Low Speed Virtual Wind Tunnel Simulation

Embed Size (px)

Citation preview

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    1/72

    Low Speed Virtual Wind Tunnel Simulation For Educational Studies In

    Introducing Computational Fluid Dynamics And Flow Visualization

    BY

    Cher-Chiang YangBS, Aerospace Engineering, University of Kansas, Lawrence 1995

    Submitted to the Department of Aerospace Engineering and the Faculty of the GraduateSchool of the University of Kansas in partial fulfillment of the requirements for the

    degree of Master of Science.

    _______________________________Committee Chairperson, Dr. Ray Taghavi

    _______________________________Committee Member, Dr. David Downing

    _______________________________Committee Member, Dr. Saeed Farokhi

    _______________________________Date thesis accepted

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    2/72

    Acknowledgements

    I would like to extend my most sincere gratitude to my advisor Dr. Ray Taghavi

    (John E. & Winifred E. Sharp Professor of Aerospace Engineering). I would like thankhim for his constant guidance and motivation. Not only did he provide me with his

    mental support, Dr. Taghavi has been a very good friend to me during my difficult times

    when I went through a family crisis.

    I would also like to thank Dr. Saeed Farokhi, Dr. Chuan-Tau Edward Lan, Dr.

    David R. Downing. Their patience and aid have helped me tremendously in completing

    this writing. The continuous encouragements from them made this completion possible.

    Last but not least, I wish to thank my parents, Ee Chuang Yong and Hwee Huan

    Tan. Their constant love and care for me are deeply appreciated. With the passing of my

    father, I would like to dedicate this thesis to him and to all the individuals that believe in

    me.

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    3/72

    i

    Abstract

    Computational Fluid Dynamics tools have been around for a couple of decades

    now. With the growing computing power, the speed and accuracy of these tools have

    improved tremendously. The ability to visualize flow is now a common feat on the

    powerful and speedy computers. Students of aerodynamics studies would benefit greatly

    not only with the abilities to simulate flows, but also to visualize them. Unfortunately, to

    use such tools, one has to be quite well-versed in the language of complex computational

    programming.

    The challenge for most aerospace or aeronautical undergraduate student is tounderstand the complicated world of aerodynamics through series of mathematical

    equations. Without the ability to see how flows behave in motion, the student can only

    imagine how the stall occurs over an airfoil or how the turbulent air looks like after

    separation happens. In this case, a (flow separation) picture will definitely speak more

    than a thousand words (or equations). Computational Fluid Dynamics offers the above

    capabilities, but with a catch the user must know aerodynamics well enough so as not to

    blindly believe all the computer data being spewed out is correct. The phrase garbage in,

    garbage out will describe the situation most adequately if the user has little knowledge

    about setting the boundary conditions or fluid properties. Also, the more complex the

    simulation is, the longer it requires to compute the solution. Nowadays, as in all

    processes, flow simulation is expected to work fast, if not instantaneous. However, in theworld of Computational Fluid Dynamics, typically the accuracy of the simulation is

    sacrificed for the speed in obtaining the solution or vice versa.

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    4/72

    ii

    To simplify the complex mathematics involved in Computational Fluid

    Dynamics, the Low Speed Virtual Wind Tunnel simulation is created. This program cuts

    down on the require information from the user in order to perform a simulation. The

    program is capable of taking an airfoil coordinates that is generated according to the

    users specifications and provide a quick and dirty estimation of aerodynamic

    characteristics like lift, drag and pitching moment. In addition to that, a pressure flow

    field across the airfoil is created to show the pressure distribution of the airfoil. With

    further modification to the input coordinates data, an animation of the flow is produced.

    Thus this picture speaks more than a thousand words (or equations).By utilizing the speed of the computation, there are restrictions to the results

    obtained. The visualizations of the flows are extremely telling but the aerodynamics

    characteristics are skewed when flow separation occurs. Unsteady flow in flow separation

    requires longer computing time and information to give a more complete analysis.

    Therefore, results from high angles of attack in stall condition should be taken with some

    skepticism.

    Thus, the Low Speed Virtual Wind Tunnel simulation program remains an

    acceptable tool for students who are beginners to the field of aerodynamics and

    Computational Fluid Dynamics. The ability to visualize the flow field enhances the

    understanding of the mathematical flow equations is undeniable. This also gives the

    students an early taste of the power of Computational Fluid Dynamics in the years to

    come that would play a crucial role in the ever developing aerospace industry.

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    5/72

    iii

    Table of Contents1. INTRODUCTION.................................................................................................................................... 1

    2. THEORETICAL BACKGROUND AND LITERATURE REVIEW.................................................. 5

    3. LOW SPEED WIND TUNNEL DESIGN ............................................................................................ 10

    3.1. LOWSPEEDVIRTUALWINDTUNNELOVERVIEW.............................................................................. 12

    3.1.1. 2-D Analysis with Low Speed Virtual Wind Tunnel .................................................................. 14

    3.1.2. System Requirements for LSVWT.............................................................................................. 14

    3.2. QUICKSTARTGUIDE TOLSVWT...................................................................................................... 15

    3.2.1. Airfoil coordinates generations................................................................................................. 18

    3.2.2. Panel Method Analysis.............................................................................................................. 21 3.2.3. FlowLab in 2-D usage............................................................................................................... 25

    3.2.4. Starting FlowLab ...................................................................................................................... 26

    3.2.5. Geometry Settings ..................................................................................................................... 27

    3.2.6. Flow Conditions (Physics) Settings .......................................................................................... 27

    3.2.7. Mesh Settings ............................................................................................................................ 30

    3.2.8. Solve for Solution Settings ........................................................................................................ 31

    3.2.9. Graphic Reports Settings .......................................................................................................... 32 3.2.10. Post-processing Analysis Settings........................................................................................... 34

    3.3. ADDITIONALFEATURE INA NIMATION............................................................................................... 34

    4. RESULTS AND DISCUSSIONS........................................................................................................... 36

    4.1 2-D FLOWR ESULTS OF NACA 2415 .................................................................................................. 36

    4.2 2-D VISUALFLOWR ESULTS OF NACA 2415 ..................................................................................... 39

    5. CONCLUSION AND RECOMMENDATIONS.................................................................................. 45

    5.1. LSVWT 2-D FLOW ANALYSIS........................................................................................................... 45

    5.2. R ECOMMENDATIONS FOR FUTURE WORK ........................................................................................... 46

    5.2.1. 2-D Analysis in LabVIEW and FlowLab................................................................................... 46

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    6/72

    iv

    5.2.2. FLUENT and GAMBIT in grid generation ............................................................................... 46

    5.2.3. FlowLab in 3-D usage............................................................................................................... 47

    5.2.4. OpenFlower and Gmsh ............................................................................................................. 48

    6. REFERENCES....................................................................................................................................... 50

    APPENDIX A: PROGRAM FLOWCHART OF LABVIEW FOR LSVWT PROGRAM LABVIEW

    DETAILS OF THE PROGRAMMING....................................................................... 52

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    7/72

    v

    List of Figures

    FIGURE2.1 COST AND TIME RELATIONSHIP WITH RESPECT TOCFD AND WIND TUNNELS............................. 5

    FIGURE2.2 - BOEING777 DESIGN COMPONENTS AFFECTED BYCFD............................................................... 7

    FIGURE2.3 NASA VIRTUALWINDTUNNEL APPLICATION........................................................................... 7 FIGURE2.4 U NSTEADY FLOW OF STREAKLINES AND TIME LINES OVER AN AIRFOIL. ..................................... 8

