Lt Cable Sizing Design as Per15% Drop)

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  • 8/10/2019 Lt Cable Sizing Design as Per15% Drop)

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    HZL-BTN-ELE-DS-SY-037

    INPUT DATA

    Feeder Load kW

    Voltage rating kV

    Length of the cable m

    AC resistance of the cable at 90C / km

    Reactance of the cable at 50Hz / km

    Allowable Voltage Drop %

    Current derating factor

    Calculation

    Full load cur rent rating o f the Feeder

    Size of 300 Sq.mm 3.5 core Aluminium cable is selected for checking.

    (Ref : Power Engineers Handbook 25.66, Table 57)

    =

    =

    =

    Total factor to be applied for arriving at the capacity =

    current carrying capacity of 300sq.mm,3Run cable =

    = A

    Check for voltage drop

    Voltage drop

    Where,

    (Assumed)

    With in the permissible limits of 5% voltage drop hence ok

    Short Time rating of the Cable

    1.94x

    PMCC TO MCC INCOMER

    1.00

    1.01 P = 460

    1.02 VT

    %

    = 0.415

    1.03 L = 50

    1.04 R = 0.129

    1.05 X = 0.0705

    1.06 = 5

    1.07 = 0.65

    = =

    2.00

    2.01

    P= 800 A

    3 x V 3 x 0.415

    460 / 0.8IFL

    2.02Cable size

    Rating factor for Ambient

    Temperature 35CCurrent Rating at 35C

    300 1.0 455 A

    Factor for grouping of cables 0.86

    Reduction Factor 0.9

    Factor for Non leaner loads 0.8

    0.65

    2.03 455x3x0.65

    887

    3.00

    3.01

    IFLVdrop = x (R cos+ X sin) x L

    n

    cos = 0.8sin = 0.6

    50800

    Vdrop =3

    x ((0.000129 x 0.8) + (0.0000705 x 0.6))

    V

    x

    Vdrop

    %Vdrop =

    =

    300=

    1.94

    100 = 0.81

    22.7=

    240

    3.02Iw =

    s

    LT CABLE SIZING CALCULATION

    KA/0.2Sec13.2xt 13.2*1

    3.03

    (ACB Operated)

    3 runs of 1.1kV grade, 3.5C x300 sq.mm, Al conduc tor, Armoured, XLPE cable is selected

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    HZL-BTN-ELE-DS-SY-037

    INPUT DATA

    Feeder Load kW

    Voltage rating kV

    Length of the cable m

    AC resistance of the cable at 90C / kmReactance of the cable at 50Hz / km

    Allowable Voltage Drop at Normal Running Cond. %

    Allowable Voltage Drop at Starting Condition %

    Current derating factors

    Calculation

    Full load current rating of the Feeder

    Size of 95 Sq.mm 3.5core Aluminium cable is selected for checking.

    (Ref : Power Engineers Handbook 25.66, Table 57)

    =

    =

    =

    Total factor to be applied for arriving at the capacity =

    Current carrying capacity of 95 sq.mm1 Run Cable =

    = A

    Check for vo ltage drop

    Voltage drop

    Where,

    (Assumed)

    Voltage Drop at Normal Running Condition

    With in the Permissible limit of 2.5% voltage drop hence ok

    DOL or Squirrel Cage = A

    0.98240

    2.335x 100 =

    Factor for grouping of cables 0.86

    =

    144

    76.5

    0.0724

    0.65

    45

    = 2.5

    221 A

    =

    0.9

    Factor for Non linear loads

    = 2.335

    (R cos+ X sin)

    0.8

    0.6

    x

    V

    %

    2.00

    2.01

    76.5 / 0.8

    IFL =

    PMCC TO Crusher Building EOT Crane

    1.00

    =1.01 P

    0.409

    VT = 0.415

    =1.03 L

    1.02

    1.06

    1.05 X1.04 R

    2.02Cable size

    Rating factor for Ambient

    Temperature 35C

    3 x V x 0.95x3 x 0.415=

    P

    A

    Current Rating at 35C

    0.8

    n

    x

    95 1.0

    = 140

    Reduction Factor

    IFL

    Vdrop =

    2.03 221x1x0.65

    x

    3.00

    3.01

    L

    sin =

    cos =

    140

    Vdrop =

    1

    %Vdrop =

    Vdrop

    x 45

    Check for Starting Current3.02

    1.07 = 15

    840 ( 6 Times the full load current)

    1.08 = 0.65

    ((0.000409 x 0.8) + (0.0000724 x 0.6))

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    HZL-BTN-ELE-DS-SY-037

    Drop at the time of Starting

    With in the Permissible limit of 15% voltage drop hence ok

    Short Time rating of the Cable

    INPUT DATA

    Feeder Load kW

    Voltage rating kV

    Length of the cable m

    AC resistance of the cable at 90C / km

    Reactance of the cable at 50Hz / km

    Allowable Voltage Drop at Normal running Cond. %

    Allowable Voltage Drop at Starting Condition %

    Current derating factors

    Calculation

    Full load current rating of the Feeder

    Size of 300 Sq.mm 3.5core Aluminium cable is selected for checking.

    (Ref : Power Engineers Handbook 25.66, Table 57)

    =

    =

    =

    Total factor to be applied for arriving the capacity =

    Current carrying capacity of 300 sq.mm1 Run Cable =

    = A

    Check for vo ltage drop

    Voltage drop

    14.01

    x 100

    = x

    = 5.84

    840

    1

    ((0.000409 x 0.8) + (0.0000724 x 0.6))Vdrop

    =

    =

    It is to be noted that motor has been selected to start up to 80% of rated voltage

    %240

    13.2xt

    = 0.65

    0.0705

    242

    = 15

    VT

    L = 165

    = 0.415

    x

    A

    x

    296

    Factor for Non linear loads

    0.65

    (R cos+ X sin)

    1.01 P

    1.06

    2.00

    2.01

    1.02

    3.03

    1.03

    1.05

    1.08

    X

    1.07

    1.04 R

    16.1

    1.00

    Iw =s

    3.04 1 run o f 1.1kV grade, 3.5C x95sq.mm, Al conductor, Armoured, XLPE cable is selected

    =95

    13.2*.2

    132 / 0.8

    IFL =

    0.95x3 x 0.415=

    3 x V x

    2.02Cable size

    Rating factor for Ambient

    Temperature 35CCurrent Rating at 35C

    2.03 455x1x0.65

    300 1.0

    0.8

    455 A

    Factor for grouping of cables 0.86

    Reduction Factor 0.9

    3.00

    3.01

    IFL

    Vdrop =

    n

    KA/0.2Sec

    L

    = 2.5

    = 0.129

    =

    P

    PMCC TO Conveyor 01

    x

    %Vdrop =

    = 14.01Vdrop V

    132=

    (Fuse Operated)

    45

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    HZL-BTN-ELE-DS-SY-037

    Where,

    (Assumed)

    Voltage Drop at Normal Running Condition

    With in the Permissible limit of 2.5% voltage drop hence ok

    DOL or Squirrel Cage = A

    Drop at the time of Starting

    With in the Permissible limit of 15% voltage drop hence ok

    Short Time rating of the Cable

    INPUT DATA

    Feeder Load kW

    Voltage rating kV

    Length of the cable m

    AC resistance of the cable at 90C / km

    Reactance of the cable at 50Hz / km

    Allowable Voltage Drop at Normal running cond. %

    Allowable Voltage Drop at Starting Condition %

    Current derating factors

    Calculation

    Full load current rating of the Feeder

    Size of 150 Sq.mm 3.5core Aluminium cable is selected for checking.

    5.81

    = 14.53 %240

    240x 100 =

    =

    90

    ((0.000129 x 0.8) + (0.0000705 x 0.6))

    0.264

    13.2*1

    VT = 0.415

    2.43 %

    R =

    1.02

    1.04

    1.05

    2.01

    2.00

    0.8

    x

    3.02

    =

    cos =

    242

    Vdrop =

    1

    Vdrop

    %Vdrop

    3.04 1 run of 1.1kV grade, 3.5C x300sq.mm, Al conductor, Armoured, XLPE cable is selected

    KA/SecIw =s

    =13.2xt

    30022.7

    1.00

    1.01 P =

    1.03 L = 270

    0.0716X =

    = 0.65

    15

    1.06 = 2.5

    1.08

    1.07 =

    IFL = A0.95x3 x 0.415

    P

    =3 x V x

    165=

    90 / 0.8

    sin

    = x

    Vdrop = 34.859 V

    Check for Starting Current

    1452 ( 6 Times the full load current)

    1452

    Vdrop

    165((0.000129 x 0.8) + (0.0000705 x 0.6)) x

    5.81

    =

    0.6

    V=

    PMCC TO Conveyor 02

    %Vdrop =

    x

    1

    34.859x 100

    It is to be noted that motor has been selected to start up to 80% of rated voltage

    3.03

    (Fuse Operated)

    165

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    (Ref : Power Engineers Handbook 25.66, Table 57)

    =

    =

    =

    Total factor to be applied for arriving the capacity =

    Current carrying capacity of 150 sq.mm2 Run Cable =

    = A

    Check for vo ltage drop

    Voltage drop

    Where,

    (Assumed)

    Voltage Drop at Normal Running Condition

    With in the Permissible limit of 2.5% voltage drop hence ok

    DOL or Squirrel Cage = A

    Drop at the time of Starting

    With in the Permissible limit of 15% voltage drop hence ok

    Short Time rating of the Cable

    Rating factor for Ambient

    Temperature 35C

    %100 = 14.16

    3.01

    2.02Current Rating at 35CCable size

    2.03 292x2x0.65

    292 A

    Factor for grouping of cables 0.86

    Reduction Factor 0.9

    Factor for Non linear loads 0.8

    0.65

    L(R cos+ X sin)

    380

    3.00

    IFL

    Vdrop =

    cos

    n

    sin =

    165

    Vdrop =

    2

    150

    %Vdrop =

    3.02

    3.04

    Vdrop = 5.661

    Iw =

    2 run of 1.1kV grade, 3.5C x150sq.mm, Al conductor, Armoured, XLPE cable is selected

    25.4s KA/0.2Sec13.2xt

    =13.2*.2

    =

    x

    %

    ((0.000264 x 0.8) + (0.0000716 x 0.6))

    150

    x

    V

    = 0.8

    240

    5.661

    x ((0.000264 x 0.8) + (0.0000716 x 0.6))

    x 100 =

    It is to be noted that motor has been selected to start up to 80% of rated voltage

    270

    2402.36

    x

    0.6

    = 33.968 V

    1.0

    3.03

    =33.968

    2

    Vdrop =

    990

    Check for Starting Current

    990 ( 6 Times the full load current)

    x x

    Vdrop

    %Vdrop

    (Fuse Operated)

    x 270

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    HZL-BTN-ELE-DS-SY-037

    INPUT DATA

    Feeder Load kW

    Voltage rating kV

    Length of the cable m

    AC resistance of the cable at 90C / km

    Reactance of the cable at 50Hz / km

    Allowable Voltage Drop at Normal running cond. %

    Allowable Voltage Drop at Starting Condition %

    Current derating factors

    Calculation

    Full load current rating of the Feeder

    Size of 150 Sq.mm 3.5core Aluminium cable is selected for checking.

