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MAGNATECH AUTOMATIC PIPE WELDING SOLUTIONS Complete systems for precision pipe joining in the shop, field and lay-barge

MAGNATECH AUTOMATIC PIPE WELDING … › images › hirek › Reference...LETTER OF APPRECIATION • 48”, 56”, O.D. x 15mm/22,6mm • 1333 joints repair rate 0,011% • Contractor:

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Page 1: MAGNATECH AUTOMATIC PIPE WELDING … › images › hirek › Reference...LETTER OF APPRECIATION • 48”, 56”, O.D. x 15mm/22,6mm • 1333 joints repair rate 0,011% • Contractor:

MAGNATECH AUTOMATIC PIPE WELDING SOLUTIONS

Complete systems for precision pipe joining in the shop, field and lay-barge

Page 2: MAGNATECH AUTOMATIC PIPE WELDING … › images › hirek › Reference...LETTER OF APPRECIATION • 48”, 56”, O.D. x 15mm/22,6mm • 1333 joints repair rate 0,011% • Contractor:

WHY MAGNATECH FOR PIPELINE PROJECTS?

•Process/technical support from Magnatech worldwide.

•Proven high technology GMAW, FCAW, MCAW processes.

•The ability to use local labor due to simple operating equipment.

•Most stable arc due to pushpull system on weldhead.

•Robust guide-ring with unique 1year warranty.

•State of the art inverter power source technology.

•Low defect/repair rates <1%.

•Excellent mechanical properties.

•Assistance in welder training, procedure, development and project logistics worldwideavailable from Magnatech

Page 3: MAGNATECH AUTOMATIC PIPE WELDING … › images › hirek › Reference...LETTER OF APPRECIATION • 48”, 56”, O.D. x 15mm/22,6mm • 1333 joints repair rate 0,011% • Contractor:

LETTER OF APPRECIATION

• 48”, 56”, O.D. x 15mm/22,6mm

• 1333 joints repair rate 0,011%

• Contractor: Suedrohrbau

Page 4: MAGNATECH AUTOMATIC PIPE WELDING … › images › hirek › Reference...LETTER OF APPRECIATION • 48”, 56”, O.D. x 15mm/22,6mm • 1333 joints repair rate 0,011% • Contractor:

Reference projects for pipeline

Page 5: MAGNATECH AUTOMATIC PIPE WELDING … › images › hirek › Reference...LETTER OF APPRECIATION • 48”, 56”, O.D. x 15mm/22,6mm • 1333 joints repair rate 0,011% • Contractor:

…EVEN FOR A 10” GAS PIPELINE IN ESTONIA

Page 6: MAGNATECH AUTOMATIC PIPE WELDING … › images › hirek › Reference...LETTER OF APPRECIATION • 48”, 56”, O.D. x 15mm/22,6mm • 1333 joints repair rate 0,011% • Contractor:

NACAP Thailand Pipeline Project

SNP-Project finished in 2006.

9 Pipeliner II Systems have

been used.

Page 7: MAGNATECH AUTOMATIC PIPE WELDING … › images › hirek › Reference...LETTER OF APPRECIATION • 48”, 56”, O.D. x 15mm/22,6mm • 1333 joints repair rate 0,011% • Contractor:

Saudi Aramco - Haradh Gas Gathering Manifold

• 24" ODx0.67" wall, X-65 – 32" ODx1“ wall

• 20 Pipeliner systems

• Repair rate: 0%

• Contractor: Raymond International

Page 8: MAGNATECH AUTOMATIC PIPE WELDING … › images › hirek › Reference...LETTER OF APPRECIATION • 48”, 56”, O.D. x 15mm/22,6mm • 1333 joints repair rate 0,011% • Contractor:

Dong Pipeline, Denmark

• 187 km Gas Pipeline

• 24"OD x15mm wall,

X-65

• Contractor: Per Aarsleff

Page 9: MAGNATECH AUTOMATIC PIPE WELDING … › images › hirek › Reference...LETTER OF APPRECIATION • 48”, 56”, O.D. x 15mm/22,6mm • 1333 joints repair rate 0,011% • Contractor:

