Manitou MLT845 Mercedes Benz 647182EN_Group 80 (Electricity)

ELECTRICITY

- ELECTRICAL CHARACTERISTICS AND SPECIFICATIONS

- ELECTRICAL SCHEMATIC DIAGRAMS

- ELECTRICAL COMPONENTS LOCATION

- ELECTRICAL CONTROL AND ADJUSTEMENT

- ELECTRICAL COMPONENTS REFIT

- ELECTRICAL SPECIFIC TOOLING

80

(30/01/2012) 80-01-M209EN

80

ELECTRICAL CHARACTERISTICS AND SPECIFICATIONS

ELECTRICAL AND ELECTRONIC SYSTEM OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A

INPUTS/OUTPUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B

TECHNICAL SHEETS FOR ELECTRICAL COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C

pages

(30/01/2012)80-01-M209EN

802


(14/11/2012) 80-01-M209EN

80

80

A1ELECTRICAL CHARACTERISTICS AND

SPECIFICATIONS

ELECTRICAL AND ELECTRONIC SYSTEM OVERVIEW

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A2

SYSTEM OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A3

pages

(14/11/2012)80-01-M209EN

80

80A2


OPERATION

Telescope retraction control: VRP installed as part of the distributor raising/lowering system. Flow limiting nozzle fi tted to pressure distributor inlet descent control.

Boom extension control: SPU computer (signal is monitored).

Accessory line +/- cut-off : SPU calculator (signal is controlled).

Tilt +/- cut-off : VCI (Tilt cut-off valve) fi tted externally.

Dangerous movements cut-out: Activated by VRP/SPU or VCI at 105% gauge signal, and if gauge signal exceeds 120%, additional VS cut-out. (Percentages can change, depending on telescopic boom angle).

Control and change of rotational direction of the FAN DRIVE fan: SPU computer (the signal is checked).

Operation is identical to the MLT T = 2 cut-out thresholds, depending on strain gauge signal.

(14/11/2012) 80-01-M209EN

80

80

A3ELECTRICAL CHARACTERISTICS AND

SPECIFICATIONS

Seat sensor

SX14S

Gauge signal

Cut-off redundancy

VRP

VS

Tin sensor

Jib Angle

Strain gauge

LLMI Module

VCI

Transmission

Hydraulic operation

Can-Bus

Stability monitoring Operator presence

Parachute switch

FNR

Thumbwheels

FAN DRIVE

ADM2

MR2-PLD

-100

%

-120

%

130%

SYSTEM OVERVIEW

(14/11/2012)80-01-M209EN

80

80A4


(13/11/2012) 80-01-M209EN

80

B1ELECTRICAL CHARACTERISTICS

ANDSPECIFICATIONS

HYDRAULIC ECU INPUTS/OUTPUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B3

ECU RC2-2/20 REXROTH (WITH CAN). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B3

CASAPPA (CED100X) ECU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B3

SPU INPUTS/OUTPUTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B4

SPU 25-15 (LSU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B4

ADM INPUTS/OUTPUTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B6

ADM 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B6

PLD INPUTS/OUTPUTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B8

PLD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B8

pagesINPUTS/OUTPUTS

(13/11/2012)80-01-M209EN

80B2

ELECTRICAL CHARACTERISTICS ANDSPECIFICATIONS

80

(13/11/2012) 80-01-M209EN


AND SPECIFICATIONS

Designation 18 ECU TYPE CONNECTOR PIN N WIRE Function on carriage Comments

Power supply X109 01 Red Proportional outlet and all or nothing power supplies

GND X109 02 Black Ground RC2-2/20

X109 24 Black CAN ground and RX/TX RS232 CAN drain cable

X109 27 Red Proportional outlet and all or nothing power supplies

X109 28 Black Ground RC2-2/20

X109 31 Brown Control pump proportional output

X109 32 Black Ground RC2-2/20

X109 39 Blue CAN L

X109 40 Brown CAN H

X109 41 Red RC2-2/21 microcontroller power supply

X109 42 Red RC2-2/21 microcontroller power supply

X109 50 Orange RxD RS 232

X109 51 Grey/Purple TxD RS 232

X109 52 Purple Reserved for REXROTH software fl ashing

52412827

14321

ECU RC2-2/20 Rexroth (WITH CAN)

X109

Key:

ECU: Electronic Control UnitNC: Not Cabled

RC2-2

HYDRAULIC ECU INPUTS/OUTPUTS


Battery V VBB X109/A 01 Red/Black CASAPPA ECU power supply

CAN-Low CAN-L X109/A 06 Brown CAN-L J1939

CAN-High CAN-H X109/A 07 Brown CAN-H J1939

Power Gnd + CAN Gnd GND X109/A 12 Black CASAPPA ECU ground

PWM output - PWM - X109/B 09 PWM -

PWM output + PWM + X109/B 11 PWM Control pump

X109/A

X109/B

X109/A X109/B

CASAPPA (CED100X) ECU

CASAPPA

80

(13/11/2012)80-01-M209EN

B4ELECTRICAL CHARACTERISTICS ANDSPECIFICATIONS

SPU 25-15 LSU


12 V T APC POWER SUPPLY 12VB X56 01 Red 12V + POST CONTACT (APC) + APC

PWM 8 OUTPUT HSD-08 X56 02 Red + DIRECTION SELECTOR ATTACHMENT

LOW SIDE 2 OUTPUT LSD-02 X56 03 Red BOOM HEAD ELECTROVALVE GROUND

LOW SIDE 2 OUTPUT LSD-02 X56 04 NOT USED

LOW SIDE 1 OUTPUT LSD-01 X56 05 Green SAFETY ELECTROVALVE (VS) GROUND

LOW SIDE 1 OUTPUT LSD-01 X56 06 Green PROPORTIONAL ELECTROVALVE GROUND (Lowering)

12 V BATTERY POWER SUPPLY 12VP X56 07 Yellow 12V BATTERY MICROSWITCH POWER SUPPLY

ANALOGUE INLET 2 UN-09 X56 08 Orange/Blue SENSOR 2 BOOM ANGLE ANALOGUE SIGNAL INPUT I FROM 0,5V TO 4,5V

LOGIC INPUT 19 FQ-04 X56 09 NOT USED

LOGIC INPUT 13 FQ-02 X56 10 White/Green EASY CONNECT SYSTEM GROUND INFO

LOGIC INPUT 04 UN-06 X56 11 Light blue/White 12V INPUT CUT-OFF (OVERRIDE) SWITCH HELD AT 60 MAX

LOGIC INPUT 14 UN-03 X56 12 Red 12 V INPUT DIRECTION INFO ROLLER 1 JSM ROLLER 1 IS OUTSIDE OF THE NEUTRAL ZONE

ECU WAKE-UP INFO WUI X56 13 Orange/Yellow ECU WAKE-UP INFO +12V apc THIS SUPPLY CAN BE CUT-OFF BY THE EMERGENCY STOP

PWM 7 OUTPUT HSD-07 X56 14 Orange DIRECTION 2 PROPORTIONAL ATTACHMENT CONTROL

LOGIC INPUT 10 FQ-03 X56 15 Brown/GreenYellow/RedTRANSMISSION CUT-OFF INPUT (ON ACCELERATOR)TRANSMISSION CUT-OFF INPUT (ON GEAR LEVER)

Brown/Green for MLT 845-120 H Yellow/Red for MLT 845-120

LOGIC INPUT 12 FQ-01 X56 16 Brown/Yellow HYDRAULIC MOVEMENT NEUTRALISATION GROUND INPUT

LOGIC INPUT 01 UN-05 X56 17 White/Blue 12V SEAT INPUT SENSOR NO. DRIVER PRESENCE

ANALOGUE INLET 03 UN-02 X56 18 Yellow ROLLER 1 JSM ANALOGUE INPUT FROM 0,5V TO 4,5V TELESCOPIC BOOM

STABILISED 5V REF. OUTPUT U 5V INPUT X56 19 NOT USED

GROUND GROUND X56 20 Black ECU GROUND

STABILISED 200mA 10V REF OUTPUT SENSOR X56 21 Grey ATTACHMENT CONTROL SELECTOR CONTROL / STRAIN GAUGE +12Vdc 4 POSITIONS : 25% - 50% - 75% - 100%

LOGIC INPUT 03 UN-08 X56 22 Red/Green FORCED OPERATION CONTROL

LOGIC INPUT UN-07 X56 23 Red HAND BRAKE INFO

LOGIC INPUT 17 UN-04 X56 24 Yellow FAN SIGNAL INVERSION

ANALOGUE INLET 01 UN-01 X56 25 Light blue/Yellow SENSOR 1 BOOM ANGLE ANALOGUE SIGNAL INPUT FROM 0,5V TO 4,5V

GROUND GROUND X56 26 Black ECU GROUND

X57X56

SPU INPUTS/OUTPUTSSPU 25-15 (LSU)

Key:

SPU: Signal Processing UnitNC: Not Cabled

SPU

X56

X57

80

(13/11/2012) 80-01-M209EN


AND SPECIFICATIONS

SPU 25-15 LSU


CAN HIGH CAN H X57 01 Brown CAN H

CAN LOW CAN L X57 02 Blue CAN L

SPU POWER SUPPLY + APC 12VD X57 03 Red ECU POWER SUPPLY + 12VD Unpowered if emergency stop in operation

12V POWER SUPPLY + APC 12VD X57 04 Red ECU POWER SUPPLY + 12VD Unpowered if emergency stop in operation

PWM-06 OUTPUT HSD-06 X57 05 Pink DIRECTION ELECTROVALVE POWER SUPPLY + TELESCOPE

PWM-04 OUTPUT HSD-04 X57 06 Purple LOWERING PROPORTIONAL ELECTROVALVE POWER SUPPLY

PWM-01 OUTPUT HSD-01 X57 07 Yellow SAFETY ELECTROVALVE (VS) POWER SUPPLY

12V POWER SUPPLY 12VC X57 08 Red POWER SUPPLY + APC ECU + 12VC

12V POWER SUPPLY 12VC X57 09 Red POWER SUPPLY + APC ECU + 12VC

CAN 2 HIGH CAN 2 HI X57 10 NOT USED

RESISTANCE 120 CAN 1 120 X57 11 NOT USED

LOGIC INPUT 16 UN-19 X57 12 Red 12V INPUT CONTACT BP1 EV TDF

ANALOGUE INLET 5 UN-17 X57 13 Orange/Green FLOW SELECTOR ANALOGUE INPUT FORCED OPERATION ATTACHMENT

LOGIC INPUT 9 UN-15 X57 14 Light blue/Black REVERSE GEAR INPUT INFO

LOGIC INPUT 5 UN-12 X57 15 Pink 12V INPUT BOOM RETRACTED SENSOR NO

ANALOGUE INLET 4 UN-10 X57 16 Purple ROLLER 2 JSM ANALOGUE INPUT (Attachment)