    FIGURE3.1 LAYOUT OFKU LARGE WIND TUNNEL. .................................................................................... 10

    FIGURE3.2 CURRENTKU LARGE WIND TUNNEL USER INTERFACE. ............................................................ 11

    FIGURE3.3 FEATURES OF THELOWSPEEDVIRTUALWINDTUNNEL. ........................................................ 13

    FIGURE3.4 STARTUP SCREEN OFLSVWT PROGRAM. ................................................................................ 15

    FIGURE3.5 JAVAFOIL AIRFOIL COORDINATE GENERATION SCREEN............................................................ 16

    FIGURE3.6 FLOW FIELD PLOTTING BYJAVAFOIL. ...................................................................................... 17

    FIGURE3.7 FOILSIM PROGRAM IN MOTION. ................................................................................................ 18

    FIGURE3.8 PANELMETHOD AIRFOIL COORDINATES GENERATION OF NACA 0012. .................................. 19

    FIGURE3.9 COORDINATE GENERATION OF NACA 2415 AIRFOIL. .............................................................. 20

    FIGURE3.10 AERODYNAMICS RESULTS WITH PRESSURE DISTRIBUTION ACROSS AIRFOIL........................... 21

    FIGURE3.11 PANELMETHOD RESULTS OF A NACA 2415 AIRFOIL. ........................................................... 24

    FIGURE3.12 FLOWLAB2-D ANALYSIS OFCLARKY AIRFOIL. .................................................................... 25

    FIGURE3.13 FLOWLAB ANALYSIS MODEL SELECTION................................................................................ 26

    FIGURE3.14 GEOMETRY MODULE CREATION. ............................................................................................ 27

    FIGURE3.15 PHYSICS OR FLOW CONDITIONS MODULE SETTINGS................................................................ 28

    FIGURE3.16 BOUNDARY CONDITION SETTINGS IN THEPHYSICS MODULE. ................................................. 29

    FIGURE3.17 MATERIALS PROPERTIES IN THEPHYSICS MODULE. ............................................................... 29

    FIGURE3.18 MESH SETTINGS FOR THE AIRFOIL. ......................................................................................... 30

    FIGURE3.19 SOLUTION SETTINGS MODULE. ............................................................................................... 31 FIGURE3.20 GRAPHICR EPORTS MODULE. ................................................................................................. 32

    FIGURE3.21 EXAMPLE OF A RESIDUALS PROGRESS WITH RESPECT TO ITERATIONS. ................................... 33

    FIGURE3.22 POST MODULE TO SHOW THE RESULTS OF COMPUTATION....................................................... 34

    FIGURE3.23 VONK RMN VORTEX STREET ILLUSTRATED INFLOWLAB. ................................................. 35

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    8/72

    vi

    FIGURE4.1 GENERATION OF NACA 2415 AIRFOIL COORDINATES. ............................................................ 36

    FIGURE4.2 2-D RESULTS OF NACA 2415 AT ZERO ANGLE OF ATTACK . ..................................................... 37

    FIGURE4.3 PRESSURE FLOW FIELD NACA 2415 AT ANGLE OF ATTACK AT10 DEGREES(TOP LEFT), 12

    DEGREES(TOP RIGHT) AND14 DEGREES(ABOVE). ................................................................... 39

    FIGURE4.4 PRESSURE DISTRIBUTION ON NACA 2415 AT -6 TO4 DEGREE ANGLES OF ATTACK . ................ 40

    FIGURE4.5 PRESSURE DISTRIBUTION ON NACA 2415 AT 6 TO15 DEGREE ANGLES OF ATTACK ................. 41

    FIGURE4.6 PRESSURE DISTRIBUTION ON NACA 2415 AT HIGH ANGLES OF ATTACK OF16 AND17 DEGREES.

    ............................................................................................................................................................ 42

    FIGURE4.7 PRESSURE DISTRIBUTION ON NACA 2415 AT HIGH ANGLES OF ATTACK OF18 AND20 DEGREES.

    ............................................................................................................................................................ 43

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    9/72

    1

    1. Introduction

    Computational fluid dynamics (CFD), a fast growing component in computer-

    aided engineering, plays a very vital role in reducing costs and turn-around times in thedesign and development of aircraft. The CFD simulations and wind tunnel testing

    represent an important phase to any aircraft design, particularly for brand new design

    concepts. These complex simulations or wind tunnel results show whether the aircraft

    aerodynamics behaviors are acceptable for the purpose of its design. One such example is

    the Boeing 777 that utilized intricate CFD simulations extensively in its design

    development of components like the wing, wing-body fairing and engine/airframe

    integration. Physical testing of aircraft models in wind tunnels has remained useful in

    design validation and analysis even though CFD simulations are becoming more popular

    and reliable than before. To fine-tune CFD simulations and authenticate the aerodynamic

    characteristics of aircraft designs, prior wind tunnel studies are compared to the simulated

    CFD results of the same wind tunnel models.Since its inception in the 1950s, CFD has matured progressively and advanced

    greatly especially in the past two decades. In the early days of CFD, supercomputers were

    needed to process the long and tedious CFD calculations. Later, researchers moved away

    from the expensive and limited availability of supercomputers by running workstations in

    parallel processing to accomplish the CFD tasks. With the emergence of powerful

    personal computers in the last two decades, most of the CFD simulations can now be

    achieved relatively quickly compared to the workstations.

    Two features of the CFD outshine wind tunnel testing and the element of cost is

    one of such advantages. During the preliminary aircraft design phase, wind tunnel models

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    10/72

    2

    undergo multiple modifications. These modifications, which can lead to higher costs, are

    necessary in order to optimize design configuration or allow iteration changes.

    Fortunately, CFD simulations do not require these costly and time-consuming model

    modifications. There is no expensive model alteration to carry out or down time in the

    wind tunnel while the model is being fixed. These CFD simulations can apply changes to

    the virtual models as quickly as they can be modified in the computers to obtain new

    results. This time saving benefit is another edge that CFD simulation has over the

    traditional wind tunnel testing. In the same amount of time needed to conduct a wind

    tunnel testing, many simulations could be completed to produce far more extensiveresults and detailed flow field information that wind tunnel results are incapable of

    showing. For full configuration aircraft models, these extensive results can show the

    detail flow field interaction of the wing-fuselage interface whereas the wind tunnel results

    can only present the overall aerodynamics behaviors. In the design phase, especially in

    the preliminary stage, it would be impractical to study several major configuration

    changes without the use of CFD. The ability to obtain results with CFD in a short amount

    of time stands out against wind tunnel testing that requires time to create or modify a

    model.

    Although CFD offers quicker solutions, this does not mean that wind tunnel

    testing is obsolete. Wind tunnel data still play a key role in the design validation of

    configurations, but CFD simulations can take a step further with complex configurations

    analysis and enhance rapid prototyping capability. There is still a considerably strong

    need for basic wind tunnel experiments to validate CFD data in areas such as flow

    stability, 3-D boundary layers and flow separation characteristics. Through data

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    11/72

    3

    validation, CFD simulations accuracy will steadily improve and then will be capable of

    simulating results even for a conceptual design before going into a wind tunnel. When

    used in conjunction with wind tunnel testing, CFD can help to determine and refine wind

    tunnel experimental data due to interferences from the tunnel walls and model mounting

    system. Thus, this creates a synergistic use of CFD and wind tunnels that will aid the

    development of more effective and reliable simulations.

