7
DN: CK: DW: CK: FILE: JOB COUNTY SECT DIST REVISIONS TxDOT TxDOT TxDOT TxDOT HIGHWAY SHEET NO. C TxDOT of this standard to other formats or for incorrect results or damages resulting from its use. kind is made by TxDOT for any purpose whatsoever. TxDOT assumes no responsibility for the conversion The use of this standard is governed by the "Texas Engineering Practice Act". No warranty of any DISCLAIMER: CONT March 2015 FILE: DATE: Standard Division Operations Traffic MS(1)-15 ms-15.dgn 57A SHEET 1 OF 7 Point Tangent Point Tangent 1'-6" d 0.46d 0.54d C Point Tangent 1'-3" Min G " 2 " Min 1'-3" 3" x ‚" Ring Backing shop splice. (Typ) Detail" for allowable See "Backing Ring splice location. Optional shop = 90° +0°/-1° 2 GENERAL NOTES: 1 B-U2a = 11' Typ 3 (Typ) 14' (Typ) 14' 3 Span Length = 40' Min 130' Max 102' Max 0.968" Max 50' Max 0.968" Max 2013 For span lengths and post heights falling between those shown in 90 Design height is up to 75 ft. sign bridge. Form elbows for tubular frame by hot bending methods For each seam-welded pipe, locate a longitudinal seam weld Construct foundations in accordance with Item 416, "Drilled Shaft Foundations". Use Class C concrete. Use Grade 60 reinforcing steel. Shop assemble posts and arms in accordance with Item 441. During shop assembly, first bring all field splices to a snug tight 4 4 Design Height = 75' Max 3'-0" Typ 1'-3" Min L Arm 2' 5' Max (Typ) Elbow Designed according to AASHTO Standard Specifications for Structural Supports for Highway Signs, Luminaires, and Traffic Signals. Design wind speeds are 130 condition with the required bolts in all holes through each ply in the connection. Then verify camber and span length prior to mph and mph (3-second gust wind speed). Sign Placement Extreme Limit of Bend Radius Degree of Bend partial bolted connection) Field Splice ~ Typ (Showing only Sign Placement Extreme Limit of Range of Sign Position Total Arm Length = 12' Min, Pipe Size = 24" O.D., Thickness = 0.375" Min 5' spacing max S4x7.7 Bracket at (Typ) on SHEET 2 of 7. at Arm" detail See "Handhole Handhole. 6" x 4 •" Post Ht = 15' Min, Pipe Size = 24" O.D., Thickness = 0.375" Min (Typ) on Sheet 4 of 7. at Post" detail See "Handhole Handhole. 6" x 4 •" and light fixture details as applicable. See SB(SWL-1), SWW(1), SL(MV) for walkway Splice 2 Equa l P ieces , if applicab le the Design Tables on Sheets 5 & 6 of 7, use the design information for the longer span and/or taller post height. Each structure is designed to support signs of equivalent area to a 10 ft deep sign panel over 75 percent of the span length. per ft for walkway, all placed as specified for the design sign panel. Dynamic message sign (DMS) is NOT considered in the design. Engineer approval is required to use DMS as part of the sign panel. the range of sign postion as necessery to produce maximum stress. The analyses are based on locating an equivalent area within Ensure base plate elevations are equal on each side of the overhead 5 ft from field splice. Design includes 3 lbs per square ft for sign panel, 20 lbs per ft for lane control signal (LCS) and 50 lbs Place sign panel such that the overlap onto elbow does not exceed which do not crimp or buckle the interior radius of pipe bend, and do not change the physical characteristics of the material. accommodate 1 1/2 inch threaded couplings and CGB connectors for Obtain Engineer's approval for the locations of drilled holes that Fabricate and weld in accordance with Item 441,"Steel Structures", AWS D1.1 Structural Welding Code, and the details shown on the plans. disassembly. Demonstrate to the Engineer that the preassembled 1 inch (+/-) of the field measured span length of foundations. on Sheets 5 and 6 of 7 indicate those designs are not available. Missing specified span length and post height from the Tables (Socket or Ground Sleeve)between post and base plate. thickness in accordance with specified connection type members from Sheets 5 and 6 of 7. Select applicable pipe Determine minimum design pipe thickness for both post and arm An arm consisting of up to four sections is permissible. cord and cable fitting on the arm. under backing ring. galvanizing process, drain acid to prevent acid entrapment "Galvanizing" after fabrication unless noted elsewhere. During Galvanize all steel parts in accordance with Item 445, length of the frame in the no load condition is within plates. frame to avoid distortions or changes in span length between base If the tubular frame is erected as one unit,adequately suspend the Min 2'-3" 2'-3" at the neutral axis during the bending process. Bend elbow in accordance with TPA-IBS-98 "Recommended Standards for Induction Bending of Pipe and Tube." 1 2 3 Adjust arm length to accomodate the span length shown on the structural layout sheet. position all signs so that the bottom edges are 0.46 of 4 COMPONENT MATERIAL DATA ASTM DESIGNATION MIN. YIELD (ksi) Connection Bolts Anchor Bolts U Rods Anchor Bolt Templates A572 Gr.50, A36 or A588 A325 F1554 Gr 55, A307 A36 F436 35 36 92 55 36 Arm & Post Pipe A53 Gr.B,Type E or S or A106 Grade B A563, or A194 Gr 2H A193-B7 Hardened Washers the depth of the deepest sign below the centerline of mast arm. thicknesses, and weld sizes for various span lengths. design details such as post height, pipe wall See Monotube Design Tables on Sheets 5 & 6 of 7 for specific applicable designs. post heights and thicknesses. See Sheets 5 & 6 of 7 for portion of post. This splice is only applicable on certain Extra optional shop splice at mid height of straight Ground Sleeve, and Backing Ring Base Plate, Handhole Frame When signs of different depths are used, aligning the bottom edges of all signs is permissible. Where this is done, Heavy Hex (H.H.) Nuts terrain elevation of surrounding Natural ground or average ELEVATION Base Plate Bottom of (SPAN) SIGN STRUCTURE MONOTUBE

MATERIAL DATA - ftp.dot.state.tx.usftp.dot.state.tx.us/pub/txdot-info/cmd/cserve/standard/traffic/ms... · accordance with TPA-IBS-98 "Recommended Standards for Induction 1 2 3 Adjust

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Page 1: MATERIAL DATA - ftp.dot.state.tx.usftp.dot.state.tx.us/pub/txdot-info/cmd/cserve/standard/traffic/ms... · accordance with TPA-IBS-98 "Recommended Standards for Induction 1 2 3 Adjust

DN: CK: DW: CK:FILE:

JOB

COUNTY

SECT

DIST

REVISIONS

TxDOT TxDOT TxDOT TxDOT

HIGHWAY

SHEET NO.

