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Massachusetts Institute of TechnologyPower Electronics Research Group
Architectures and Topologies for High-Frequency, High-Density Power Conversion
Power Electronics and Applications Conference
Shenzhen, China – November 2018
David Perreault
20 kW Kenotron Rectifier, Circa 1926(From Principles of Rectifier Circuits, Prince and Vogdes, McGraw Hill 1927)
??
Isolated Power Supply, Circa 2016(Minjie Chen, MIT)
Circa 2026
IEEE PEAC 2018 No Reprint Without Authorization
Passive Components Dominate
Power electronics systems are dominated by passives (especially magnetics)
Demonstration design by EPC from ECCE 2015 300 kHz Telecom converter design based on EPC eGaN FETs Magnetics ~48% of loss, 45% of Area
Commercial LED Driver (cooper) ~ 100 kHz , 4.8 W/in3 >90% passives by volumeIEEE PEAC 2018 No Reprint Without Authorization
Miniaturizing Magnetics is Difficult
Scaling laws work againstminiaturization of power magnetics Simplified case: power handling (VA) of a
fixed-frequency inductor Flux density B0 limited by core loss Current density J0 limited by winding loss
If we scale dimensions by factor ε Areas scale as ε2 Volumes scale as ε3 Power handling as ε4, faster than volume
Power density scales as ε Gets worse at smaller size!
Sullivan, et. al., “On Size and Magnetics: Why Small Efficient Power Inductors are Rare,” International Symposium on 3D Power Electronics Integration and Manufacturing, June 2016
IEEE PEAC 2018 No Reprint Without Authorization
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Opportunities for Advances
Improvements in semiconductor devices, integrated circuits / controls, magnetic materials and packaging open the door to better power electronics
More sophisticated converter designs now possible Better leverage the way we use passives to greatly improve
size, efficiency and performance
Much higher-frequency converters now possible (10-100x higher than conventional approaches) Substantial reductions in energy storage / passives
IEEE PEAC 2018 No Reprint Without Authorization
Opportunities for Advances
Improvements in semiconductor devices, integrated circuits / controls, magnetic materials and packaging open the door to better power electronics
More sophisticated converter designs now possible Better leverage the way we use passives to greatly improve
size, efficiency and performance
Much higher-frequency converters now possible (10-100x higher than conventional approaches) Substantial reductions in energy storage / passives
IEEE PEAC 2018 No Reprint Without Authorization
New System Architectures and Topologies
Power electronics design has historically been driven by a desire (and need) for simplicity
Advances in semiconductor devices, integrated circuits, controls and passive integration techniques favor adoption of more sophisticated power conversion approaches
We should judiciously utilize higher complexity to leverage technology advances Smaller, more efficient and higher-performance solutions
We can accomplish this by leveraging: Designs that reduce magnetic energy storage requirements Controls enabling very wide operating ranges at low device and
component stress (e.g., via mode changes)IEEE PEAC 2018 No Reprint Without Authorization
Example #1: Telecom Converter
All kinds of electronic equipment require isolated dc-dc power converters operating from wide range inputs to low-voltage outputs Servers in data centers Telecommunications
IEEE PEAC 2018 No Reprint Without Authorization
Typical Solutions
Isolation Step Down
Buck + Isolation Forward ConverterStep
Down Isolation
0 5 10 1575
80
85
90
95
Output Current (A)
Effic
ienc
y (%
)
20V30V40V50V60V70V75V
