Machine Mold Plastics Industry & Trading Ltd. Co. · High Precision Plastic Injection Molds & Technical Injection Molding Machine Mold Plastics Industry & Trading Ltd. Co. ... about

Your Engineering & Solution Partner for:

High Precision Plastic Injection Molds & Technical Injection Molding

Machine Mold Plastics Industry & Trading Ltd. Co. (Istanbul / Turkey)

Mold & Die Manufacturing

Plastic Injection Molding

CMM Measuring

OUR SERVICES

We design and manufacture high

precision molds :

- Mold dimensions up to

796x8796mm

- Sectors :

Electric

Electro-Machanical

Automotive

Toys

Medical...

- We have considerable experience

about European hot runner systems,

hot halve applications, valve gates...

We manufacture your plastic parts

with the state-of-the-art Arburg

injection molding machines and

with graphical process and quality

parameters :

- 130T Allrounder 520S

- 220T Allrounder 570S

- Machine spesifications dedicated for

engineering polymers

Both for mold components and plastic

injection parts, all critical dimensions

are measured with DEA CMM.

- DEA CMM works in an air-conditioned

environment. Various probe sets and full

package PCDMIS CAD++ software

increase our measuring accuracy and

efficiency.

- Your molds, therefore your part quality

maintained via our high quality tooling

shop and sophisticated laborship

- Therefore, we produce efficiently, we

produce on time and we deliver on time.

MAKKALIP Machine Mold Plastics Industry & Trading Ltd. Co.

HOW CAN WE CONTRIBUTE?

Maintanence of your molds

Our high precision tooling shop will handle everything technically and financially for high quantity molds.

(excluding design modifications and huge renewal needs)

Production area and investment We have enough space for you. Moreover, we have a very strong financial status which allow us to make

further machine investments upon your demands and project requests.

Mold and part quality

We have established a very sophisticated system. All critical stages of mold and part manufacturing will

be supervised by DEA CMM.

Communication and project management

We will be in close contact with you and your global partners. We may support your projects in English

and in German

Price

We will be providing you a very stable and fixed price level.

Service quality and speed We will provide you a very quick service with high quality. Your molds and parts will be delivered on time,

your projects will not be delayed.


OUR TEAM

Our team has many years of experience and deep know-how in mold making and plastic injection industry.

With our high-quality service perception, we look permanently for quick and creative solutions to add

continuous value to our customers by reducing costs of design, material, production and logistics.

Project management can be handled in English and in German. French speaking project manager is also

available and can be hired depending on project needs.

Our office facilities have two seperate meeting rooms including all the professional equipment and

infrastructure for call conferences and meetings.

«Safety» is upmost important in the understanding and vision of our company.

Our Team:

Technical and Project Management : 2

Quality System : 1

Mold Design : 3

Mold Manufacturing : 6

Quality & Inspection : 1

Injection Molding : 2

Operational : 1


OUR MACHINE PARK

No Machine TypeBrand

NameModel Name

Machine

Origin

Year of

ManufactureEffective Size Other Technical Info

1 CNC Vertical Machining Center

(5 Axis)Mikron XSM 400U Switzerland 2003 500x240x350 42.000 rpm, c-axis 360°, b-axis ±110°

2CNC Vertical Machining Center

(3 Axis)Makino F3 Japan 2012 650x500x450 20.000 rpm

3 CNC Sink EDM Makino EDAF2 Japan 2012 350x250x250 System 3R , Ultra Fine Machining Circuit

4 CNC Wire EDM Makino DUO43 Japan 2012 450x300x320 Wire diameter (0,1 - 0,3mm)

5 CMM DEAGlobal

PerformanceItaly 2012 700x700x500

Max. part weight 900kg

PCDMIS CAD++ Software

6Plastic Injection Moulding

MachineArburg Allrounder 520 S Germany 2012

Clamping Force

130T

Max. Injection Pressure 2.500 Bar

Max. Shot Weight 141 g/PS

7Plastic Injection Moulding

MachineArburg Allrounder 570 S Germany 2012

Clamping Force

220T

Max. Injection Pressure 2.470 Bar

Max. Shot Weight 291 g/PS

8 Conventionel (Surface Grinder) JUNG JF 415 Germany 1980 600x200x300 800 - 4.200 rpm

9 Conventionel Sink EDM (ZNC) Jetco 542A ZNC Taiwan 2012 500x400x500 System 3R

10 Conventionel (Vertical Tool Mill) Jetco JBE - 5M Taiwan 2012 650x350x400 3.600 rpm


OUR CAD/CAM/CAE SOFTWARE

Two different outstanding CAD/CAM/CAE software for flexibility and productivity

«Flexible Modeling» module for CREO makes us able to draft your non-drafted parts without

changing and/or eliminating your rounds... In this way, we become a strong design partner for you to

secure moldability of the part without damaging it.

Cimatron E10 Creo for Pro/ENGINEER


SAMPLE PARTS


SAMPLE PARTS (continued)


PICTURES FROM OUR FACILITY


PICTURES FROM OUR FACILITY (continued)


OUR MACHINING STRATEGY

Equipment From


INJECTION MOLDING STRATEGY

Water Circuit-1 (cold water)

11 in/out cooling lines can be fed

into the mold with cold water

coming directly from chiller.

Water Circuit-2 (Warm/Hot Water)


into the mold via a mold

temperature controller (MTC-1)

over a flow meter.

Water Circuit-3 (Warm / Hot Water)


into the mold via a mold

temperature controller (MTC-2)

over a flow meter.