C TxDOT

of this standard to other for

mats or for incorrect results or da

mages resulting fro

m its use.

kind is

made by

Tx

DO

T for any purpose

whatsoever.

Tx

DO

T assu

mes no responsibility for the conversion

The use of this standard is governed by the "

Texas

Engineering

Practice

Act".

No

warranty of any

DI

SC

LAI

ME

R:

CONTMarch 2015

FI

LE:

DA

TE:

StandardDivision

OperationsTraffic

MS(1)-15 ms-15.dgn

57A

SHEET 1 OF 7

Point

Tangent

Point

Tangent

1'-6"

d

0.46d

0.54d

C

Point

Tangent

1'-3"

Min

G

•"

2 •

"

Min

1'-3"

3" x ‚"

Ring

Backing

shop splice. (Typ)

Detail" for allowable

See "Backing Ring

splice location.

Optional shop

= 90° +0°/-1°

2

GENERAL NOTES:

1

B-U2a

= 11' Typ

3

(Typ)

14'

(Typ)

14'

3Span Length = 40' Min

130' Max

102' Max 0.968" Max50'

Max 0.968"

Max

2013

For span lengths and post heights falling between those shown in

90

Design height is up to 75 ft.

sign bridge.

Form elbows for tubular frame by hot bending methods

For each seam-welded pipe, locate a longitudinal seam weld

Construct foundations in accordance with Item 416, "Drilled Shaft

Foundations". Use Class C concrete. Use Grade 60 reinforcing steel.

Shop assemble posts and arms in accordance with Item 441. During

shop assembly, first bring all field splices to a snug tight

4 4

Design

Height

= 75'

Max

3'-0" Typ

1'-3" Min

L Arm

2' 5' Max

(Typ)

Elbow

Designed according to AASHTO Standard Specifications for

Structural Supports for Highway Signs, Luminaires, and Traffic

Signals.

Design wind speeds are 130

condition with the required bolts in all holes through each ply

in the connection. Then verify camber and span length prior to

mph and mph (3-second gust wind speed).

Sign Placement

Extreme Limit of

Bend Radius

Degree of Bend

partial bolted connection)

Field Splice ~ Typ (Showing only

Sign Placement

Extreme Limit of

Range of Sign Position

Total Arm Length = 12' Min, Pipe Size = 24" O.D., Thickness = 0.375" Min

5' spacing max

S4x7.7 Bracket at

(Typ)

on SHEET 2 of 7.

at Arm" detail

See "Handhole

Handhole.

6" x 4 •"

Post

Ht

= 15'

Min,

Pipe

Size

= 24"

O.

D.,

Thickness

= 0.375"

Min

(Typ)

on Sheet 4 of 7.

at Post" detail

See "Handhole

Handhole.

6" x 4 •"

and light fixture details as applicable.

See SB(SWL-1), SWW(1), SL(MV) for walkway

Splice

2

Equal

Pieces, if applicable

the Design Tables on Sheets 5 & 6 of 7, use the design information

for the longer span and/or taller post height.

Each structure is designed to support signs of equivalent area

to a 10 ft deep sign panel over 75 percent of the span length.

per ft for walkway, all placed as specified for the design sign

panel. Dynamic message sign (DMS) is NOT considered in the

design. Engineer approval is required to use DMS as part of the

sign panel.

the range of sign postion as necessery to produce maximum stress.

The analyses are based on locating an equivalent area within

Ensure base plate elevations are equal on each side of the overhead

5 ft from field splice. Design includes 3 lbs per square ft for

sign panel, 20 lbs per ft for lane control signal (LCS) and 50 lbs

Place sign panel such that the overlap onto elbow does not exceed

which do not crimp or buckle the interior radius of pipe bend,

and do not change the physical characteristics of the material.

accommodate 1 1/2 inch threaded couplings and CGB connectors for

Obtain Engineer's approval for the locations of drilled holes that

Fabricate and weld in accordance with Item 441,"Steel Structures",

AWS D1.1 Structural Welding Code, and the details shown on the plans.

disassembly. Demonstrate to the Engineer that the preassembled

1 inch (+/-) of the field measured span length of foundations.

on Sheets 5 and 6 of 7 indicate those designs are not available.

Missing specified span length and post height from the Tables

(Socket or Ground Sleeve)between post and base plate.

thickness in accordance with specified connection type

members from Sheets 5 and 6 of 7. Select applicable pipe

Determine minimum design pipe thickness for both post and arm

An arm consisting of up to four sections is permissible.

cord and cable fitting on the arm.

under backing ring.

galvanizing process, drain acid to prevent acid entrapment

"Galvanizing" after fabrication unless noted elsewhere. During

Galvanize all steel parts in accordance with Item 445,

length of the frame in the no load condition is within

plates.

frame to avoid distortions or changes in span length between base

If the tubular frame is erected as one unit,adequately suspend the

Min

2'-3"

2'-3"

at the neutral axis during the bending process. Bend elbow in

accordance with TPA-IBS-98 "Recommended Standards for Induction

Bending of Pipe and Tube."

1

2

3

Adjust arm length to accomodate the span length shown

on the structural layout sheet.

position all signs so that the bottom edges are 0.46 of

4

COMPONENT

MATERIAL DATA

ASTM

DESIGNATION

MIN.