75V
20V 40V
60V
18 V - 75 Vin5 Vout75 W1/16 brickisolated
Best commercial 1/16th brick wide-input dc-dc converterSimple structure but has multiple large magnetic components
IEEE PEAC 2018 No Reprint Without Authorization
Challenges in Wide-Input-Range dc-dc
Conventional Two-Stage Dc-Dc Architecture
Voltage20V 80V
1A
4ACurrent
Operation
Device Ratings
80W Curve
Need to better balance the device rating and the device operational range
Regulation Stage Isolation Stage
Cost of Switch Ratings1. High voltage rating → resistance2. High current rating → die area
Cost of Passive Component Ratings1. High capacitance → volume2. High inductance → volume
20V 5V
RLOADVIN
20V - 80VPIN: 80W
IEEE PEAC 2018 No Reprint Without Authorization
MultiTrack Power Conversion Architecture
Power Splitter
Deliver power in multiple TRACKs
Power Combiner
Switched capacitor power balancer & splitter
Magnetic power balancer & combiner
VINROUT
Switched inductor
Hybrid Switched-Capacitor Magnetics Structure
Synchronous Rectifier
Regulation Stage
Isolation Stage
18V~80VIN 5VOUT
IEEE PEAC 2018 No Reprint Without Authorization
Internal Voltage-Conversion Stress
MultiTrack Power Flow
80V
20V
VIN VTrack
20V 5V
VIN
80V
20V
VTrack80V
40V5V
Single-Track Power Flow
VIN
ROUT40V
80VEfficiently create 2 balanced power
delivery tracksVIN > 40VHigh Input Mode
High Performance DC Transformer
SASBSC
SD
5V
Always deliver power to the closest track
Track 1 Track 1
Track 2high stress low stress
IEEE PEAC 2018 No Reprint Without Authorization
VIN
ROUT
Internal Voltage-Conversion Stress
40V
80VEfficiently create 2 balanced power
delivery tracksVIN < 40VLow Input Mode
High Performance DC Transformer
SASBSC
SD
5V
MultiTrack Power Flow
80V
20V
VIN VTrack
20V 5V
VIN
80V
20V
VTrack80V
40V5V
Single-Track Power Flow
Always deliver power to the closest track
Track 1 Track 1
Track 2high stress low stress
IEEE PEAC 2018 No Reprint Without Authorization
Reduced Inductor Size
ɸ1
ɸ2
VX
VY
vin VX > VY
Switched-Inductor Unit Cell Percentage of energy buffered greatly by the inductor reduced through use of multiple conversion “tracks”
Buck Front-End
2-Track Front-End
VIN
VIN
Buck2-Track
Buck
2-Track
Normalized Inductor Size
3x
0
1
32 80Input Voltage (V)
48 64160IEEE PEAC 2018 No Reprint Without Authorization
VIN
Device Ratings and Conduction Loss
VIN
80V
40V
40V40V
80V
80V
Buck Front-End
2-Track Front-End
Favors High Voltage and Potential IC Implementations
0 0 2 0 4 0 6 0 8 1
Buck2-Track
Reduced device voltage rating
Buck
2-Track
2x
32 80
Normalized Peak Conduction Loss
Input Voltage (V)
0
5
48 64160
Processes power using low voltage rating devicesIEEE PEAC 2018 No Reprint Without Authorization
8 Layer PCB with precisely controlled parasitics
18V-80V, 75W Miniaturized Telecom Converter
PCB Integrated TransformerModular Input Cells
Discrete Logic, LDOs, Controls, Signal Buffers, …
Modular Output Cells
M. Chen, et al “MultiTrack Power Conversion Architecture,” IEEE Transactions on Power Electronics, Vol. 32, No. 1, pp. 325-340, January 2017.
Resulting design has larger numbers of components (switches, drivers, controls) than conventional approaches, but much lower active and passive component stresses
The converter structure is highly modular and manufacturable, and benefits heat transfer
IEEE PEAC 2018 No Reprint Without Authorization
MultiTrack Best commercial product (Forward)
Overall < 1/3 size, 1/2 weight
457.3 W/in3, 91% 142.5 W/in3, 91% 1 inch20.93 inch2
457.3 W/inch3 11.5 W/g 142.5 W/inch3 4.6 W/g
18V-80V, 75W Miniaturized Telecom Converter
M. Chen, et al “MultiTrack Power Conversion Architecture,” IEEE Transactions on Power Electronics, Vol. 32, No. 1, pp. 325-340, January 2017.