    (Ref : Power Engineers Handbook 25.66, Table 57)

    =

    =

    =

    Total factor to be applied for arriving the capacity =

    Current carrying capacity of 150 sq.mm2 Run Cable =

    = A

    Check for vo ltage drop

    Voltage drop

    Where,

    (Assumed)

    Voltage Drop at Normal Running Condition

    With in the Permissible limit of 2.5% voltage drop hence okShort Time rating of the Cable

    DOL or Squirrel Cage = A

    = 2.22 %240

    100

    2

    %Vdrop =

    137

    Vdrop 5.31

    5.31

    Reduction Factor

    0.0716

    150

    0.8

    =

    x

    0.86

    x

    0.9

    ((0.000264 x 0.8) + (0.0000716 x 0.6))

    3.02

    1.00

    1.01

    1.02

    75P

    =

    = 2.5

    1.0 292 A

    0.65

    (R cos+ X sin)

    0.264

    1.03 L = 305

    1.05 X =

    1.04 R =

    2.00

    2.01

    1.06

    1.07

    75 / 0.8

    IFL =

    0.95x3 x 0.4153 x V x

    2.02Cable size

    =

    Rating factor for Ambient

    Temperature 35CCurrent Rating at 35C

    137 A

    P

    =

    3.01

    Factor for Non linear loads 0.8

    0.65

    2.03

    380

    3.00

    292x2x0.65

    3 x IFLVdrop =

    n

    cos =

    VT = 0.415

    =

    x 305

    Check for Starting Current

    822 ( 6 Times the full load current)

    V

    Vdrop

    =

    x

    = 0.6sin

    L

    15=

    1.08

    x

    Factor for grouping of cables

    PMCC TO Conveyor 12 - Stream 2 Feed conveyor

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    Drop at the time of Starting

    With in the Permissible limit of 15% voltage drop hence ok

    Short Time rating of the Cable

    INPUT DATA

    Feeder Load kW

    Voltage rating kV

    Length of the cable m

    AC resistance of the cable at 90C / km

    Reactance of the cable at 50Hz / km

    Allowable Voltage Drop %

    Current derating factors

    Calculation

    Full load cur rent rating o f the Feeder

    Size of 185 Sq.mm 4 core Aluminium cable is selected for checking.

    (Ref : Power Engineers Handbook 25.66, Table 57)

    =

    =

    =

    Total factor to be applied for arriving the capacity =

    current carrying capacity of 185sq.mm,2Run cable =

    = A

    Check for voltage drop

    Voltage drop

    =

    2 run of 1.1kV grade, 3.5C x150sq.mm, Al conductor, Armoured, XLPE cable is selected

    Iw =

    13.28 %

    = 25.4 KA/0.2Sec (Fuse Operated)

    25

    PMCC TO AUX. SWITCH BOARD

    1.00

    230

    = 0.0718

    5

    = 0.415

    1.01

    1.04

    1.06

    VT

    3.04

    P =

    1.02

    x 305((0.000264 x 0.8) + (0.0000716 x 0.6))

    240

    x

    31.86

    100

    It is to be noted that motor has been selected to start up to 80% of rated voltage

    V

    13.2*.2=

    13.2xt

    s 150

    x

    1.03

    0.21

    2.02Cable size

    L

    1.05 X

    P=

    =

    3 x 0.415

    230 / 0.8IFL

    R

    =

    =

    1.07 = 0.65

    =

    2.00

    2.01

    185

    = A

    0.86

    1.0 337 A

    400

    Rating factor for Ambient

    Temperature 35CCurrent Rating at 35C

    3 x V

    Reduction Factor 0.9

    Factor for grouping of cables

    Factor for Non leaner loads 0.8

    0.65

    2.03 337x2x0.65

    438

    3.00

    3.01

    IFLVdrop =

    nLx (R cos+ X sin) x

    822

    Vdrop =

    2

    Vdrop = 31.86

    %Vdrop =

    3.03

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    Where,

    (Assumed)

    With in the Permissible limit of 2.5% voltage drop hence ok

    Short Time rating of the Cable

    INPUT DATAFeeder Load kW

    Voltage rating kV

    Length of the cable m

    AC resistance of the cable at 90C / km

    Reactance of the cable at 50Hz / km

    Allowable Voltage Drop %

    Calculation

    Full load current rating of the Feeder

    Size of 35 Sq.mm 3.5core Aluminium cable is selected for checking.

    (Ref : Power Engineers Handbook 25.66, Table 57)

    =

    ==

    Total factor to be applied for arriving the capacity =

    Current carrying capacity of 35 sq.mm1 Run Cable =

    = A

    Check for vo ltage drop

    Voltage drop

    Where,

    (Assumed)

    0.44

    Current Rating at 35C

    = 1.11

    L =

    R

    Reduction Factor 0.9Factor for Non linear loads 0.8

    x (R cos+ X sin) x L

    MCC TO PRIMARY GYRATORY CRUSHER LOCAL PANEL

    2.00

    1.01

    1.06

    1.02

    1.00

    1.04

    1.05

    40.2

    VT = 0.415

    P =

    =

    351.03

    0.0783X

    = 5

    40.2 / 0.8

    = 74 A

    0.95x3 x 0.415

    2.01

    2.02Cable size

    P

    3 x V x

    Rating factor for Ambient

    Temperature 35C

    IFL = =

    117 A

    Factor for grouping of cables 0.86

    0.65

    35 1.0

    2.03 117x1x0.65

    76

    3.00

    3.01

    IFL

    Vdrop =

    n

    cos = 0.8sin = 0.6

    cos = 0.8

    sin = 0.6

    x 25400

    Vdrop =2

    Vdrop

    ((0.00021 x 0.8) + (0.0000718 x 0.6))

    V

    %240

    1.055x =

    1.055

    x

    100=

    =

    KA/0.2Sec13.2xt 13.2*.2

    3.02

    Iw =s

    %Vdrop

    =185

    = 31.3

    3.03 2 runs of 1.1kV grade, 3.5C x185 sq.mm, Al conduc tor, Armoured, XLPE cable is selected

    (Fuse Operated)

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    With in the Permissible limit of 2.5% voltage drop hence ok

    Short Time rating of the Cable

    INPUT DATA

    Feeder Load kW

    Voltage rating kV

    Length of the cable m

    AC resistance of the cable at 90C / km

    Reactance of the cable at 50Hz / km

    Allowable Voltage Drop at Normal running cond. %

    Allowable Voltage Drop at Starting Condition %

    Current derating factors

    Calculation

    Full load current rating of the Feeder

    Size of 16 Sq.mm 4 core Aluminium cable is selected for checking.

    (Ref : Power Engineers Handbook 25.66, Table 57)

    =

    =

    =

    Total factor to be applied for arriving the capacity =

    Current carrying capacity of 16 sq.mm,1 Run Cable =

    = A

    Check for vo ltage drop

    Voltage drop

    %

    240

    1 run o f 1.1kV grade, 3.5C x35sq.mm, Al conductor, Armoured, XLPE cable is selected

    x 100 = 1.01

    35

    74

    Vdrop =

    1

    x ((0.00111 x 0.8) + (0.0000783 x 0.6))

    V

    x

    %Vdrop

    2.422

    =

    =Vdrop

    2.422

    3.02

    Iw =s

    13.2xtKA/0.2Sec

    3.03 CABLE SIZE :

    =35

    = 5.9313.2*.2

    PRIMZRY GYRATOR CRUSHER SPIDER LUBRICATION SYSTEM

    1.00

    1.01 P = 1.5

    0.415

    1.03 L = 15

    1.02 VT =

    1.04 R = 2.44

    1.05 X = 0.0808

    1.06 = 2.5

    1.08 = 0.65

    = =

    2.00

    2.01P

    = 3 A

    3 x V x 0.95x3 x 0.415

    1.5 / 0.8

    IFL

    2.02Cable size

    Rating factor for Ambient

    Temperature 35CCurrent Rating at 35C

    16 1.0 70 A

    Factor for grouping of cables 0.86

    Reduction Factor 0.9

    Factor for Non linear loads 0.8

    0.65

    2.03 70x1x0.65

    46

    3.00

    3.01

    IFL

    Vdrop =

    n

    x (R cos+ X sin) x L

    1.07 = 15

    (Fuse Operated)

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    Where,

    (Assumed)

    Voltage Drop at Normal Running Condition

    With in the Permissible limit of 2.5% voltage drop hence ok

    DOL or Squirrel Cage = A

    Drop at the time of Starting

    With in the Permissible limit of 15% voltage drop hence ok

    Short Time rating of the Cable

    INPUT DATA

    Feeder Load kW

    Voltage rating kV

    Length of the cable m

    AC resistance of the cable at 90C / km

    Reactance of the cable at 50Hz / km

    Allowable Voltage Drop at Normal running cond. %

    Allowable Voltage Drop at Starting Condition %

    Current derating factors

    Calculation

    Full load current rating of the Feeder

    Size of 16 Sq.mm 4 core Aluminium cable is selected for checking.

    %240

    KA/0.2Sec13.2xt 13.2*.2

    PRIMARY GYRATOR CRUSHER OVER PRESSURE DUST SYSTEM AIR BLOWER

    1.00

    1.01

    0.09x 100 = 0.04 %

    240

    cos = 0.8

    sin = 0.6

    3

    Vdrop =

    1

    ((0.00244 x 0.8) + (0.0000808 x 0.6))

    V

    x 15

    =

    = 0.09

    x

    Vdrop

    %Vdrop

    1

    Vdrop

    3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conducto r, Armoured, XLPE cable is selected

    =16

    = 2.71Iw =s

    P = 1.1

    1.02 VT = 0.415

    = 2.44

    1.03 L = 15

    1.04 R

    2.5

    1.05 X = 0.0808

    1.08 = 0.65

    = =

    2.00

    2.01

    P

    = 2 A3 x V x 0.95x3 x 0.415

    1.1 / 0.8

    IFL

    1.07 = 15

    18

    Vdrop

    1.06 =

    x ((0.00244 x 0.8) + (0.0000808 x 0.6))

    Check for Starting Current

    18 ( 6 Times the full load current)

    3.02

    15

    = 0.54 V

    =

    3.03

    %Vdrop =

    (Fuse Operated)

    It is to be noted that motor has been selected to start up to 80% of rated voltage

    0.54x 100 = 0.23

    x

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    (Ref : Power Engineers Handbook 25.66, Table 57)

    =

    =

    =

    Total factor to be applied for arriving the capacity =

    Current carrying capacity of 16 sq.mm,1 Run Cable =

    = A

    Check for vo ltage drop

    Voltage drop

    Where,

    (Assumed)

    Voltage Drop at Normal Running Condition

    With in the Permissible limit of 2.5% voltage drop hence ok

    DOL or Squirrel Cage = A

    Drop at the time of Starting

    With in the Permissible limit of 15% voltage drop hence ok

    Short Time rating of the Cable

    0.03x 100 =0.06

    =

    Vdrop

    %240

    2.02Cable size

    Rating factor for Ambient

    Temperature 35CCurrent Rating at 35C

    16 1.0 70 A

    Factor for grouping of cables 0.86

    Reduction Factor 0.9

    Factor for Non linear loads 0.8

    0.65

    2.03 70x1x0.65

    46

    3.00

    3.01

    IFL

    Vdrop =

    n

    x (R cos+ X sin) x L

    cos = 0.8

    sin = 0.6

    x 15

    2

    Vdrop =

    1

    0.06

    x ((0.00244 x 0.8) + (0.0000808 x 0.6))

    VVdrop

    %Vdrop

    =

    3.02

    Iw =s

    Check for Starting Current

    12 ( 6 Times the full load current)

    3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conducto r, Armoured, XLPE cable is selected

    =16

    = 2.71

    =

    0.36

    12

    1

    V

    x 15x ((0.00244 x 0.8) + (0.0000808 x 0.6))

    Vdrop

    %Vdrop =

    =

    0.36

    It is to be noted that motor has been selected to start up to 80% of rated voltage

    x 100 = 0.15 %240

    3.03

    KA/0.2Sec13.2xt 13.2*.2

    (Fuse Operated)

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    INPUT DATA

    Feeder Load kW

    Voltage rating kV

    Length of the cable m

    AC resistance of the cable at 90C / kmReactance of the cable at 50Hz / km

    Allowable Voltage Drop at Normal running cond. %

    Allowable Voltage Drop at Starting Condition %

    Current derating factors

    Calculation

    Full load current rating of the Feeder

    Size of Sq.mm 3.5core Aluminium cable is selected for checking.