PWM 2 OUTPUT HSD-02 X57 17 Brown TRANSMISSION CUT-OFF OUTPUT

CAN 2 LOW CAN 2 60 X57 18 NOT USED

LOGIC INPUT 11 UN-20 X57 19 Green/Yellow ATTACHMENT 1 & 2 LOCKING CONTROL INPUT

LOGIC INPUT 18 UN-18 X57 20 White PROPORTIONAL ELECTROVALVE FAN

LOGIC INPUT 07 UN-16 X57 21 NOT USED

LOGIC INPUT 08 UN-14 X57 22 Pink FORWARD GEAR INFO INPUT

LOGIC INPUT 06 UN-13 X57 23 Orange 12V INPUT RETRACTED BOOM SENSOR

LOGIC INPUT 15 UN-11 X57 24 Orange ROLLER 2 (Attachment) 12V SWITCH DIRECTION Roller 2 neutral zone output

PWM 9 OUTPUT HSD-09 X57 25 White FAN CONTROL INPUT

LIN INTERFACE LIN X57 26 NOT USED

CAN 2 120 CAN 2 120 X57 27 NOT USED

CAN 1 MASSE CAN GROUND X57 28 Black CAN 1 SHIELDING GROUND

PWM 5 OUTPUT HSD-05 X57 29 Brown TELESCOPE PROPORTIONAL ELECTROVALVE CONTROL OUTPUT

PWM 3 OUTPUT HSD-03 X57 30 White FAN INVERSION INPUT

ANALOGUE SENSOR GROUND GROUND A X57 31 Green ANALOGUE SENSOR GROUND

PWM 11 OUTPUT HSD-11 X57 32 Pink/Grey VCI (TILTING CUT-OFF CYLINDER) ELECTROVALVE

PWM 10 OUTPUT HSD-10 X57 33 Yellow/Black FORCED OPERATION INDICATOR LAMP OUTPUT

ECU GROUND GROUND X57 34 Black ECU GROUND

80

(13/11/2012)80-01-M209EN


ADM2-12 ADM2-15 ADM2-21

ADM 2


P DOWN LOGIC INPUT ADM2-12 01 Green STARTER SWITCH + APC

ADM2-12 02 Brown/Blue DIAGNOSTICS

ANALOGUE OUTPUT ADM2-12 03 Blue/Pink ENGINE OIL PRESSURE INDICATOR OUTPUT

ANALOGUE OUTPUT ADM2-12 04 Pink OIL TEMPERATURE INDICATOR OUTPUT

LOW SIDE OUTPUT ADM2-12 05 NOT USED


P UP LOGIC INPUT ADM2-12 07 NOT USED

P UP LOGIC INPUT ADM2-12 08 NOT USED I FROM 0,5V TO 4,5V


P DOWN LOGIC INPUT ADM2-12 10 Yellow/Red PREHEATING OPTION INPUT

P DOWN LOGIC INPUT ADM2-12 11 NOT USED SWITCH HELD AT 60 MAX

P DOWN LOGIC INPUT ADM2-12 12 NOT USED ON WALVOIL DISTRIBUTOR

P UP LOGIC INPUT ADM2-15 01 Pink/Black NEUTRAL TRANSMISSION INPUT THIS SUPPLY CAN BE CUT-OFF BY THE EMERGENCY STOP



SUPPLY ADM2-15 04 NOT USED

HIGH SIDE OUTPUT ADM2-15 05 Light blue ACCELERATOR POTENTIOMETER POWER SUPPLY

HIGH SIDE OUTPUT ADM2-15 06 NOT USED FROM 0,5V TO 4,5V TELESCOPIC BOOM


ANALOGUE INLET ADM2-15 08 NOT USED

LOW SIDE OUTPUT ADM2-15 09 Blue/Black PREHEATING OPTION RELAY

HIGH SIDE OUTPUT ADM2-15 10 NOT USED

LOW SIDE OUTPUT CONFIG 4 LS ADM2-15 11 Pink/Green MAX OIL TEMPERATURE OUTLET

LOW SIDE OUTPUT CONFIG 1 LS ADM2-15 12 NOT USED ON WALVOIL DISTRIBUTOR

CAN H ADM2-15 13 Yellow LOW SPEED CAN (HIGH)

CAN GND ADM2-15 14 Brown/Red GROUND CAN

CAN L ADM2-15 15 Light blue LOW SPEED CAN (LOW)

ADM 2

Key:


ADM2

ADM INPUTS/OUTPUTS

ADM2-12

ADM2-21

ADM2-15

80

(13/11/2012) 80-01-M209EN


AND SPECIFICATIONS

ADM 2


SUPPLY ADM2-21 01 Red/Yellow +12V BATTERY POWER SUPPLY

P DOWN LOGIC INPUT ADM2-21 02 Brown +12V INPUT

SUPPLY ADM2-21 03 Black GROUND


LOW SIDE OUTPUT ADM2-21 05 Red/Yellow RED ENGINE STOP INDICATOR OUTPUT

LOW SIDE OUTPUT ADM2-21 06 Blue/Yellow YELLOW CHECK MACHINE INDICATOR OUTPUT

LOW SIDE OUTPUT ADM2-21 07 Green/Grey STARTER INDICATOR OUTPUT


SUPPLY ADM2-21 09 NOT USED

P DOWN LOGIC INPUT ADM2-21 10 NOT USED

P DOWN ANALOGUE INPUT ADM2-21 11 NOT USED

P DOWN LOGIC INPUT ANA PISTE 1 ADM2-21 12 Light blue/Green INPUT 2 ACCELERATOR POTENTIOMETER

P DOWN LOGIC INPUT ANA PISTE 2 ADM2-21 13 Light blue/Yellow INPUT 1 ACCELERATOR POTENTIOMETER

SUPPLY GND ADM2-21 14 Light blue/Grey ACCELERATOR POTENTIOMETER GROUND


P UP LOGIC INPUT ADM2-21 16 PARKING BRAKE SWITCH INPUT

ADM2-21 17 NOT USED

ADM2-21 18 NOT USED

CAN H ADM2-21 19 Yellow CAN H HIGH SPEED

CAN GND ADM2-21 20 Brown/Red CAN H GROUND

CAN L ADM2-21 21 Light blue CAN H LOW SPEED FROM 0,5V TO 4,5V

80

(13/11/2012)80-01-M209EN


181

019

3754

36

1

8

9

16

MR2-54

MR2

PLD


START OAB_S MR2-54 00 OIL SEPARATOR

START NW_B MR2-54 01 CAMSHAFT SENSOR

START KW_B MR2-54 02 CRANKSHAFT ANGLE POSITION SENSOR

START TMOT_B MR2-54 03 COOLANT LIQUID TEMPERATURE SENSOR

START TFUEL_B MR2-54 04 FUEL TEMPERATURE SENSOR

START POEL_M MR2-54 05 FAN SPEED SENSOR

OUTPUT POELAKT_P MR2-54 06 OIL PRESSURE SENSOR

OUTPUT P2_P MR2-54 07 AIR SUPPLY PRESSURE SENSOR

START NTL2_S MR2-54 08 SPEED SENSOR

OUTPUT MVB 2 MR2-54 09 INJECTOR VALVES 2

START POELAKT_M MR2-54 10 ACTIVE OIL PRESSURE SENSOR

OUTPUT PV_M MR2-54 11 PROPORTIONAL VALVE GROUND

OUTPUT PVB_P MR2-54 12 PROPORTIONAL VALVE

PDK_P MR2-54 13 OPTIONAL FUEL PRESSURE

OUTPUT P23_P MR2-54 14 SLOPE SENSOR WHEN REMOVING REFUSE / FAN SPEED SENSOR

START TOEL_P MR2-54 15 OIL TEMPERATURE SENSOR

OUTPUT MVB 1 MR2-54 16 INJECTOR VALVES 1

START NLUE_S MR2-54 17 SPEED SENSOR

OUTPUT ANLA MR2-54 18 STARTER

START KW_A MR2-54 19 CRANKSHAFT ANGLE POSITION SENSOR

START NW_A MR2-54 20 CAMSHAFT SENSOR

START T2_B MR2-54 21 TURBO AIR TEMPERATURE SENSOR

PDK_M MR2-54 22 OPTIONAL FUEL PRESSURE

START P2_M MR2-54 23 AIR SUPPLY PRESSURE SENSOR

START NTL_S MR2-54 24 SPEED SENSOR

START MSST_S MR2-54 25 ENGINE START SWITCH

START POEL_S MR2-54 26 PASSIVE ENGINE OIL PRESSURE SENSOR

OUTPUT PV5 MR2-54 27 PROPORTIONAL VALVE 5

PDK_S MR2-54 28 OPTIONAL FUEL PRESSURE

START P2_S MR2-54 29 PRESSURE INCREASE SENSOR

PLD

Key:


MR2

PLD INPUTS/OUTPUTS

MR2-54

MR2

80

(13/11/2012) 80-01-M209EN


AND SPECIFICATIONS

PLD


OUTPUT MSS_P MR2-54 30 ENGINE GO: STOP SWITCH

START P23_S MR2-54 31 OPTIONAL SLOPE WHEN REMOVING REFUSE

START POELAKT_S MR2-54 32 ENGINE OIL PRESSURE SENSOR

START HDEL_S MR2-54 33 OIL LEVEL SENSOR

START TMOT_A MR2-54 34 COOLANT LIQUID TEMPERATURE SENSOR

START MSSP_S MR2-54 35 ENGINE STOP SIGNAL BUTTON

START TFUEL_A MR2-54 36 FUEL TEMPERATURE SENSOR

OUTPUT MVH MR2-54 37 INJECTION PUMP ELECTROVALVE (INJECTOR H)

OUTPUT MVF MR2-54 38 INJECTION PUMP ELECTROVALVE (INJECTOR F)