Approach yields better volume, weight and temperature rise
IEEE PEAC 2018 No Reprint Without Authorization
Benchmark Results
HF
MultiTrack
1. 3x higher power density 2. Best-in-class efficiency3. Lower board temperature
GaN
0
50
100
150
200
250
300
350
400
450
500
88.5% 89.0% 89.5% 90.0% 90.5% 91.0% 91.5%
Pow
er D
ensi
ty (W
/inch
3 )
Peak Efficiency at 48 Vin (%)
Delta DelphiE36
Synqor PQ400
ABB PowerOne UIS
GE Hammerhead
muRata UWSDelta DelphiV36
Ericsson PKU
MultiTrackGaN, 800k-1MHz75 W, 18 V-80 Vin, 5 Vout453 W/inch3
CommercialSilicon,
Multitrack PFC
The multitrack approach can also be applied to advance performance in other wide-operating-range conversion applications E.g., multi-track PFC conversion over universal input Similar benefits to components, operating range, construction
vOUT-DC
DA
SA
DB
SB
S1
S2
S3
S4CB
vIN-ACLR
Q1
Q2
Q3
Q4
C1
C2
W1
W2
vIN
Z1
Z2
C3
W3
Switched Inductor
Switched Capacitor
Rectifier
Magnetics Isolation
CIN
COUTvX
vY
vBUS
Reduced inductor stress / size
Multiple modes, wide-range ZVS
give high efficiency over universal input
Reduced device voltages and
transformer ratioIEEE PEAC 2018 No Reprint Without Authorization
Multitrack PFC
First-generation prototype demonstrates the promise of this approach 150 W, Universal Input, 12 V output 1-4 MHz switching frequency 50 W / in3, 92% efficiency MUCH higher performance possible
M. Chen, et al “Multitrack Power Factor Correction Architecture,” IEEE Transactions on Power Electronics, (to appear).
0.9
0.91
0.92
0.93
0.94
0.95
0.96
0.97
0 10 20 30 40 50 60
Effic
ienc
y
Power Density (W/in3)
Efficiency vs Power Density
CommercialResearchMIT
170 W
325 W
150 W
310 W
250 W
600 W
250 W
Multitrack PFC power supply
Minjie Chen et al (MIT, Princeton, TI)
IEEE PEAC 2018 No Reprint Without Authorization
Hybrid SC/Magnetic Conversion
Hybrid conversion techniques are developing quickly and are advantageous
Lei and PilawaUIUC (ECCE15)
Kesarwani and StauthDartmouth (COMPEL 16)
Sanders et alUC Berkeley (COMPEL 15)Giuliano et al MIT (JESTPE 14)IEEE PEAC 2018 No Reprint Without Authorization
Example: High Step-Down, Variable-Output Conversion
High step-down conversion is a requirement in many applications, such as chargers for portable devices Typically interface relatively high universal ac grid input (380
Vpk) to (relatively low) 5 … 20 V dc load
Chargers typically have fixed output of 5 … 20 V Growing interest in chargers that can accommodate
any of these output voltages
5 V 9 V 12 V 20 V
ac/dc converter(“charger”)
Grid dc output voltage5… 20 V
Universal ac: 85 – 265 Vac
15 V
ac/dc converter(“charger”)IEEE PEAC 2018 No Reprint Without Authorization
Challenges to wide-range, large step-down
Conventional designs often require large step-down ratio transformers
Such transformers are often highly sub-optimal Conduction-loss dominated with poor efficiency Feasibility: Large number of primary turns (difficult especially
if one would like an integrated “planar” transformer)
The wide desired output voltage range also imposes challenges in well-utilizing the transformer
Size and efficiency penalty for the system
More sophisticated transformer / rectifier designs can address both of these problemsIEEE PEAC 2018 No Reprint Without Authorization
22:1
Minimizing Transformer Loss by Turns Selection
In transformer design, absolute numbers of turns can be adjusted (while maintaining turns ratio) to minimize loss Loss optimized near where core loss and copper loss balanced We are often limited by a minimum single secondary turn!
44:2
Copper loss
Core loss
11:0.5Ideally…2Np:2 Np:1 1/2Np:1/2
IEEE PEAC 2018 No Reprint Without Authorization
22:1
Minimizing Transformer Loss by Turns Selection
44:2
Copper loss
Core loss
11:0.5Ideally…2Np:2 Np:1 1/2Np:1/2
How can we realize a “fractional turn” secondary to minimize total loss?IEEE PEAC 2018 No Reprint Without Authorization
Integrate Rectifier Operation with Inverter
By utilizing more rectifier blocks distributed around the core, we can gain effective fractional turns! Termed a “Variable Inverter-Rectifier-Transformer”, or “VIRT”
Single-turn secondary with full bridge rectifier
Fractional turns with distributed full-bridge rectifiers: “VIRT”
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VIRT: Principle of Operation
Np primary turns are wound on the center post (not shown)
ac voltage applied to primary drives flux through the center post
How the centerpost flux links each of the “fractional” turns is determined by the switching operation of the distributed rectifiers
IEEE PEAC 2018 No Reprint Without Authorization
VIRT: Principle of Operation
For symmetric operation of the distributed rectifiers as full bridges (“FB/FB”), each “half-turn” links half the flux
Dc output voltage is inserted into the ac flux loop twice Vp/Np = 2 Vo
We get two effective (Np/2):(1/2) transformers!