    As powerful as CFD simulation can be, it also have weaknesses and pitfalls if the

    user applies it inappropriately. The simulations sophistication is the strength and the

    weakness that presents to researchers or aerodynamics students with little or no CFDexperience will face. Most current CFD tools are too difficult for new users with limited

    aerodynamics knowledge to perform simulations by themselves. These non-CFD users

    will also be looking at a rather challenging task in grid generation. With knowledge in

    fluid dynamics but not in computational mechanics, they do not know which grid to use

    or how to specify minimum spacing.

    To address such difficulties and make CFD a relatively user-friendly tool, the

    current project attempts to combine the advantages of CFD and wind tunnel testing to

    provide a unique educational and experimental platform for aerodynamics study. The

    Low-speed Virtual Wind Tunnel (LSVWT) computer program will simulate the KU large

    wind tunnel that is capable of running at a maximum velocity of 185 miles per hour and

    allow users to have a hands-on experience of a typical wind tunnel operation to obtain

    aerodynamics results for preliminary design analysis.

    The goal of this Low-speed Virtual Wind Tunnel (LSVWT) program is to apply

    the simplified Computational Fluid Dynamics (CFD) calculations while providing an

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    12/72

    4

    easy and intuitive interface with a wind tunnel. Prior research in the past has focused on

    either wind tunnel testing or CFD separately. This simulation will combine the ability of

    swift design changes in CFD with the reliability and the repeatable, trusted wind tunnel

    results.

    Continuing from this introductory chapter, Chapter 2 provides a literature review

    based on the wind tunnel simulation and its capabilities. In Chapter 3, the detailed setup

    for the CFD will be described, along with the grid generation for a virtual airfoil model.

    A comparison and validation of the 2-D airfoil CFD simulated results is discussed in

    Chapter 4. In the same chapter, a complete visualization of the CFD results at differentangles of attack is also presented. Finally, Chapter 5 contains conclusions and

    recommendations for further enhancements on the LSVWT.

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    13/72

    5

    2. Theoretical Background and Literature Review

    Throughout the design phase of a vehicle, improvements and modifications

    usually occur that lead to design changes. Although design iteration is not completelynew to CFD, its use in conjunction with wind tunnel data is not often adequately explored

    enough. Previous studies of CFD did not include wind tunnel data, and focused on

    reducing the time needed to solve for accurate solution convergence. The numerical wind

    tunnel researched by Bell1 demonstrated the computational mechanics knowledge that is

    required to carry out a CFD simulation of a wind tunnel and the focus was to speed up the

    time to obtain the solution. It is important to solve for the solution convergence in a

    relatively short time so that the vehicle design is examined and improved in the same

    amount of time it takes to conduct a single wind tunnel experiment. This is illustrated in

    Figure 2.1.

    Figure 2.1 Cost and time relationship with respect to CFD and wind tunnels.2

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    14/72

    6

    Saving time is one of the key features in using CFD. However, no matter how fast

    a CFD solution is presented, the results do not bear much technical value if the CFD

    modeling is not supported by any wind-tunnel-based experimental data. This type of

    numerical simulation would only provide the insight for better mathematical code

    optimization, and not improving the vehicle design significantly.

    To create synergism between CFD and wind tunnel testing, several accurate tests

    are used to form the building blocks of the validation of the computational results. The

    validation of data starts with a 2-D aerodynamics analysis on an airfoil, with the focus on

    the aerodynamics characteristics and the stall behavior. Once validated, an airfoil modeldesign can be inserted into the CFD simulation to be tested for aerodynamic behavior and

    flight characteristics. Design corrections can be made so that the desirable behavior and

    characteristics are obtained in the simulation. This process of design optimization creates

    a refined wind tunnel model vehicle that should perform very well in aerodynamic terms

    and demonstrate desirable flight characteristics in the testing. Tinoco2 showed evidences

    of the conjunction usage of CFD and wind tunnel testing in influencing and optimizing

    Boeing 737, 757, 767 and 777 component designs. The components that were influenced

    by CFD are shown in Figure 2.2. This synergistic use, however, needed experienced CFD

    users.

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    15/72

    7

    Figure 2.2 - Boeing 777 design components affected by CFD.2

    For non-CFD users, Fujii and Miyaji3 of Japan created a web-based CFD tool to

    process grid generation, flow simulation and visualization with limited body

    configurations. But their application was narrowed to rocket and rocket nozzle

    configurations. There is a handful of commercial CFD software available but are too

    complicated for inexperienced users.

    Figure 2.3 NASA Virtual Wind Tunnel application.6

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    16/72

    8

    NASAs Glenn Research Center has been developing the application of virtual

    tunnels for many years and even more so recently with the improvement of computing

    power. One of these virtual tunnels named Immersive Connection to RemoteWindTunnel is shown in Figure 2.3. However, due to the complexity of the programs, other

    than the CFD specialists, most of the communities do not have easy access to these CFD

    tools. For instance, the state-of-the-art Unsteady Flow Analysis Toolkit (UFAT)

    developed at NASA Ames Research Center is a pioneering tool in visualizing unsteady

    flow simulations.

    The UFAT program can plot streaklines and time lines that are time-dependent

    particle tracing techniques. Those techniques are very effective for visualizing unsteady

    flows like an unsteady flow data surrounding an oscillating airfoil shown in Figure 2.4.

    However, to obtain those results, users are required to understand and setup the complex

    conditions in CFD. As powerful as UFAT is, it is not a program that is easily understood

    by any user.

    Figure 2.4 Unsteady flow of streaklines and time lines over an airfoil.7

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    17/72

    9

    A simple aircraft-related CFD simulation is needed and thus the Low-speed

    Virtual Wind Tunnel (LSVWT) concept is born.

    This project will show how the LSVWT handles the two main pieces of the

    program in grid generation and flow simulation. The panel method approximation is

    applied in the 2-D airfoil analysis with the capabilities of generating coordinates for 4 and

    5-digit NACA airfoils. FlowLab, a commercial software, enhances the flow field analysis

    and a second source to verify the panel method result. FlowLab is the simplified version

    of its more complex parent FLUENT. The 2-D analysis in FlowLab uses the same

    FLUENT commercial code that utilizes the Navier-Stokes equations to solve for varioustypes of flow and turbulence models. GAMBIT, a grid generation program, works with

    FLUENT to discretize the domain to form structured and/or unstructured grid in order to

    solve the Navier-Stokes equations for inviscid or viscid flow.

    The goal in creating LSVWT is to provide non-CFD researchers or students a user

    interface that quickly set-up to CFD analysis. With the LSVWT controls modeled after

    the KU large wind tunnel user interface, students can familiarize themselves with the

    actual large wind tunnel through the usage of LSVWT.

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    18/72

    10

    3. Low Speed Wind Tunnel Design

    The Low-speed Virtual Wind Tunnel (LSVWT) program consists of a 2-D

    analysis portion. LabVIEW is the primary software used in designing the user interface to perform simulated wind tunnel testing and 2-D flow analysis. LabVIEW is chosen to

    build the program because the KU large wind tunnel uses the very same software for its

    wind tunnel data acquisition. The commonality in the wind tunnel controls is reflected in

    LSVWTs control panel layout. Figure 3.1 shows the schematics of the large wind tunnel

    diagram.

    Figure 3.1 Layout of KU large wind tunnel.8

    The subsonic large wind tunnel is closed circuit and has a 36" by 51" test section

    and a maximum speed of 185 mph. It is equipped with a six-component strain-gage

    balance and a PC-based LabVIEW data acquisition system. The user can set the test

    section velocity with a remote throttle control. The LabVIEW user interface provides the

    real time monitor that shows the aerodynamics characteristics and coefficients as shown

    in Figure 3.2.