    (Ref : Power Engineers Handbook 25.66, Table 57)

    =

    =

    =

    Total factor to be applied for arriving the capacity =Current carrying capacity of 16 sq.mm,1 Run Cable =

    = A

    Check for vo ltage drop

    Voltage drop

    Where,

    (Assumed)

    Voltage Drop at Normal Running Condition

    With in the Permissible limit of 2.5% voltage drop hence ok

    DOL or Squirrel Cage = A

    0.30.13

    P

    VT

    5.6 / 0.8

    %

    =

    Reduction Factor 0.9

    46

    0.6570x1x0.65

    x 100 =

    =

    16 1.0

    x

    2.02

    3 x V x

    Cable size

    1.00

    1.01

    1.02

    5.6=

    Primary Gyratory Crusher lube pump

    =

    0.415

    1.03 L = 15

    = 2.440.08081.05 X =

    1.04 R

    2.5

    2.00

    2.01

    1.08 =

    1.06

    0.65

    1.07

    IFL =

    P

    70 A

    Rating factor for Ambient

    Temperature 35C

    =

    Current Rating at 35C

    10 A

    0.95x3 x 0.415

    Factor for grouping of cables 0.86

    3.00

    3.01

    Factor for Non linear loads 0.8

    2.03

    x L

    IFL

    Vdrop =

    n

    cos

    x

    = 0.8

    (R cos+ X sin)

    sin = 0.6

    10Vdrop =

    1

    x 15((0.00244 x 0.8) + (0.0000808 x 0.6))

    3.02

    0.3 VVdrop =

    240%Vdrop =

    Check for Starting Current

    60 ( 6 Times the full load current)

    = 15

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    Drop at the time of Starting

    With in the Permissible limit of 15% voltage drop hence ok

    Short Time rating of the Cable

    INPUT DATA

    Feeder Load kW

    Voltage rating kV

    Length of the cable m

    AC resistance of the cable at 90C / km

    Reactance of the cable at 50Hz / km

    Allowable Voltage Drop at Normal running cond. %

    Allowable Voltage Drop at Starting Condition %

    Current derating factors

    Calculation

    Full load current rating of the Feeder

    Size of 16 Sq.mm 3.5core Aluminium cable is selected for checking.

    (Ref : Power Engineers Handbook 25.66, Table 57)

    =

    =

    =

    Total factor to be applied for arriving the capacity =

    Current carrying capacity of 16 sq.mm,1 Run Cable =

    = A

    P

    R

    Reduction Factor 0.9

    Cable sizeRating factor for Ambient

    Temperature 35C

    =

    Current Rating at 35C

    4 A

    0.75 %240

    1.8x 100 =

    V

    16

    =

    1.00

    1.01

    1.04

    1.02 VT

    = 15

    2.71

    1.03 L

    2

    0.415=

    =

    Primary Gyratory Crusher lube oil heater

    2.44

    0.08081.05 X =

    =

    = 0.65

    1.06 = 2.5

    2.00

    2.01

    1.08

    0.95x3 x 0.415

    2 / 0.8

    IFL =

    P

    3 x V x

    16 1.0 70 A

    Factor for grouping of cables 0.86

    46

    Factor for Non linear loads 0.8

    0.65

    2.03 70x1x0.65

    KA/0.2SecIw =s

    =

    13.2xt=

    13.2*.2

    x

    2.02

    60

    Vdrop =

    1.8

    15

    1

    ((0.00244 x 0.8) + (0.0000808 x 0.6)) x

    =

    =

    It is to be noted that motor has been selected to start up to 80% of rated voltage

    3.03

    Vdrop

    %Vdrop

    1.07 = 15

    3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conducto r, Armoured, XLPE cable is selected

    (Fuse Operated)

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    Check for vo ltage drop

    Voltage drop

    Where,

    (Assumed)

    Voltage Drop at Normal Running Condition

    With in the Permissible limit of 15% voltage drop hence ok

    DOL or Squirrel Cage = A

    Drop at the time of Starting

    With in the Permissible limit of 15% voltage drop hence ok

    Short Time rating of the Cable

    INPUT DATA

    Feeder Load kW

    Voltage rating kV

    Length of the cable m

    AC resistance of the cable at 90C / km

    Reactance of the cable at 50Hz / km

    Allowable Voltage Drop at Normal running cond. %

    Allowable Voltage Drop at Starting Condition %

    Current derating factors

    0.3 %240

    x

    0.72x 100 =

    0.12

    Check for Starting Current

    x L

    %240

    100 = 0.05

    x

    n

    sin

    1.00

    1.01

    KA/0.2Sec

    primary gyratory crusher air/oil coolers

    =P

    = 15

    11

    = 0.415

    0.0808

    0.65

    2.5

    15

    1.02 VT

    1.03 L

    1.04 R = 2.44

    1.05 X =

    =

    1.06 =

    1.07 =

    1.08

    3.00

    = 0.8

    (R cos+ X sin)

    IFL

    Vdrop =

    = 0.6

    cos

    15((0.00244 x 0.8) + (0.0000808 x 0.6))

    4Vdrop =

    1

    2.71

    0.12 VVdrop =

    x

    ==s

    =13.2xt 13.2*.2

    16

    3.02

    3.01

    24 ( 6 Times the full load current)

    %Vdrop =

    x

    x x 15

    24

    Vdrop =

    1

    0.72

    ((0.00244 x 0.8) + (0.0000808 x 0.6))

    VVdrop

    %Vdrop =

    =

    It is to be noted that motor has been selected to start up to 80% of rated voltage

    3.03

    3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conducto r, Armoured, XLPE cable is selected

    Iw (Fuse Operated)

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    Calculation

    Full load current rating of the Feeder

    Size of 16 Sq.mm 3.5core Aluminium cable is selected for checking.

    (Ref : Power Engineers Handbook 25.66, Table 57)

    =

    =

    =

    Total factor to be applied for arriving the capacity =

    Current carrying capacity of 16 sq.mm,1 Run Cable =

    = A

    Check for vo ltage drop

    Voltage drop

    Where,

    (Assumed)

    Voltage Drop at Normal Running Condition

    With in the Permissible limit of 2.5% voltage drop hence ok

    DOL or Squirrel Cage = A

    Drop at the time of Starting

    With in the Permissible limit of 15% voltage drop hence ok

    1.51 %240

    100 =

    16 1.0 70 A

    100 = 0.25 %0.6

    x240

    3.601x

    3.601

    2.00

    2.01

    11 / 0.8

    IFL =

    P

    =

    3 x V x

    2.02 Cable sizeRating factor for Ambient

    Temperature 35C

    =

    Current Rating at 35C

    20 A

    0.95x3 x 0.415

    Factor for grouping of cables 0.86

    Reduction Factor 0.9

    46

    3.00

    Factor for Non linear loads 0.8

    0.65

    2.03 70x1x0.65

    x L

    3.01

    IFL

    Vdrop =

    cos

    x

    n

    = 0.8

    (R cos+ X sin)

    sin = 0.6

    20

    Vdrop =

    1

    x 15((0.00244 x 0.8) + (0.0000808 x 0.6))

    0.6 V

    x

    Vdrop =

    %Vdrop =

    3.02

    xx

    Check for Starting Current

    120 ( 6 Times the full load current)

    =

    15

    120

    Vdrop =

    1

    Vdrop

    %Vdrop

    It is to be noted that motor has been selected to start up to 80% of rated voltage

    ((0.00244 x 0.8) + (0.0000808 x 0.6))

    V

    =

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    Short Time rating of the Cable

    INPUT DATA

    Feeder Load kW

    Voltage rating kV

    Length of the cable m

    AC resistance of the cable at 90C / km

    Reactance of the cable at 50Hz / km

    Allowable Voltage Drop at Normal running cond. %

    Allowable Voltage Drop at Starting Condition %

    Current derating factors

    Calculation

    Full load current rating of the Feeder

    Size of 16 Sq.mm 4 core Aluminium cable is selected for checking.

    (Ref : Power Engineers Handbook 25.66, Table 57)

    =

    =

    =

    Total factor to be applied for arriving the capacity =

    Current carrying capacity of 16 sq.mm1 Run Cable =

    = A

    Check for vo ltage drop

    Voltage drop

    Where,

    (Assumed)

    Voltage Drop at Normal Running Condition

    Factor for Non linear loads

    0.86

    = 7

    Reduction Factor

    P

    0.95x3 x 0.415

    4 / 0.8

    16 1.0 179 A

    13.2*.22.71

    16=

    3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conducto r, Armoured, XLPE cable is selected

    KA/0.2SecIw =s

    =13.2xt

    x 15

    3.00

    2.03 179x1x0.65

    116

    2.00

    2.01

    Factor for grouping of cables

    2.02Cable size

    Rating factor for Ambient

    Temperature 35C

    2.44

    X

    AIFL = =

    3 x V x

    3.01

    15

    0.0808

    = 2.5

    Current Rating at 35C

    =

    MPS PUMP FOR MPS SYSTEM

    1.00

    1.01 P = 4

    1.02 VT = 0.415

    1.03

    1.04

    1.05

    L

    1.06

    R =

    =

    x L

    =

    0.65

    0.9

    0.8

    0.6

    IFL

    x

    n

    (R cos+ X sin)

    = 0.8cos

    Vdrop =

    Vdrop ((0.00244 x 0.8) + (0.0000808 x 0.6))

    sin =

    7

    x=

    1

    15

    1.08 = 0.65

    1.07

    3.03

    (Fuse Operated)

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    With in the Permissible limit of 2.5% voltage drop hence ok

    DOL or Squirrel Cage = A

    Drop at the time of Starting

    With in the Permissible limit of 15% voltage drop hence ok

    Short Time rating of the Cable

    INPUT DATA

    Feeder Load kW

    Voltage rating kV

    Length of the cable m

    AC resistance of the cable at 90C / km

    Reactance of the cable at 50Hz / km

    Allowable Voltage Drop at Normal running cond. %

    Allowable Voltage Drop at Starting Condition %

    Current derating factors

    Calculation

    Full load current rating of the Feeder

    Size of 70 Sq.mm 3.5core Aluminium cable is selected for checking.