𝒕𝒕
𝒗𝒗𝒔𝒔
- Vo +
+ Vo -𝟐𝟐𝟐𝟐𝒐𝒐
−𝟐𝟐𝟐𝟐𝒐𝒐IEEE PEAC 2018 No Reprint Without Authorization
VIRT: Principle of Operation
For symmetric operation of the distributed rectifiers as full bridges (“FB/FB”), each “half-turn” links half the flux
Dc output voltage is inserted into the ac flux loop twice Vp/Np = 2 Vo
We get two effective (Np/2):(1/2) transformers!
𝟐𝟐𝟐𝟐𝒐𝒐
𝒕𝒕
𝒗𝒗𝒔𝒔
−𝟐𝟐𝟐𝟐𝒐𝒐
+ Vo -
- Vo +
IEEE PEAC 2018 No Reprint Without Authorization
Identical Switch Loss for Same Transistor Area
Although VIRT requires 2x the switches, each switch carries 1/2x the current (re the conventional case) Identical die area for the same loss and power transfer
Io/2
Io
Io/2
Conventional FB VIRT
𝑃𝑃𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐 = 2𝑅𝑅𝑐𝑐𝑐𝑐
2𝐼𝐼𝑐𝑐2 = 𝑅𝑅𝑐𝑐𝑐𝑐𝐼𝐼𝑐𝑐2 𝑃𝑃𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐 = 4𝑅𝑅𝑐𝑐𝑐𝑐
𝐼𝐼𝑐𝑐2
2
= 𝑅𝑅𝑐𝑐𝑐𝑐𝐼𝐼𝑐𝑐2
NP:1
NP/2:1/2
NP/2:1/2
IEEE PEAC 2018 No Reprint Without Authorization
VIRT: Variable Inverter Rectifier Transformer
We now have multiple rectifiers. We can operate each rectifier set in different modes (switching patterns) Full Bridge (FB), Half Bridge (HB), Zero (0)
We can use this to realize four different conversion ratios from the ac primary voltage to dc output voltage
𝟐𝟐𝒑𝒑 𝟐𝟐𝒐𝒐
VIRT
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VIRT Electrical Model
Mode Switching pattern Output voltage Vp:Vo conversion ratioFB/FB • All switches active
𝑉𝑉𝑐𝑐 = 𝑉𝑉𝑝𝑝1/2𝑁𝑁𝑝𝑝
𝑁𝑁𝑝𝑝:12
FB/HB • B2 held in low state• A1, A2, B1 active 𝑉𝑉𝑐𝑐 = 𝑉𝑉𝑝𝑝
2/3𝑁𝑁𝑝𝑝
𝑁𝑁𝑝𝑝:23
HB/HB • A2, B2 held in low state• A1, B1 active 𝑉𝑉𝑐𝑐 = 𝑉𝑉𝑝𝑝
1𝑁𝑁𝑝𝑝
𝑁𝑁𝑝𝑝: 1
HB/0 • A2, B1, B2 held in low state• A1 active 𝑉𝑉𝑐𝑐 = 𝑉𝑉𝑝𝑝
2𝑁𝑁𝑝𝑝
𝑁𝑁𝑝𝑝: 2
x𝟐𝟐x4/3
x4
Fractional turns and reconfigurable conversion ratio!IEEE PEAC 2018 No Reprint Without Authorization
Prototype Stacked-Bridge LLC+VIRT Converter
Stacked-bridge LLC: 120-380 Vdc input to 5 – 20 Vdc output (5A/36W)
VIRT transformer/rectifier provides “fractional” turns and compresses output voltage range
M.K. Ranjram, et al, “Variable-Inverter-Rectifier-Transformer: A Hybrid Electronic and Magnetic Structure…” IEEE Transactions on Power Electronics, 2018
5VOutput Voltage
20V
FB/FB HB/HB HB/0FB/HB
IEEE PEAC 2018 No Reprint Without Authorization
Simulated Performance (with and without VIRT)
Simulated converter performance across output voltage Designs with and without mode changes and VIRT for Vin=190 V, Iout = 5 A (@ 7.2 Vout)IEEE PEAC 2018 No Reprint Without Authorization
VIRT Prototype Implementation
M.K. Ranjram, et al, “Variable-Inverter-Rectifier-Transformer: A Hybrid Electronic and Magnetic Structure…” IEEE Transactions on Power Electronics, 2018
IEEE PEAC 2018 No Reprint Without Authorization
VIRT Enables High Efficiency Over Wide Vout
Experimental Data
IEEE PEAC 2018 No Reprint Without Authorization
Summary (1)
Magnetics scaling poses fundamental challenges in power electronics design
Improvements in semiconductor devices, integrated circuits / controls, magnetic materials, and packaging open the door to greatly improved power electronics
Substantial improvements in size and performance of power electronics are possible through more sophisticated designs that judiciously leverage complexity
Two examples: Multitrack conversion (dc/dc and ac/dc PFC) VIRT
IEEE PEAC 2018 No Reprint Without Authorization
Summary (2)