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    19/72

    11

    Figure 3.2 Current KU large wind tunnel user interface.

    The interface also displays the tunnel velocity (in feet per second) andtemperature (in Fahrenheit). The inputs required by the user are:

    Atmospheric pressure in inches of mercury.

    Mean aerodynamic chord of model in inches.

    Wing span of model in inches.

    Reference area of model in inches squared.

    Each desired angle of attack in degree.

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    20/72

    12

    The following are its characteristics:

    Table I Characteristics of the KU low-speed large wind tunnel.

    Characteristics Data

    Tunnel type Closed circuit, single return

    Test section type Closed, rectangular shape

    Test section size W = 51, H = 36, L = 70

    Power source 300 hp constant rpm electric motor

    Fan type Four-bladed, variable pitch fan

    Maximum test section velocity 185 mph

    Turbulence factor 1.1

    Contraction ratio 0

    Test section sidewash* Maximum +1.8, average +1.3

    Test section downwash* Maximum 1.3, average 0.4

    Test section pressure Atmospheric

    * The average values calculated in side wash and downwash are for the cross section

    3.1. Low Speed Virtual Wind Tunnel Overview

    The LSVWT can be used as an educational tool to introduce aerodynamics study

    to students who are new to aerodynamics and CFD. With the control panel layout of the

    LSVWT being almost identical to that of the KU large wind tunnel, the students will be

    familiar with the large wind tunnel controls before they get to use it aerodynamics

    characteristics analysis. The 2-dimensional analysis provides lift, drag and pitching

    moment characteristics in relation to change in angle of attack and airspeed. The students

    can correlate the lift, drag and pitching moment equations to varying angle of attack and

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    21/72

    13

    airspeed when they can see the immediate changes in those values as they change the

    testing conditions. On top of the aerodynamics parameter values, a pressure distribution

    across the 2-dimensional airfoil will be shown in real time. The students will have a

    better understanding of pressure changes on the airfoil surface with the different angle of

    attack settings.

    For a more advanced study on 2-dimensional aerodynamics, FlowLab is called up

    to provide a contour plot of the flow field around the tested airfoil. Velocity vectors and

    entire flow field pressures are shown in full color to represent the wide range of values

    from freestream to surface of the airfoil locations.

    Figure 3.3 Features of the Low Speed Virtual Wind Tunnel.

    Figure 3.3 shows a general roadmap of the LSVWT features where 4 different

    modules work together to provide an uncomplicated and general CFD tool.

    Low SpeedVirtual Wind

    Tunnel LabVIEWPanel Method

    FlowLab

    JavaFoil NACA type airfoil results for C l,C d, C m in static flow field

    FoilSim

    Cylinder results for C l, C d, C mplus flow field analysis

    Non-standard type airfoil resultsfor C l, C d, C m in dynamic flowfield

    Any type airfoil results for C l, C d,Cm in dynamic flow field

    Airfoil results for C l, C d, C m plusflow field analysis

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    22/72

    14

    3.1.1. 2-D Analysis with Low Speed Virtual Wind Tunnel

    The LSVWT program has the following main features:

    The control panel layout resembles the actual layout of the KU large wind tunnel

    data acquisition system.

    In 2-D airfoil analysis, the lift, drag, and pitching moment along with surface

    pressure distribution are presented.

    In the flow analysis, the contour, vector velocity and streamline can be shown.

    All the CFD work, including grid generation and simulation, can be done with

    limited knowledge of CFD.

    The flow regime is restricted to subsonic range and templates of several model

    setups are prepared in FLUENT so that they can be studied in FlowLab.

    The templates are modular in design and more can be created (using FLUENT

    and GAMBIT by experienced users) to expand the library of CFD analysis.

    3.1.2. System Requirements for LSVWT

    The computer system requirements for LSVWT are dictated by the sum of

    programs involved in CFD analysis. The main requirements are summarized as follows:

    A Pentium 4 or equivalent processor is recommended. A minimum hard disk

    space of 800 MB running on Windows 2000/XP or later is needed. The computer

    must be able to use Internet Explorer 5.5 with Service Pack 2 or later.

    A computer with LabVIEW version 7.1 installed.

    A computer with MATLAB version 5 installed

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    23/72

    15

    A computer that is able to launch internet browsers like Internet Explorer or

    Mozilla Firefox to use Java applets.

    Networked computer that has FLUENT, FlowLab and GAMBIT installed and the

    license to execute all three programs in Exceed X-Server environment.

    3.2. Quick Start Guide to LSVWT

    With the system requirements mentioned earlier satisfied, the LSVWT program

    can be started. Click on the LSVWT icon will launch the program and the user will see

    the menu screen as shown in the following figure.

    Figure 3.4 Startup screen of LSVWT program.

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    24/72

    16

    The user has a choice of 2 simple web-based flow analysis modules and 2 more

    advanced simulations. An airfoil grid generation program is included to aid the more

    advanced 2-D flow analysis programs. The JavaFoil8 module is developed by Martin

    Hepperle that utilizes potential flow and boundary layer analysis without taking flow

    separation into account. FoilSim9, developed by a team led by NASA scientist Tom

    Benson, provides simple flow visualization of airflow over an object like an airfoil

    without the complexity of flow separation. The Airfoil Generation and 2-D Flow modules

    capabilities will be discussed with further details in the chapters to come.

    Clicking on the JavaFoil button will launch the module in a separate window.Javafoil is equipped with its own airfoil generation so that it can proceed with the flow

    over airfoil analysis. In Figure 3.5, a NACA 2415 is generated with the coordinates

    shown.

    Figure 3.5 JavaFoil airfoil coordinate generation screen.

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    25/72

    17

    This interactive web-based program is capable of calculating the velocity and

    pressure distribution across the chosen airfoil. As soon as an airfoil shape is generated

    from its airfoil library, the program can generate velocity and pressure distribution with

    the default setting for angles of attack. A table of results that includes the lift, drag and

    pressure coefficients is calculated and can be printed. One of the useful features of

    JavaFoil is the plotting of the flow field as shown below in Figure 3.6. JavaFoil is simple

    to use but it does not handle flow separation issues.

    Figure 3.6 Flow field plotting by JavaFoil.

    To view a moving flow field, another web-based program FoilSim will fill the

    need. FoilSim utilizes animation to further enhance the flow visualization. Clicking onthe FoilSim button from the LSVWT main menu will launch a separate window to the

    web-based program as seen in Figure 3.7. This program functions very much like

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    26/72

    18

    JavaFoil but it runs in constant simulation. FoilSim runs more like a demonstration

    because the airfoil shape model does not follow any NACA specification in details.

    Figure 3.7 FoilSim program in motion.

    However, with the ability to change the angle of attack, camber and thickness of

    airfoil on the fly, the results are shown instantaneously with the lift curve slope, pressureand/or velocity distribution. The flow visualization is quick but not extremely accurate

    without taking flow separation into account.

    3.2.1. Airfoil coordinates generations

    To initiate the 2-dimensional analysis, the coordinates of an airfoil must be

    defined. The airfoil coordinates for NACA 4, 5 and 6-digit airfoils are generated within a

    LabVIEWs subprogram using the NACA equations involving polynomials that relate to

    airfoil camber line and thickness distribution. The NACA 2415 and 0012 airfoils are

    chosen as the subject of case study because these shapes are used in the Cessna 210 wing

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    27/72

    19

    and horizontal stabilizer. The published 2-D aerodynamics results of these airfoils are

    also readily available in Pope4.