TOEL_A MR2-54 39 OIL TEMPERATURE SENSOR



OUTPUT PV6_P MR2-54 42 PROPORTIONAL VALVE 6


OUTPUT MVD MR2-54 44 INJECTION PUMP ELECTROVALVE (INJECTOR D)

OUTPUT MVB MR2-54 45 INJECTION PUMP ELECTROVALVE (INJECTOR B)

OUTPUT MVG MR2-54 46 INJECTION PUMP ELECTROVALVE (INJECTOR G)

OUTPUT MVE MR2-54 47 INJECTION PUMP ELECTROVALVE (INJECTOR E)

START T2_A MR2-54 48 CHARGE-AIR TEMPERATURE

START HOEL_M MR2-54 49 OIL LEVEL SENSOR



PV2_P MR2-54 52 PROPORTIONAL VALVE 1

OUTPUT MVC MR2-54 53 INJECTION PUMP ELECTROVALVE (INJECTOR C)

OUTPUT MVA MR2-54 54 INJECTION PUMP ELECTROVALVE (INJECTOR A)

INPUT / OUTPUT CAN H MR2 01 Yellow CAN H INTERFACE

INPUT / OUTPUT CAN L MR2 02 Light blue CAN L INTERFACE

GROUND HF-GND MR2 03 Brown/Red GROUND CAN

GROUND HF-GND MR2 04 Brown/Grey GROUND CAN

12V POWER SUPPLY KL30 MR2 05 Blue BATTERY POWER SUPPLY (+12V)

12V POWER SUPPLY KL30 MR2 06 Blue BATTERY POWER SUPPLY (+12V)

NOT USED (OT_TRIGGER) MR2 07 NOT USED

START KL50 MR2 08 Green KEY START

GROUND KL31 MR2 09 Black BATTERIE GROUND (-)

OUTPUT PVB_P MR2 10 NOT USED

GROUND KL31 MR2 11 Black BATTERIE GROUND (-)

OUTPUT ANLA MR2 12 Orange STARTER

INPUT / OUTPUT KDIAG MR2 13 Grey/Blue STEERING DIAGNOSTICS

OUTPUT PV3 MR2 14 NOT USED

START KL15 MR2 15 Brown + 12V INPUT

OUTPUT PV4 MR2 16 NOT USED

80

(13/11/2012)80-01-M209EN


(16/11/2012) 80-01-M209EN

80

C1ELECTRICAL CHARACTERISTICS AND

SPECIFICATIONS

Rep.lectriques Dsignation Pages

TECHNICAL SHEETS FOR ELECTRICAL COMPONENTS

KEY KEY OPERATED STARTER SWITCH C2

S4 BRAKE FLUID LEVEL CONTACT C3

S5 AIR FILTER SWITCH C3

S12 TRANSMISSION OIL THERMOSWITCH C4

S16+S37 STOP PRESSURE SWITCH C4

S17 RANSMISSION OIL THERMOSWITCH (NO H) C5

S52 EMERGENCY STOP C5

Y1+Y4 REVERSE+SLOW SPEED ELECTROVALVE (H) C6

Y10 HIGH SPEED ELECTROVALVE (H) C6

Y6+Y7+Y8+Y9 PROPORTIONAL SOLENOID VALVE BOOM/ACCESSORY C7

Y14 HYD CUT-OFF VALVE/VS C7

Y15 PROPORTIONAL SOLENOID VALVE, BOOM DESCENT VRP C8

Y16 VCI TILT CUT-OFF C8

Y18 SOLENOID VALVE C9

Y30 PEC (PRESSURE ELECTRONIC CONTROL) ON CASAPPA PUMP C10

XTP ACCELERATOR POTENTIOMETER C11

X01 DECLUTCH PUSH BUTTON (No H) C11

X14 HORN C12

X15+X21 WHEEL ALIGNMENT SENSOR C12

X36 JSM JOYSTICK C13

INDICATOR LIGHT PANEL C14

X68 FUEL LEVEL AND HOUR METER C14

X77 FRONT WINDSCREEN WIPER MOTOR C15

X89 WATER TEMPERATURE INDICATOR C15

X99 STRAIN GAUGE C16

X100 BOOM ANGLE ANGULAR SENSOR C16

X134 RETRACTED BOOM SWITCH C17

X165 FUEL GAUGE C17

X188 LIGHTING STALK SWITCH C18

X503 TRANSMISSION OIL TEMPERATURE SENSOR (NO H) C19

X504 HYDRAULIC OIL TEMPERATURE SENSOR C19

B18 ENGINE COOLANT TEMPERATURE SENSOR C20

B19 ENGINE AIR TEMPERATURE SENSOR C21

(16/11/2012)80-01-M209EN

80C2


KEY KEY OPERATED STARTER SWITCH

PIN Minimum Typical Maximum

Switchable current / 8 A /

On line drop / 300 mV /

X54

4

2 13

X55

65

78

109

PIN Function

1 + Battery

2 + Battery

3 Not used

4 Preload shunt

5 + Post contact (+APC)

6 + Post contact (+APC)

7 Starter

8 Preheating Shunt

9 Preheating relay control

10 Not used

Notes: __________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

Corresponding connector

X54-X55KEY

Diagram

(16/11/2012) 80-01-M209EN

80


SPECIFICATIONS

S5 AIR FILTER SWITCH

PIN Function

1 Clogging info

2 Engine Ground


S5

Diagram


Manimux current 1 4 mA 6 mA /

Voltage threshold U < 2V = 0 U > 6,5V = 1 Umax = 16V

Inlet type Type 1 negative logic inlet (ELN1)

Notes: __________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

S4 BRAKE FLUID LEVEL CONTACT


Supply current 4 mA 6 mA /

PIN Function

1 Module A1 info (dashboard)

2 Cab Front GroundS4

Diagram

Notes: __________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________


(16/11/2012)80-01-M209EN

80C4


S12 TRANSMISSION OIL THERMOSWITCH


Courant 1 mA / /

ECU current U < V = 0 U > V = 1 Umax = V

Inlet type

Notes: __________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

Note: Only forward motion clutch info

PIN Function

1 Signal info

2 Signal GroundS12

Diagram

S16+S37 STOP PRESSURE SWITCH


Supply voltage 12 V 42 V

Consumption 3,5 A

PIN Function

1 12 V supply

2 Stop Light Control S16

Diagram

Notes: __________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

Note:- The Pressostat contact closes at a pressure of 3 0,4 bar in the braking circuit.

(16/11/2012) 80-01-M209EN

80


SPECIFICATIONS

S17 RANSMISSION OIL THERMOSWITCH (NO H)


ECU current mA 0 mA /

PIN Function

1 Signal info

2 Signal Ground S17

Diagram

Notes: __________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

S52 EMERGENCY STOP

PIN Minimum Typical Maxi

Supply voltage 12 V

Consumption

12

34

PIN Function

1 Power supply MR2+ADM2

2 + Post contact

3 Power supply SPU

4 + Post contact

S52

Notes: __________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________


Diagram

(16/11/2012)80-01-M209EN

80C6


Y10 HIGH SPEED ELECTROVALVE (H)

PIN Function

1 Power supply

2 Ground


Y10

Diagram


Supply voltage 12 V

Consommation

Notes: __________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

Y1+Y4 REVERSE+SLOW SPEED ELECTROVALVE (H)

PIN Function

1 Power supply

2 Ground


Y1

Diagram


Supply voltage 12 V

Consommation

Note: X313 - Y1 : Reverse solenoid valve X312 - Y4 : Slow speed solenoid valve

Notes: __________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

(16/11/2012) 80-01-M209EN

80


SPECIFICATIONS

Y6+Y7+Y8+Y9 PROPORTIONAL SOLENOID VALVE BOOM/ACCESSORY

PIN Minimum Typical Max

Supply voltage 5,45 V

Coil resistance (at 20C) 4,2

Tolerance 10%

Consumption 0 to 1,5 A 1,5 A

Notes: _______________________________________________________________________________________________________________________________________________________________________________

2

1

PIN Function

A Power supply

B Ground

Y6

Diagram


Note: Solenoid valve control is by current variation. Voltage is indicative only. X28 - Y8 : Telescope retraction proportional solenoid valve X29 - Y9 : Telescope extension proportional solenoid valve X34 - Y7 : Accessory proportional solenoid valve (S1) X35 - Y6 : Accessory proportional solenoid valve (S2)

Y14 HYD CUT-OFF VALVE/VS


Supply voltage 0 12 V 14 V

Resistance (at 20C) 9,6

Tolerance 10%

Consumption 1,4 A

Notes: __________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

2

1

PIN Function

A Power supply

B Ground

Y14

Diagram


(16/11/2012)80-01-M209EN

80C8


Y15 PROPORTIONAL SOLENOID VALVE, BOOM DESCENT VRP


Supply voltage 12 V


Tolerance 10%

Consumption 0 to 1,5 A 1,5 A

Notes: __________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

Note:Solenoid valve control is by current variation. Voltage is indicative only.

2

1

PIN Function

A Power supply

B Ground

Y15

Diagram


Y16 VCI TILT CUT-OFF


Supply voltage 6 V


Tolerance 10%

Consumption 0 1,5 A

Notes: __________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

Comments:Solenoid valve control is by current variation. Voltage is indicative only.When cut-out is in eff ect, the VCI is not powered.