There is tremendous room for innovation and performance improvement with such techniques Architectures and topologies (including designs enabling HF) Improved passives, packaging and integration Better utilization of new semiconductor devices and controls
Acknowledgements MIT Power Electronics Research Group Sponsors: Texas Instruments, NSF, ARPA-E, MIT CICS,
Futurewei, …
THANK YOU!
IEEE PEAC 2018 No Reprint Without Authorization
IEEE PEAC 2018 No Reprint Without Authorization
Challenges
Even at constant or improved total VA ratings of power devices, increased component counts (including controls, level shifters, drivers,…) can increase cost Modularity, integration, and improved passives and thermals
can help mitigate this Better size, efficiency and performance can justify it
More sophisticated designs require greater engineering design effort (at least the first time…) Validate performance and reliability across operating modes,
manage mode transitions, more sophisticated startup requirements, more potential fault modes…
Requires more sophisticated designers! Approaches provide the biggest initial benefit in: High-performance applications High-volume applications IEEE PEAC 2018 No Reprint Without Authorization
IEEE PEAC 2018 No Reprint Without Authorization
8 Layer PCB with precisely controlled parasitics
18V-80V, 75W Miniaturized Telecom Converter
Small Volume Light Weight High Efficiency
PCB Integrated TransformerModular Input Cells
Discrete Logic, LDOs, Controls, Signal Buffers, …
Modular Output Cells
GaN Switches (from EPC) + Drivers for GaN (from Texas Instruments)IEEE PEAC 2018 No Reprint Without Authorization
Efficiency vs. Operating PointCommercialMultiTrack
0.75
0.75
0.8
0.8
0.8
0.84
0.84
0.86
0.86
0.86
0.880.88
0.88
0.88
0.890.89
0.89
0.89 0.9
0.9
0.9 0.9
0.9
0.9
0.91 0.91
Inpu
t Vol
tage
(V)
Output Current (A)0 5 10 15
10
20
30
40
50
60
70
80
90
0 5 10 1575
80
85
90
95
Output Current (A)
Effic
ienc
y (%
)
20V30V40V50V60V70V80V
0 5 10 1575
80
85
90
95
Output Current (A)
Effic
ienc
y (%
)
20V30V40V50V60V70V75V
0.8
0.8
0.85
0.85
0.87
0.87 0.88
0.88
0.88 0.88
0.89
0.89
0.89
0.89
0.90.9
0.9
0.910.91
0.91
0.920.92
Inpu
t Vol
tage
(V)
Output Current (A)0 5 10 15
10
20
30
40
50
60
70
80
90
75V
20V
20V
60V
40V 40V80V
60V
IEEE PEAC 2018 No Reprint Without Authorization
40 50 60 70 80 90 100
Perc
enta
ge
0
0.05
0.1
MultiTrackCommercial
Pixel Temperature (o
C)
30 35 40 45 50 55 60 65
Perc
enta
ge
0
0.05
0.1
0.15
MultiTrackCommercial
Lower Cooling Requirements41.3 Vin, 5 Vout, 7 Aout, ~90% Efficiency
Commercial
MultiTrack MultiTrack
Commercial 25oC
60oC
No Air Flow25oC 200 LFM Air Flow
25oC
105oC
25oC Ambient
Histogram of Pixel Temperature
8oC lower AVG6oC lower MAX
7oC lower AVG4oC lower MAXMultiTrack
Commercial
NO Fan
With Fan
NO Fan With Fan
IEEE PEAC 2018 No Reprint Without Authorization
IEEE PEAC 2018 No Reprint Without Authorization
Prototype Stacked-Bridge LLC+VIRT Converter
A 120-380 Vdc input to 5 – 20 Vdc output (5A/36W) experimental prototype is presented
VIRT compresses output voltage Additional converter gain blocks (stacked-bridge and
LLC) are used to interpolate output voltage
IEEE PEAC 2018 No Reprint Without Authorization
VIRT Benefit for Efficiency is Clear
IEEE PEAC 2018 No Reprint Without Authorization
VIRT vs. “Conventional” Alternative In VIRT, there exists another path for rectifier current to return and this return path is shorter than in the “conventional” alternative