    Figure 3.8 Panel Method airfoil coordinates generation of NACA 0012.

    The coordinates generated come in two columns namely in the Cartesian X and

    Y arrangement. To simplify the program setup, the number of panels to represent an

    airfoil is set to 50 for this analysis. There will be 25 upper surface X-Y pair coordinates

    and another 25 for the lower surface as shown in Figure 3.8. When the user clicks on the

    Generate Airfoil button that is highlighted in Figure 3.8, a new window will pop up with

    the interface to generate a NACA airfoil shape. If the airfoil is symmetrical, there is a

    button (next to the Generate Airfoil) for that option. This helps to cut down on the points

    generated by simply mirroring the upper half of the airfoil shape.

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    28/72

    20

    Figure 3.9 Coordinate generation of NACA 2415 airfoil.

    The user can select the type of NACA airfoil from the pull-down menu from the

    top left corner. Once selected, the corresponding section number for the desired airfoil

    shape should be entered. The number of points required for this setup is picked to be 50.

    More points will provide more details to the airfoil shape but at the same time, the

    computation time will increase as well. 50 points are chosen so as to strike the balance

    between airfoil shape details and speed of computation in the aerodynamics calculations.

    Once the airfoil coordinates are ready, the user can click on Get data button to get the 2-D

    results as shown in Figure 3.10.

    Type of Airfoil

    Section Number

    Number ofPoints

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    29/72

    21

    Figure 3.10 Aerodynamics results with pressure distribution across airfoil.

    The coordinates are fed into the Panel Method solver to obtain aerodynamics

    results. The values of lift, drag and pitching moment coefficients are calculated and

    presented in numeric and a pressure distribution graph. The pressure distribution

    locations on the airfoil are the same locations of the coordinates generated earlier in

    Figure 3.8. By changing the Angle of Attack knob and clicking on the Get data button,

    real-time results of the coefficients and the pressure distribution will be updated.

    3.2.2. Panel Method Analysis

    The Panel Method calculates the velocity distribution along the surface of a

    defined panel from an airfoil. The Kutta condition is applied here for linear and steady

    Angle of Attackknob

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    30/72

    22

    flow for the boundary condition setup. The governing equation (Laplaces equation or the

    linearized form in compressible flow) is recast into an integral equation. This integral

    equation involves quantities such as velocity, only on the surface, whereas the original

    equation involved the velocity potential all over the flow field. The surface is divided into

    panels or boundary elements, and the integral is approximated by an algebraic

    expression on each of these panels. A system of linear algebraic equations result for the

    unknowns at the solid surface, which may be solved using techniques such as Gaussian

    elimination to determine the unknowns at the body surface.

    The equations governing 2-D, incompressible, irrotational flow are:

    Continuity: 0=+ yv

    xu

    (1)

    and, irrotationality:

    u y

    v x

    = 0 (2)

    One can define a velocity potential such that

    x u y v

    = =; (3)

    This equation satisfies the irrotationality. Continuity equation becomes:

    2

    2

    2

    2 0 x y+ = (4)

    One can also define a stream function such that

    v xu y==

    - ; (5)

    which yields the following relation:

    2

    2

    2

    2 0 x y+ = (6)

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    31/72

    23

    Equations (3) and (6) are each called Laplaces equation.

    In subsonic compressible flow, the potential flow equation is modified to give the

    following, approximate equation:

    ( )1 022

    2

    2

    2 + = M x y

    Assuming one can solve for either the velocity potential or the stream function

    and its derivatives (which yield the flow velocities u and v), the pressure can be

    computed for incompressible flows, from Bernoullis equation as:

    ( ) p u v p V + + = +

    12

    12

    2 2 2

    From pressure, a non-dimensional quantity called the pressure coefficient may be

    computed:

    C p p

    V

    u vV

    V V p

    =

    = +

    =

    12

    1 12

    2 2

    2

    2

    2

    where u and v are Cartesian components of velocity V.

    With angle of attack chosen by the user, the lift, drag and pitching moment

    coefficient are calculated. The surface pressure distribution is also computed and then

    presented visually by LabVIEW. The result of such typical calculation is shown in Figure

    3.11.

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    32/72

    24

    Figure 3.11 Panel Method results of a NACA 2415 airfoil.

    Through the change of angle of attack, a 2-D airfoil lift curve slope and drag polar

    can be plotted. The pressure distribution can also be shown in the corresponding locations

    of the coordinates generated for the airfoil. However, the results do not take into account

    of flow separation at high angle of attack (more than 12 degrees) settings. Even though

    the stall characteristics do not match up favorably with Popes findings at the high angles

    of attack, the results do show that the aerodynamics coefficients are similar at the lowerrange of angles of attack.

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    33/72

    25

    3.2.3. FlowLab in 2-D usage

    Figure 3.12 FlowLab 2-D analysis of Clark Y airfoil.In the same way the Panel Method is activated, FlowLab can be launched from

    the LSVWT program. Depending solely on the template used, FlowLab performs quick

    and limited CFD analysis of the 2-D subject. The subject can range from an airfoil like

    the NACA 4- or 5-digit series to a simple cylinder. Figure 3.12 shows an example with

    Clark Y airfoil. The user may adjust the characteristic length of the test subject, Reynolds

    Number, types of mesh and grid. These choice selections are completely fixed during the

    creation of the template. Once the solution converges, pressure and velocity profile of the

    entire flow field can be plotted and saved for further analysis or comparison.

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    34/72

    26

    3.2.4. Starting FlowLab

    Click on the Start FlowLab button will launch the program and a screen following

    that, shown below, provide models to be analyzed. The models used in the LabVIEW

    module are readily converted from LSVWT when needed.

    Figure 3.13 FlowLab analysis model selection.

    Once that is chosen, FlowLab will load the model and proceed to the main

    program (shown in Figure 3.14) that will consists of the flow field/ grid screen, controls

    for analysis and overview notes on the operation of the case study.

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    35/72

    27

    3.2.5. Geometry Settings

    Figure 3.14 Geometry module creation.

    From the Geometry module, the chord length can be determined. The length

    limitation is set accordingly to the grid that is generated around it. The user can choose to

    enter the length in metric or British units. Once the chord length is set, the user can click

    on Next to proceed to the next module that sets the physics of the flow.

    3.2.6. Flow Conditions (Physics) Settings

    Flow conditions are chosen in this module as shown in the Figure 3.15. The

    condition can be set to either inviscid or viscous. For the simplicity of calculations,

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    36/72

    28

    inviscid condition is usually selected. Boundary condition and materials can be selected

    to reflect the fluid of the flow.

    Figure 3.15 Physics or flow conditions module settings.

    For the boundary conditions as seen in the Figure 3.16, the far field pressure and

    temperature can be set for the flow. This is also where the user can set the velocity (in

    terms of Mach number) of the flow and the angle of attack for the airfoil. The wall

    roughness is typically ignored for the quick calculations.

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    37/72

    29

    Figure 3.16 Boundary condition settings in the Physics module.

    After the boundary condition is set, the density and viscosity of the flow can bechosen by activating the Materials option. In that option, the user can also determine the

    thermal conductivity, specific heat and molecular weight of the fluid.

    Figure 3.17 Materials properties in the Physics module.

    Once the Physics setup is complete, the Reynolds Number can be calculated when

    the Compute button is pressed. Then, the user can move on to the next module by

    clicking on the Next button.