2

1

PIN Function

1 Power supply

2 Ground

Y16

Diagram


(16/11/2012) 80-01-M209EN

80


SPECIFICATIONS

Y18 SOLENOID VALVE

PIN Function

1 + Post contact

2 Parking brake switch


Y18

Diagram


Supply voltage 12 V

Consumption

Resistance 1.2

Note:- Measurements taken at 20C

Notes: __________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

(16/11/2012)80-01-M209EN

80C10


Y30 PEC (PRESSURE ELECTRONIC CONTROL) ON CASAPPA PUMP


Voltage 12 V (10%)

Resistance 6,2 (7%)

Courant 1,25 A

Power 15 W

PIN Function

1 PWM-OUT+

2 PWM-OUT-

Y30

Diagram

Notes: __________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________


2

1

Pres

sure

(bar

)

Current (A)

(16/11/2012) 80-01-M209EN

80


SPECIFICATIONS

XTPXTP

XTP ACCELERATOR POTENTIOMETER

41

63

PIN Function

1 8V to 36V supply

2 0V Ground

3 Signal 22% - 71%

4 Signal 78% - 29%

5 8V to 36V supply

6 0V Ground

Diagram

Notes: __________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________



Power supply 1 8 V / 36 V

Weight 2 / 0 V /

Signal 4 20% / 80%

Power supply 5 8 V / 36 V

Ground 6 / 0 V /

Signal 3 80% / 20%

Comments: Electrical range: S1: 8V to 36V S2: 36V to 8V

X01 DECLUTCH PUSH BUTTON (No H)


Manimux current 1 4 mA 6 mA /

Voltage threshold U < 2V = 0 U > 6,5V = 1 Umax = 16V

Inlet type Type 1 negative logic inlet (ELN1)

2

1

PIN Function

1 Declutch Info

2 M1 chassis groundX01

Diagram

Notes: __________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________


(16/11/2012)80-01-M209EN

80C12


X15+X21 WHEEL ALIGNMENT SENSOR


Supply voltage / 12 V /

Direct current / 10 mA /

Outlet logic Switch closed = wheels aligned

Type of outlet PNP at Vbat

PIN Function

A Signal

B Power supply

C Ground

X15

X15Diagram

Notes: __________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________


3

12

X14 HORN


Supply voltage 9 V 12 V 15 V

Resistance (10%) / 2,17 /

Nominal frequency 500 20 Hz

Average current 6 A

PIN Function

1 Horn power supply

X14

CHASSIS GND (M3)

Diagram

Notes: __________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________


Note:- Sound level 107 dB(A) / 13V.

(16/11/2012) 80-01-M209EN

80


SPECIFICATIONS


Outlet voltage6-7 1 V 6 V 11 V

2-3-4-5 0 12 V

Supply voltage 8 12 V

Potentiometer current below 5V 10% / 1 mA 2 mA

Notes: ______________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

Note:- Direction A B + -: 0 = roller neutral 12 V = direction validation

X36 JSM JOYSTICK

123456

121110987

PIN Function

1 JSM Earth

2 Roller 1 direction A (+)

3 Roller 1 direction B (-)

4 Roller 2 direction A (+)

5 Roller 2 direction B (-)

6 Signal Roller 1

7 Signal Roller 2

8 12V JSM Power supply

9 Optional BP jib head solenoid valve

10 N/A

11 Forward gear

12 Reverse gear

X36

X36

Diagram


(16/11/2012)80-01-M209EN

80C14


INDICATOR LIGHT PANEL

P

Connecteurs PIN Function

1 Oil pressure indicator lamp

2 Coolant temperature lamp

3 Not used

4 Air fi lter clogging lamp

5 Oil fi lter clogging lamp

1 Battery load lamp

2 Parking Brake Lamp

3 + Post contact

4 Indicator lamp

5 Ground

6 High beam lamp

7 + Post contactBraking oil level lamp

8 Ground

Diagram


Voltage 12 V

Consommation

Notes: __________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

1

0 20000

X68 FUEL LEVEL AND HOUR METER


Voltage 10V 12V 16V

Consommation

PIN Function

1 + Post contact

2 Fuel level sensor

3 Ground

4 Frequency input

5 Rear lighting X68

X68

Diagram

Notes: __________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

(16/11/2012) 80-01-M209EN

80


SPECIFICATIONS

X77 FRONT WINDSCREEN WIPER MOTOR

PIN Function

1 + Post contact

2 Engine power supply

3 Control switch

4 Ground

X77

X77

Diagram


Voltage 12 V

Consommation 3.5 A

Note:- 32 tr/min

Notes: __________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

X89 WATER TEMPERATURE INDICATOR


Voltage 10 V 12V 16 V

Consommation 100 mA without rear lighting150 mA with rear lighting

PIN Function

1 + After ignition on

2 Ground

3 Not used

4 Not used

5 Resistive signal

6 Rear lighting

7 Not used

8 Not used

X89

Diagram

Notes: __________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________


48

15

(16/11/2012)80-01-M209EN

80C16


X99 STRAIN GAUGE


Supply voltage 9 V 10 V 16 V

Consumption 150 mA

51

4

23

PIN Function

1 Shielding

2 Power supply

3 Ground

4 CAN_H

5 CAN_L

X99

X99

Diagram

Notes: __________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________


Note:- CAN integrated terminal resistance 120 .

X100 BOOM ANGLE ANGULAR SENSOR



Direct current / 8 mA /

Outlet voltage 0,5 V 2,5 V 4,5 V

Load resistance 20 000 / /

Angular range 0 / 90

PIN Function

1 Common Ground

2 Common 5 V power supply

3 Track 1 angle signal

4 Common Ground

5 Common 5 V power supply

6 Track 2 angle signal

X100X100

Diagram

Comment: Plan for min/max angle calibration on each machine at 0 km.

Notes: __________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________


6

12

54

3

(16/11/2012) 80-01-M209EN

80


SPECIFICATIONS

X134 RETRACTED BOOM SWITCH

X134

X134

NO

NF

Diagram

Notes: __________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

142

3

PIN Function

1 NO Switch

2 NF Switch

3 Chassis Ground

4 Chassis Ground


Note:When the boom is retracted, the NO switch is closed and the NF switch is open.


Voltage 9 V V Bat 16 V

Consumption 6 mA

X165 FUEL GAUGE

PIN Function

1 Fuel level info


X165

CHASSIS GND

Diagram


Supply voltage 1 / 12 V /

Empty tank resistance 1 / 345 /

Full tank resistance 1 / 2 /

Inlet type Analogue inlet

Notes: __________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

(16/11/2012)80-01-M209EN

80C18


X188 LIGHTING STALK SWITCH

32147

569

8

PIN Function

1 Headlight power supply+ Battery

2 Position lights

3 Low beam

4 Main beam

5 Horn power supply+ Post contact

6 Horn

7 Right indicator

8 Indicator power supply+ Post contact

9 Left indicator


X188

X188

Diagram


Voltage 12 V

Consommation 5 A - 7 A

Notes: __________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

(16/11/2012) 80-01-M209EN

80


SPECIFICATIONS

X503 TRANSMISSION OIL TEMPERATURE SENSOR (NO H)

1

2

PIN Function

1 Supply

2 Oil temperature info


Temperature range - 20C 75C + 110C

Activation threshold 89C

Deactivation threshold 69,5C

Notes: __________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

Comments:The thermo switch powers the switch when its trigger threshold is reached, in order to activate the fan at maximum speed. When the deactivation threshold is reached the thermo switch ceases to power the switch.

X503

Diagram

X504 HYDRAULIC OIL TEMPERATURE SENSOR


Temperature range - 20C 90C + 110C

Activation threshold 116,4C

Deactivation threshold 84,6C

Notes: __________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

1

2

PIN Function

1 Supply

2 Oil temperature info

Comments:The thermo switch powers the switch when its trigger threshold is reached, in order to activate the fan at maximum speed. When the deactivation threshold is reached the thermo switch ceases to power the switch.

X504

Diagram

(16/11/2012)80-01-M209EN

80C20


B18 ENGINE COOLANT TEMPERATURE SENSOR



Temperature range 0 C / 120 C

Resistance at 70 C / /








Notes: __________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

PIN Function

1 Temperature info

2 Engine Ground

Comments:The sensors current is variable, whereas the voltage is constant. There is a law relating current and temperature. This law defi nes the curve A = f (T C). The responsiveness and precision of the sensor (usually 3,5 C) have to be known.

(16/11/2012) 80-01-M209EN

80


SPECIFICATIONS

B19 ENGINE AIR TEMPERATURE SENSOR



Temperature range 0 C / 120 C


Resistance at 41 C

Resistance at 43 C



Notes: __________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

PIN Function

1 Temperature info

2 Engine Ground

Comments:The sensors current is variable, whereas the voltage is constant. There is a law relating current and temperature. This law defi nes the curve A = f (T C). The responsiveness and precision of the sensor (usually 3,5 C) have to be known.

(16/11/2012)80-01-M209EN

80C22


(08/10/2012) 80-02-M209EN

80

ELECTRICAL SCHEMATIC DIAGRAMS

pages

CODES ON THE ELECTRICAL DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

CABLE MARKING ON AN ELECTRICAL WIRING HARNESS . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

MLT 845-120 H SERIES 4-E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A

MLT 845-120 SERIES 5-E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B

(08/10/2012)80-02-M209EN

802 ELECTRICAL SCHEMATIC DIAGRAMS

CODES ON THE ELECTRICAL DIAGRAMS

M

K

I

G

E

C

A

21 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

ADM2MR2

F44

S5

KN

toward (TAB.01)toward (TAB.01)toward (TAB.01)

toward (TAB.01)toward (TAB.01)toward (TAB.01)

toward (TAB.01)

MR2 ADM-12

ADM-15

ADM-21

X121

BATT

EY 3

0

GN

D

CHASSIS GND

114

2

8

9

8

12

9

7

13

5

17

2

717

4

4

3

Example of marking on cables and components on an electrical diagram

Key:

1 - Power supply2 - Electrical component3 - Electrical component designation4 - Electrical connector5 - Electrical connector designation6 - Splice7 - Computer connector8 - Computer9 - Computer designation

10 - Computer connector designation11 - Wire N designation12 - Electrical connector PIN N designation13 - Grounds14 - CAN15 - CAN Shielding16 - Marking grid17 - Refer to diagram XX: toward (TAB.XX)

16

3

12

12

1015

1017

5

11

11

(08/10/2012) 80-02-M209EN

80

3ELECTRICAL SCHEMATIC DIAGRAMS

CONNECTORS

Harness connector:

ADM2 module connector:

MR2 module connector:

SPU module connector:

X8-2

ADM2/12-4

MR2-13

SPU X56-13

Connector

Connector

Connector

Pin N

Pin N

Pin N

Pin N

(08/10/2012)80-02-M209EN

804 ELECTRICAL SCHEMATIC DIAGRAMS

CABLE MARKING ON AN ELECTRICAL WIRING HARNESS

The electrical wiring harnesses installed on the truck are composed of connectors.

There are numbers on the connectors so that they can be identifi ed.

X32

X64

There are inscriptions on the diagrams so that the wires can be identifi ed (u Item 11: CABLE MARKING ON AN ELECTRICAL WIRING HARNESS).