YIELD

(ksi)

Connection Bolts

Anchor Bolts

U Rods

Anchor Bolt Templates

A572 Gr.50, A36

or A588

A325

F1554 Gr 55,

A307

A36

F436

35

36

92

55

36

Arm & Post PipeA53 Gr.B,Type E or

S or A106 Grade B

A563, or

A194 Gr 2H

A193-B7

Hardened Washers

the depth of the deepest sign below the centerline of mast arm.

thicknesses, and weld sizes for various span lengths.

design details such as post height, pipe wall

See Monotube Design Tables on Sheets 5 & 6 of 7 for specific

applicable designs.

post heights and thicknesses. See Sheets 5 & 6 of 7 for

portion of post. This splice is only applicable on certain

Extra optional shop splice at mid height of straight

Ground Sleeve, and Backing Ring

Base Plate, Handhole FrameWhen signs of different depths are used, aligning the bottom

edges of all signs is permissible. Where this is done,

Heavy Hex (H.H.) Nuts

terrain

elevation of surrounding

Natural ground or average

ELEVATIONBase Plate

Bottom of

(SPAN)

SIGN STRUCTURE

MONOTUBE

Page 2: MATERIAL DATA - ftp.dot.state.tx.usftp.dot.state.tx.us/pub/txdot-info/cmd/cserve/standard/traffic/ms... · accordance with TPA-IBS-98 "Recommended Standards for Induction 1 2 3 Adjust

DN: CK: DW: CK:FILE:

JOB

COUNTY

SECT

DIST

REVISIONS

TxDOT TxDOT TxDOT

HIGHWAY

SHEET NO.

C TxDOT

of this standard to other for

mats or for incorrect results or da

mages resulting fro

m its use.

kind is

made by

Tx

DO

T for any purpose

whatsoever.

Tx

DO

T assu

mes no responsibility for the conversion

The use of this standard is governed by the "

Texas

Engineering

Practice

Act".

No

warranty of any

DI

SC

LAI

ME

R:

CONT

ms-15.dgn

March 2015

FI

LE:

DA

TE:

TxDOT

StandardDivision

OperationsTraffic

MS(2)-15

SHEET 2 OF 7

MONOTUBE

SIGN STRUCTURE

57B

C

C

C

ƒ" x ƒ" barƒ" x ƒ" bar ƒ" x ƒ" bar

2 •

"2 •

"

6" 6"

C

6"6" 6"6"

C

5"

6"

1'-6"

Typ

†"

2"

L

L of ArmC

Face of Sign

Coupling

Threaded

1 •" Dia

+/- 1°

30°

Handhole

1'-6"

Arm ~ 2 •"

Arm ~ 2 •"

Post ~ 3 •"

Post

Arm

LFlange P

Arm

Flange P

Post

L

L

Radius

2 ‚"

1"

"

CJP

SECTION

1 ‚"

2"

LFlange P

Post

(at Post Flange Plate)

1 •"+/-

LFlange P

Arm

1"

WELD DETAIL"

See "ARM

(at Post Flange Plate)

See "POST WELD DETAIL"

102' Max 0.968" Max

d

b

(Socket Type Connection)

(ƒ x …)

ƒ"

5

6

3

3

Typa

(1 x b)

3

Arm

c

(1 ‚ x d)

Typ 3

L Field Splice

(Typ)

at Arm" Detail

See "Handhole

Handhole.

6" x 4 •"

L Optional Field Splice L Optional Field Splice

L Arm

L Field Splice

Handhole 6 x 4 •" Opening

Arm Wall

Screw, 4 Total

‚" Dia Cap

Matches Handhole

„" Thick Cover Plate

Thick

1" x 2" Frame

Wall

Arm

Opening

24 „"

Post Wall

Only on Sign Side

ƒ" x ƒ" Bar

Axis of Sign

Post Flange P 3 •"

Arm Flange P 2 •"

2'-5"

Bolt

Circle

2'-0 „

"

Opening

2'-10"

Width

1" Dia bolts

28 equally spaced

1 „" Dia Holes for

Total Arm Length = 12' Min, Pipe Size = 24" O.D., Thickness = 0.375" Min

Opening

24 „"

~

~

~

~

~~

~

See "COUPLING DETAILS"

1 •" Dia Threaded Coupling

3a

3c

4 •"

C

PLAN VIEW

3

(Socket Type Connection)

5

6

(4 Required)

for ‚" Dia x 1" Cap Screw

Drill and Tap at L Rim

lengths.

wall thicknesses, and weld sizes for various span

specific design details such as post height, pipe

See Monotube Design Tables on Sheets 5 & 6 of 7 for

either position as indicated is acceptable.

two (2) splices are allowed. Splice located at

A welded handhole frame is permissible. Maximum of

85% Minimum penetration

3

(SPAN)

(ARM DETAILS)

Page 3: MATERIAL DATA - ftp.dot.state.tx.usftp.dot.state.tx.us/pub/txdot-info/cmd/cserve/standard/traffic/ms... · accordance with TPA-IBS-98 "Recommended Standards for Induction 1 2 3 Adjust

DN: CK: DW: CK:FILE:

JOB

COUNTY

SECT

DIST

REVISIONS

TxDOT TxDOT TxDOT

HIGHWAY

SHEET NO.

C TxDOT

of this standard to other for

mats or for incorrect results or da

mages resulting fro

m its use.

kind is

made by

Tx

DO

T for any purpose

whatsoever.

Tx

DO

T assu

mes no responsibility for the conversion

The use of this standard is governed by the "

Texas

Engineering

Practice

Act".

No

warranty of any

DI

SC

LAI

ME

R:

CONT

FI

LE:

DA

TE:

TxDOT

StandardDivision

OperationsTraffic

MS(3)-15

March 2015

57C

SHEET 3 OF 7

(SIGN SUPPORT DETAILS)

mc-15.dgn

ƒ"

2'-8"

1 ‚

"1 ‚

"

•" Clr

See DETAIL B

3 ƒ" 3 ƒ"

2 •" 2 •"

ƒ" ƒ"

S4X7.7

ƒ"

S4X7.7

S4X7.7

ƒ"ƒ"

C

Clr

•"

C

C

C

C

C

1 ‚"

7 •"

and washer ~ Typ

†" Dia prevailing torque lock nut

~

S4X7.7

others located on arm.