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    38/72

    30

    3.2.7. Mesh Settings

    The intensity of meshes is chosen here will affect the solving time directly. The

    user has the straightforward options under Mesh Density to use Fine, Medium or Coarse

    setting. The Cell Count is for the user to gauge the complexity of the proposed mesh. The

    higher the cell count is, the longer it will take for the program to complete the

    calculations. The wall function is typically set to standard unless specified otherwise.

    Figure 3.18 Mesh settings for the airfoil.

    Once the mesh is selected, the user must click on Create to generate the newly

    selected type of mesh to be used. A progress bar will appear at the top and once that

    disappears, the user can proceed to the next module by clicking on the Next button.

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    39/72

    31

    3.2.8. Solve for Solution Settings

    The number of iterations is set here that will determine the time to take to solve

    the computations. From the screenshot below, the user will enter the number of iterations

    desired and also the convergence limit of the solution. The driving factor of time required

    will be the convergence limit set because the program will only stop computing once the

    limit is set unless it has reached the iterations count. If the iterations are set too low, the

    solution may not converge and thus yielding no results from the calculations. For a

    decent convergence, the limit is set to 0.0001.

    Figure 3.19 Solution settings module.

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    40/72

    32

    The user will need to click on Iterate to start the program to solve for the flow

    field solution. After the iterations are completed, the graphic reports will be available in

    the next module.

    3.2.9. Graphic Reports Settings

    Once iterations are completed, the graphic reports are available. In this module,

    the aerodynamics coefficients are shown as seen in the figure below. The user will also

    have the options to plot graphs of the residuals calculation progress (see Figure 3.21) and

    the pressure distribution of the airfoil for that particular velocity and angle of attack.

    Figure 3.20 Graphic Reports module.

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    41/72

    33

    Figure 3.21 Example of a residuals progress with respect to iterations.

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    42/72

    34

    3.2.10. Post-processing Analysis Settings

    Figure 3.22 Post module to show the results of computation.

    This is where the flow field can be plotted and shown depending on the users

    choices. As shown in the Figure 3.22, the flow field can be plotted using (pressure or

    velocity) contour, vector or streamlines.

    3.3. Additional Feature in Animation

    When the CFD model in FlowLab is configured in another grid format, time steps

    of the flow can actually be seen. The pictures of the flow are captured in the time steps

    specified by the user. An example of such application is shown in Figure 3.23 where a

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    43/72

    35

    sphere is subjected to a relatively low Reynolds Number flow to induce the Von Krmn

    vortex street.

    Figure 3.23 Von Krmn vortex street illustrated in FlowLab.

    This advantage of such feature is that user no longer has to imagine the flow

    behavior of unsteady flow. The unsteady flow is captured vividly in FlowLab where it

    can be exported as a series of pictures or as an animation.

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    44/72

    36

    4. Results and Discussions

    4.1 2-D Flow Results of NACA 2415

    With the known mathematical equation to create the NACA 2415 airfoil, the

    coordinates are generated as shown in Figure 4.1.

    Figure 4.1 Generation of NACA 2415 airfoil coordinates.

    The results of lift, drag and pitching moment coefficients are shown as seen in

    Figure 3.9. Each of the run here gives the results for one angle of attack setting. To

    produce a lift curve slope and the variation of drag and pitching moment due to different

    angle of attacks, multiple runs are needed.

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    45/72

    37

    Figure 4.2 2-D results of NACA 2415 at zero angle of attack.

    With each run of different angle of attack, a set of values for lift, drag and

    pitching moment coefficients are calculated, along with a pressure distribution chart. An

    angle of attack range from -6 to 18 is selected, with an interval of 2 degrees between each

    angle. The computed results and the NACA findings are compiled as follows:

    -0.6

    -0.5

    -0.4

    -0.3-0.2

    -0.1

    0.0

    0.1

    0.2

    0.30.4

    0.5

    0.6

    0.7

    0.8

    0.9

    1.01.1

    1.2

    1.3

    1.4

    -8 -6 -4 -2 0 2 4 6 8 10 12 14 16 18 20 22

    Ang le of Attack , (deg.)

    L i f t C o e

    f f i c i e n

    t , C

    L

    ( ~ )

    CFD

    NACA data

    Figure 4.3 Lift curve slope of NACA 2415.

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    46/72

    38

    From Figure 4.3, the lift curve slope obtained from the computation is fairly close

    to the NACA results. At the lower angle of attacks from -6 to 2 degrees, both sets of data

    are almost on top of each other. They show about the same values for lift coefficient forthose angles of attack. However, the discrepancy starts right after 2 degrees. From 2 to 10

    degrees, the difference between the computed and NACA values begins to grow. The

    computed values show a steeper linear increase compared to the NACAs. At this point,

    the computed result also show that the airfoil has reached its stall around 10 degrees for

    a lift coefficient of 1.22. As for the NACA data, the airfoil stalls at a later angle of attack

    of 12 degrees and it has a slightly lower lift coefficient of 1.2.

    The lift curve slopes also show that the stall characteristics are different between

    the computed and experimental data from NACA. The computed lift curve slope has a

    more gentle stall behavior as the lift coefficient tapers out from 1.22 to 1.15 at around 16

    degree angle of attack. In contrast, the NACA data that stalls later at 12 degrees angle of

    attack drops its lift coefficient from 1.2 to 0.85 when it reaches 16 degrees. This show the

    computational results will be fairly accurate up to the point where flow separation may

    have occurred.

    A closer observation to this stall difference can be made using FlowLab. By

    calling up FlowLab, the flow field at angles of attack from 10, 12 and 14 are shown in

    Figures 4.3. Note that the airfoil is referenced always horizontally, which is the default

    orientation of FlowLab.

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    47/72

    39

    Figure 4.3 Pressure flow field NACA 2415 at angle of attack at 10 degrees (top left),12 degrees (top right) and 14 degrees (above).

    From Figure 4.3, the unsteady flow (blue color region) is seen growing from each

    angle of attack progression. The flow separation at the trailing edge of the airfoil is barely

    noticeable at 10 degrees although this is the stall angle of attack for the computational

    result. Looking at the 12 degrees angle of attack, the separation has crept forward to morethan half of the airfoils chord length. Thus, this corresponds to the drop in lift coefficient

    value from 1.22 to 1.19. As the angle of attack increases further to 14 degrees, the

    unsteady flow has almost reached the leading edge of the airfoil and therefore produces a

    lower lift coefficient value of 1.10.

    4.2 2-D Visual Flow Results of NACA 2415

    Closer observations of the results of the NACA 2415 can be seen here. The visual

    results will be shown in the progressing order of the angle of attack changes starting from

    -6 to 14 degrees with a 2-degree step. From 15 to 20 degrees angle of attack, the

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    48/72

    40

    increment will be 1 degree to demonstrate drastic changes in pressure at high angle of

    attack.

    6 degree angle of attack 4 degree angle of attack

    2 degree angle of attack 0 degree angle of attack

    2 degree angle of attack 4 degree angle of attack

    Figure 4.4 Pressure distribution on NACA 2415 at -6 to 4 degree angles of attack.

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    49/72

    41

    6 degree angle of attack 8 degree angle of attack

    10 degree angle of attack 12 degree angle of attack

    14 degree angle of attack 15 degree angle of attack

    Figure 4.5 Pressure distribution on NACA 2415 at 6 to 15 degree angles of attack.

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    50/72

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    51/72

    43

    18 degree angle of attack

    20 degree angle of attack

    Figure 4.7 Pressure distribution on NACA 2415 at high angles of attack of 18 and 20degrees.

