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www.grantadesign.com
Web seminar May 12, 2015
Materials information management for Additive Manufacturing
CONFIDENTIAL
Agenda
• Introducing Granta Design (Dr Will Marsden) – Granta and the MDMC – Why Additive Manufacturing? – Granta materials information management infrastructure
• Additive Manufacturing experiences (Dr James Goddin) – Example project: AMAZE – Industry requirements
• Demonstration (Josh Scharnweber)
• Summary
• Q&A
www.grantadesign.com
Dr Will Marsden
Introducing Granta Design
Introducing Granta Design
Our mission is to lead materials information technology – to advance materials engineering and education,
and to enable better, greener, safer products.
We do this through…
Software Information Services Network + + +
Granta Design—innovating since 1994
…related to engineering materials and their properties
Materials information technology is…
Software
Materials information
management
Materials decision
support tools
Materials support for CAD, CAE,
PLM
Information
+
Materials reference
information
CONFIDENTIAL
Consortia and example customers
Perkins Engines
Pratt & Whitney
PSA Peugeot Citroën
Raytheon
Rheinmetall (KSPG Auto)
Rhodia
Rolls-Royce
RUAG Space
Sandia National Labs
Suzlon
Sulzer
Thales
TRW Automotive
United Technologies Corp
Vestas
US Army Research Lab
US Air Force Research Lab
Consortia Material Data Management Consortium
EMIT Consortium
AutoMatIC
DePuy
Donaldson
Doosan Power
Embraer
Emerson Electric
ESA
Ethicon Surgical Care
GE
General Motors
GKN Aerospace
Airbus
Airbus Helicopters
Airbus Defence & Space
AWE
ASCO Industries
Baker Hughes
Boeing
Bombardier Aerospace
Bosch
Constellium
Honeywell
Huntsman
Hutchinson
Jaguar Land Rover
KSPG
Lab 126 (Kindle)
Lockheed Martin
Los Alamos National Lab
MBDA Group
MTU
NASA
Northrop Grumman
Novo Nordisk
NPL
Oak Ridge National Lab
Philips Technologie
Parker Aerospace
CONFIDENTIAL
MDMC is helping define our approach to AM
Perkins Engines
Pratt & Whitney
PSA Peugeot Citroën
Raytheon
Rheinmetall (KSPG Auto)
Rhodia
Rolls-Royce
RUAG Space
Sandia National Labs
Suzlon
Sulzer
Thales
TRW Automotive
United Technologies Corp
Vestas
US Army Research Lab
US Air Force Research Lab
Consortia Material Data Management Consortium
EMIT Consortium
AutoMatIC
DePuy
Donaldson
Doosan Power
Embraer
Emerson Electric
ESA
Ethicon Surgical Care
GE
General Motors
GKN Aerospace
Airbus
Airbus Helicopters
Airbus Defence & Space
AWE
ASCO Industries
Baker Hughes
Boeing
Bombardier Aerospace
Bosch
Constellium
Honeywell
Huntsman
Hutchinson
Jaguar Land Rover
KSPG
Lab 126 (Kindle)
Lockheed Martin
Los Alamos National Lab
MBDA Group
MTU
NASA
Northrop Grumman
Novo Nordisk
NPL
Oak Ridge National Lab
Philips Technologie
Parker Aerospace
CONFIDENTIAL
Why Additive Manufacturing?
• It’s an exciting technology – Scope to transform part manufacture for
many industries
• Our customers are asking for support – They need systems to manage AM-related data
• Industry needs match Granta strengths – Manage (large volumes of) materials data – Handle complex inter-relationships between data – Bridge multiple disciplines: R&D, part design, simulation, production, supply chain
– Ensure traceability (e.g., for future certification / qualification) – Do all of the above with practical, usable tools
Image courtesy of Renishaw
CONFIDENTIAL
Our GRANTA MI infrastructure
EXTERNAL MATERIALS REFERENCE DATA Metals, plastics, composites, ceramics, substances, coatings…
PROPRIETARY MATERIALS DATA Testing, research, QA, design, simulation, suppliers…
CONSOLIDATE DATA
VISUALIZE & ANALYZE
SUPPORT PLM, CAD, CAE MAKE DECISIONS
BROWSE, SEARCH & REPORT
Some key infrastructural elements
Flexible importer technology Get data in, e.g., from specific test machines. Easy, remote upload.