Raise sign bracket on elbow to match

1'-2 ƒ

"1'-2 ƒ

"

WT9X32.5

7 †"

3 Ž" 3 Ž"

same plane

Face located on See DETAIL C

60°

1 ‚"

6 †"

…"

11 „

"

1 ‚

"

R = 12"

1'-3 •"

2'-8"

1 ‚

"

3 •

"

1 ‚

"

3 •

"

60

See DETAIL A

1'-0

Š"

1'-0

Š"

1'-2 ƒ

"1'-2 ƒ

"

C

C

Typ

•" Clr Min

0.54

D

+/-

= 7'-5"

Max

0.46

D

+/-

= 6'-11"

Max

~

arm

C.G. of

walkway is selected.

only if light fixture or

Bracket extension required

PL ƒ"

S4X7.7

Plate detail.

Total of 4 ~ per assembly. See Stiffener

PL …"

7

12

8 8 9

8 8

10

8

9

10

11

12

7

Cont ƒ"x ƒ" Bar

Fit Pipe Curvature

WT9X32.5 - Cut to

L Pipe Elbow

†" Dia U Rod

L Arm

Fit Pipe Curvature

PL …" ~ Cut to

L Arm

Vertical

Bracket

L Mounting

L Arm

Horizontal

Bar

Cont ƒ"

Bolts

L •" Dia

Rod

L †" Dia

1 ƒ" Thread

S4X7.7 to be Flush

Top of Sign and

Clip ‚"

Arm

C.G. of

Sign Face

Typ

Post Clamp

Sign Panels

Extruded Aluminum

Bolts

L •" Dia

D

=

Sign

Depth

†" Dia U Rodof Post and Arm)

(Along Horizontal Portion

of Elbow)

(Along Curvature

(At Curvature of Elbow)

1 beveled washer and 1 lock washer

•" Dia bolt with 1 hardened washer,

See U Rod detail.

ƒ"

C

Typ

~

~

R = 12"

1'-5"

PL …"

PL ƒ"

11

L Arm

Horizontal

Cont ƒ"x ƒ" Bar

to Clear Weld

Cope Š" Max

†" Dia Rod

Pipe Wall

(if applicable)

Walkway

(On Horizontal Portion of Post and Arm)

LCS (if applicable)

(SPAN)

SIGN STRUCTURE

MONOTUBE

Page 4: MATERIAL DATA - ftp.dot.state.tx.usftp.dot.state.tx.us/pub/txdot-info/cmd/cserve/standard/traffic/ms... · accordance with TPA-IBS-98 "Recommended Standards for Induction 1 2 3 Adjust

DN: CK: DW: CK:FILE:

JOB

COUNTY

SECT

DIST

REVISIONS

TxDOT TxDOT TxDOT TxDOT

HIGHWAY

SHEET NO.

C TxDOT CONT

ms-15.dgn

March 2015

FI

LE:

DA

TE:

MS(4)-15

of this standard to other for

mats or for incorrect results or da

mages resulting fro

m its use.

kind is

made by

Tx

DO

T for any purpose

whatsoever.

Tx

DO

T assu

mes no responsibility for the conversion

The use of this standard is governed by the "

Texas

Engineering

Practice

Act".

No

warranty of any

DI

SC

LAI

ME

R:

StandardDivision

OperationsTraffic

SHEET 4 OF 7

(POST DETAILS)

SIGN STRUCTURE

MONOTUBE

57D

Point

Tangent

Point

Tangent

5"

6"

4 •"

6"

†"

4"

Base Plate

Bottom of

C

Plate

Base

C

PVC Conduit

1~1" Dia

1~2" Dia and

3'-0" Typ

1'-3" Min

Radius

1 •"

2 ‚"

C

"

CJP

PLAN VIEW

SECTION

3 •

"3 •

"

~

Base Plate 3 •"

30°

C

3

= 11' Typ

3

Shaft

Drilled

See Sheet 7 of 7 for foundation details.

= 90° +0°/-1°

(ƒ x …)

ƒ"

14

15

5

6

14

15

13

13

5

6

See Sheet 2 of 7

Plate 3 •"

Post Flange

on Sheet 2 of 7

(at Post Flange Plate)

See "POST WELD DETAIL"

L of Handhole

1 •" x 4" Frame

Screw, 4 Total

‚" Dia Cap

Thick

(4 Required)

for ‚" Dia x 1" Cap Screw

Drill and Tap at L Rim

Matches Handhole

„" Thick Cover Plate

2'-7"

Bolt

Circle

3'-2 "

Width

Opening

Axis of Handhole

Traffic Direction

Threaded Nipples

L 1" Dia Internal

2 ‚" Dia Anchor Bolts

16 Equally Spaced

2 Œ" Dia Holes for

Opening

Handhole 6" x 4 •"

WallPost

Sign Side

Only on

ƒ" x ƒ" Bar

Degree of Bend

Bend Radius

L Arm

thicknesses, and weld sizes for various span lengths.

design details such as post height, pipe wall

See Monotube Design Tables on Sheets 5 & 6 of 7 for specific

plate.

See Sheets 5 & 6 of 7 for the opening dimension in base

connection details.

See Sheets 5 & 6 of 7 for post to base plate

Nipple Details"

See "Internal Threaded

at each post

(30° apart)

Threaded Nipples

2~1" Dia Internal

1'-6"

applicable)

(When

Ground Sleeve

PostTraffic Direction

either position as indicated is acceptable.

two (2) splices are allowed. Splice located at

A welded handhole frame is permissible. Maximum of

85% Minimum penetration

Post

Ht

= 15'

Min,

Pipe

Size

= 24"

O.

D.,

Thickness

= 0.375"

Min

50'

Max 0.968"

Max

2'-3"

INTERNAL THREADED NIPPLE DETAILS

Threaded Nipple

1" Dia Internal

•"

(Typ)

(SPAN)

Page 5: MATERIAL DATA - ftp.dot.state.tx.usftp.dot.state.tx.us/pub/txdot-info/cmd/cserve/standard/traffic/ms... · accordance with TPA-IBS-98 "Recommended Standards for Induction 1 2 3 Adjust

DN: CK: DW: CK:

JOB

COUNTY

SECT

DIST

TxDOT TxDOT TxDOT TxDOT

HIGHWAY

CONT

FI

LE:

DA

TE:

of this standard to other for

mats or for incorrect results or da

mages resulting fro

m its use.

kind is

made by

Tx

DO

T for any purpose

whatsoever.