N 1,5

Colour codes:

A Light blueB WhiteC OrangeG YellowH GreyL BlueM BrownN BlackR RedS PinkV GreenZ Purple

Colour Section in mm

(08/10/2012) 80-02-M209EN

80

A1ELECTRICAL SCHEMATIC DIAGRAMS

MLT 845-120 H SERIES 4-E3

POSITION OF CONNECTORS ON DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A2

ELECTRICAL DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A7

1 START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7

2 TRANSMISSION AND SENSORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A10

3 CAN BUS AND DIAGNOSTICS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A14

4 LIGHTING/SIGNALING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A16

5 HYDRAULIC MOVEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A18

6 OPTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A20

pages

(08/10/2012)80-02-M209EN

80A2 ELECTRICAL SCHEMATIC DIAGRAMS

POSITION OF CONNECTORS ON DIAGRAMS

Connectors Diag. 1 Diag. 2 Diag. 3 Diag. 4 Diag. 5 Diag. 6 Diag. 7

ADM2-12

ADM2-15

ADM2-21

F40

F41

F42

F43

F44

F45

G1

KA

KN

M1

M3

MR2

P01

P06

P09

P10

P13

P12A

P12B

RC

XTP

X5

X6

X7

X8

X02

X04

X05

X09

X10

X11

X12

X13

X14

X15

X15

X16

X17

X19

X20

X21

X22

X23

X24

X26

X26.

MLT 845-120 H Series 4-E3

(08/10/2012) 80-02-M209EN

80



X28

X29

X30

X33

X34

X35

X36

X39

X41

X45

X46

X47

X48

X50

X51

X52

X54

X55

X56

X57

X58

X68

X70

X71

X72

X73

X74

X77

X79

X87

X89

X92

X93

X97

X99

X100

X104

X105

X109

X112

X113

X114

X115

X116

X117 0

X117/A


(08/10/2012)80-02-M209EN



X117/B

X118

X119

X121

X134

X149

X150

X151

X154

X155

X165

X188

X193

X205

X206

X208

X209

X215

X221

X223

X224

X224.