• 40” O.D. x 26mm Wall

• 9 Pipeliner Systems

• Contractor: Murphies

Grane Project, Norway – Gas Pipeline Landfall in Tunnel

Page 10: MAGNATECH AUTOMATIC PIPE WELDING … › images › hirek › Reference...LETTER OF APPRECIATION • 48”, 56”, O.D. x 15mm/22,6mm • 1333 joints repair rate 0,011% • Contractor:

• 12 Pipeliner Systems

• Contractor: KBR

Exxon Mobil Chad Project

Page 11: MAGNATECH AUTOMATIC PIPE WELDING … › images › hirek › Reference...LETTER OF APPRECIATION • 48”, 56”, O.D. x 15mm/22,6mm • 1333 joints repair rate 0,011% • Contractor:

Chad Project

• Double-Joining

• 24” O.D. X65

• STT Semiautomatic

Root,

• FCAW Mechanized Fill

Page 12: MAGNATECH AUTOMATIC PIPE WELDING … › images › hirek › Reference...LETTER OF APPRECIATION • 48”, 56”, O.D. x 15mm/22,6mm • 1333 joints repair rate 0,011% • Contractor:

Nigeria Project • 180km 18” gas pipeline

• Contractor: Oilserv Ltd

Page 13: MAGNATECH AUTOMATIC PIPE WELDING … › images › hirek › Reference...LETTER OF APPRECIATION • 48”, 56”, O.D. x 15mm/22,6mm • 1333 joints repair rate 0,011% • Contractor:

Hidd Bahrain Water Pipeline

• 42”, 56”, 72” O.D. x

15mm wall X60, 10

km

• Contractor: Raymond

International

Page 14: MAGNATECH AUTOMATIC PIPE WELDING … › images › hirek › Reference...LETTER OF APPRECIATION • 48”, 56”, O.D. x 15mm/22,6mm • 1333 joints repair rate 0,011% • Contractor:

Esso Cold Lake Project, Alberta

18”-20” O.D. x 1” Wall,

X65, and CrMo

Page 15: MAGNATECH AUTOMATIC PIPE WELDING … › images › hirek › Reference...LETTER OF APPRECIATION • 48”, 56”, O.D. x 15mm/22,6mm • 1333 joints repair rate 0,011% • Contractor:

KVV-Keviepszer Hungary

• 56” and 40” gas pipeline 200km

• 12 welding tractors

• 23 Pipeliner II systems

Page 16: MAGNATECH AUTOMATIC PIPE WELDING … › images › hirek › Reference...LETTER OF APPRECIATION • 48”, 56”, O.D. x 15mm/22,6mm • 1333 joints repair rate 0,011% • Contractor:

Monter Stroyarske Montaza, Croatia

• 32” gas pipeline project

Page 17: MAGNATECH AUTOMATIC PIPE WELDING … › images › hirek › Reference...LETTER OF APPRECIATION • 48”, 56”, O.D. x 15mm/22,6mm • 1333 joints repair rate 0,011% • Contractor:

GASCO project, Egypt

• 36” pipeline project

• Contractor: Petrojet Egypt

Page 18: MAGNATECH AUTOMATIC PIPE WELDING … › images › hirek › Reference...LETTER OF APPRECIATION • 48”, 56”, O.D. x 15mm/22,6mm • 1333 joints repair rate 0,011% • Contractor:

ARAMCO project Saudi Arabia

• 42’’ pipeline project

• Contractor: Bin Quraya Saudi Arabia

Page 19: MAGNATECH AUTOMATIC PIPE WELDING … › images › hirek › Reference...LETTER OF APPRECIATION • 48”, 56”, O.D. x 15mm/22,6mm • 1333 joints repair rate 0,011% • Contractor:

Project Saudi Arabia

• 72” water pipeline project

• Contractor: FMQ

Page 20: MAGNATECH AUTOMATIC PIPE WELDING … › images › hirek › Reference...LETTER OF APPRECIATION • 48”, 56”, O.D. x 15mm/22,6mm • 1333 joints repair rate 0,011% • Contractor:

Welding lapjoints with Pipeliner II system

• Contractor: CCIC in Qatar

Page 21: MAGNATECH AUTOMATIC PIPE WELDING … › images › hirek › Reference...LETTER OF APPRECIATION • 48”, 56”, O.D. x 15mm/22,6mm • 1333 joints repair rate 0,011% • Contractor:

Double gas pipeline project, Poland

• Contractor: Gazomontaz

Page 22: MAGNATECH AUTOMATIC PIPE WELDING … › images › hirek › Reference...LETTER OF APPRECIATION • 48”, 56”, O.D. x 15mm/22,6mm • 1333 joints repair rate 0,011% • Contractor:

Gas pipeline project, Tunisia

• 120km 20” gas pipeline

• Contractor: Bouchamaoui Industries

Page 23: MAGNATECH AUTOMATIC PIPE WELDING … › images › hirek › Reference...LETTER OF APPRECIATION • 48”, 56”, O.D. x 15mm/22,6mm • 1333 joints repair rate 0,011% • Contractor:

• 40”, 48” and 52” gas pipeline projects

• Contractor: HEISCO (Kharafi National)

Gas pipeline projects, Kuwait

Page 24: MAGNATECH AUTOMATIC PIPE WELDING … › images › hirek › Reference...LETTER OF APPRECIATION • 48”, 56”, O.D. x 15mm/22,6mm • 1333 joints repair rate 0,011% • Contractor:

PDO (TEKFEN-PETROFAC), Oman

CRA (Inconel) clad pipeline for extreme sour gas

Page 25: MAGNATECH AUTOMATIC PIPE WELDING … › images › hirek › Reference...LETTER OF APPRECIATION • 48”, 56”, O.D. x 15mm/22,6mm • 1333 joints repair rate 0,011% • Contractor:

PIPELINER SYSTEMS USED ON PIPELINE PROJECTS

SUDROHRBAU GmbH & CO Four systems. Welding of cross country

Ingolstadt, Germany gas pipelines 1.2m (48”). X-70 grade

NIPPON KOKAN KOJI K.K. One system. Welding cross country gas

Yokohama, Japan pipeline. Research project.

HEEREMAC One system. Welding of marine pipelines.

Leiden, The Netherlands Research project.

PER AARSLEF Eight systems. Completed 70 km cross

Denmark country gas pipeline. X-65 grade.

JOINT VENTURE AARSLEF/ Eight systems. South Arne-Nybro Project.

FREYTAG JV X-65 grade, 18,7 km. 1,800 welds.

Page 26: MAGNATECH AUTOMATIC PIPE WELDING … › images › hirek › Reference...LETTER OF APPRECIATION • 48”, 56”, O.D. x 15mm/22,6mm • 1333 joints repair rate 0,011% • Contractor:

PIPELINER SYSTEMS USED ON PIPELINE PROJECTS

JOINT VENTURE KPC: 8 systems. Kalstø Landfill for offshore

Customer: STADOIL, NORWAY pipeline in tunnel. DNV Code, 100%

ultrasonic, 10% x-ray.

JOINT VENTURE KPC: 8 systems. Asgaard Transport. 44” OD

Customer: STADOIL, NORWAY pipe diameter.

HYUNDAI CONSTRUCTION 1 system. Research project. 16”, 32”

Korea and 46” pipe sizes.

BI-CON SERVICES INC. Fabricator of spool pieces for gas pipeline

Derwent, OH USA industry.