ac current must returnaround the outer core legs
ac current can return through theother half-turn
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IEEE PEAC 2018 No Reprint Without Authorization
HB/0 Mode is Distinct, Review Magnetic Circuit Modeling
Derive magnetic circuit model to create electrical model Need to describe current flow in system using closed
current loops Start with the known current flows: primary windings and
components of rectifier current inside core
IEEE PEAC 2018 No Reprint Without Authorization
1. Use “Virtual” Currents to Close the Loops
Assume the rectifier currents return outside the core for modeling purposes only We invoke “virtual currents” to do this
The components of ̂𝚤𝚤𝐴𝐴 and ̂𝚤𝚤𝐵𝐵 that are outside the core are “virtual”
“virtual” current componentsIEEE PEAC 2018 No Reprint Without Authorization
2. Invoke Second Virtual Current
To cancel the virtual components of ̂𝚤𝚤𝐴𝐴 and ̂𝚤𝚤𝐵𝐵 we invoke an additional virtual current ̂𝚤𝚤𝐺𝐺 ≅ ̂𝚤𝚤𝐴𝐴 ≅ ̂𝚤𝚤𝐵𝐵
Note that if we sum all of these currents, the “virtual” components are nulled and we obtain the original (real-world) current flow
⇔
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Model Current Flows Around Core Using Magnetic Circuit
With current flow now in closed loops, can create magnetic circuit
IEEE PEAC 2018 No Reprint Without Authorization
Associate External MMF with Transference Element
With current flow now in closed loops, can create magnetic circuit In practice, MMF associated with short-circuit path of �̂�𝒊𝑮𝑮 is
associated with small induced voltage due to small resistance RSH of ground-plane around core
Model this using transference element ℒ [1]
[1] E. R. Laithewaite, “Magnetic equivalent circuits for electrical machines,” Proceedings of the Institution of Electrical Engineers, vol. 114, no. 11, pp. 1805–1809, November 1967. IEEE PEAC 2018 No Reprint Without Authorization
Simplified Magnetic Circuit Model
In the ideal case where RSH has zero resistance, and ℛ𝑪𝑪𝑪𝑪 = ℛ𝑪𝑪𝑪𝑪 magnetic circuit simplifies and we extract the electrical circuit model
IEEE PEAC 2018 No Reprint Without Authorization
Symmetric vs. Asymmetric Operation
Symmetric Operation: Both rectifiers operated in an identical manner (i.e. FB/FB or HB/HB modes)
Asymmetric Operation: Any other configuration (e.g. FB/0 or HB/0 modes)
Compared to symmetric operation, asymmetric modes have: 1. Worse core utilization (higher core loss for the same voltage)2. Smaller magnetizing inductance
IEEE PEAC 2018 No Reprint Without Authorization
Comparison of Magnetic Circuit Models
In HB/0 Mode, half-bridge cells A2, B1, and B2 are bypassed while A1 remains switching
In the limit where the switch on-resistance and ground plane resistance are negligible, the MMF of the rectifier B winding is modeled by a transference element which approaches an open circuit
Asymmetric Model Symmetric ModelHB/0 Mode
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Increased Core Loss in HB/0 Mode
In HB/0 mode, the flux generated by the primary is ideally rejected from the right-side core leg
Outer core leg must process all the flux, experiences up to twice the peak flux density compared to symmetric operation This yields increased core loss due to superlinear
dependence of core loss on flux density
Symmetric Asymmetric
𝚽𝚽𝚽𝚽𝟐𝟐
𝚽𝚽𝟐𝟐 𝚽𝚽
𝚽𝚽
IEEE PEAC 2018 No Reprint Without Authorization
IEEE PEAC 2018 No Reprint Without Authorization