! A precise temperature control can be applied on the molds. Each Arburg has 3 different water circuits.

! Depending on the polymer and mold design, fixed and movable halve temperatures can be set independent

from each other. Nozzles can be conditioned with completely different setting.

! Regloplus (Swiss made) MTC’s are utilized up to 90 ºC. In case demanded, higher degrees can be obtained


INJECTION MOLDING STRATEGY (continued)

Motan System for material feeding,

and drying.

1st runner seperator on the

conveyor (propeller type)

2nd runner seperator on the

conveyor (roller type)

Material bin with mixer inside.

Mixer provides a homogenius

mixture of masterbatc, re-cycled

material and/or re-granulated

material...

! 12 hot runner temperature controllers are existing on Arburg machines (according to HAN 24E Hasco)

! Selogica control pannel include all existing software control packages (7 packages) including quality control

and documentation packages. Complete process is monitored and set via various graphics.


OUR MACHINE PARK / DETAILS

Please Visit Next Pages for Machine Details


42.000 rpm spindle

Measuring probe M&H PS 32.00 HSK 40E for workpiece measuring

BLUM laser-tool measuring

Swivel-type rotary table system with 3R Macro chuck

30-station workpiece-changer for pallets system 3R size D=116mm

Coolant equipment with paper band-filter and swarf conveyor

Oil-mist extractor

1) 5 Axis Vertical Machining Center (Mikron XSM 400U)


2) 3 Axis CNC Vertical Machining Center (Makino F3)

850X500

650

500

450

20.000

20.000 mm/min

20.000mm/min

650x500x450

650kg

20

300mm

120mm

8kg

20.000 rpm spindle

Glass scales on all axes

Automatic workpiece measuring (Marposs)

Tool length measuring system (Metrol)

Oil-mist coolant


3) CNC Sink EDM (Makino EDAF2)

Auto Chuck - System 3R MacroCombi

8 electrode ATC

Ultra-Fine machining circuit-2 (including carbide machining circuit)

Super spark 4


4) Wire EDM (Makino DUO43)


Additional mounting steel scale for big parts

«Bedra», German wire brand, is utilized for cutting operations.

5) CMM (DEA Global Performance)


6) Plastic Injection Molding Machine (Arburg Allrounder S520 – 130T)

Distance between tie bars = 520x520

Clamping force = 130T

Screw diameter = 35mm (Max. injection pressure = 2.500Bar)

Maximum shot weight = 141g/PS

Special bimetalic screw coating against high wear thermoplastic raw materials

Full software package in order to provide process optimization with relevant graphics

12 way hot runner controller on the machine

8 ways water cooling circuit with pressure control


7) Plastic Injection Molding Machine (Arburg Allrounder S570 – 220T)

Distance between tie bars = 570x570

Clamping force = 220T

Screw diameter = 45mm (Max. injection pressure = 2.470Bar)

Maximum shot weight = 291g/PS

Special bimetalic screw coating against high wear thermoplastic raw materials

Full software package in order to provide process optimization with relevant graphics

12 way hot runner controller on the machine

8 ways water cooling circuit with pressure control


8) Conventionel Surface Grinder (JUNG JF 415)


9) Conventionel ZNC Sink EDM (JETCO ZNC 542A)

Axis Movements

Table Size

Max. Electrode Size

Max. Workpiece Weight

Max. Workpiece Size

Distance from Z Chuck to Table

Machine Weight

Machine Size

Jenerator Ampere

Electrode Wear

Power Consumption


10) Conventionel Tool Mill (Jetco JBE-5M)

X=650, Y=350, Z=400

Spindle head movement = 450mm

Revolution = 75 – 3.600 rpm/min


LOCATION & CONTACT INFORMATION


Istanbul Anatolian Side / Kurtkoy Industrial Area

Only 10 minutes away from international «Sabiha Gokcen» Airport

ABOUT MAKKALIP

Management Board

Mr. Vedat Demirhan

Founding Partner - MAKKALIP

Owner & CEO – MAKYAY

Mr. Ozgur Pehlivan

Founding Partner - MAKKALIP

Managing Director - MAKKALIP

[email protected]

www.makyay.com.tr

[email protected]

www.makkalip.com.tr

Mr. Vedat Demirhan

Founder and CEO of MAKYAY, who is Turkey’s leading

tehnical spring manufacturer.

Under the leadership of Vedat Demirhan, with over 35 years of

experience, Demirhan family has been continuously investing

for new technologies and increasing its quality and speed.

Currently, Makyay is count inside first 10 high quality spring

manufacturers in Europe who is selling its high precision and

safety products to global automotive, electric and oil&gas

companies.

Mr. Özgür Pehlivan

Founder and Managing Director of MAKKALIP.

Mr. Pehlivan has been working at plastics sector over 15 years.

He started his carreer as a designer. Following some years of

design experience, he obtained his MSc. degree from Germany

on plastics processing and mold manufacturing technologies.

After his abroad study and experience in Germany and Austria,

he returned to Turkey and worked for 2 global companies. In

the last 8 years, he had been managing R&D and Tooling

department of a global electric company. He has expertise

about plastic part design, mold design, mold manufacturing and

plastic injection molding technology and parameters.

Since 4 years, Makyay has also been manufacturing sheet

metal progressive dies and parts with high speed Brüderer and

Kaiser stamping presses mainly for electric industry.


Documents

Machine Mold Plastics Industry & Trading Ltd. Co. · High Precision Plastic Injection Molds & Technical Injection Molding Machine Mold Plastics Industry & Trading Ltd. Co. ... about