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    52/72

    44

    The visual results of the NACA 2415 shows a steady low pressure (indicated with

    blue color) buildup on top of the airfoil as the angle of attack increases. At the 16 degree

    angle of attack, flow separation occurs and thus creating unsteady airflow. Once theairfoil experiences unsteady flow, the computation on the aerodynamics characteristics

    like lift, drag and pitching moment will start to increase at a higher rate. At this point,

    only the visual results are considered trustworthy. From Figure 4.6 and 4.7, the flow

    separation begins to propagate downstream and create larger wake as the airfoil increase

    in angle of attack. The turbulence due to the wake generates higher aerodynamics

    characteristics, in particular lift coefficient. Thus, the stall characteristics of the airfoil

    would be inaccurate but the visual results do provide an insight to when and how the

    turbulent flow occurs and behaves.

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    53/72

    45

    5. Conclusion and Recommendations

    5.1. LSVWT 2-D flow analysis

    Both web-based modules of JavaFoil and FoilSim offer quick visualization ofairfoil and flow analysis. However, each has its shortcomings; JavaFoil can only perform

    analysis with each time a button is pushed and FoilSim is not able to generate specific

    any airfoil shapes including NACAs. Also, both JavaFoil and FoilSim are not suitable

    for flow that has separated.

    Fortunately, the other 2-D modules are able to compensate on those flaws. The 2-

    D Flow Over Airfoil module can provide aerodynamic characteristics continuously once

    it has started. The 2-D Flow Visualization module through FlowLab is able to show the

    flow separation. However, the values of the lift, drag and pitching moment coefficients

    are slightly different as seen in the case study of NACA 2415 airfoil. At the 10 degree

    angle of attack, flow separation may have occur which indicates the decrease in lift

    coefficient as shown in Figure 4.3. The CFD stall behavior is more gentle compared tothe NACA data. This shows that FlowLab may have predicted the stall angle correctly,

    but the post-stall behavior does not match up with NACAs results.

    Overall, the results are satisfactory for non-CFD researchers or students learning

    the basics of aerodynamics and CFD. The flow visualization will help users to understand

    the flow behaviors, especially when the flow is unsteady.

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    54/72

    46

    5.2. Recommendations for future work

    To further enhance the capabilities of LSVWT, an extensive 3-D model module

    should be developed. There are very few CFD tools that are user friendly for CFD beginners and the time required to solve the CFD calculations are long (as in many hours,

    if not days). The following are the possible future development to consider.

    5.2.1. 2-D Analysis in LabVIEW and FlowLab

    Although there is an Airfoil Generation option, the generated airfoil can only be

    used in LabVIEWs Panel Method module currently. To use the same airfoil for FlowLabanalysis, the user need to edit the airfoil coordinates data text file manually so that

    FlowLab can use it. A simple computer programming in LabVIEW could automate this

    process so that the user can have the airfoil coordinates data converted for FlowLab use

    with a click of a button.

    With a better understanding of the condition settings and tweaking in FlowLab,

    the post-stall behavior could be modeled more closely to the experimental NACA results.

    With these tweaks, the CFD simulation will be more reliable and able to provide even

    more convincing aerodynamic characteristics values.

    5.2.2. FLUENT and GAMBIT in grid generation

    GAMBIT is the primary software in creating geometry and mesh generation for

    FLUENT. Virtual models can either be built in GAMBIT or imported from other

    computer-aided design (CAD) programs such as CATIA or Pro/E. Other than the

    common Cartesian type mesh, GAMBIT is also capable of producing triangular surface

    meshes and tetrahedral volume meshes.

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    55/72

    47

    Once the geometric shape and mesh is completed, FLUENT performs the CFD

    analysis. Conditions of the test environment and model are tested and this is where the

    template is created with the choice selections that are later available to FlowLab. The

    template creation should be left to the experienced CFD users and the non-CFD users can

    benefit from the simplified case studies of the CFD templates to be used in FlowLab.

    To get a 3-dimensional analysis, FLUENT can be used to provide the detail flow

    field representation. However, FLUENT does require more than minimal proficiency in

    CFD knowledge in setting up for the computation. A library of models will be provided

    so that users do not need to know much in model grid generation using GAMBIT.The Cessna 210 that has been tested annually in the KU large wind tunnel would

    be a good candidate as the test subject in the 3-dimensional CFD analysis. The results can

    then be combined with the wind tunnel experimental data to provide a more complete

    picture of the models flow behavior in the wind tunnel. The CFD results in the flow

    analysis, coupled with velocity and pressure will compliment the experimental data in

    order to provide details on the relationship between aerodynamics and flow

    characteristics. This should verify whether the CFD setting is correct.

    5.2.3. FlowLab in 3-D usage

    FlowLab, once again, can play the pre- and post-processing role of CFD analysis

    as in the 3-D scenario. The results obtained in the 3-D setup will be similar to the 2-Dsituation with the calculated velocity contour, vectors and streamline except for that

    difference in which the flow field is in 3-D. The user can take a zoom-in close look at the

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    56/72

    48

    flow interference with the virtual test model. FlowLab can provide a simply user interface

    to analysis the flow compared to FLUENT that is much harder to use.

    5.2.4. OpenFlower and Gmsh

    OpenFlower (Open Source Flow solver) was a joint effort and product of some

    CFD research engineers launched in 2004. The open-source nature of the software

    provides a public platform in which all levels of CFD users can contribute to improve it

    so that the increasing CFD industrial need can be met. This publicly free software is

    mainly devoted to the resolution of the turbulent unsteady incompressible Navier-Stokesequations. The grid generation portion is managed by another open-source software

    called Gmsh that creates 3-D finite element mesh and works with OpenFlower in pre- and

    post-processing of solutions.

    OpenFlower is a free open-source finite volume CFD software, mainly devoted

    to the resolution of the turbulent incompressible Navier-Stokes equations, with scalar

    transport.5 It is a command line solver that would handle geometry and mesh generated

    by Gmsh, a mesh and grid generator. The current stage of development in 3-D flow

    analysis is not yet proven to be stable in the aircraft application. Thus, the results from

    OpenFlower are strictly for evaluation purposes, not for close comparison.

    Gmsh, the pre- and post- processor, is consisted of four modules: geometry, mesh,

    solver and post-processing. It is an automatic 3-D finite element grid generator (primarilyDelaunay) with a build-in CAD engine. Since OpenFlower is a command line program

    (meaning there is not any user interface), the results are shown using Gmsh. One

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    57/72

    49

    significant limitation of Gmsh is that it can only post-process 3-D results from

    OpenFlower.

    If the more expensive FLUENT software is unavailable, the alternate choice

    would be OpenFlower and Gmsh. Although these two programs are free to download,

    they are not thoroughly tested like FLUENT. The up side to the free programs is that

    there are more users online that would be able to offer assistance to help any user.

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    58/72

    50

    6. References

    1. Bell, Theo The Numerical Wind Tunnel: A Three-dimensional Computational

    Fluid Dynamics Tool, M.S. Thesis, Dalhousie University, Halifax, Nova Scotia,August 2003.

    2. Tinoco, Edward N. The Changing Role of Computational Fluid Dynamics in

    Aircraft Development, AIAA Paper 98-2512, pp. 161-174, Boeing Commercial

    Airplane Group, Seattle, Washington, 1998.

    3. Fujii, Kozo and Miyaji, Koji WEB-CFD and Beyond CFD for non-CFD

    Researchers, AIAA Paper 02-14233, 2002.