Tx

DO

T assu

mes no responsibility for the conversion

The use of this standard is governed by the "

Texas

Engineering

Practice

Act".

No

warranty of any

DI

SC

LAI

ME

R:

FILE:

C TxDOT

ms-15.dgn

March 2015

StandardDivision

OperationsTraffic

SHEET NO.

57E

MS(5)-15

SHEET 5 OF 7

MONOTUBE

SIGN STRUCTURE

(SOCKET/SOCKET CONNECTION

DESIGN DETAILS)

REVISIONS

X Y X

‚ •

Total Arm Length

at Post

Field Splice

in table are minimum required.

Note: X and Y values shown

17

18

16

20

19

Sheet 4 of 7 for all other base plate details.

Showing Base Plate opening dimension only. See

Connections) on Sheet 6 of 7 for design details.

See Monotube Design Tables 2A and 2B (Socket/Ground Sleeve

See Dead Load Camber Diagram.

for weld sizes of the various spans and post heights.

See Monotube Design Tables 1A and 1B (Socket Connections Only)

An extra optional splice in the straight portion

of the post is permissible. Splice the post at mid height

creating two equal pieces spliced together.

Height

Post

15'

40'

20'

30'

40'

50'

Sizes

Arm Weld

Plate)

Sizes(Base

Post Weld

Flange Plate)

Sizes (Post

Post Weld

a b c d e f X Y

0.375" 0.375"

0.375" 0.375"

0.375"

0.375"

0.375"

‰ ‚

‰ ‚

‰ ‚

‰ ‚

‰ ‚

Š"

Š"

Š"

Š"

Š"

Š"

Š"

•"

15'

50'

20'

30'

40'

50'

0.375" 0.375"

0.375" 0.375"

0.375"

0.375"

Š …Š"

Š"

Š"

Š"

Š"

Š"

•"

15'

60'

20'

30'

40'

50'

0.375" 0.375"

0.375" 0.500"

0.375" 0.687"

0.375" 0.968"

‹Š"

Š"

Š"

Š"

Š"

‹"

•"

•"

15'

70'

20'

30'

40'

50'

0.375" 0.375"

0.375" 0.500"

0.375" 0.968"

† Ž

† Ž

Œ

Š"

Š"

Š"

Š"

‹"

•"

15'

80'

20'

30'

40'

50'

0.375" 0.500"

0.375" 0.687"

0.375" 0.968"

ŽŠ"

Š"

Š"

‹"

•"

•"

15'

90'

20'

30'

40'

50'

0.375" 0.500"

0.375" 0.687"

Š"

Š"

‹"

•"

15'

100'

20'

30'

40'

50'

0.500" 0.562"

0.500" 0.968"

‹"

‹"

•"

•"

15'

110'

20'

30'

40'

50'

0.562" 0.687"

0.562" 0.968"

•"

•" •"

•"

15'

120' 20'

30'

0.687" 0.968" 3•" •" •"

15'130'

20'

0.968" 0.968" •" •" ƒ"

Pipe to Plate Connections

Socket

0.687" 0.968" •" •" •"

Š

Š

Š

1 ˆ

Ž 1 ˆ

Ž 1 ˆ

(in)

Camber

Min Required

1 ˆ

1 ˆ

1 …

1 Š

1 •

1 Ž

1 •

1 •

2 ‹

2 …

2 ˆ

2 „ 3 „

2 • 3 •

Š"

Š"

Š"

Š"

Š"

Š"

Š"

Š"

Š"

Š"

Š"

Š"

Š"

Š"

Š"

•"

Š"

Š"

•"

Š"

‹"

•"

•"

Š"

Š"

•"

Š"

Š"

•"

Š"

‹"

•"

•"

Š"

Š"

•"

Š"

Š"

•"

Š"

‹"

•"

•"

Š"

Š"

Š"

Š"

‹"

•"

Š"

‹"

•"

Š"

‹"

•"

Š"

Š"

Š"

‹"

•"

•"

‹"

•"

•"

‹"

•"

•"

Š"

Š"

‹"

•"

‹"

•"

‹"

•"

‹"

‹"

•"

•"

•"

•"

•"

•"

•"

•"

•"

•"

•"

•"

•"

•"

•"

•"

•"

•"

•"

•"

•"

ƒ"

•"

19

19

20

20

20

20

20

20

20

20

20

20

20

20

20

20

20

20

16

Height

Post

15'

20'

30'

40'

50'

ArmElbow

Post &Sizes

Arm Weld

Plate)

Sizes(Base

Post Weld

Flange Plate)

Sizes (Post

Post Weld

a b c d e f X Y

0.375" 0.375"

0.375" 0.375"

0.375"

0.375"

0.375"

‰ ‚

‰ ‚

‰ ‚

‰ ‚

‰ ‚

Š"

Š"

Š"

Š"

Š"

Š"

Š"

•"

15'

20'

30'

40'

50'

0.375" 0.375"

0.375"

0.375"

0.375"

Š …Š"

Š"

Š"

Š"

Š"

Š"

•"

15'

20'

30'

40'

0.375" 0.375"

0.375" 0.500"

0.375" 0.687"

0.375" 0.968"

‹Š"

Š"

Š"

Š"

Š"

‹"

•"

•"

15'

20'

30'

40'

0.375"

0.375" 0.968"

Ž

Ž

Š"

Š"

Š"

•"

15'

20'

30'

0.375"

0.375"

0.375" 0.968"

ŽŠ"

Š"

Š" •"

•"

15'

20'

0.375"

0.375"

Š"

Š" •"

15' •"

Pipe to Plate Connections

Socket

Š

Š

Š

Ž

(in)

Camber

Min Required

1 ˆ

1 ˆ

1 …

Š"

Š"

Š"

Š"

Š"

Š"

Š"

Š"

Š"

Š"

Š"

Š"

Š"

Š"

Š"

•"

Š"

Š"

•"

Š"

‹"

•"

•"

Š"

Š"

Š"

Š"

Š"

‹"

•"

Š"

Š"

Š"

Š"

Š"

‹"

•"

Š"

Š"

Š"

•"

Š"

Š"

Š" •"

•"

•" •"

Š"

Š" •"

•"