    (Ref : Power Engineers Handbook 25.66, Table 57)

    0.53100 =

    =

    =

    %240

    1.26x

    P

    =

    Primary Crusher Product Apron Feeder (VFD)

    A

    55

    55 / 0.8

    = 101

    0.95x3 x 0.415

    Check for Starting Current

    42

    70 1.0 179 A

    2.02Cable size

    Rating factor for Ambient

    Temperature 35CCurrent Rating at 35C

    IFL

    1.06

    2.00

    2.01

    1.07

    3 x V x

    = 5

    1.05 X = 0.074

    = 15

    1.08

    1.04 R = 0.565

    1.03 L = 50

    1.02 VT = 0.415

    1.00

    1.01 P =

    Vdrop

    3.02

    3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conducto r, Armoured, XLPE cable is selected

    s 16Iw = = = 2.71 KA/0.2Sec

    13.2xt 13.2*.2

    = 0.21

    ( 6 Times the full load current)

    V

    %Vdrop = 0.09 %240

    0.21x 100

    42

    Vdrop =

    1

    1.26

    x ((0.00244 x 0.8) + (0.0000808 x 0.6))

    V

    =

    =

    It is to be noted that motor has been selected to start up to 80% of rated voltage

    3.03

    Vdrop

    %Vdrop

    = 0.65

    (Fuse Operated)

    x 15

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    =

    =

    =

    Total factor to be applied for arriving the capacity =

    Current carrying capacity of 70 sq.mm1 Run Cable =

    = A

    Check for vo ltage drop

    Voltage drop

    Where,

    (Assumed)

    Voltage Drop at Normal Running Condition

    With in the Permissible limit of 2.5% voltage drop hence ok

    For VFD = A

    Drop at the time of Starting

    With in the Permissible limit of 15% voltage drop hence ok

    Short Time rating of the Cable

    INPUT DATA

    Feeder Load kW

    Voltage rating kVLength of the cable m

    AC resistance of the cable at 90C / km

    Reactance of the cable at 50Hz / km

    %= 1.573.76

    x 100240

    x (R cos+ X sin) x

    100 %= 1.05

    0.8

    1.02 VT = 0.4151.03 L = 165

    1.04 R = 2.44

    1.05 X = 0.0808

    Metal Detector conveyor 1

    1.00

    1.01 P = 0.04

    KA/0.2Sec

    0.65

    L

    Vdrop =

    13.2*.2

    3.02

    Iw =s

    13.2xt

    3.04 1 run o f 1.1kV grade, 3.5C x70sq.mm, Al conductor, Armoured, XLPE cable is selected

    =70

    = 11.9 (Fuse Operated)

    %Vdrop =

    ((0.000565 x 0.8) + (0.000074 x 0.6))

    V2.507

    x

    2.507

    240x

    101

    Vdrop =

    1

    sin = 0.6

    cos =

    3.00

    3.01

    IFL

    Vdrop =

    n

    2.03 179x1x0.65

    116

    Reduction Factor 0.9

    Factor for Non linear loads 0.8

    Factor for grouping of cables 0.86

    x

    x 50

    Check for Starting Current

    152 ( 1.5 Times the full load current)

    50151.5

    Vdrop =1

    3.76

    x ((0.000565 x 0.8) + (0.000074 x 0.6))

    V

    =

    =

    It is to be noted that motor has been selected to start up to 80% of rated voltage3.03

    Vdrop

    %Vdrop

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    Allowable Voltage Drop at Normal running cond. %

    Allowable Voltage Drop at Starting Condition %

    Current derating factors

    Calculation

    Full load current rating of the Feeder

    Size of Sq.mm 3.5core Aluminium cable is selected for checking.

    (Ref : Power Engineers Handbook 25.66, Table 57)

    =

    =

    =

    Total factor to be applied for arriving the capacity =

    Current carrying capacity of 16 sq.mm1 Run Cable =

    = A

    Check for vo ltage drop

    Voltage drop

    Where,

    (Assumed)

    Voltage Drop at Normal Running Condition

    With in the Permissible limit of 2.5% voltage drop hence ok

    DOL or Squirrel Cage = A

    Drop at the time of Starting

    Check for Starting Current

    0.39

    0.129x 100 =

    ((0.00244 x 0.8) + (0.0000808 x 0.6))

    %240

    100 = 0.01

    3.02

    V

    =

    3 x V x

    Current Rating at 35C

    0.65

    46

    0.065

    Factor for grouping of cables

    0.021

    0.021

    V

    0.06 %240

    x

    0.04 / 0.9

    0.86

    IFL

    1.0

    0.95x3 x 0.415

    =

    Rating factor for Ambient

    Temperature 35C

    16

    3.00

    Reduction Factor 0.9

    Factor for Non linear loads 0.8

    2.03

    70 A

    1.06 = 2.5

    1.08 = 0.65

    2.00

    2.01

    2.02Cable size

    =

    P

    cos =

    3.01

    IFL

    =

    n

    Vdrop

    Vdrop =

    Vdrop =

    %Vdrop =

    70x1x0.65

    0.065

    1

    sin =

    L

    A

    0.6

    165

    (R cos+ X sin)

    0.39

    Vdrop

    ( 6 Times the full load current)

    1.07 = 15

    0.8

    x

    x

    x

    x

    165

    1

    = x ((0.00244 x 0.8) + (0.0000808 x 0.6)) x

    %Vdrop =

    Vdrop = 0.129

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    With in the Permissible limit of 15% voltage drop hence ok

    Short Time rating of the Cable

    INPUT DATA

    Feeder Load kW

    Voltage rating kV

    Length of the cable m

    AC resistance of the cable at 90C / km

    Reactance of the cable at 50Hz / km

    Allowable Voltage Drop at Normal running cond. %

    Allowable Voltage Drop at Starting Condition %

    Current derating factors

    Calculation

    Full load current rating of the Feeder

    Size of 16 Sq.mm 3.5core Aluminium cable is selected for checking.

    (Ref : Power Engineers Handbook 25.66, Table 57)

    =

    =

    =

    Total factor to be applied for arriving the capacity =

    Current carrying capacity of 16 sq.mm1 Run Cable =

    = A

    Check for vo ltage drop

    Voltage drop

    Where,

    (Assumed)

    Voltage Drop at Normal Running Condition

    = 2.7113.2*.2

    Reduction Factor

    It is to be noted that motor has been selected to start up to 80% of rated voltage

    3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conducto r, Armoured, XLPE cable is selected

    Iw =s

    =13.2xt

    16(Fuse Operated)

    x

    ((0.00244 x 0.8) + (0.0000808 x 0.6))

    6 A

    0.415

    P =

    VT =

    70 A

    0.9

    1.02

    1.03

    1.05

    2.00

    KA/0.2Sec

    1.00

    1.01 3.7

    = 165

    = 0.0808

    L

    X

    L

    Factor for grouping of cables 0.86

    16 1.0

    Factor for Non linear loads 0.8

    46

    1.04 R = 2.44

    1.06 = 2.5

    2.01

    =

    3 x V x IFL =

    2.02Cable size

    Rating factor for Ambient

    Temperature 35C

    3.7 / 0.8

    3 x 0.415

    Current Rating at 35C

    P

    =

    3.00

    3.01

    2.03

    IFL

    Vdrop =

    n

    0.8

    x (R cos+ X sin)

    cos =

    sin = 0.6

    165

    6Vdrop =

    1

    x

    MCC TO BELT MAGNET CONVEYOR 01 - BELT DRIVE

    = 0.65

    0.65

    70x1x0.65

    3.03

    1.07 = 15

    1.08

    x

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    With in the Permissible limit of 2.5% voltage drop hence ok

    DOL or Squirrel Cage = ADrop at the time of Starting

    With in the Permissible limit of 15% voltage drop hence ok

    Short Time rating of the Cable

    INPUT DATA

    Feeder Load kW

    Voltage rating kV

    Length of the cable m

    AC resistance of the cable at 90C / km

    Reactance of the cable at 50Hz / km

    Allowable Voltage Drop at Normal running cond. %

    Allowable Voltage Drop at Starting Condition %

    Current derating factors

    Calculation

    Full load current rating of the Feeder

    Size of 35 Sq.mm 3.5core Aluminium cable is selected for checking.

    (Ref : Power Engineers Handbook 25.66, Table 57)

    =

    =

    =

    4.96 %240

    11.883x 100 =

    0.83 %240

    = 0.415

    L = 36

    0.0783

    =

    =

    VT

    1.01

    1.02

    1.03

    1.06

    2.01

    Primary Crusher area spillage pump

    1.00

    1.05 X =

    1.04 R

    1.07 = 15

    =

    2.00

    1.08 0.65

    30 / 0.8

    IFL =

    0.95x3 x 0.415

    P

    3 x V x =

    0.86

    2.02Cable size

    Rating factor for Ambient

    Temperature 35CCurrent Rating at 35C

    35 1.0

    Factor for grouping of cables

    117 A

    0.9Reduction Factor

    0.8Factor for Non linear loads

    P

    = 55 A

    =

    Vdrop

    %Vdrop =

    = 1.98

    KA/0.2Sec13.2xt 13.2*.2

    1.11

    = 30

    2.5

    Check for Starting Current

    36 ( 6 Times the full load current)

    3.02

    36

    Vdrop =

    V

    1.98x 100

    165

    1

    x

    11.883

    ((0.00244 x 0.8) + (0.0000808 x 0.6)) x

    V

    =

    =

    It is to be noted that motor has been selected to start up to 80% of rated voltage

    3.03

    Vdrop

    %Vdrop

    1 run of 1.1kV grade, 4C x16sq.mm, Al conducto r, Armoured, XLPE cable is selected

    2.71

    3.04

    =16

    =Iw =s

    (Fuse Operated)

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    Total factor to be applied for arriving at the capacity =

    Current carrying capacity of 35 sq.mm,1 Run Cable =

    = A

    Check for vo ltage drop

    Voltage drop

    Where,

    (Assumed)

    Voltage Drop at Normal Running Condition

    With in the Permissible limit of 2.5% voltage drop hence ok

    DOL or Squirrel Cage = A

    Drop at the time of Starting

    With in the Permissible limit of 15% voltage drop hence ok

    Short Time rating of the Cable

    INPUT DATA

    Feeder Load kW

    Voltage rating kV

    Length of the cable m

    AC resistance of the cable at 90C / km

    Reactance of the cable at 50Hz / km

    Allowable Voltage Drop at normal running cond. %

    4.63 %240

    11.108x 100 =

    1.851x 100 = 0.78 %

    240

    1 run o f 1.1kV grade, 3.5C x35sq.mm, Al conductor, Armoured, XLPE cable is selected

    5.93= KA/0.2Sec13.2xt

    V1.851

    x

    Iw =

    3.00

    3.04

    1.03

    =

    2.03

    3.01

    IFL

    Vdrop =

    cos

    x

    n

    = 0.8

    (R cos+ X sin)

    sin = 0.6

    55Vdrop =

    1

    Vdrop =

    %Vdrop

    3.02

    13.2*.2

    =

    s 35

    x ((0.00111 x 0.8) + (0.0000783 x 0.6))

    V

    Check for Starting Current

    330 ( 6 Times the full load current)

    76

    1.02 VT

    0.65

    x 36

    117x1x0.65

    ((0.00111 x 0.8) + (0.0000783 x 0.6))

    x L

    = 0.415

    0.0808

    1.04 R = 2.44

    1.06

    P = 5.5

    L = 60

    1.05 X =

    Apron Feeder Venti lat ion System Exhaust Fan

    1.00

    1.01

    = 2.5

    330

    Vdrop = x 361

    Vdrop = 11.108

    %Vdrop =

    It is to be noted that motor has been selected to start up to 80% of rated voltage

    3.03

    (Fuse Operated)

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    Allowable Voltage Drop at Starting Condition %

    Current derating factors

    Calculation

    Full load current rating of the Feeder

    Size of 16 Sq.mm 4 core Aluminium cable is selected for checking.