    4. Pope, Alan Basic wing and airfoil theory, New York, McGraw-Hill, 1951.

    5. OpenFlower CFD Software Reference Manual, OpenFlower Team, July, 2004.

    6. NASA Glenn Research Center, http://www.sgevolution.com/htm/nasa.htm

    7. NASA Advanced Supercomputing Division: Unsteady Flow Analysis Toolkit,

    http://www.nas.nasa.gov/Software/UFAT8. JavaFoil Analysis of Airfoils, http://www.mh-aerotools.de/airfoils/javafoil.htm

    9. NASA Glenn Research Center FoilSim, http://www.grc.nasa.gov/WWW/K-

    12/airplane/foil2.html

    10. KU Large Wind Tunnel Operating Handbook.

    11. Deasi, S. S. Relative roles of computational fluid dynamics and wind tunnel

    testing in the development of aircraft. Current Science, Vol. 84, No. 1, 10

    January 2003.

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    59/72

    51

    12. W.H. Mason, D. L. Knill, A.A. Giunta, B. Grossman and L.T. Watson Getting

    the Full Benefits of CFD in Conceptual Design AIAA Paper 98-2513, 16th

    AIAA Applied Aerodynamics Conference June 15-18, 1998.

    13. van Leer, Bram CFD Education: Past, Present, Future AIAA Paper 99-0910,

    37th AIAA Aerospace Sciences Meeting and Exhibit, January 11-I 4, 1999.

    14. Lamar, John E., Obara, Clifford J., Fisher, Bruce D., Fisher, David F. Flight,

    Wind-Tunnel, and Computational Fluid Dynamics Comparison for Cranked

    Arrow Wing (F-16XL-1) at Subsonic and Transonic Speeds NASA/TP-2001-

    210629.15. FLUENT FlowLab 1.2 Documentation, Users Guide, Fluent, Inc, Jan 2005.

    16. FLUENT 6.2 Documentation, Users Guide, Fluent, Inc, 2005.

    17. FLUENT GAMBIT 2.2 Documentation, Users Guide, Fluent, Inc, 2005.

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    60/72

    52

    Appendix A: Program Flowchart of LabVIEW for LSVWT ProgramLabVIEW details of the programmingProgram Hierarchy

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    61/72

    53

    Main menu

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    62/72

    54

    Launch JavaFoil

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    63/72

    55

    Launch JavaFoil (continue)

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    64/72

    56

    Launch FoilSim

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    65/72

    57

    Launch FlowLab

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    66/72

    58

    2-D Panel Method

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    67/72

    59

    Airfoil pressure distribution chart

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    68/72

    60

    Airfoil coordinates conversion from generated to LabVIEW use

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    69/72

    61

    MATLAB source code for Panel Method used in LabVIEW

    % Panel Code in MATLAB%% Open a File and read airfoil coordinates

    %fid = fopen('panel.data.txt','r')%% Read Angle of Attack%alpha = fscanf(fid,'%f',1);%% read number of points on the upper side of airfoil%nu = fscanf(fid,'%d',1);%

    % read number of points on the lower side of airfoil%nl = fscanf(fid, '%d',1);%% read Flag that states if this airfoil is symmetric% if isym > 0 then airfoil is assumed symmetric%isym = fscanf(fid,'%d',1);%% Read a scaling factor% The airfoil y- ordinates will be multiplied by this factor%factor=fscanf(fid,'%f',1);

    if(isym>0)nl = nu;

    end%% Allocate storage for x and y%x = zeros(1,100);y = zeros(1,100);%% Read the points on the upper surface%for i = nl:nl+nu-1

    a=fscanf(fid,'%f',1); b = fscanf(fid,'%f',1);x(i) = a;y(i) = b * factor;

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    70/72

    62

    endif isym == 0%% If the airfoil is not symmetric, read lower side ordinates too..%

    for i = 1:nla=fscanf(fid, '%f',1); b = fscanf(fid, '%f', 1);x(nl+1-i) = a;y(nl+1-i) = b * factor;

    endelse

    for i =1:nlx(nl+1-i) = x(nl-1+i);y(nl+1-i) = - y(nl-1+i);

    endendfclose(fid);%% Plot the airfoil on window #1%% plot(x,y);n=nu+nl-2;A=zeros(n+1,n+1);ds=zeros(1,n); pi=4. * atan(1.0);%% Assemble the Influence Coefficient Matrix A%for i = 1:nt1= x(i+1)-x(i);t2 = y(i+1)-y(i);ds(i) = sqrt(t1*t1+t2*t2);

    endfor j = 1:na(j,n+1) = 1.0;for i = 1:nif i == ja(i,i) = ds(i)/(2.*pi) *(log(0.5*ds(i)) - 1.0);

    elsexm1 = 0.5 * (x(j)+x(j+1));ym1 = 0.5 * (y(j)+y(j+1));dx = (x(i+1)-x(i))/ds(i);dy = (y(i+1)-y(i))/ds(i);t1 = x(i) - xm1;

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    71/72

    63

    t2 = y(i) - ym1;t3 = x(i+1) - xm1;t7 = y(i+1) - ym1;t4 = t1 * dx + t2 * dy;t5 = t3 * dx + t7 * dy;

    t6 = t2 * dx - t1 * dy;t1 = t5 * log(t5*t5+t6*t6) - t4 * log(t4*t4+t6*t6);t2 = atan2(t6,t4)-atan2(t6,t5);a(j,i) = (0.5 * t1-t5+t4+t6*t2)/(2.*pi);

    endenda(n+1,1) = 1.0;a(n+1,n) = 1.0;end%% Assemble the Right hand Side of the Matrix system

    %rhs=zeros(n+1,1);alpha = alpha * pi /180;xmid=zeros(n,1);for i = 1:nxmid(i,1) = 0.5 * (x(i) + x(i+1));ymid = 0.5 * (y(i) + y(i+1));rhs(i,1) = ymid * cos(alpha) - xmid(i) * sin(alpha);

    endgamma = zeros(n+1,1);%% Solve the syetm of equations% In MATLAB this is easy!%gamma = a\rhs;cp=zeros(n,1);cp1=zeros(n,1);%% Open a file to write x vs. Cp and the Loads%% Change the file name below, to open a new file every time%fid=fopen('cp.data.txt','w');fprintf(fid,' X CP\n\n');for i = 1:ncp(i,1) = 1. - gamma(i) * gamma(i);cp1(i,1) = - cp(i,1);xa = xmid(i,1);cpa = cp(i,1);%

  • 8/10/2019 Low Speed Virtual Wind Tunnel Simulation

    72/72

    % Write x and Cp to the file%% The xa- coordinate is the center points of panel 'i'% Cpa is the Cp value at that point%

    fprintf(fid,'%10.4f %10.4f\n',xa,cpa);end%% Open a new figure and plot x vs. Cp%%figure(2);%plot(xmid,cp1);%% Compute Lift and Drag Coefficients%cy = 0.0;

    cx = 0.0;cm = 0.0;% We assume that the airfoil has unit chord% we assume that the leading edge is at i = nl;for i=1:ndx = x(i+1) - x(i);dy = y(i+1) - y(i);% xarm is the moment arem , equals distance from% the center of the panel to quarter-chord.xarm = 0.5 * (x(i+1)+x(i))-x(nl)-0.25;cy = cy - cp(i,1) * dx;cx = cx + cp(i,1) * dy;cm = cm - cp(i,1) * dx * xarm;end%% Print Lift and Drag coefficients on the screen%cl = cy * cos(alpha) - cx * sin(alpha)cd = cy * sin(alpha) + cx * cos(alpha)cmcpx=x'y=y'%