19

19

20

16

130 MPH WIND SPEED

MONOTUBE DESIGN TABLE 1A (SOCKET CONNECTIONS ONLY) MONOTUBE DESIGN TABLE 1B (SOCKET CONNECTIONS ONLY)

90 MPH WIND SPEED

1 •

1 ‹

Length

Span

Œ

Œ

Œ

Œ

Ž

ƒ" ƒ"

•" •" •" •"

•" •" •" •"

ƒ" ƒ"

•" •" •" •"

ƒ" ƒ"

•" •" •" •"

ƒ" ƒ"

•" •" ƒ" ƒ"0.968" 0.968"

0.562"

0.687"

0.687"

0.968"

0.968"

0.968"

Œ

Œ

Œ

Œ

Œ Ž

1 „

1 „

‡ 1 ‰

1 •

1 •

2

Elbow

Post &Arm

0.500"

0.687"

0.968"

0.375"

0.562"

0.968"

0.562"

‹" ‹"‹"‹"

•" •" •" •"

•" •" …

Œ

Œ

•" •" •" •"

0.500"

0.687"

0.968"

0.562"

0.968"

‹" ‹" ‹" ‹"

•" •" •" •"

•" •" •" •"

Wall Thickness

24" Dia Pipe

ƒ"ƒ"

Wall Thickness

24" Dia Pipe

20

40'

50'

60'

70'

80'

90'

100'

Length

Span

20

(SPAN)

Plate

Base

(at Base Plate)

WELD DETAIL"

See "POST

~

e

Plate

Base

Shaft

Drilled

Post

(Socket Type Connection)

(1 ‚ x f)

17

18

2'-0 „

"

Opening

Wall

Post

1 ‚

"

2"

L

(at Base Plate)

f

(Socket Type Connection)

Base P

17

Post Wall

Opening

24 „"

~ ~

e 17

Page 6: MATERIAL DATA - ftp.dot.state.tx.usftp.dot.state.tx.us/pub/txdot-info/cmd/cserve/standard/traffic/ms... · accordance with TPA-IBS-98 "Recommended Standards for Induction 1 2 3 Adjust

DN: CK: DW: CK:

JOB

COUNTY

SECT

DIST

REVISIONS

HIGHWAY

SHEET NO.

CONT

ms-15.dgn

March 2015

FI

LE:

DA

TE:

StandardDivision

OperationsTraffic

TxDOT TxDOTTxDOT TxDOT FILE:

C TxDOT

of this standard to other for

mats or for incorrect results or da

mages resulting fro

m its use.

kind is

made by

Tx

DO

T for any purpose

whatsoever.

Tx

DO

T assu

mes no responsibility for the conversion

The use of this standard is governed by the "

Texas

Engineering

Practice

Act".

No

warranty of any

DI

SC

LAI

ME

R:

MS(6)-15

MONOTUBE

CONNECTION DESIGN DETAILS)

(SOCKET/GROUND SLEEVE

SIGN STRUCTURE

57F

SHEET 6 OF 7

Plate

Base

X Y X

‚ •

Total Arm Length

~

1'-0"

Plate

Base

Shaft

Drilled

1'-0"

Post

(Ground Sleeve Connection)

Post

A

A

Plate

Base

DETAIL D

DETAIL E

(Ground Sleeve Connection)

Wall

Post

"

Wall

Post

Ring

Backing

Sleeve

Ground

Ring

Backing

tapered reinforcement.

Grind

Chip &

…"

g

…"

g

g

24

(g x …)

(‡ x Š)

(g x …)

g

5" x ‚"

Ring

Backing

21

24

24Optional 1" Dia

Drain Holes for

Galvanizing

(Max 4)

22

22

16

23

19

21

details. See Sheet 4 of 7 for all other base plate details.

Showing Base Plate opening dimension and drain hole

Height

Post

15'

40'

20'

30'

40'

50'

ArmElbow

Post &

Sizes

Arm Weld

Flange Plate)

Sizes (Post

Post Weld

a b c d g X Y

0.375"

0.375"

‰ ‚

‰ ‚

Š"

Š"

15'

50'

20'

30'

40' 0.375" Š"

15'

20'

30'

40'

15'

70'20'

30'

40'

15'

80' 20'

30'

15'90'

20'

15'100'

Š"0.375"

Pipe to Plate Connections

Socket

(in)

Camber

Min Required

Š"

Š"

Š"

Š"

Sleeve

Ground

23

23

23

23

23

23

23

23

23

16

MONOTUBE DESIGN TABLE 2A (SOCKET/GROUND SLEEVE CONN.)

130 MPH WIND SPEED

60'

Length

Span

50'

23

23

23

23

23

23

Sleeve

Ground

at Post

Field Splice

0.687" •" •"

0.687" •" •" Š ‹

0.968" •" •" †

Opening

Wall

Post

in table are minimum required.

Note: X and Y values shown

Ground Sleeve

Base Plate

STEP 1

(b)Prepare post and ground sleeve.

(c)Weld post to base plate,

STEP 2

STANDARD WELD

Plate)

Size (Base

Post Weld

OPTIONAL WELD

~

Only) on Sheet 5 of 7 for design details.

See Monotube Design Tables 1A and 1B (Socket Connections

See Monotube Design Tables 2A and 2B for value of "g".

(d)Position ground sleeve.

(e)Weld to base plate with

Wall Thickness

24" Dia Pipe

0.375" 0.375" Š" Š" Š" Š" ƒ" ‰ ‚

0.500" ‹" ‹" ‡"

1 ˆ"

0.375" 0.500" Š" Š" ‹" ‹" 1" Š …

0.375" 0.968" Š" Š" •" •" Š ‹

1 ˆ"

Ž

25

25

25

See Dead Load Camber Diagram.

An extra optional splice in the straight portion

of the post is permissible. Splice the post at mid height

creating two equal pieces spliced together.

chip and grind flush ( „" max radius.)

(a)Weld backing ring to post.