    (Ref : Power Engineers Handbook 25.66, Table 57)

    =

    =

    =Total factor to be applied for arriving the capacity =

    Current carrying capacity of 16 sq.mm1 Run Cable =

    = A

    Check for vo ltage drop

    Voltage drop

    Where,(Assumed)

    Voltage Drop at Normal Running Condition

    With in the Permissible limit of 2.5% voltage drop hence ok

    DOL or Squirrel Cage = A

    Drop at the time of Starting

    With in the Permissible limit of 15% voltage drop hence ok

    x 100240

    0.5 %

    = 3.01 %

    P

    =

    3 x V x

    2.01

    3.00

    2.00

    0.8

    = 10

    7.202

    =

    1.07

    16 1.0 70 A

    Factor for grouping of cables 0.86

    A

    0.95x3 x 0.415

    5.5 / 0.8

    IFL =

    2.02Cable size

    Rating factor for Ambient

    Temperature 35CCurrent Rating at 35C

    Reduction Factor 0.9

    Factor for Non linear loads 0.80.65

    2.03 70x1x0.65

    46

    L

    3.01

    IFL

    Vdrop =

    n

    x (R cos+ X sin) x

    cos =

    sin =

    60

    0.6

    10

    Vdrop =

    1

    x ((0.00244 x 0.8) + (0.0000808 x 0.6)) x

    Vdrop

    =

    = 1.2 V

    1.2

    x 100

    ((0.00244 x 0.8) + (0.0000808 x 0.6))

    V

    =

    %Vdrop

    3.02

    Vdrop

    %Vdrop

    7.202

    x

    =Vdrop

    240

    60

    Check for Starting Current

    60 ( 6 Times the full load current)

    = 15

    1.08 =

    =

    1

    x 60

    0.65

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    Short Time rating of the Cable

    INPUT DATA

    Feeder Load kW

    Voltage rating kV

    Length of the cable m

    AC resistance of the cable at 90C / km

    Reactance of the cable at 50Hz / km

    Allowable Voltage Drop at normal running cond. %

    Allowable Voltage Drop at Starting Condition %

    Current derating factors

    Calculation

    Full load current rating of the Feeder

    Size of 16 Sq.mm 4 core Aluminium cable is selected for checking.

    (Ref : Power Engineers Handbook 25.66, Table 57)

    =

    =

    =

    Total factor to be applied for arriving the capacity =

    Current carrying capacity of 16 sq.mm1 Run Cable =

    = A

    Check for vo ltage drop

    Voltage drop

    Where,

    (Assumed)

    Voltage Drop at Normal Running Condition

    2.71

    2.02

    It is to be noted that motor has been selected to start up to 80% of rated voltage

    =

    3 x V x

    Cable size Rating factor for AmbientTemperature 35C

    3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conducto r, Armoured, XLPE cable is selected

    P

    KA/0.2Sec13.2xt 13.2*.2

    Apron Feeder Venti lat ion System Supp ly Fan

    s=

    16Iw = =

    1.00

    1.01 P = 11

    1.02 VT = 0.415

    1.03 L = 60

    1.04 R = 2.44

    = 2.5

    1.05 X = 0.0808

    2.00

    2.01

    1.06

    1.07

    0.95x3 x 0.415

    11 / 0.8

    IFL =

    Factor for grouping of cables

    Current Rating at 35C

    16 1.0 70 A

    Reduction Factor 0.9

    Factor for Non linear loads 0.8

    n

    0.65

    2.03 70x1x0.65

    46

    x

    IFL

    Vdrop =

    3.00

    3.01

    cos =

    sin =

    20

    Vdrop =

    1

    3.03

    = 15

    1.08 =

    x ((0.00244 x 0.8) + (0.0000808 x 0.6))

    0.8

    0.6

    x (R cos+ X sin)

    0.65

    x

    L

    0.86

    = 20 A

    (Fuse Operated)

    60

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    With in the Permissible limit of 2.5% voltage drop hence ok

    DOL or Squirrel Cage = A

    Drop at the time of Starting

    With in the Permissible limit of 15% voltage drop hence ok

    Short Time rating of the Cable

    INPUT DATA

    Feeder Load kW

    Voltage rating kV

    Length of the cable m

    AC resistance of the cable at 90C / km

    Reactance of the cable at 50Hz / km

    Allowable Voltage Drop at normal running cond. %

    Allowable Voltage Drop at Starting Condition %

    Current derating factors

    Calculation

    Full load current rating of the Feeder

    Size of 16 Sq.mm 4core Aluminium cable is selected for checking.

    (Ref : Power Engineers Handbook 25.66, Table 57)

    =

    =

    =

    Total factor to be applied for arriving the capacity =

    240100

    CV - 01 Ventilation System Exhaust Fan

    1.00

    1.01

    P

    =

    3 x V x

    =

    Vdrop

    %Vdrop

    3.02

    Iw =s

    120

    Vdrop =

    KA/0.2Sec13.2xt 13.2*.2

    3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conducto r, Armoured, XLPE cable is selected

    =16

    = 2.71

    2.2

    1.02 VT = 0.415

    =P

    1.03 L = 165

    1.04 R = 2.44

    = 2.5

    1.05 X = 0.0808

    2.00

    2.01

    1.06

    1.07

    1.08

    = 4 A

    0.95x3 x 0.415

    2.2 / 0.8

    IFL =

    2.02Cable size

    Rating factor for Ambient

    Temperature 35CCurrent Rating at 35C

    16 1.0 70 A

    Factor for grouping of cables 0.86

    Reduction Factor 0.9

    Factor for Non linear loads 0.8

    0.65

    = 0.65

    Check for Starting Current

    120 ( 6 Times the full load current)

    =

    = 2.401

    2.401x 100

    240

    V

    %= 1.01

    14.403 V

    x

    Vdrop =

    1

    ((0.00244 x 0.8) + (0.0000808 x 0.6))

    It is to be noted that motor has been selected to start up to 80% of rated voltage

    3.03

    %Vdrop =14.403

    x 6.01 %

    = 15

    (Fuse Operated)

    x 60

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    Current carrying capacity of 16 sq.mm1 Run Cable =

    = A

    Check for vo ltage drop

    Voltage drop

    Where,

    (Assumed)

    Voltage Drop at Normal Running Condition

    With in the Permissible limit of 2.5% voltage drop hence ok

    DOL or Squirrel Cage = A

    Drop at the time of Starting

    With in the Permissible limit of 15% voltage drop hence ok

    Short Time rating of the Cable

    INPUT DATA

    Feeder Load kW

    Voltage rating kV

    Length of the cable m

    AC resistance of the cable at 90C / km

    Reactance of the cable at 50Hz / kmAllowable Voltage Drop at normal running cond. %

    Allowable Voltage Drop at Starting Condition %

    Current derating factors

    240

    = 0.55 %240

    = 3.31 %

    1.32x 100

    CV - 01 Ventilation System Supply Fan

    1.00

    1.01 P = 2.2

    2.03 70x1x0.65

    46

    3.00

    3.01

    IFL

    Vdrop =n

    x (R cos+ X sin) x L

    cos = 0.8

    sin = 0.6

    x 165

    4

    Vdrop =

    1

    1.32

    x ((0.00244 x 0.8) + (0.0000808 x 0.6))

    VVdrop

    %Vdrop =

    =

    3.02

    Iw =s

    Check for Starting Current

    24 ( 6 Times the full load current)

    KA/0.2Sec

    13.2xt 13.2*.2

    1

    Vdrop =

    7.922

    3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conducto r, Armoured, XLPE cable is selected

    =16

    = 2.71

    1.02 VT = 0.415

    1.03 L = 165

    1.04 R = 2.44

    = 2.5

    1.05 X = 0.0808

    1.06

    1.07 15

    = 0.65

    %Vdrop

    7.922

    x

    x 100=

    =

    165x ((0.00244 x 0.8) + (0.0000808 x 0.6))

    V

    24

    3.03

    1.08

    =

    Vdrop

    It is to be noted that motor has been selected to start up to 80% of rated voltage

    (Fuse Operated)

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    Calculation

    Full load current rating of the Feeder

    Size of 16 Sq.mm 4 core Aluminium cable is selected for checking.

    (Ref : Power Engineers Handbook 25.66, Table 57)

    =

    =

    =

    Total factor to be applied for arriving the capacity =

    Current carrying capacity of 16 sq.mm1 Run Cable =

    = A

    Check for vo ltage drop

    Voltage drop

    Where,

    (Assumed)

    Voltage Drop at Normal Running Condition

    With in the Permissible limit of 2.5% voltage drop hence ok

    DOL or Squirrel Cage = A

    Drop at the time of Starting

    With in the Permissible limit of 15% voltage drop hence ok

    %240

    1.32x 100

    ( 6 Times the full load current)

    7.922

    1.0

    x (R cos+ X sin)

    = 0.55

    70 A

    Factor for grouping of cables

    %240

    P

    =

    3 x V x

    16

    2.00

    2.01

    A

    0.95x3 x 0.415

    2.2 / 0.8

    IFL =

    2.02Cable size

    Rating factor for Ambient

    Temperature 35CCurrent Rating at 35C

    0.86

    2.03 70x1x0.65

    46

    Reduction Factor 0.9

    Factor for Non linear loads 0.8

    3.00

    3.01

    IFL

    Vdrop =

    n

    x L

    cos = 0.8

    sin = 0.6

    x 165

    4

    Vdrop =

    1

    Vdrop

    %Vdrop

    24

    Vdrop =

    7.922

    ((0.00244 x 0.8) + (0.0000808 x 0.6))

    Check for Starting Current

    ((0.00244 x 0.8) + (0.0000808 x 0.6))

    0.65

    = 4

    3.02

    x 165

    =

    = 1.32

    x

    1

    24

    V

    V

    x

    Vdrop =

    It is to be noted that motor has been selected to start up to 80% of rated voltage

    %Vdrop = x 100 = 3.31

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    Short Time rating of the Cable

    INPUT DATA

    Feeder Load kW

    Voltage rating kV

    Length of the cable m

    AC resistance of the cable at 90C / km

    Reactance of the cable at 50Hz / km

    Allowable Voltage Drop at normal running cond. %

    Allowable Voltage Drop at Starting Condition %

    Current derating factorsCalculation

    Full load current rating of the Feeder

    Size of 25 Sq.mm 4core Aluminium cable is selected for checking.

    (Ref : Power Engineers Handbook 25.66, Table 57)

    =

    =

    =

    Total factor to be applied for arriving the capacity =

    Current carrying capacity of 25 sq.mm1 Run Cable =

    = A

    Check for vo ltage drop

    Voltage drop

    Where,

    (Assumed)

    Voltage Drop at Normal Running Condition

    P

    =

    3 x V x

    Iw =s

    KA/0.2Sec13.2xt 13.2*.2

    3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conducto r, Armoured, XLPE cable is selected

    =16

    = 2.71 (Fuse Operated)

    COSP Ventilation Exhaust Fan

    1.00

    1.01 P = 7.5

    1.02 VT = 0.415

    1.03 L = 257

    1.04 R = 1.53

    = 2.5

    1.05 X = 0.0805

    2.00

    2.01

    1.06

    1.07

    1.08

    = 14 A

    0.95x3 x 0.415

    7.5 / 0.8

    IFL =

    2.02Cable size

    Rating factor for Ambient

    Temperature 35CCurrent Rating at 35C

    25 1.0 96 A

    Factor for grouping of cables 0.86

    Reduction Factor 0.9

    Factor for Non linear loads 0.8

    0.65

    2.03 96x1x0.65

    62

    3.00

    3.01

    IFL

    Vdrop =

    n

    x (R cos+ X sin) x L

    cos = 0.8

    sin = 0.6

    x 25714Vdrop =

    1

    4.578

    x ((0.00153 x 0.8) + (0.0000805 x 0.6))

    VVdrop =

    = 15

    = 0.65

    3.03

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    With in the Permissible limit of 2.5% voltage drop hence ok

    DOL or Squirrel Cage = A

    Drop at the time of Starting

    With in the Permissible limit of 15% voltage drop hence ok

    Short Time rating of the Cable

    INPUT DATA

    Feeder Load kW

    Voltage rating kV

    Length of the cable m

    AC resistance of the cable at 90C / km

    Reactance of the cable at 50Hz / km

    Allowable Voltage Drop at normal running cond. %

    Allowable Voltage Drop at Starting Condition %

    Current derating factors

    Calculation

    Full load current rating of the Feeder

    Size of 16 Sq.mm 4core Aluminium cable is selected for checking.