X225

X226

X227

X228

X229

X232

X238

X239

X240

X241

X242

X243

X245

X246

X247

X248

X249

X355A

X355B

X356A

X356B

X300

X301

X302

X303

X304

X305

X306

X307


(08/10/2012) 80-02-M209EN

80



X308

X309

X310

X311

X312

X313

X314

X315

X316

X317

X318

X319

X320

X321

X322

X323

X325

X326

X327

X328

X329

X330

X331

X332

X333

X334

X335

X338

X501

X502

X503

X504

X505

X506


(08/10/2012)80-02-M209EN



(08/10/2012) 80-02-M209EN

80


ELECTRICAL DIAGRAMS

1 START-UP

Electrical connectors

Harness type Item Name of component DesignationPosition on

diagramHydraulic code

equivalenceEngine ADM2-12 ADM2 ADM2 MODULE (CAB) A32

Engine ADM2-15 ADM2 ADM2 MODULE (CAB) E32

Engine ADM2-21 ADM2 ADM2 MODULE (CAB) G32

Engine F40 F40 FUSE KEY SWITCH E13


Engine F42 F42 DIAGNOSTIC PLUG MR2-PLD E11

Engine F43 F43 ADM2 MODULE (CAB) E10


Engine F45 F45 STARTER E8

Engine G1 G1 ALTERNATOR A5

Engine KA KA MERCEDES STARTING RELAY C7

Engine KN KN NEUTRAL SAFETY RELAY E39

Engine MR2 MR2 MR2-PLD MODULE (ENGINE) A26

Engine M1 M1 STARTER C8

Engine RC NOT USED O38

Engine XTP XTP ACCELERATOR POTENTIOMETER M36

Engine X5 DIAGNOSTIC PLUG MR2-PLD E26

Engine X6 X6A DIESEL DECONGEALANT HEATING ELEMENT E15

Engine X7 KC + FC1 AIR HEATING (OPTION) E18

Engine X8 S5 ENGINE AIR FILTER CLOGGING PRESSURE SWITCH G38

Main/Engine X15 ENGINE/MAIN INTERFACE M38

Main/Engine X24 MAIN/ENGINE INTERFACE O7

Main/Electric plate X41 ELECTRIC PLATE O28

Main/Electric plate X45 ELECTRIC PLATE POWER SUPPLY (KEY SWITCH) M18

Main X47 F25 ANTI-START FUSE O26

Main X54 KEY KEY SWITCH M8


Main X56 SPU SPU MODULE O22

Main X57 SPU SPU MODULE O22 - O34 - Q37

Main X114 S52 EMERGENCY STOP O19

Main X118 DIGICODE CONNECTOR Q32

Main/Engine X121 MAIN/ENGINE INTERFACE K37

Main X193 OPTIONAL CONNECTOR Q28

Main/Electric plate X308 ELECTRIC PLATE O25 - Q24 - O29

Main/Electric plate X311 REVERSE GEAR SHUTTLE CONNECTOR Q24

Main X317 F30 INDICATOR LAMP FAULT + SPU O16

Electric plate X318 ELECTRIC PLATE GROUND CONNECTOR O24

Main X328 F36 SPU FUSE O18

Main X332 H16 INDICATOR LAMP IMMEDIATE ENGINE FAULT STOP O13

Main X333 H10 AIR HEATING INDICATOR LAMP O14

Main X334 H15 ENGINE FAULT INDICATOR LAMP O15

Main X501 X501 FAN SWITCH O36

Main/Fan X502 MAIN/FAN INTERFACE Q36

Fan X503 X503 FAN THERMOSTAT Q36

Fan X504 X504 FAN THERMOSTAT Q34

Fan X505 X505 PROPORTIONAL ELECTROVALVE FAN S38

Fan X506 X506 FAN INVERSION ELECTROVALVE S39


(08/10/2012)80-02-M209EN


Electrical components

Item Designation Position on diagram Hydraulic code equivalence

ADM2 ADM2 MODULE (CAB) A34

B1 12V BATTERY A15

B2 12V BATTERY (OPTION) A16

EH AIR HEATING E20

G1 ALTERNATOR A6

H10 AIR HEATING INDICATOR LAMP Q14

H15 ENGINE FAULT INDICATOR LAMP Q15

H16 INDICATOR LAMP IMMEDIATE ENGINE FAULT STOP Q13

KEY KEY SWITCH M8

M1 STARTER A8

MR2 MR2-PLD MODULE (ENGINE) A27

RC1 RESISTANCE CAN (120) O39

S5 ENGINE AIR FILTER CLOGGING PRESSURE SWITCH G36

S46 BATTERY CUT-OFF A13

S52 EMERGENCY STOP O19

X6A DIESEL DECONGEALANT HEATING ELEMENT E16

X501 FAN SWITCH O36

X503 TEMPERATURE SENSOR (NOT USED) Q36

X504 HYDRAULIC OIL TEMPERATURE SENSOR Q34

X505 PROPORTIONAL ELECTROVALVE FAN S38

X506 FAN INVERSION ELECTROVALVE S40

XTP ACCELERATOR POTENTIOMETER K37

Fuses and relays

Item Current Designation Position on diagram

F4 15A FAN + DIAGNOSTICS + DIESEL FUEL THINNING FILTER O29

F14 15A DIGICODE + SENSORS O28

F21 15A DIGICODE + ROOF LIGHT + WARNING O27

F25 25A ANTI-START O26

F30 10A FAULT INDICATOR LAMP + SPU O16

F36 10A SPU O18

F40 70A KEY SWITCH E13

F41 70A KEY SWITCH E12

F42 7,5A DIAGNOSTIC PLUG MR2-PLD E11

F43 10A ADM2 MODULE (CAB) E10

F44 15A ADM2 MODULE (CAB) E9

F45 30A STARTER E8

FC 225A AIR HEATING (OPTION) A20

FC1 7,5A AIR HEATING - ADM2 INFORMATION (OPTION) C19

FG 125A MASTER POWER SWITCH C13

K4 ANTI-START RELAY O25

KA MERCEDES STARTING RELAY C7

KC AIR HEATING RELAY (OPTION) C20

KN NEUTRAL SAFETY RELAY E39


80

(08/10/2012) 80-02-M209EN


STOP H10H16 H15

F30

F36S52

K4

F25F21 F14 F4

X118

X504 X503

X505 X506

X501

RC1

XTP

S5

KN

ADM2MR2

KC

FC

FC1

EH

B1 B2S46

FG

F45 F44 F43 F42 F41 F40

X6A

KA

G1

M1

X15

X5

X54-X55KEY

XTP

RC

M1

G1

X7

X6

MR2 ADM-12

ADM-15

ADM-21

X24

X193

X45

X121

BATT

EY 3

0

ING

KEY

30

ING

KEY

15

ING

KEY

15

CHASSIS GND CHASSIS GND

GN

D

ENGINE GND

ENGINE GND

CHASSIS GND

S

Q

O

M

K

I

G

E

C

A

21 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

A

C

E

G

K

M

O

Q

S

I

42

DIAGRAM 1

80

(08/10/2012)80-02-M209EN

A10 ELECTRICAL SCHEMATIC DIAGRAMS2 TRANSMISSION AND SENSORS




equivalence

Engine ADM2-12 ADM2 ADM2 MODULE (CAB) K7

Engine ADM2-15 ADM2 ADM2 MODULE (CAB) K7

Main X8 S5 ENGINE AIR FILTER CLOGGING PRESSURE SWITCH O9

Main X02 X02 SEAT SWITCH (NO) O28

Main/Electric plate X04 ELECTRIC PLATE C6

Main X09 Y2 FORWARD GEAR ELECTROVALVE Q33

Main X10 Y3 REVERSE GEAR ELECTROVALVE Q35

Main X12 S37 HAND BRAKE PRESSURE SWITCH Q17

Main X15 X15. FRONT WHEEL ALIGNMENT SENSOR O4

Main X20 X20 REVERSING SOUND ALARM (OPTION) K39

Main X21 X21 REAR WHEEL ALIGNMENT SENSOR O3

Main X22 S17 HYDRAULIC OIL FILTER Q13


Main X36 X36 JSM (JOYSTICK SWITCH AND MOVE) G29

Main/Electric plate X41 ELECTRIC PLATE E23 - I8

Main/Electric plate X45 ELECTRIC PLATE POWER SUPPLY (KEY SWITCH) A4

Main X46 K8 NEUTRAL SAFETY RELAY M38

Main X50 H11 FRONT WHEEL ALIGNMENT LIGHT M5

Main X51 H14 REAR WHEEL ALIGNMENT LIGHT M3

Main X52 X52 WHEEL ALIGNMENT SWITCH Q6

Main X56 SPU SPU MODULE I24 - M25

Main X57 SPU SPU MODULE I24 - M25

Main X68 X68 HOUR METRE / FUEL LEVEL I21

Main X71 X71 BRAKE PEDAL SWITCH G31

Main X72 S4 BRAKE LIQUID LEVEL CONTACT O11

Main X89 COOLANT LIQUID TEMPERATURE INDICATOR I17

Main X118 DIGICODE CONNECTOR G23


Main X165 X165 FUEL LEVEL SENSOR I21

X238 S48 BRAKE CIRCUIT PRESSURE SWITCH E4

Main X300 K18 HAND BRAKE RELAY Q19

Main X301 K12 SNAIL SPEED K29

Main X302 K13 SLOW SPEED M29

Main X303 K14 REVERSE GEAR RELAY I38

Main X304 X304 SLOW SPEED SWITCH Q29

Main X305 X305 FAST / SLOW SPEED SWITCH G34

Main X306 H15. SLOW SPEED M3

Main X307 H10. FAST SPEED M33

Main/Electric plate X308 ELECTRIC PLATE G8

Main X309 X309 ACCELERATOR PEDAL SWITCH G23

Main X310 REVERSE GEAR INFORMATION G37

Main/Electric plate X311 REVERSE GEAR SHUTTLE CONNECTOR G36

Main X312 Y4. SNAIL SPEED ELECTROVALVE Q26

Main X313 Y1 REVERSE GEAR ELECTROVALVE Q27

Main X314 Y10 FAST SPEED ELECTROVALVE Q31


(08/10/2012) 80-02-M209EN

80





equivalence

Electric plate X318 ELECTRIC PLATE GROUND CONNECTOR A37

Main/Electric plate X319 BRAKE CIRCUIT CONNECTOR I6

Main X320 OPTIONAL CONNECTOR E7

Main X321 NOT USED I16

Main X322 NEUTRAL SWITCH INFORMATION (OPTION) G33

Main X323 X323 HAND BRAKE SWITCH M19

Main X325 D4 - D5 DIODE CONNECTOR K37

Main X326 D4 - D5 DIODE CONNECTOR K37

Main X327 Y18 HAND BRAKE ELECTROVALVE Q23

X355A PARKING BRAKE SWITCH/X41 M17

X355B X41/PARKING BRAKE SWITCH M17

X356A PARKING BRAKE SWITCH/SPU M16

X356B SPU/PARKING BRAKE SWITCH M16


(08/10/2012)80-02-M209EN




H10. FAST SPEED M34

H11 FRONT WHEEL ALIGNMENT LIGHT M5

H14 REAR WHEEL ALIGNMENT LIGHT M4

H15. SLOW SPEED M33

S4 BRAKE LIQUID LEVEL CONTACT Q11

S5 ENGINE AIR FILTER CLOGGING PRESSURE SWITCH Q9

S17 HYDRAULIC OIL FILTER Q13

S37 HAND BRAKE PRESSURE SWITCH Q17

S48 BRAKE CIRCUIT PRESSURE SWITCH G3

D4 DIODE - SAFETY RELAY/REVERSE GEAR K37

D5 DIODE - SAFETY RELAY/FORWARD GEAR K36

X02 SEAT SWITCH (NO) O28

X15. FRONT WHEEL ALIGNMENT SENSOR O5

X20 REVERSING SOUND ALARM (OPTION) K38

X21 REAR WHEEL ALIGNMENT SENSOR O4

X36 JSM (JOYSTICK SWITCH AND MOVE) G25

X52 WHEEL ALIGNMENT SWITCH Q6

X68 HOUR METRE / FUEL LEVEL G18

X71 BRAKE PEDAL SWITCH G31

X165 FUEL LEVEL SENSOR I21

X304 SLOW SPEED SWITCH Q29

X305 FAST / SLOW SPEED SWITCH G34

X309 ACCELERATOR PEDAL SWITCH G23

X323 HAND BRAKE SWITCH M19

Y1 REVERSE GEAR ELECTROVALVE K39

Y2 FORWARD GEAR ELECTROVALVE Q34

Y3 REVERSE GEAR ELECTROVALVE Q36

Y4. SNAIL SPEED ELECTROVALVE Q26

Y10 FAST SPEED ELECTROVALVE Q32

Y18 HAND BRAKE ELECTROVALVE Q23

Fuses and relays


F2 5A ECU + WHEEL ALIGNMENT + DIAGNOSTICS C8

F11 10A SUSPENSION ELECTROVALVE + BRAKE PRESSURE C7

F12 7,5A PARKING BRAKE C8

F13 15A FNR TRANSMISSION C22

F15 5A INSTRUMENTS + INDICATORS C9

K0 NC TRANSMISSION CUT-OFF RELAY C30

K1 RELAY (NOT USED) C26

K2 FORWARD GEAR RELAY C33

K3 REVERSE GEAR RELAY C37

K5 TRANSMISSION PRESSURE RELAY C6

K8 NEUTRAL SAFETY RELAY M40

K12 SNAIL SPEED K31

K13 SLOW SPEED M31

K14 REVERSE GEAR RELAY G40

K18 HAND BRAKE RELAY Q21

K21 BRAKE CIRCUIT RELAY E7


80

(08/10/2012) 80-02-M209EN

A13ELECTRICAL SCHEMATIC DIAGRAMSDIAGRAM 2

H14 H11

X21 X15

X21 X15

X52S5 S4 S17

S37

K18

X323

Y18

X02

K13

K12

H15 H10K8

X20

Y1