F.M.Q. 10 systems. 20”, 46”, 48” pipeline. API 57,

Saudi Arabia Grade B, X42, X46, X52 and X60

Page 27: MAGNATECH AUTOMATIC PIPE WELDING … › images › hirek › Reference...LETTER OF APPRECIATION • 48”, 56”, O.D. x 15mm/22,6mm • 1333 joints repair rate 0,011% • Contractor:

PIPELINER SYSTEMS USED ON PIPELINE PROJECTS

PACIFIC GAS AND ELECTRIC 1 system. Research project.

California, USA

RAYMOND Group 22 systems. Various gas and water

Bahrain & Saudi Arabia pipeline projects. 16” – 63” OD, X60 – X70

RAMSIS 4 Systems. Various Projects for Bahraini

Bahrain Oil Company. 24”- 40”.

Inma Steel Fabricators 2 systems. Pipeline Project for

Saudi Arabia Aramco Saudi Arabia.

Arabian Industries 2 systems for pipeline project in Oman

Oman

Saudi Binladin Group 2 systems. Various lines in Saudi Arabia

Saudi Arabia

Page 28: MAGNATECH AUTOMATIC PIPE WELDING … › images › hirek › Reference...LETTER OF APPRECIATION • 48”, 56”, O.D. x 15mm/22,6mm • 1333 joints repair rate 0,011% • Contractor:

PIPELINER SYSTEMS USED ON PIPELINE PROJECTS

CCIC 4 systems. Various gas and water

Qatar pipeline projects. 12” – “46” OD, X60 – X70

Stork MEC 2 Systems. Compressor station in Belgium

Belgium 20”- 36” heavy wall pipe

NACAP Asia Pacific (Thailand) 9 systems. Gas pipeline projects. 30” – 56”

Thailand with 18 – 35mm wall thickness

Suedrohrbau Saudi Arabia 18 systems for pipeline projects in Saudi Arabia

Saudi Arabia 20” – 36” gas pipelines

Oilserv Limited, Nigeria 5 systems for pipeline project in Nigeria

Nigeria 12” – 18” gas pipeline

PETROJET 28 for pipeline + 18 systems for fabshop

Egypt 30” pipeline project & various

Page 29: MAGNATECH AUTOMATIC PIPE WELDING … › images › hirek › Reference...LETTER OF APPRECIATION • 48”, 56”, O.D. x 15mm/22,6mm • 1333 joints repair rate 0,011% • Contractor:

PIPELINER SYSTEMS USED ON PIPELINE PROJECTS

OTIS EASTERN 48” water pipeline.

TECHINT 170 km pipeline length x 36” pipe. 100

Argentina joints/day with double joints (80’/24.4m

lengths)

BECHTEL 36” pipe. Root Pass done with

Canada semiautomatic STT. Fill Pass done with

Pipeliner II system.

McCONNEL-DOWELL 48” pipe. 16 km pipeline length.

Dubai 1.2% defect rate.

TEKFEN INSAAT 4 special TIG welding systems for Oman

Turkey 14”, 16” and 20” CRA cladded pipeline

for Petrofac (Petroleum Development Oman)

Page 30: MAGNATECH AUTOMATIC PIPE WELDING … › images › hirek › Reference...LETTER OF APPRECIATION • 48”, 56”, O.D. x 15mm/22,6mm • 1333 joints repair rate 0,011% • Contractor:

PIPELINER SYSTEMS USED ON PIPELINE PROJECTS

ENI-SNAM 4 systems various diameters.

Saudi Arabia

Keviepszer Kft 16 systems for 120 km pipeline x 40” pipe.

Hungary and 56” pipe

KVV Zrt. 7 systems for 80km pipeline x 40” pipe.

Hungary

NIS-Naftagas various pipe sizes (gas pipelines).

Serbia

Monter Strojarske Montaze various pipe sizes (gas pipelines)

Croatia

Page 31: MAGNATECH AUTOMATIC PIPE WELDING … › images › hirek › Reference...LETTER OF APPRECIATION • 48”, 56”, O.D. x 15mm/22,6mm • 1333 joints repair rate 0,011% • Contractor:

A perfect weld – the end sometimes justifies the means