    (Ref : Power Engineers Handbook 25.66, Table 57)

    =

    =

    =

    Total factor to be applied for arriving the capacity =

    Current carrying capacity of 16 sq.mm1 Run Cable =

    = A

    1.91 %240

    27.466x 100 = 11.45 %

    240

    4.578x 100 =

    16 1.0 70 A

    3 x V x

    = 7

    %Vdrop =

    3.02

    Iw =s

    Check for Starting Current

    84 ( 6 Times the full load current)

    KA/0.2Sec13.2xt 13.2*.2

    1

    Vdrop =

    %Vdrop

    3.04 1 run of 1.1kV grade, 4C x25sq.mm, Al conducto r, Armoured, XLPE cable is selected

    =25

    = 4.23 (Fuse Operated)

    COSP Ventilation Supply Fan

    1.00

    1.01 P = 3.7

    1.02 VT = 0.415

    1.03 L = 257

    1.04 R = 2.44

    = 2.5

    1.05 X = 0.0808

    2.00

    2.01

    1.06

    1.07

    A

    0.95x3 x 0.415

    3.7 / 0.8

    IFL =

    P

    =

    2.02Cable size

    Rating factor for Ambient

    Temperature 35CCurrent Rating at 35C

    Factor for grouping of cables 0.86

    Reduction Factor 0.9

    Factor for Non linear loads 0.8

    0.65

    2.03 70x1x0.65

    27.466 V

    84

    =

    x 257x ((0.00153 x 0.8) + (0.0000805 x 0.6))

    =

    3.03

    1.08

    Vdrop

    = 15

    = 0.65

    46

    It is to be noted that motor has been selected to start up to 80% of rated voltage

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    Check for vo ltage drop

    Voltage drop

    Where,(Assumed)

    Voltage Drop at Normal Running Condition

    With in the Permissible limit of 2.5% voltage drop hence ok

    DOL or Squirrel Cage = A

    Drop at the time of Starting

    With in the Permissible limit of 15% voltage drop hence ok

    Short Time rating of the Cable

    INPUT DATA

    Feeder Load kW

    Voltage rating kV

    Length of the cable m

    AC resistance of the cable at 90C / km

    Reactance of the cable at 50Hz / km

    Allowable Voltage Drop at normal running cond. %

    Allowable Voltage Drop at Starting Condition %

    Current derating factors

    1.5 %240

    21.593x 100 = 9 %

    240

    3.599

    x 100 =

    1.03

    1.04

    1.05

    1.06

    1.07

    2.44

    2.5

    48

    =

    0.0808

    =

    L =

    =

    X =

    0.415

    15

    =

    R

    3.00

    3.01

    IFL

    Vdrop =

    n

    0.8

    x (R cos+ X sin)

    cos =

    sin = 0.6

    257

    7

    Vdrop =

    1

    Vdrop

    %Vdrop

    1.02 VT

    KA/0.2Sec13.2xt 13.2*.2

    3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conducto r, Armoured, XLPE cable is selected

    =s

    P = 11

    =

    3.02

    Iw =

    1.01

    Vdrop =

    PCH AREA DSP PUMPS

    1.00

    16= 2.71

    ((0.00244 x 0.8) + (0.0000808 x 0.6))

    Check for Starting Current

    ( 6 Times the full load current)

    x

    Lx

    x 257

    42

    = 3.599

    x ((0.00244 x 0.8) + (0.0000808 x 0.6))

    V

    42

    1

    Vdrop = 21.593 V

    x

    %Vdrop =

    It is to be noted that motor has been selected to start up to 80% of rated voltage

    3.03

    1.08 = 0.65

    (Fuse Operated)

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    Calculation

    Full load current rating of the Feeder

    Size of 16 Sq.mm 4 core Aluminium cable is selected for checking.

    (Ref : Power Engineers Handbook 25.66, Table 57)

    =

    =

    =

    Total factor to be applied for arriving the capacity =

    Current carrying capacity of 16 sq.mm1 Run Cable =

    = A

    Check for vo ltage drop

    Voltage drop

    Where,

    (Assumed)

    Voltage Drop at Normal Running Condition

    With in the Permissible limit of 2.5% voltage drop hence ok

    DOL or Squirrel Cage = A

    Drop at the time of Starting

    With in the Permissible limit of 15% voltage drop hence ok

    0.8 %240

    11.523x 100 = 4.81 %

    240

    1.92

    x 100 =

    Cable sizeRating factor for Ambient

    Temperature 35CCurrent Rating at 35C

    16 1.0 70 A

    0.9

    2.02

    2.00

    0.86

    Factor for Non linear loads

    Factor for grouping of cables

    IFL = 20 A

    3 x V x

    P 11 / 0.8

    = =

    2.01

    0.95x3 x 0.415

    0.8

    0.65

    Reduction Factor

    2.03 70x1x0.65

    46

    3.00

    3.01

    IFL

    Vdrop =

    n

    L

    cos = 0.8

    x (R cos+ X sin) x

    sin = 0.6

    x 48

    20

    Vdrop =

    1

    1.92

    x ((0.00244 x 0.8) + (0.0000808 x 0.6))

    VVdrop

    %Vdrop

    =

    3.02 Check for Starting Current

    120 ( 6 Times the full load current)

    1

    Vdrop =

    11.523 V

    120

    x ((0.00244 x 0.8) + (0.0000808 x 0.6))

    =

    =

    =Vdrop

    %Vdrop

    x 48

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    Short Time rating of the Cable

    INPUT DATA

    Feeder Load kW

    Voltage rating kV

    Length of the cable m

    AC resistance of the cable at 90C / km

    Reactance of the cable at 50Hz / km

    Allowable Voltage Drop at normal running cond. %

    Allowable Voltage Drop at Starting Condition %Current derating factors

    Calculation

    Full load current rating of the Feeder

    Size of 16 Sq.mm 3.5core Aluminium cable is selected for checking.

    (Ref : Power Engineers Handbook 25.66, Table 57)

    =

    =

    =

    Total factor to be applied for arriving the capacity =

    Current carrying capacity of 16 sq.mm,1 Run Cable =

    = A

    Check for vo ltage drop

    Voltage drop

    Where,

    (Assumed)

    Voltage Drop at Normal Running Condition

    =

    MOTORISED FLOPPER GATE

    Reduction Factor

    x

    0.9

    x L

    = 5.5P

    = 0.415

    R

    2.01

    2.00

    VT

    L = 50

    2.441.04

    1.00

    1.01

    1.02

    1.03

    = 2.5

    0.0808X =

    1.06

    1.05

    5.5 / 0.8

    IFL = 10

    1.07 =

    A

    0.95x3 x 0.415

    P

    =

    3 x V x

    1.08

    2.02

    Cable size

    =

    0.86

    Rating factor for Ambient

    Temperature 35C Current Rating at 35C

    16 1.0 70 A

    Factor for grouping of cables

    3.00

    3.01

    Factor for Non linear loads 0.8

    2.03

    IFL

    Vdrop =

    n

    cos

    x

    = 0.8

    (R cos+ X sin)

    sin = 0.6

    10

    Vdrop =

    1

    x((0.00244 x 0.8) + (0.0000808 x 0.6)) 50

    Iw =s

    KA/0.2Sec13.2xt 13.2*.2

    3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conducto r, Armoured, XLPE cable is selected

    =16

    = 2.71

    It is to be noted that motor has been selected to start up to 80% of rated voltage

    3.03

    = 0.65

    46

    0.65

    70x1x0.65

    (Fuse Operated)

    15

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    With in the Permissible limit of 2.5% voltage drop hence ok

    DOL or Squirrel Cage = ADrop at the time of Starting

    With in the Permissible limit of 15% voltage drop hence ok

    Short Time rating of the Cable

    INPUT DATA

    Feeder Load kW

    Voltage rating kV

    Length of the cable m

    AC resistance of the cable at 90C / km

    Reactance of the cable at 50Hz / km

    Allowable Voltage Drop at normal running cond. %

    Allowable Voltage Drop at Starting Condition %

    Current derating factors

    Calculation

    Full load current rating of the Feeder

    Size of 185 Sq.mm 3.5core Aluminium cable is selected for checking.

    (Ref : Power Engineers Handbook 25.66, Table 57)

    =

    =

    =

    Total factor to be applied for arriving the capacity =

    0.42x 100 =

    Current Rating at 35C

    0.86

    =

    %240

    6.001x 100 = 2.51 %

    240

    1

    16

    185

    KA/0.2Sec=

    0.415

    =

    337 A

    82 A

    1.0

    =s

    1 V

    2.71

    Factor for grouping of cables

    Reduction Factor

    = 45

    VT

    15

    = 2.5

    0.9

    Vdrop =

    %Vdrop

    13.2*.2Iw =

    13.2xt

    = 6.001 V

    1.00

    0.0718

    =

    3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conducto r, Armoured, XLPE cable is selected

    3.02

    1.01 P

    1.02

    1.03 L = 334

    1.04 R = 0.21

    1.05 X =

    =

    1.07 =

    1.08

    1.06

    2.00

    2.01

    45 / 0.8

    IFL =

    P

    =

    3 x V x 0.95x3 x 0.415

    2.02Cable size

    Rating factor for Ambient

    Temperature 35C

    Factor for Non linear loads 0.8

    0.65

    Conveyor 4 - Stokpile feed conveyor with t ripper car

    60

    x ((0.00244 x 0.8) + (0.0000808 x 0.6)) x

    Check for Starting Current

    60 ( 6 Times the full load current)

    1

    Vdrop =

    Vdrop

    %Vdrop =

    It is to be noted that motor has been selected to start up to 80% of rated voltage

    3.03

    (Fuse Operated)

    0.65

    50

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    Current carrying capacity of 185 sq.mm1 Run Cable =

    = A

    Check for vo ltage drop

    Voltage drop

    Where,

    (Assumed)

    Voltage Drop at Normal Running Condition

    With in the Permissible limit of 2.5% voltage drop hence ok

    DOL or Squirrel Cage = A

    Drop at the time of Starting

    With in the Permissible limit of 15% voltage drop hence ok

    Short Time rating of the Cable

    INPUT DATA

    Feeder Load kW

    Voltage rating kV

    Length of the cable m

    AC resistance of the cable at 90C / km

    Reactance of the cable at 50Hz / km

    Allowable Voltage Drop at normal running cond. %

    Allowable Voltage Drop at Starting Condition %

    Current derating factors

    2.41

    13.2*.2

    ((0.00021 x 0.8) + (0.0000718 x 0.6))x

    0.415

    260

    2.44

    %240

    34.686x 100 = 14.46 %

    240

    5.781x 100 =

    x

    5.781 V

    82

    1

    V

    13.2xt

    It is to be noted that motor has been selected to start up to 80% of rated voltage

    Tripper car

    KA/0.2Sec

    ((0.00021 x 0.8) + (0.0000718 x 0.6))

    219

    3.00

    2.03 337x1x0.65

    x L

    3.01

    IFLVdrop =

    cos

    x

    n

    = 0.8

    (R cos+ X sin)

    sin = 0.6

    =

    =

    Vdrop =

    Vdrop =

    34.686

    %Vdrop =

    Vdrop =

    3.04 1 run of 1.1kV grade, 3.5C x185sq.mm, Al conductor, Armoured, XLPE cable is selected

    Iw =s

    =185

    1.00

    1.02 VT =

    P1.01

    1.05 X =

    1.03 L =

    1.06 = 2.5

    1.08 =

    1.07 =

    = 31.3

    Vdrop

    0.0808

    334

    1.04 R =

    %Vdrop

    492

    x 334

    492

    3.02

    ( 6 Times the full load current)

    Check for Starting Current

    1

    3.03

    = 3.7

    15

    0.65

    (Fuse Operated)

    x

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    Calculation

    Full load current rating of the Feeder

    Size of 16 Sq.mm 4core Aluminium cable is selected for checking.

