar R.P.M - Standard

Drive - Pneumatic @ 6 bar (90 p.s.i)Feed - Pneumatic @ 6 bar (90 p.s.i)Drive - Hydraulic @ 70 bar (1050 p.s.i)Feed - Hydraulic @ 70 bar (1050 p.s.i)Air Consumption Required / SupplyHydraulic Supply Required

405mm2032mm4000mm7500mmMin: 5

4.0 Hp1.5 Hp5.0 Hp2.2. Hp98 S.c.f.m

16”80”

0 - 25mm/min2.0mm

0 - 1.0”/min0.078”

1223 Kgs1400 Kgs

2690 Lbs3080 Lbs

W - 108cm - (43”)L - 419cm - (165”) H - 61cm - (24”)

157”296”130

3.0 Kw1.11 Kw3.7 Kw1.64 Kw2.69 m3/m

50 L/min 13 Gal/min

Boring Feed Rate - Infinitely VariableHand Feed / Revolution

Technical Details

Feed Rates

Machine Weight with 4.0m Bar and Supports Shipping Weight

Weights and Dimensions

Shipping Dimensions

Boring Stroke = Overall Bar Length - 460mm

13

LB150Line Boring


• • •

LB150-2LB100-2LB150-3LB150-5*LB150-4

LB150-10LB100-8*

LB150-1-4000

ABCDE

G

H

I

Rotational Drive & Hydraulic MotorFeed Gearbox, Hydraulic Motor & Distributor(16-88”) End Mount Bearing Support(28-72”) ID Mount Bearing SupportTool Carrier Assembly

Adjustable Boring Arm Set and Tooling

Boring bar / Feed Screw Assembly (std. 4000mm)

Part No. Technical Details

Component Selection

A – Rotational drive gearbox including hydraulic motor

B – Feed gearbox hydraulic motor and distributor

C – Bearing support assembly – end mount

D – Bearing support assembly – id mount

E – Tool carrier assembly

F – Tool head assembly (boring shown)

i – Bar assembly including feed screw

H – Facing head (not shown)

G – Adjustable boring arm assembly

Items marked * are optional all other items are standard supplyCE Marked Manufactured to ISO 9001 - 2000

4” (101.6mm) stroke 0.10” (0.25mm) feed Facing Head (for use with LB150-10) (7.5-23”) 190mm-590mm stroke Facing Head

LB150-8*

14

Training & Site Support

Servicing & Refurbishment

Mirage have developed a range of specialist training packages, delivered by our experienced training team at our UK facility, or on-site across the globe, for all aspects of in-situ machining for your site service technicians. The team is made up of dedicated and specially trained service personnel, for your support and training in all in-situ applications of Mirage kit. With vast experience of application in demanding situations, let our team train and support your technicians for success.

Our team of dedicated, time served engineers offer a wealth of skills and experience in building and maintaining machine tools of all types. If you have a requirement for servicing or refurbishment, we can reverse engineer a bespoke solution for you, regardless of original manufacturer, condition or age. Maintain the quality of your machining assets and keep them on-line with our machine maintenance, servicing and refurbishment packages.

Managed from our specially designed UK facility, Mirage Machines offer a comprehensive and ever expanding range of portable machine tools specifically for rental by our customers, on a flexible daily, weekly or monthly basis. Whether you have machine shortages due to breakdown, a peak demand shortage or require a one-off application, our rental equipment can be there when you need it most.

Rental

T: +44 (0) 1332 291767F: +44 (0) 1332 370356

[email protected]

Mirage Machines 8 - 10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK

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Documents

Line Boring - info.miragemachines.com · boring solution for multiple projects • Fast set-up time. DESCRIPTION. A versatile and modular line boring machine offering a choice of