K14X305

X71

X36

X36

X309

X89

S48

K21

K5F11 F12 F15

F13F2 K1 K0 K2 K3

Y4 Y10 Y2 Y3

X304

X68

X68

X165

D4D5

X311

X41

X118

X309

X308

X41

X121

X24

X300

X302

X301

X46

X326

X303

X45

BATT

EY 3

0

ING

KEY

30

ING

KEY

15

ING

KEY

15

GN

D

CHASSIS GND

CHASSIS GND

S

Q

O

M

K

I

G

E

C

A

21 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

A

C

E

G

K

M

O

Q

S

I

42

80

(08/10/2012)80-02-M209EN

A14 ELECTRICAL SCHEMATIC DIAGRAMS




equivalence

Engine ADM2-12 ADM2 ADM2 MODULE (CAB) Q5

Engine ADM2-21 ADM2 ADM2 MODULE (CAB) M38

Engine MR2 MR2 MR2-PLD MODULE (ENGINE) S5

Engine RC RC1 RESITANCE CAN (120) M37

Main/Engine X15 ENGINE/MAIN INTERFACE K33



Main X48 F31 REXROTH ECU RC2-2 I9

Main X56 SPU SPU MODULE M20

Main X57 SPU SPU MODULE M20

Main X58 A12 LONGITUDINAL SECURITY MODULE E30

Main X99 X99 STRAIN GAUGE C25

Main X109 RC2-2 MODULE RC2-2 K6

Main X115 OBD CONNECTOR DIAGNOSTICS C18


Main X315 F34 FUSE DIAGNOSTICS I10

Main X316 F35 FUSE DIAGNOSTICS C4


3 CAN BUS AND DIAGNOSTICS



RC1 RESITANCE CAN (120) M39

A12 LONGITUDINAL SECURITY MODULE A29

X99 STRAIN GAUGE C24

RC2-2 MODULE RC2-2 K4

Fuses and relays


F2 5A ECU + WHEEL ALIGNMENT + DIAGNOSTICS A8

F14 15A DIGICODE + SENSORS A10

F31 5A REXROTH ECU RC2-2 I9

F34 5A DIAGNOSTICS I10

F35 5A DIAGNOSTICS C4

CAN Network

SPU

ECU RC2-2/20 ECM ADM2 ECM MR2

CAN A

CAN B

PAD

VCI

LLMI


80

(08/10/2012) 80-02-M209EN


F35

F2 F14

F34F31

X109RC2-2

X99

X99X115

X58

RC1

A12

X308

X41

X45

RC

BATT

EY 3

0

ING

KEY

30

ING

KEY

15

ING

KEY

15

GN

D

CHASSIS GNDS

Q

O

M

K

I

G

E

C

A

21 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

A

C

E

G

K

M

O

Q

S

I

42

80

(08/10/2012)80-02-M209EN





equivalence

Main M3 X14 HORN GROUND G40

Cab P09 P09 ROOF WINDSCREEN WIPER MOTOR Q8

Cab P10 P10 REAR WINDSCREEN WIPER MOTOR Q10

Cab P12A P12A HEATING O16

Cab P12B P12B HEATING O17

Main/Electric plate X04 ELECTRIC PLATE E7

Main X13 X13 FRONT RIGHT HEADLIGHT Q40

Main X14 X14 HORN G40

Main X16 X16 REAR RIGHT HEADLIGHT Q33

Main X17 X17 REAR RIGHT HEADLIGHT Q27

Main X19 REAR TRAILER CONNECTOR (OPTION) K29

Main X20 X20 REVERSING SOUND ALARM (OPTION) O29

Main/Cab X26 MAIN/CAB INTERFACE M9

Main X30 X30 HEATING FAN SWITCH I24

Main/Electric plate X39 ELECTRIC PLATE G33



Main X70 M3 WINDSCREEN WASHER PUMP Q23

Main X73 S16 BRAKE CIRCUIT PRESSURE SWITCH O26

Main X74 X74 FRONT LEFT HEADLIGHT Q35

Main X77 X77 FRONT WINDSCREEN WIPER MOTOR Q20

Main X79 X79 FRONT WINDSCREEN WIPER SWITCH M24

Main X149 X149 REAR AND ROOF WINDSCREEN WIPER SWITCH K24

Main X150 X150 REVOLVING LIGHT SWITCH G4

Main X151 X151 FRONT AND REAR WORKING LIGHT SWITCH K4

Main X154 V5 DIODE POSITION LIGHT / WORKING LIGHTS G30

X155 V5 DIODE POSITION LIGHT / WORKING LIGHTS G32

Electric plate X188 X188 LIGHT COMMUTATOR SWITCH C36


Main X329 F33 WORKING LIGHTS FUSE C4

Main X330 WORKING LIGHT ON BOOM (OPTION) E4



K6 FLASHING/WARNING UNIT C31

M3 WINDSCREEN WASHER PUMP Q24

P06 ROTATING LIGHT O7

P07 FRONT LEFT WORKING LIGHTS Q15

P08 REAR LEFT WORKING LIGHTS Q16

P09 ROOF WINDSCREEN WIPER MOTOR Q8

P10 REAR WINDSCREEN WIPER MOTOR Q10

P12A HEATING O16

P12B HEATING O17

P14 REAR RIGHT WORKING LIGHTS Q19

P15 FRONT RIGHT WORKING LIGHTS Q18

P16 CEILING LIGHT Q13

S16 BRAKE CIRCUIT PRESSURE SWITCH O27

4 LIGHTING/SIGNALING



V5 DIODE POSITION LIGHT / WORKING LIGHTS G31

V6 DIODE E34

X13 FRONT RIGHT HEADLIGHT Q40

X14 HORN G40

X16 REAR RIGHT HEADLIGHT Q33

X17 REAR RIGHT HEADLIGHT Q28

X18 REAR LICENSE PLATE LIGHT O33

X20 REVERSING SOUND ALARM (OPTION) O29

X30 HEATING FAN SWITCH I24

X74 FRONT LEFT HEADLIGHT Q35

X77 FRONT WINDSCREEN WIPER MOTOR Q20

X79 FRONT WINDSCREEN WIPER SWITCH M24

X149 REAR AND ROOF WINDSCREEN WIPER SWITCH K24

X150 REVOLVING LIGHT SWITCH G4

X151 FRONT AND REAR WORKING LIGHT SWITCH K4

X152 WORKING LIGHT SWITCH ON BOOM (OPTION) E24

X187 WARNING SWITCH E31

X188 LIGHT COMMUTATOR SWITCH A34

X210 LEFT SIDE WORKING LIGHT C23

X211 RIGHT SIDE WORKING LIGHT C21

Fuses and relays


F3 10A HORN + STOP LIGHT C19

F5 7,5A LEFT INDICATOR LIGHTS E37

F6 7,5A RIGHT SIDELIGHT E34

F7 7,5A LEFT SIDELIGHT E33

F8 7,5A ROTATING LIGHT C9

F9 15A REAR WORKING LIGHTS C9

F10 15A FRONT WORKING LIGHTS C10

F16 10A WARNING INDICATOR LIGHTS C17

F17 10A FRONT WINDSCREEN WIPER C18

F18 15A MAIN BEAM HEADLIGHTS E36

F19 7,5A RIGHT INDICATOR LIGHTS E37

F20 15A DIPPED BEAM HEADLIGHTS E35

F21 15A DIGICODE + ROOF LIGHT + WARNING C7

F22 25A LIGHT COMMUTATOR SWITCH C7

F23 15A REAR WINDSCREEN WIPER + ROOF WINDSCREEN WIPER C11

F24 15A HEATING + AIR CONDITIONING C12

F33 15A WORKING LIGHTS C4


80

(08/10/2012) 80-02-M209EN


F33

F21 F22 F8 F9 F10 F23 F24 F16 F17 F3

X211 X210

K6X188

X188

F7 F6 F20 F18 F19 F5

X14

X19

X18

X74

X74

X13

X13

X17

X17

M3

P14

P15

P08

P07P16

P10P09

P10P09

P06

X79

S16X20

X149

X30

X152

X150

X151

X187

X16

X16

P12A P12B

X77

X77

V6

V5

X45

X04X308

X39

X20

X26

BATT

EY 3

0

ING

KEY

30

ING

KEY

15

ING

KEY

15

GN

D

CHASSIS GNDCABIN CHASSIS GND

CHASSIS GND (M3)

S

Q

O

M

K

I

G

E

C

A

21 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

A

C

E

G

K

M

O

Q

S

I

42

80

(08/10/2012)80-02-M209EN





equivalence


Distributor X23 Y14 HYDRAULIC CUT-OFF ELECTROVALVE/VS Q17

Distributor X28 Y8 TELESCOPE RETRACTION PROPORTIONAL ELECTROVALVE Q27

Distributor X29 Y9 TELESCOPE EXTENSION PROPORTIONAL ELECTROVALVE Q30

Main X33 X33 MOVEMENT NEUTRALISATION SWITCH C22

Distributor X34 Y7 PROPORTIONAL ELECTROVALVE ATTACHMENT (S1) Q23

Distributor X35 Y6 PROPORTIONAL ELECTROVALVE ATTACHMENT (S2) Q25



Main X56 SPU SPU MODULE A38

Main X57 SPU SPU MODULE E38

Main/Distributor X87 MAIN/DISTRIBUTOR INTERFACE K31

Distributor X92 Y15 BOOM LOWERING PROPORTIONAL ELECTROVALVE Q20

Distributor X93 Y16 TILTING CUT-OFF ELECTROVALVE/VCI Q14

Main X100 X100 BOOM ANGLE SENSOR G17

Main X104 Y30 LSU PUMP ELECTROVALVE Q38

Distributor X105 DISTRIBUTOR HARNESS GROUND S30

Main X117 X117 ATTACHMENT LOCKING SWITCH C26

Main X119 X119 OVERRIDE SWITCH C17

Main X134 X134 RETRACTED BOOM SENSOR K17

X240 S29 COMPENSATION PRESSURE SWITCH I7

X241 S30 COMPENSATION PRESSURE SWITCH M7

X242 Y4 COMPENSATION ELECTROVALVE (BASE) O7

X243 Y5 COMPENSATION ELECTROVALVE (HEAD) O5

Main X320 OPTIONAL CONNECTOR G7

X117/A X117 ATTACHMENT LOCKING SWITCH C29

X117/B X117 ATTACHMENT LOCKING SWITCH E29

5 HYDRAULIC MOVEMENT



S29 COMPENSATION PRESSURE SWITCH I7

S30 COMPENSATION PRESSURE SWITCH M7

X33 MOVEMENT NEUTRALISATION SWITCH C22

X100 BOOM ANGLE SENSOR G19

X117 ATTACHMENT LOCKING SWITCH C26

X119 OVERRIDE SWITCH C17

X134 RETRACTED BOOM SENSOR K19

Y4 COMPENSATION ELECTROVALVE (BASE) Q8

Y5 COMPENSATION ELECTROVALVE (HEAD) Q6

Y6 PROPORTIONAL ELECTROVALVE ATTACHMENT (S2) Q26

Y7 PROPORTIONAL ELECTROVALVE ATTACHMENT (S1) Q23

Y8 TELESCOPE RETRACTION PROPORTIONAL ELECTROVALVE Q28

Y9 TELESCOPE EXTENSION PROPORTIONAL ELECTROVALVE Q30

Y14 HYDRAULIC CUT-OFF ELECTROVALVE/VS Q17

Y15 BOOM LOWERING PROPORTIONAL ELECTROVALVE Q20

Y16 TILTING CUT-OFF ELECTROVALVE/VCI Q15

Y30 LSU PUMP ELECTROVALVE Q38

SPU SPU MODULE A40

Fuses and relays



F14 15A DIGICODE + SENSORS A12


80

(08/10/2012) 80-02-M209EN


Y30

F14

X119 X33 X117

X100

X134

X100

X134

S29

S30

Y5 Y4

Y16 Y14 Y15 Y7 Y6 Y8 Y9

F11

toward (TAB.01)

toward (TAB.06)

toward (TAB.03)

toward (TAB.03)toward (TAB.06)

toward (TAB.06)

toward (TAB.06)

toward (TAB.01)

toward (TAB.01&03)

toward (TAB.01&03)

toward (TAB.01)


toward (TAB.03)

toward (TAB.01)


toward (TAB.02)

toward (TAB.02)

toward (TAB.02)



toward (TAB.01)

toward (TAB.01)

toward (TAB.01)


toward (TAB.02)

toward (TAB.02)

toward (TAB.02)

toward (TAB.02)

toward (TAB.01&03)

+12V (APC)ATTACHEMENT (S1)BOOM HEAD VALVE GND

SAFETY VALVE GROUDBOOM LOWERING VALVE GROUDMICRO RELAIS SUPLYANALOG SENSOR ANGLE 2

EASY CONNECT SYSTEMMOVENTS FORCINGROLLER 1IN TIMER ECU +12V APCATTACHEMENT (S2)TRANSMISION CUTHYDRAULIC MOVENTS INHIBITIONSEAT MICROSWITCH (NO)JSM ROLLER 1

GROUD+12VdcOIL FLOW CONTINUOUSPARKING BRAKE INFO

ANALOG SENSOR ANGLE 1GROUD

CAN HCAN LSPU +APCSPU +APCEV. SENS+ TELECOPEBOOM LOWERING PROP. VALVESAFETY VALVE+12V APC+12V APC

BP1 ev TDFANALOG INPUT OIL FLOW CONTINUOUSGEAR INFOANALOG SENSOR (N.O.) BOOM RETRACTIONJSM ROLLER 2TRANSMISSION CUT

ATTACHM. LOCKFAN PROP. VALVE

GEAR INFOANALOG SENSOR (N.F.) BOOM RETRACTIONROLLER 2FAN PROP. VALVE

CAN GNDTELECOPIC BOOM PROP. OUTFAN INVERSIONANALOG SENSORS GNDVCI VALVEOIL FLOW CONTINUOUS SIGN. LAMPGROUD

SPU1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

X41

X04

X45

X87

X56

X57

BATT

EY 3

0

ING

KEY

30

ING

KEY

15

ING

KEY

15

GN

D

HYDRAULICDISTRIBUTOR GND (X105)