    (Ref : Power Engineers Handbook 25.66, Table 57)

    =

    =

    =

    Total factor to be applied for arriving the capacity =

    Current carrying capacity of 16 sq.mm1 Run Cable == A

    Check for vo ltage drop

    Voltage drop

    Where,

    (Assumed)

    Voltage Drop at Normal Running Condition

    With in the Permissible limit of 2.5% voltage drop hence ok

    DOL or Squirrel Cage = A

    Drop at the time of Starting

    With in the Permissible limit of 15% voltage drop hence ok

    %240

    21.845x 100 = 9.11 %

    240

    x 100 = 1.52

    3.641 V

    x

    2.00

    2.01

    IFL =

    P

    2.02Cable size

    Rating factor for Ambient

    Temperature 35C

    0.8

    70 A

    Current Rating at 35C

    Reduction Factor

    2.03 70x1x0.65

    3.00

    3.01

    46

    Vdrop

    sin

    cos

    =

    n

    IFL

    =

    7Vdrop =

    1

    Vdrop

    0.86

    Factor for Non linear loads

    =

    3 x V x

    =

    =

    0.6

    16 1.0

    0.9

    Factor for grouping of cables

    x 260

    x(R cos+ X sin)

    3.7 / 0.8

    =

    0.8

    x

    3.02

    %Vdrop

    A

    ((0.00244 x 0.8) + (0.0000808 x 0.6))

    =

    7

    L

    0.65

    0.95x3 x 0.415

    260

    1

    x x

    42

    Vdrop =

    V

    Check for Starting Current

    42 ( 6 Times the full load current)

    3.641

    %Vdrop

    21.845

    ((0.00244 x 0.8) + (0.0000808 x 0.6))

    =

    =Vdrop

    It is to be noted that motor has been selected to start up to 80% of rated voltage

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    Short Time rating of the Cable

    INPUT DATA

    Feeder Load kW

    Voltage rating kV

    Length of the cable m

    AC resistance of the cable at 90C / km

    Reactance of the cable at 50Hz / km

    Allowable Voltage Drop at normal running cond. %

    Allowable Voltage Drop at Starting Condition %

    Current derating factorsCalculation

    Full load current rating of the Feeder

    Size of 16 Sq.mm 4 core Aluminium cable is selected for checking.

    (Ref : Power Engineers Handbook 25.66, Table 57)

    =

    =

    =

    Total factor to be applied for arriving the capacity =

    Current carrying capacity of 16 sq.mm1 Run Cable =

    = A

    Check for vo ltage drop

    Voltage drop

    Where,

    (Assumed)

    Voltage Drop at Normal Running Condition

    2.7113.2*.2

    3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conducto r, Armoured, XLPE cable is selected

    KA/0.2SecIw =s

    =13.2xt

    16=

    46

    0.65

    2.03 70x1x0.65

    Reduction Factor

    2.02Cable size

    Rating factor for Ambient

    Temperature 35C

    0.86

    2.01

    =

    1.06 =

    1.01

    1.05

    = 2.44R1.04

    0.0808

    =

    cos = 0.8

    sin = 0.6

    4Vdrop =

    1

    ((0.00244 x 0.8) + (0.0000808 x 0.6))

    V

    x 20

    Vdrop =

    n

    =Vdrop

    IFL

    Factor for grouping of cables

    3 x V x 0.95x3 x 0.415

    Current Rating at 35C

    16 1.0 70 A

    IFL

    0.9

    Factor for Non linear loads 0.8

    3.01

    3.00

    1.03

    1.02 VT =

    3.03

    1.07 =

    =

    1.00

    Wet Type Fan in PCH MCC

    20=L

    2.00

    2.23 / 0.8P

    =

    1.08 = 0.65

    Lx(R cos+ X sin)x

    0.16

    x

    15

    A4=

    0.415

    2.23P

    2.5

    X

    (Fuse Operated)

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    With in the Permissible limit of 2.5% voltage drop hence ok

    DOL or Squirrel Cage = A

    Drop at the time of Starting

    With in the Permissible limit of 15% voltage drop hence ok

    Short Time rating of the Cable

    INPUT DATA

    Feeder Load kW

    Voltage rating kV

    Length of the cable m

    AC resistance of the cable at 90C / km

    Reactance of the cable at 50Hz / km

    Allowable Voltage Drop at normal running cond. %

    Allowable Voltage Drop at Starting Condition %

    Current derating factors

    Calculation

    Full load current rating of the Feeder

    Size of 16 Sq.mm 4 core Aluminium cable is selected for checking.

    (Ref : Power Engineers Handbook 25.66, Table 57)

    =

    =

    =

    Total factor to be applied for arriving the capacity =

    0.07 %240

    0.96x 100 = 0.4 %

    240

    0.16x 100 =%Vdrop =

    3.02

    Iw =s

    24

    Vdrop

    V

    x=

    Vdrop = 0.96

    3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conducto r, Armoured, XLPE cable is selected

    =16

    = 2.71 KA/0.2Sec13.2xt 13.2*.2

    Water Pump in B03 - PMC - 112

    1.00

    1.01 P = 1.5

    1.02 VT = 0.415

    1.03 L = 50

    1.04 R = 2.44

    1.05 X = 0.0808

    1.06 = 2.5

    3 x V x ==

    2.00

    2.01

    3 A

    0.95x3 x 0.415

    1.5 / 0.8

    IFL

    P

    =

    2.02Cable size

    Rating factor for Ambient

    Temperature 35CCurrent Rating at 35C

    16 1.0 70 A

    Factor for grouping of cables 0.86

    Reduction Factor 0.9

    Factor for Non linear loads 0.8

    0.65

    1.07 = 15

    1.08 = 0.65

    Check for Starting Current

    1

    24 ( 6 Times the full load current)

    ((0.00244 x 0.8) + (0.0000808 x 0.6))

    It is to be noted that motor has been selected to start up to 80% of rated voltage

    3.03

    %Vdrop =

    x 20

    (Fuse Operated)

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    Current carrying capacity of 16 sq.mm1 Run Cable =

    = A

    Check for vo ltage drop

    Voltage drop

    Where,

    (Assumed)

    Voltage Drop at Normal Running Condition

    With in the Permissible limit of 2.5% voltage drop hence ok

    DOL or Squirrel Cage = A

    Drop at the time of Starting

    With in the Permissible limit of 15% voltage drop hence ok

    Short Time rating of the Cable

    INPUT DATA

    Feeder Load kVA

    Voltage rating kV

    Length of the cable m

    AC resistance of the cable at 90C / km

    Reactance of the cable at 50Hz / km

    Allowable Voltage Drop %

    Current derating factors

    0.13 %240

    1.8x 100 = 0.75 %

    240

    0.3x 100 =

    = 5

    1.07 = 0.65

    1.06

    100

    1.03 L = 1100

    0.129

    1.00

    1.01 P

    GSS TO PCH MLDB

    =

    1.02 VT = 0.415

    1.05 X = 0.0705

    1.04 R =

    2.03 70x1x0.65

    46

    3.00

    3.01

    IFL

    Vdrop =

    n

    x (R cos+ X sin) x L

    cos = 0.8

    sin = 0.6

    x 50

    3

    Vdrop =

    1

    0.3

    x ((0.00244 x 0.8) + (0.0000808 x 0.6))

    VVdrop

    %Vdrop =

    =

    3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conducto r, Armoured, XLPE cable is selected

    =16

    = 2.71Iw =s

    KA/0.2Sec13.2xt 13.2*.2

    3.02 Check for Starting Current

    18 ( 6 Times the full load current)

    ((0.00244 x 0.8) + (0.0000808 x 0.6))

    1

    Vdrop =

    18

    3.03

    V

    %Vdrop =

    Vdrop =

    (Fuse Operated)

    It is to be noted that motor has been selected to start up to 80% of rated voltage

    1.8

    x 50x

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    Calculation

    Full load cur rent rating o f the Feeder

    Size of 300 Sq.mm 3.5core Aluminium cable is selected for checking.

    (Ref : Power Engineers Handbook 25.66, Table 57)

    =

    =

    =

    Total factor to be applied for arriving the capacity =

    current carrying capacity of 300sq.mm,2Run cable == A

    Check for voltage drop

    Voltage drop

    Where,

    (Assumed)

    With in the Permissible limit of 5% voltage drop hence ok

    Short Time rating of the Cable

    INPUT DATA

    Feeder Load KVA

    Voltage rating kV

    Length of the cable m

    AC resistance of the cable at 70C / kmReactance of the cable at 50Hz / km

    Allowable Voltage Drop %

    Current derating factors

    4.64 %240

    11.123x 100 =

    1.07 = 0.65

    1.06 = 2.5

    1.05 X = 0.0821.04 R = 0.0648

    1.03 L = 60

    3 x 0.415

    2.00

    1.02 VT = 0.433

    1.01 P = 2000

    2.01

    P

    IFL =

    3 x VA

    2.02Cable size

    Rating factor for Ambient

    Temperature 35CCurrent Rating at 35C

    100

    = = 139

    300 1.0 455 A

    Factor for grouping of cables 0.86

    Reduction Factor 0.9

    Factor for Non leaner loads 0.8

    0.65

    2.03 455x2x0.65592

    3.00

    3.01

    IFLVdrop =

    n

    x (R cos+ X sin) x L

    cos = 0.8

    sin = 0.6

    x 1100

    139Vdrop =

    2

    x ((0.000129 x 0.8) + (0.0000705 x 0.6))

    V11.123Vdrop =

    %Vdrop =

    3.02

    Iw =s

    13.2xt

    PCH TRANSFORMER TO PMCC

    1.00

    KA/0.2Sec

    3.03 2 runs of 1.1kV grade, 3.5C x300 sq.mm, Al conduc tor, Armoured, XLPE cable is selected

    =300

    = 50.813.2*.2

    (Fuse Operated)

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    Calculation

    Full load cur rent rating o f the Feeder

    Size of 630 Sq.mm single core Aluminium cable is selected for checking.

    (Ref : KEI INDUSTRIES LIMITED CATALOG PG.NO. 79)

    =

    =

    =

    Total factor to be applied for arriving the capacity =current carrying capacity of 630sq.mm,6Run cable =

    = A

    Check for voltage drop

    Voltage drop

    Where,

    (Assumed)

    With in the Permissible limit of 2.5% voltage drop hence ok

    Short Time rating of the Cable

    INPUT DATA

    Feeder Load KVA

    Voltage rating kVLength of the cable m

    AC resistance of the cable at 90C / km

    Reactance of the cable at 50Hz / km

    6 runs of 1.1kV grade, 3x1x630 sq.mm+ 3Runs for Neutral ,Al conduc tor, Armoured, XLPE

    cable is selected3.03

    PCH TRANSFORMER TO PMCC ( FOR 50% OF LOAD )

    1.00

    2.695x 100 = 1.13 %

    240

    3.02

    Iw =

    =

    1000

    1.02 VT = 0.433

    1.01 P =

    1.03 L = 50

    1.04 R = 0.129

    1.05 X = 0.0705

    KA/1Sec13.2xt 13.2*1

    =630

    = 47.7s

    Vdrop

    %Vdrop

    = 2.695

    x ((0.0000648 x 0.8) + (0.000082 x 0.6))

    V

    x 60

    2667Vdrop =

    6

    0.8

    sin = 0.6

    cos =

    x L

    n

    3175

    3.00

    3.01

    IFLVdrop = x (R cos+ X sin)

    Factor for Non leaner loads 0.8

    0.65

    2.03 814x6x0.65

    Factor for grouping of cables 0.86

    Reduction Factor 0.9

    Current Rating at 35C

    630 1.0 814 A

    2.02Cable size

    Rating factor for Ambient

    Temperature 35C

    = 2667 A

    3 x V 3 x 0.433

    2000

    IFL = =

    2.00

    2.01

    P

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    Allowable Voltage Drop %

    Current derating factors

    Calculation

    Full load cur rent rating o f the Feeder

    Size of 300 Sq.mm 3.5 core Aluminium cable is selected for checking.