23

23

1 •"

1 •"

15'

40'

20'

30'

40'

50'

15'

50'

20'

30'

40'

50'

15'

60'

20'

30'

40'

50'

15'

70'

20'

30'

40'

50'

15'

80'

20'

30'

40'

50'

15'

90'

20'

30'

40'

50'

15'

100'

20'

30'

40'

50'

15'

110'

20'

30'

40'

50'

15'

120' 20'

30'

15'130'

20'

Length

Span

Height

Post Sizes

Arm Weld

Flange Plate)

Sizes (Post

Post Weld

a b c d g X Y

0.375" 0.375"

0.375" 0.375"

‰ ‚

‰ ‚

Š"

Š"

Š"

Š"

ƒ"

0.375" 0.375"

0.375" 0.375"

0.375" 0.375"

Š ‹

Š ‹

Š ‹

Š"

Š"

Š"

Š"

Š"

Š"

0.375" 0.375"

0.375" 0.375"

0.375" 0.375"

‹ Œ

‹ †

• †

Š"

Š"

Š"

0.375" 0.375"

0.375" 0.375"

† Ž

• ‡Š"

Š" Š"

Š"

0.375" 0.500"

0.375" 0.500"

Ž

‡Š"

Š" ‹"

‹"

0.500" 0.500" ‹"

0.562" 0.562" 2•"

0.687" 0.687" •"

0.500" • ‡Š" ‹"0.375"

0.562" • •Š" •"0.375"

0.562" ‡•" •"0.562"

0.687" ••" •"0.562"

0.562" •"0.500"

0.687" •"0.562"

0.968" •"0.562"

0.687" •"0.687"

0.687" •"0.687"

0.968" •"0.687"

0.968" •"0.968"

0.968" 2•"0.968"

0.968" •"0.968"

0.968" •"0.968"

0.968" •"0.968"

0.500" • †Š"0.375"

Pipe to Plate Connections

Socket

(in)

Camber

Min Required

1 „

1 ‰

1 ‚

1 ‚

1 „

1 „

1 ‰

1 „

1 •

1 †

1 †

1 †

1 ‹

1 •

1 Œ

1 Œ

2 ˆ

2 ‚

2 ‰

1 Ž

1 ‡

2 „

2 Œ

2 †

2 Ž

2 •

2 … 3 ‹

2 Ž 4 „

Š"

Š"

Š"

Š"

Š"

Š"

Š"

Š"

Š"

Š"

Š"

Š"

Š"

Š"

Š"

Š"

Š"

‹"

Š"

Š"

Š"

‹"

Š"

Š"

Š"

Š"

Š"

Š"

‹"

•"

Š"

Š"

•"

•"

‹"

‹"

•"

•"

‹"

‹"

•"

•"

‹"

‹"

•"

•"

‹"

•"

•"

•"

•"

•"

•"

•"

•"

•"

•"

•"

•"

•"

•"

•"

•"

•"

•"

•"

•"

•"

•"

•"

•"

•"

•"

•"

•"

•"

•"

•"

•"

•"

Sleeve

Ground

ƒ"

ƒ"

ƒ"

ƒ"

ƒ"

ƒ"

ƒ"

ƒ"

ƒ"

•"

1 ˆ"

1 ˆ"

1 ˆ"

1 ˆ"

1 •"

23

23

23

23

23

23

23

23

23

23

23

23

23

16

19

19

19

19

‡"

‡"

‡"

‡"

‡"

•"

1 ˆ"

•"

•"

MONOTUBE DESIGN TABLE 2B (SOCKET/GROUND SLEEVE CONN.)

90 MPH WIND SPEED

Plate)

Size (Base

Post Weld

0.375" 0.375" Š" Š" Š" Š" ƒ" ‰ ‚

1 •"

1 •"

1 •"

1 •"

1 •"

1 •"

Wall Thickness

24" Dia Pipe

ArmElbow

Post &

(SPAN)

Sleeve

…" Ground

Sleeve

…" Ground

Optional 4 ~ 1" dia vent holes placed in pipe and

backing ring to release pressure during galvanizing is

permissible. Stagger holes vertically in pipe to ensure all

4 holes are not in one cross-section.

sleeve with 100% longitudinal weld.

Maximum of 2 splices allowed at backing ring and ground

Page 7: MATERIAL DATA - ftp.dot.state.tx.usftp.dot.state.tx.us/pub/txdot-info/cmd/cserve/standard/traffic/ms... · accordance with TPA-IBS-98 "Recommended Standards for Induction 1 2 3 Adjust

of this standard to other for

mats or for incorrect results or da

mages resulting fro

m its use.

kind is

made by

Tx

DO

T for any purpose

whatsoever.

Tx

DO

T assu

mes no responsibility for the conversion

The use of this standard is governed by the "

Texas

Engineering

Practice

Act".

No

warranty of any

DI

SC

LAI

ME

R:

FI

LE:

DA

TE:

DN: CK: DW: CK:FILE:

JOB

COUNTY

SECT

DIST

REVISIONS

TxDOT TxDOT TxDOT TxDOT

HIGHWAY

SHEET NO.

C TxDOT CONT

ms-15.dgn

March 2015

StandardDivision

OperationsTraffic

SHEET 7 OF 7

MONOTUBE

SIGN STRUCTURE

(FOUNDATION DETAILS)

MS(7)-15

2 ‚

"

= 4'-9"

Threaded

10"

Galvanized 1'-4"

LIGHTNING PROTECTION SYSTEM

‚" to •

"

3 ‚

"

Max

Template

Anchor Bolt

Template

No. 3 Bar

Base Plate

Bottom ofPlate

Base

18 ~ #11

3"

3" Cover

PVC Conduit

1~1" Dia

1~2" Dia and

~

Height

Post

15'

40'

20'

30'

40'

50'

Axial Moment Torsion Shear

(kips) (k-ft) (k-ft) (kips)

7

15'

50'

20'

30'

40'

50'

8

9

15'

60'

20'

30'

40'

50'

10

11

14

20 11

15'

70'

20'

30'

40'

50'

11 21

13

18

15'

80'

20'

30'

40'

50'

274

308

400

13 29

15 21

20 17

15'

90'

20'

30'

40'

50'

312

350

15 34

17 25

15'

100'

20'

30'

40'

50'

375

433

17 44

21 34

15'

110'

20'

30'

40'

50'

456

488

20 55

23 41

15'

120' 20'

30'

59525 73

15'130'

20'