CHASSIS GND

S

Q

O

M

K

I

G

E

C

A

21 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

A

C

E

G

K

M

O

Q

S

I

42

80

(08/10/2012)80-02-M209EN





equivalence

P01 LOUDSPEAKER HARNESS ON CAR RADIO E15

P06 B1 LEFT LOUDSPEAKER G15

Cab P12A P12A HEATING Q23

Cab P12B P12B HEATING Q25

P13 B2, RIGHT LOUDSPEAKER G17

Main/Electric plate X04 ELECTRIC PLATE E23 - C25

X05 K23 BOOM HEAD ELECTROVALVE RELAY I3

X11 M12 PNEUMATIC SEAT COMPRESSOR G8

Main/Cab X26 MAIN/CAB INTERFACE O20

X26 M11 AIR-CONDITIONING COMPRESSOR Q27

Main X30 X30 HEATING FAN SWITCH I24



Main X56 SPU SPU MODULE E6 - K15

Main X57 SPU SPU MODULE I11 - I15 - M15

Main X97 K23 BOOM HEAD ELECTROVALVE RELAY G5

Main X112 X112 PUSH BUTTON + CONTINUE FLOW INDICATOR LAMP K14

Main X113 X113 CONTINUE FLOW POTENTIOMETER I14

Main X116 X116 EASY CONNECT SYSTEM (ECS) (NF) O9

X205 AIR CONDITIONING MODULE M29

X206 AIR CONDITIONING MODULE O27

X208 X208 AIR-CONDITIONING FAN O28

X209 X209 AIR-CONDITIONING FAN O29

X215 K22 OIL FAN RELAY Q15

X221 X221 BOOM SUSPENSION TIME DELAY RELAY M39

X223 Y20 LEFT 2 BOOM SUSPENSION ELECTROVALVE O34

X224 Y22 RIGHT 2 BOOM SUSPENSION ELECTROVALVE O32

X224 X224 AIR CONDITIONING PUMP PRESSURE SWITCH M24

X225 S28 PRESSURE SWITCH G31

X226 S29 COMPENSATION PRESSURE SWITCH I31

X227 K19 BOOM SUSPENSION CUT-OFF RELAY K38

X228 K20 BOOM SUSPENSION RELAY G38

X229 V1 DIODE M38

X232 V2 DIODE G34

X239 S47 OIL THERMOSTAT O12

X245 Y19 LEFT 1 BOOM SUSPENSION ELECTROVALVE O38

X246 Y21 RIGHT 1 BOOM SUSPENSION ELECTROVALVE O36

X247 S31 PRESSURE SWITCH E31

X248 X248 ANGULAR SWITCH C33

X249 S44 BOOM PRESSURE SWITCH E34


Electric plate X318 ELECTRIC PLATE GROUND CONNECTOR G18

Main X320 OPTIONAL CONNECTOR E25

Main/Electric plate X331 SEAT COMPRESSOR CONNECTOR G9

Main X338 F27 HEAD TELESCOPE ELECTROVALVE FUSE E5

6 OPTIONS



B1, LEFT LOUDSPEAKER G15

B2, RIGHT LOUDSPEAKER G17

G1 ALTERNATOR Q14

M11 AIR CONDITIONING PUMP Q26

M12 PNEUMATIC SEAT COMPRESSOR I8

P11 AIR CONDITIONING THERMOSTAT Q21

P12A HEATING Q23

P12B HEATING Q25

S28 PRESSURE SWITCH G32

S29, PRESSURE SWITCH I32

S31 PRESSURE SWITCH E32

S44 BOOM PRESSURE SWITCH E35

S47 OIL THERMOSTAT Q11

S51 TELESCOPE HEAD ELECTROVALVE REEL K4

V1 DIODE M38

X30 HEATING FAN SWITCH I26

X112 PUSH BUTTON + CONTINUE FLOW INDICATOR LAMP K16

X113 CONTINUE FLOW POTENTIOMETER I15

X116 EASY CONNECT SYSTEM (ECS) (NF) Q8

X157 OIL FAN Q17

X208 AIR-CONDITIONING FAN Q28

X209 AIR-CONDITIONING FAN Q30

X221 BOOM SUSPENSION TIME DELAY RELAY M40

X222 TELESCOPE SUSPENSION SWITCH C31

X224 AIR CONDITIONING PUMP PRESSURE SWITCH M25

X248 ANGULAR SWITCH C33

Y13 BOOM HEAD ELECTROVALVE M4

Y19 LEFT LIFTING ELECTROVALVE S1 Q38

Y20 LEFT LIFTING ELECTROVALVE S2 Q34

Y21 RIGHT LIFTING ELECTROVALVE S1 Q36

Y22 RIGHT LIFTING ELECTROVALVE S1 Q33

Fuses and relays


F1 10A PNEUMATIC SEAT C9


F14 10A DIGICODE + SENSORS C12

F24 15A HEATING + AIR CONDITIONING C23

F27 10A BOOM HEAD ELECTROVALVE E4

F45, 30A THERMAL FUSE O16

F46 THERMAL FUSE M28

K19 BOOM SUSPENSION CUT-OFF RELAY K39

K20 BOOM SUSPENSION RELAY G39

K22 OIL FAN RELAY Q17

K23 BOOM HEAD ELECTROVALVE RELAY I5


80

(08/10/2012) 80-02-M209EN


B1 B2

F27

F1 F14

X113

X112

X113

X112

X116 S47

G1

F45

K22

X157

K23

S51

Y13

M12

F24

X30

P11X208 X209

M11

X224

X206

X205

F46

F11X222

X248

X248

S31S44

S28

S29

K20

K19

Y22 Y20 Y21 Y19

B1 B2

P12A P12B

CONDITIONINGMODULE

X221

V1

X97

X11

X308X41

P01

P06

P01

P13

X45

X04

BATT

EY 3

0

ING

KEY

30

ING

KEY

15

ING

KEY

15

GN

D

CABIN CHASSIS GNDCABIN CHASSIS GND

ENGINE GNDCHASSIS GND

S

Q

O

M

K

I

G

E

C

A

21 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

A

C

E

G

K

M

O

Q

S

I

42

80

(08/10/2012)80-02-M209EN


(08/10/2012) 80-02-M209EN

80

B1ELECTRICAL SCHEMATIC DIAGRAMS

MLT 845-120 SERIES 5-E3

POSITION OF CONNECTORS ON DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B2

ELECTRICAL DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B7

1 START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B7

2 TRANSMISSION AND SENSORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B10

3 CAN BUS AND DIAGNOSTICS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B12

4 LIGHTING/SIGNALING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B14

5 HYDRAULIC MOVEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B16

6 OPTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B18

pages

(08/10/2012)80-02-M209EN

80B2 ELECTRICAL SCHEMATIC DIAGRAMS

POSITION OF CONNECTORS ON DIAGRAMS

Connectors Diag. 1 Diag. 2 Diag. 3 Diag. 4 Diag. 5 Diag. 6

ADM2-12

ADM2-15

ADM2-21

F40

F41

F42

F43

F44

F45

G1

KA

KN

M1

M3

MR2

P01

P06

P09

P10

P12A

P12B

P13

RC

XTP

X5

X6

X7

X8

X01

X02

X04

X05

X08

X09

X10

X11

X12

X13

X14

X15

X15

X16

X17

X19

X20

X21

X23

X24

X26

X26

MLT 845-120 Series 5-E3

(08/10/2012) 80-02-M209EN

80



X28

X29

X30

X33

X34

X35

X36

X39

X41

X45

X46

X47

X48

X50

X51

X52

X54

X55

X56

X57

X58

X61

X68

X70

X71

X72

X73

X74

X77

X79

X87

X89

X92

X93

X97

X98

X99

X100

X104

X104/A

X105

X109

X109/A

X109/B

X112

X113

X114

X115

X116

X117/A


(08/10/2012)80-02-M209EN



X117/B

X118

X118.S

X118P

X118S

X119

X121

X134

X149

X150

X151

X154

X155

X165

X188

X193

X205

X206

X208

X209

X215

X221

X223

X224

X224

X225

X226

X227

X228

X229

X232

X238

X239

X240

X241

X242

X243

X245

X246

X247

X248

X249

X300

X308

X310

X311

X315

X316

X317

X318

X319

X320


(08/10/2012) 80-02-M209EN

80



X322

X323

X325

X326

X327

X328

X329

X330

X331

X332

X333

X334

X335

X335P

X335S

X336

X337

X338

X355A

X355B

X356A

X356B

X501

X502

X503

X504

X505

X506


(08/10/2012)80-02-M209EN



(08/10/2012) 80-02-M209EN

80


ELECTRICAL DIAGRAMS

1 START-UP



diagramHydraulic

equivalence codeEngine ADM2-12 ADM2 ADM2 MODULE (CAB) A32

Engine ADM2-15 ADM2 ADM2 MODULE (CAB) E32

Engine ADM2-21 ADM2 ADM2 MODULE (CAB) G32



Engine F42 F42 DIAGNOSTIC PLUG MR2-PLD E11



Engine F45 F45 STARTER E8

Engine G1 G1 ALTERNATOR A5

Engine KA KA MERCEDES STARTING RELAY C7

Engine KN KN NEUTRAL SAFETY RELAY E39

Engine MR2 MR2 MR2-PLD MODULE (ENGINE) A26

Engine M1 M1 STARTER C8

Engine RC NOT USED O38

Engine XTP XTP ACCELERATOR POTENTIOMETER M36

Engine X5 DIAGNOSTIC PLUG MR2-PLD E26

Engine X6 X6A DIESEL DECONGEALANT HEATING ELEMENT E15

Engine X7 KC + FC1 AIR HEATING (OPTION) E18

Engine X8 S5 ENGINE AIR FILTER CLOGGING PRESSURE SWITCH G38

Engine/Casappa X15 ENGINE/CASAPPA INTERFACE M38

Main/Engine X24 MAIN/ENGINE INTERFACE O7

Main/Electric plate X41 ELECTRIC PLATE O28

Main/Electric plate X45 ELECTRIC PLATE POWER SUPPLY (KEY SWITCH) K18

Main X47 F25 ANTI-START FUSE O25



Main X56 SPU SPU MODULE O21

Main X57 SPU SPU MODULE O21 - O37

Main X114 S52 EMERGENCY STOP O19

Main X118 DIGICODE CONNECTOR O30

Main X118.S DIGICODE CONNECTOR Q32


Main X193 OPTIONAL CONNECTOR Q27

Main/Electric plate X308 ELECTRIC PLATE O25 - O28

Main/Electric plate X311 REVERSE GEAR SHUTTLE CONNECTOR Q23

Main X317 F30 INDICATOR LAMP FAULT + SPU O16

Electric plate X318 ELECTRIC PLATE GROUND CONNECTOR O23

Main X328 F36 SPU FUSE O18

Documents

Manitou MLT845 Mercedes Benz 647182EN_Group 80 (Electricity)