    (Ref : KEI INDUSTRIES LIMITED CATALOG PG.NO. 79)

    =

    ==

    Total factor to be applied for arriving the capacity =

    current carrying capacity of 300sq.mm,5Run cable =

    = A

    Check for voltage drop

    Voltage drop

    Where,

    (Assumed)

    With in the Permissible limit of 2.5% voltage drop hence ok

    Short Time rating of the Cable

    3.03 5 runs of 1.1kV grade, 3.5Cx300 sq.mm, Al conductor, Armoured, XLPE cable is selected

    300= 22.7 KA/1Sec

    13.2*1Iw =

    s

    0.65

    1.06 = 2.5

    1.07 =

    2.00

    2.01

    P

    IFL =3 x V

    2.02Cable size

    Rating factor for Ambient

    Temperature 35C

    300 1.0 455 A

    3 x 0.433A

    Current Rating at 35C

    1000

    = = 1333

    Factor for grouping of cables 0.86

    Reduction Factor 0.9

    Factor for Non leaner loads 0.8

    0.65

    2.03 455x5x0.65

    1479

    3.00

    3.01

    IFLVdrop =

    n

    L

    cos = 0.8

    x (R cos+ X sin) x

    sin = 0.6

    1333Vdrop =

    5

    x ((0.000129 x 0.8) + (0.0000705 x 0.6)) x 50

    Vdrop = 1.94 V

    %Vdrop =1.94

    x 100

    240

    = 0.81 %

    3.02

    =13.2xt

    (Fuse Operated)

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    INPUT DATA

    Feeder Load kW

    Voltage rating kV

    Length of the cable m

    AC resistance of the cable at 90C / km

    Reactance of the cable at 50Hz / km

    Allowable Voltage Drop %

    Calculation

    Full load current rating of the Feeder

    Size of 95 Sq.mm 3.5core Aluminium cable is selected for checking.

    (Ref : Power Engineers Handbook 25.66, Table 57)

    =

    =

    =

    Total factor to be applied for arriving the capacity =

    Current carrying capacity of 95 sq.mm1 Run Cable =

    = A

    Check for vo ltage drop

    Voltage drop

    Where,

    (Assumed)

    With in the Permissible limit of 5% voltage drop hence ok

    Short Time rating of the Cable

    3.03 1 run o f 1.1kV grade, 3.5C x95sq.mm, Al conductor, Armoured, XLPE cable is selected

    13.2xt 13.2*.2Iw = (Fuse Operated)

    = 4.54 %240

    10.889x 100

    LT CABLE SIZING CALCULATION

    TOTAL POWER FOR +AL2 CABINET (OPERATING BALL MILL)

    1.00

    1.01 P = 65

    1.02 VT = 0.415

    1.03 L = 260

    1.04 R = 0.409

    1.05 X = 0.0724

    1.06 = 5

    = =

    2.00

    2.01

    P= 113 A

    3 x V 3 x 0.415

    65 / 0.8IFL

    2.02Cable size

    Rating factor for Ambient

    Temperature 35CCurrent Rating at 35C

    95 1.0 221 A

    Factor for grouping of cables 0.86

    Reduction Factor 0.9

    Factor for Non linear loads 0.8

    0.65

    2.03 221x1x0.65

    144

    3.00

    3.01

    IFL

    Vdrop =

    n

    x (R cos+ X sin) x L

    cos = 0.8

    sin = 0.6

    260113

    Vdrop =1

    x ((0.000409 x 0.8) + (0.0000724 x 0.6))

    V

    x

    s

    10.889

    = 95 = 16.1 KA/0.2Sec

    =

    =

    3.02

    Vdrop

    %Vdrop

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    INPUT DATA

    Feeder Load kW

    Voltage rating kV

    Length of the cable m

    AC resistance of the cable at 90C / km

    Reactance of the cable at 50Hz / km

    Allowable Voltage Drop %

    Calculation

    Full load current rating of the Feeder

    Size of 120 Sq.mm 3.5core Aluminium cable is selected for checking.

    (Ref : Power Engineers Handbook 25.66, Table 57)

    =

    =

    =

    Total factor to be applied for arriving the capacity =

    Current carrying capacity of 120 sq.mm1 Run Cable == A

    Check for vo ltage drop

    Voltage drop

    Where,

    (Assumed)

    With in the Permissible limit of 5% voltage drop hence ok

    Short Time rating of the Cable

    3.03

    = 4.54

    TOTAL POWER FOR +AL1 CABINET (OPERATING BALL MILL)

    1.00

    1.01 P = 80

    1.02 VT = 0.415

    1.03 L = 260

    1.04 R = 0.323

    1.05 X = 0.0712

    1.06 = 5

    = =

    2.00

    2.01

    P= 139 A

    3 x V 3 x 0.415

    80 / 0.8IFL

    2.02Cable size

    Rating factor for Ambient

    Temperature 35CCurrent Rating at 35C

    120 1.0 257 A

    Factor for grouping of cables 0.86

    Reduction Factor 0.9

    Factor for Non linear loads 0.8

    0.65

    2.03257x1x0.65

    167

    3.00

    3.01

    IFL

    Vdrop =

    n

    x (R cos+ X sin) x L

    cos = 0.8

    sin = 0.6

    260139

    Vdrop =1

    x ((0.000323 x 0.8) + (0.0000712 x 0.6))

    V

    x

    s

    10.882

    10.882

    240x 100 %

    3.02

    =

    =Vdrop

    %Vdrop

    1 run of 1.1kV grade, 3.5C x120sq.mm, Al conductor, Armoured, XLPE cable is selected

    =120

    = 20.3 KA/0.2Sec13.2xt 13.2*.2

    Iw = (Fuse Operated)

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    INPUT DATA

    Feeder Load kW

    Voltage rating kV

    Length of the cable m

    AC resistance of the cable at 90C / km

    Reactance of the cable at 50Hz / kmAllowable Voltage Drop %

    Calculation

    Full load current rating of the Feeder

    Size of 95 Sq.mm 3.5core Aluminium cable is selected for checking.

    (Ref : Power Engineers Handbook 25.66, Table 57)

    =

    =

    =

    Total factor to be applied for arriving the capacity =

    Current carrying capacity of 95 sq.mm1 Run Cable =

    = A

    Check for vo ltage drop

    Voltage drop

    Where,

    (Assumed)

    With in the Permissible limit of 5% voltage drop hence ok

    Short Time rating of the Cable

    x

    Reduction Factor 0.9

    %240

    Factor for Non linear loads 0.8

    0.65

    L

    0.8

    x

    = 104

    TOTAL POWER FOR +AL2 CABINET (OPERATING SAG MILL)

    1.00

    1.01 P = 60

    1.02 VT = 0.415

    1.03 L = 245

    1.04 R = 0.409

    1.05 X = 0.0724

    1.06 = 5

    2.00

    2.01

    PA

    3 x V 3 x 0.415

    60 / 0.8IFL = =

    2.02Cable size

    Rating factor for Ambient

    Temperature 35CCurrent Rating at 35C

    95 1.0 221 A

    Factor for grouping of cables 0.86

    2.03 221x1x0.65

    144

    3.00

    3.01

    IFL

    Vdrop =

    n

    (R cos+ X sin) x

    sin = 0.6

    cos =

    245104

    Vdrop =1

    x ((0.000409 x 0.8) + (0.0000724 x 0.6))

    V

    x

    s

    9.444

    9.444100 = 3.94

    3.03

    =

    =

    3.02

    Vdrop

    %Vdrop

    1 run o f 1.1kV grade, 3.5C x95sq.mm, Al conductor, Armoured, XLPE cable is selected

    =95

    = 16.1 KA/0.2Sec13.2xt 13.2*.2

    Iw =

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    HZL-BTN-ELE-DS-SY-037

    INPUT DATA

    Feeder Load kW

    Voltage rating kV

    Length of the cable m

    AC resistance of the cable at 90C / kmReactance of the cable at 50Hz / km

    Allowable Voltage Drop %

    Calculation

    Full load current rating of the Feeder

    Size of 120 Sq.mm 3.5core Aluminium cable is selected for checking.

    (Ref : Power Engineers Handbook 25.66, Table 57)

    =

    =

    =

    Total factor to be applied for arriving the capacity =

    Current carrying capacity of 120 sq.mm1 Run Cable =

    = ACheck for vo ltage drop

    Voltage drop

    Where,

    (Assumed)

    With in the Permissible limit of 5% voltage drop hence ok

    Short Time rating of the Cable

    %240

    TOTAL POWER FOR +AL1 CABINET (OPERATING SAG MILL)

    1.00

    1.01 P = 80

    1.02 VT = 0.415

    1.03 L = 245

    1.04 R = 0.3231.05 X = 0.0712

    1.06 = 5

    = =

    2.00

    2.01

    P= 139 A

    3 x V 3 x 0.415

    80 / 0.8IFL

    2.02Cable size

    Rating factor for Ambient

    Temperature 35C Current Rating at 35C

    120 1.0 257 A

    Factor for grouping of cables 0.86

    Reduction Factor 0.9

    Factor for Non linear loads 0.8

    0.65

    2.03 257x1x0.65

    1673.00

    3.01

    IFL

    Vdrop =

    n

    x (R cos+ X sin) x L

    cos = 0.8

    sin = 0.6

    245139Vdrop =1

    x ((0.000323 x 0.8) + (0.0000712 x 0.6))

    V

    x

    s

    10.255

    10.255x 100 = 4.28

    3.03

    =

    =

    3.02

    Vdrop

    %Vdrop

    KA/0.2Sec13.2xt 13.2*.2

    Iw = = 20.3 (Fuse Operated)

    1 run of 1.1kV grade, 3.5C x120sq.mm, Al conductor, Armoured, XLPE cable is selected

    =120

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    HZL-BTN-ELE-DS-SY-037

    INPUT DATA

    Feeder Load kW

    Voltage rating kV

    Length of the cable m

    AC resistance of the cable at 90C / km

    Reactance of the cable at 50Hz / kmAllowable Voltage Drop at normal running cond. %

    Allowable Voltage Drop at Starting Condition %

    Current derating factors

    Calculation

    Full load current rating of the Feeder

    Size of 240 Sq.mm 3.5core Aluminium cable is selected for checking.

    (Ref : Power Engineers Handbook 25.66, Table 57)

    =

    =

    =

    Total factor to be applied for arriving the capacity =

    Current carrying capacity of 240 sq.mm2 Run Cable =

    = ACheck for vo ltage drop

    Voltage drop

    Where,

    (Assumed)

    Voltage Drop at Normal Running Condition

    With in the Permissible limit of 5% voltage drop hence ok

    For VFD = A

    Drop at the time of Startin