69830 92

16

16

18 12

19 503 88 15

23 624 86 14

19 442 18

22 574 17

28 712 17

23 507 22

25 648 20

31 802 19

30 589 29

33 733 24

36 894 22

26 553 49

32 654 33

32 641 62

152

152

146

197

197

237

251

298

300

371

344

407

142

128

135

173

150

158

217

189

170

266

374

Post

Moment

100

Curve (k-ft)

300

500

700+

- -

WITH 48" DIAMETER

EQUATIONS FOR MONOTUBE CHART

26

26

26

(See

Load

Curves)

Height

Post

15'

40'

20'

30'

40'

50'

Axial Moment Torsion Shear

(kips) (k-ft) (k-ft) (kips)

7

15'

50'

20'

30'

40'

50'

9

15'

60'

20'

30'

40'

10

20

15'

70'20'

30'

40'

15'

80' 20'

30' 20

15'90'

20'

15'100'

134

Length

Span

Length

Span

35 •

"

Width

31"

Bolt

Circle

26 •

"

Opening

2 ‚" Dia Anchor Bolts

16 equally spaced

2 Š" Dia Holes for

Top of Foundation

Foundation

Top of

galvanized

need not be

and Embedded Nuts

Anchor Bolt Templates

204 67 16

8 257 57 14

382 49 14

15 515 46 14

652 47 15

256 20

320 91 18

13 474 85 17

19 636 92 18

22 892 25

308 154 24

389 150 22

15 565 139 21

754 139 21

12 387 245 31

14 473 236 27

19 676 226 25

22 892 201 25

14 445 357 36

17 549 360 32

774 322 28

17 536 489 44

19 621 463 36

24 638 499 61

for 10<x<30 (blows/ft)Blow Count Line Equation

y=51-0.8x

y=58.5-0.95x

y=63-x

for x>30 (blows/ft)Blow Count Line Equation

Height

Above

Ground

=6"

Min,3'-3"

Max

Anchor

Bolt

Length

and 2 Hardened Washers

each w/ 4 Heavy Hex Nuts

16 ~ 2 ‚" Dia Anchor Bolts,

‚" Thick Min.

Top Template

Œ" Thick Min.

Bottom Template

TOP OF DRILLED SHAFT DESIGN LOADS TOP OF DRILLED SHAFT DESIGN LOADS

90 MPH WIND SPEED 130 MPH WIND SPEED

y=39-0.5x119 33 11

8 27 9

14 251 22 7

10 189 24 8 11

20 316 23 8 21

150 51 14 9 107

169 44 11

12 237 41 9

18 314 44 9

13 389 25 9 201

182 74 17

211 72 14 12

286 67 12

374 67

460 44 11

218 104

253 102 17

348 108 14

438 73 13

546 68

listed for concrete encasement.

connectors that are UL

Provide Mechanical

one mechanical connector.

turns of No. 10 wire or

and wire tightly with ten

bottom template as shown

by bending No. 3 bar on

mechanical connectors or

with 1/0 jumper and two

Bond anchor bolts to rebar

for a post, and a special foundation design is required.

when the elevation is more than 3'-3" above finished grade

made equal. The Drilled Shaft Load Curves cannot be used

Ensure bottom of base plate elevations of each post are

y=33

y=30

y=27

y=24

10

15

20

40

30

50

Length (feet)

Drilled

Shaft

Embed

ment

y

Y894 = 33 ft (Drilled Shaft Embedment Length)

Solution

TCP blow count of 40 blows/ft

Moment = 894 k-ft

What is the Drilled Shaft Embedment Length for the following conditions:2.

Y253 = 38 ft (Drilled Shaft Embedment Length)

Round up to the nearest foot

Y253 = Y100 + R*(M253-M100) = 31.5 + 0.0375*(253-100) = 37.24 ft

R = (Y300 - Y100)/(M300 - M100) = (39-31.5)/(300-100) = 0.0375

Now interpolate between these to find Y for 253 k-ft

Moment = 300 k-ft Y = 51 - 0.8*15 = 39 ft

Moment = 100 k-ft Y = 39 - 0.5*15 = 31.5 ft

100 k-ft and 300 k-ft.

Need to interpolate between the equations for the moments of

X = 15 blows/ft

Solution

TCP blow count of 15 blows/ft

Moment = 253 k-ft

What is the Drilled Shaft Embedment Length for the following conditions:1.

Examples:

Ground

Existing

No. 11 Reinforcing Bar

the top

turns on

Three flat

3 •" pitch

#5 Spiral at

TOP AND BOTTOM TEMPLATE

2 ‚

"

6"

ANCHOR BOLT ASSEMBLY

Some bolts not shown for clarity

galvanized

need not be

embedded nuts

templates and

Anchor bolt

48" Dia

1'-0"

~

Length of

Embedded

Drilled

Shaft

(Typ)

3 sides

Tack Weld

the bottom

flat turns on

One and a half

3 •" pitch

#5 Spiral at

FOUNDATION NOTES:

48" Diameter Drilled Shaft Load Curves (kip-ft)

700+

500

300

100

100

300

500

700+

50403020

Value (blows per foot)

Texas Cone Penetrometer

x

each side of the overhead sign bridge.

to maintain an equal base plate elevation on

determined by the amount of build-up required

The height of foundation above ground is

20 ft.of

maintaining a minimum shaft embedment length

minimum rock penetration of 8 ft, while

Terminate shafts encountering rock with a

on the blow counts in the upper 20 ft of soil.

Determine foundation embedment length based

"Galvanizing".

galvanizing damage in accordance with Item 445,

to base plate in two (2) places. Repair

washer in two (2) places and tack weld washers

tightened, tack weld anchor bolt nuts to

final position and anchor bolts have been

After the structure has been aligned in its

* Moment Values in kip-ft

Interpolate moment values that are between two curves.

required for soil profiles with blow counts less than 10 bl/ft.

listed on this standard. A custom foundation design is

Use the foundation design curves only for the design loading

cases with a moment greater than or equal to 700 k-ft.

The 700+ curve is valid for designing foundations for load

was also taken into account.

design curves in the Drilled Shaft Load Curve plot, shear

range considered. While moment is used to represent the

shear controlled the length of the shafts for the blow count

applied moment, shear, and torsion. Moment combined with

Note: The Drilled Shaft Load Curves were developed in terms of

DIST

57G

(SPAN)