Symmetric vs. Asymmetric Operation
Symmetric Operation: Both rectifiers operated in an identical manner (i.e. FB/FB or HB/HB modes)
Asymmetric Operation: Any other configuration (e.g. FB/HB, FB/0 or HB/0 modes)
Compared to symmetric operation, asymmetric modes have worse core utilization
Asymmetric-mode operation can be improved by Optimization of core geometry for asymmetric mdoes More advanced rectifier structures (e.g., “VIRT with Bypass”)
IEEE PEAC 2018 No Reprint Without Authorization
Comparison of Magnetic Circuit Models
In HB/0 Mode, half-bridge cells A2, B1, and B2 are bypassed while A1 remains switching
In the limit where the switch on-resistance and ground plane resistance are negligible, the MMF of the rectifier B winding is modeled by a transference element which approaches an open circuit
Asymmetric Model Symmetric ModelHB/0 Mode
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Increased Core Loss in HB/0 Mode
In HB/0 mode, the flux generated by the primary is ideally rejected from the right-side core leg
Outer core leg must process all the flux, experiences up to twice the peak flux density compared to symmetric operation This yields increased core loss due to superlinear
dependence of core loss on flux density
Symmetric Asymmetric
𝚽𝚽𝚽𝚽𝟐𝟐
𝚽𝚽𝟐𝟐 𝚽𝚽
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IEEE PEAC 2018 No Reprint Without Authorization
Architectures and Topologies for High-Frequency, High-Density Power Conversion Passive Components DominateMiniaturizing Magnetics is DifficultOpportunities for AdvancesOpportunities for AdvancesNew System Architectures and TopologiesExample #1: Telecom ConverterTypical SolutionsChallenges in Wide-Input-Range dc-dcMultiTrack Power Conversion ArchitectureInternal Voltage-Conversion StressInternal Voltage-Conversion StressReduced Inductor SizeDevice Ratings and Conduction Loss18V-80V, 75W Miniaturized Telecom Converter18V-80V, 75W Miniaturized Telecom ConverterBenchmark ResultsMultitrack PFCMultitrack PFCHybrid SC/Magnetic ConversionExample: High Step-Down, Variable-Output ConversionChallenges to wide-range, large step-downMinimizing Transformer Loss by Turns SelectionMinimizing Transformer Loss by Turns SelectionIntegrate Rectifier Operation with InverterVIRT: Principle of OperationVIRT: Principle of OperationVIRT: Principle of OperationIdentical Switch Loss for Same Transistor AreaVIRT: Variable Inverter Rectifier TransformerVIRT Electrical ModelPrototype Stacked-Bridge LLC+VIRT ConverterSimulated Performance (with and without VIRT)VIRT Prototype ImplementationVIRT Enables High Efficiency Over Wide VoutSummary (1)Summary (2)幻灯片编号 38Challenges幻灯片编号 4018V-80V, 75W Miniaturized Telecom ConverterEfficiency vs. Operating PointLower Cooling Requirements幻灯片编号 44Prototype Stacked-Bridge LLC+VIRT ConverterVIRT Benefit for Efficiency is ClearVIRT vs. “Conventional” Alternative幻灯片编号 48HB/0 Mode is Distinct, Review Magnetic Circuit Modeling1. Use “Virtual” Currents to Close the Loops 2. Invoke Second Virtual CurrentModel Current Flows Around Core Using Magnetic CircuitAssociate External MMF with Transference ElementSimplified Magnetic Circuit ModelSymmetric vs. Asymmetric OperationComparison of Magnetic Circuit ModelsIncreased Core Loss in HB/0 Mode幻灯片编号 58Symmetric vs. Asymmetric OperationComparison of Magnetic Circuit ModelsIncreased Core Loss in HB/0 Mode