Engine operating instructionsTotal indexTotal index,contIntroduction

Technical engine dataGovernor dataWorking pressures of auxiliary equipmentTemperatures of operating mediaTorsional vibration calculationAcceptance test recordsAuxiliary engine no.1Auxiliary engine no.2Auxiliary engine no.3

Operating instructionsTable of contentsTable of contents, cont.

IntroductionIntroduction, cont.

Instructions for heavy fuel operationInstructions for heavy fuel operation, fuel systemInstructions for heavy fuel operation, drwInstructions for heavy fuel operation, care and supervision / engine fuel, page 1page 2page 3

Lubricating oil systemCare and supervision / lubricating oilCare and supervision / lubricating system, drwCare and lubrication / lubricating system, cont.Care and supervision / lubricating oil, cont.

Inital operationFuel systemLubricating oil systemCooling water systemStarting air systemGeneral performance testingPutting into service / startingPutting into service / loadingPutting into service / loading, cont.Putting into service / loading, cont.

Operational supervisionIntake air temperatureExhaust system / superchargingExhaust system / supercharging, cont.Exhaust system / supercharging, cont.

Exhaust system / firing pressureFuel systemChanging the type of fuel

Lubricating oil systemCooling water systemPartial load operationPartial load operation, cont.

Removal from operationPlacing out of service / stoppingPlacing out of service / stopping, cont.

Danger of frostAntifreeze protection

Preservation, enginePreservation, engine, cont.

Short term preservationShort preservation, cont.Short term preservation, cont.

Long term preservationLong term preservation, cont.Long term preservation, cont.

DepreservationDepreservation, cont.

Running - inRunning - in

Fault tracingIntroductionRemedial measuresEngine starts poorly or does not start at allEngine reaches ignition speed but does not fireFilter differential pressure too high during starting / pre-lubricationEngine does not reach full speed and or / full powerEngine speed is not steadyOpaque exhaust gas - engine is emitting sootExhaust gases are blueExhaust gases are white

Emergency operationWith a defective turbochargerOperational misfireOperational misfire, cont.Operational misfire, cont.Operational misfire, cont.

Operating mediaTable of contentsIntroductionRegulations and careEngine fuelHeavy fuelsHeavy fuels, cont.Heavy fuels, cont.Heavy fuels, cont.Heavy fuels, cont.CCAI - limit curvesLimit specificationHeavy fuel specification, diaViscosity temperature sheet, dia

Lubricating oilLubricating oil, cont.Lubricating oil, cont.Lubricating oil, cont.Lubricating oil, cont.Lubricating oil, cont.Lubricating oil, cont.Lubricating oil, cont.

Cooling waterCooling water, cont.Treatment of cooling waterTreatment of cooling water, cont.Treatment of cooling water, cont.

Changing the cooling waterChanging the cooling water, cont.Diagram IDiagram I and II

MaintenanceTable of contentstable of contents, cont.table of contents, cont.

IntroductionIntroduction, cont.Introduction, cont.Introduction, cont.Introduction, cont

Periodical schedulePeriodical schedule, cont.Periodical schedule, cont.Periodical schedule, cont.Periodical schedule, cont.Periodical schedule, cont.Periodical schedule, cont.Periodical schedule, cont.

Engine, cylinder headValve clearancepage 2

Valve rocker bracketspage 2

Valve rockerpage 2page 3

Valve rotatorMedia linepage 2page 3

Cylinder headpage 2page 3page 4

Nozzle sleevepage 2

Inlet and exhast valve conespage 2

Inlet valve conespage 2page 3page 4page 5

Exhaust valve conespage 2page 3page 4page 5

Valve seat ringpage 2page 3page 4page 5

Cylinder headCylinder headCylinder headpage 2page 3page 4page 5

Running gear / engine timingCrank web deflectionpage 2page 3page 4

Bearing shellspage 2page 3page 4

Al - grooved bearingspage 2page 3page 4page 5page 6page 7

Big - end bearingspage 2page 3

Big - end bearings,reassemblypage 2page 3page 4

Main bearingspage 2page 3page 4page 5

Main bearings, reassemblypage 2page 3page 4

Pistonpage 2page 3

Piston rings and groovespage 2page 3

Piston, reassemblypage 2page 3

crankcase explosion relief valvesCylinder liner, disassemblyCylinder liner, reassemblypage 2

Engine bolting and unionsCamshaftpage 2page 3

Timing gear trainGovernor drivepage 2page 3

Vibration damper on camshaftControl shaft beddingStarting fuel limiterpage 2page 3

Control valvesCompressed - air filterpage 2

Exhaust manifoldpage 2

Charge air coolerpage 2

Turbocharger, cleaningTurbocharger, cleaningpage 2

Injection pumppage 2page 3

Injection pump, disassembly and reassemblypage 2page 3page 4

Fuel injectorpage 2page 3

Fuel injector, adjustpage 2

Injector, disassembly and reassemblypage 2

Duplex fuel filterpage 2page 3

Fuel / fuel collector railpage 2

Lub oil pumpLub oil pump, disassembly and reassemblypage 2

Lubricating oil duplex filterpage 2page 3page 4

Prelubricating pump / prelubricationCentrifugal cooling water pumppage 2page 3

Centrifugal cooling water pump, disassembly and reassemblypage 2page 3

Pressure switchespage 2page 3

RPM switchpage 2

Lubricating oil / cooling water thermostatpage 2

Vibration damperpage 2

ToolsTable of contentsSummary of toolsCylinder headpage 2page 3page 4page 5

Running gearpage 2page 3page 4

Motor casingpage 2

Fuel systempage 2

Lubricating oil systemAdditional installationpage 2

DIN standard toolspage 2page 3