Integration with simulation Export of data and embedded MI:Materials Gateway technology
Schema Configurable data structures to capture specific data types and their inter-relationships
Intuitive interfaces Probe relationships between materials, processes and the parts they produce
CONFIDENTIAL
GRANTA MI supports many different roles
Inform decisions
TESTING / QA
MATERIALS ENGINEERING
MATERIALS EXPERTS
MANUFACTURING
PRODUCT DESIGN & DEVELOPMENT
ENVIRONMENTAL & REGULATORY
PROCUREMENT
SUPPLIERS
SIMULATION
CONFIDENTIAL
Relevant for Additive Manufacturing
TESTING / QA
MATERIALS ENGINEERING
MATERIALS EXPERTS
MANUFACTURING
PRODUCT DESIGN & DEVELOPMENT
ENVIRONMENTAL & REGULATORY
PROCUREMENT
SUPPLIERS
SIMULATION
How can we help?
www.grantadesign.com
Dr James Goddin
Additive Manufacturing experiences
CONFIDENTIAL
Granta Collaborative Projects
Materials Information
Additive Manufacturing
Composites
Advanced Metallurgy
Coatings & Substitution
Resource Efficiency
Risk Management
Computational Materials Science RESCOM
Circular Economy Metrics
HITEA
AMSCA
LAYERS
SAMULET
Computational Materials Data Network TM
Structural Materials Data Demonstration Project Materials data laboratory
CONFIDENTIAL
AMAZE
• Additive Manufacturing Aiming Towards Zero Waste & Efficient Production of High-Tech Metal Products
• Objectives – To rapidly produce large defect-free additively-manufactured (AM)
metallic components up to 2m in size, – Ideally with close to zero waste. – For use in the following high-tech sectors: Aeronautics Space Automotive Nuclear fusion Tooling.
CONFIDENTIAL
The AMAZE Consortium
• The largest and most ambitious consortium ever assembled on this topic • 28 partners • €20M ~ $24.6M ~ £15.7M • 4.5 years (Jan 2013 – Jun 2016) • AMAZE 2 already being discussed
CONFIDENTIAL
Granta’s role in AMAZE
• Providing an overarching materials information management system for the consortium – Based on a new Granta AM Schema + additional AMAZE-specific
schema components
• Partners use GRANTA MI as a single go-to source for – All materials & process data – All properties measured for process refinement – All data needed for inter-partner coordination on the above – Enabled by use of Remote Import technology
• Integration with simulation activities within the project to enable effective design of AM parts
CONFIDENTIAL
Benefits for the Consortium
• Data gathering is standardised across the project
• Less data is duplicated
• More effective benchmarking
• Greater value can be leveraged from the data – More data across more areas – More eyes looking at it – Reveals opportunities that may otherwise be hidden
Schema Requirements
Feed materials • Bulk properties • Simulation input data • Microstructure
Processes (Machines and simulations) • Type and capabilities details • Processing parameters stores • Project-specific data
Fabricated parts • Characterization and measurements
Materials Processes
Parts
Low density alloys High temp alloys Medical alloys Innovative alloys Polymers
Direct laser deposition Laser sintering Electron beam deposition Other electro-mechanical, …
Managing this:
www.grantadesign.com
Josh Scharnweber
Demonstration GRANTA MI:Additive Manufacturing
CONFIDENTIAL
Granta AM Schema V1
CONFIDENTIAL
Granta AM Schema V1
Currently includes over 800 attributes
Machines Materials Part Design Material Batches Builds PartsGeneral Information General Information General Information Project Information Project Information Project InformationCalibration General Properties Original Design General Batch Information General Information Part InformationMachine Specifications Composition overview Re-Design Manufacturing Build Information Part SpecificationsMaterial Bulk Mechanical Properties Dimensions Material Quality General Build Parameters SamplesMachine Properties Bulk Thermal Properties General Material Properties Particle Properties and Size Distribution Build Atmosphere Visual InspectionBuild Environment Bulk Electrical Properties Processing Interstitial contamination Material Used Accuracy TestingLaser Properties Biological Static Tensile Properties Flowability Support NDT TestingElectron Beam Properties Chemical High-cycle fatigue properties Wire Properties Filament Information Post Processing
Eco Fracture Toughness Chemical Analysis and Composition Substrate Heat TreatmentCost Fatigue Crack Growth Quality of Welding Consumables HIPSafety and Handling Surface Roughness Requested Build Alarms MachiningGeneral Information Other Requested Properties Themes Used Laser PolishingRequirements Final Part Details Powder Build Parameters Other Post ProcessingComposition Quality Assurance Wire Build ParametersPhysical Properties Key Benefits Laser PropertiesFurther Information Electron Beam Properties
Arc PropertiesIn-Process RollingIn-Process Analysis
Layout Headings - Granta AM Schema v1.01
CONFIDENTIAL
Demo
Content:
1. Additive Manufacturing Schema – Schema Map and tables
2. Mechanical Benchmarking Sample Data – Capture all information from materials over processes to parts – Reporting on results – compare test results of different builds
3. Integration with Additive Manufacturing Machines – Automated import of log files
CONFIDENTIAL
Simulation integration options
Export
Test data
Design data
Interactive Gateway
API
www.grantadesign.com
Dr Will Marsden
Summary
Just one typical workflow we can support
VISUALIZE & ANALYZE
SUPPORT PLM, CAD, CAE MAKE DECISIONS
BROWSE, SEARCH & REPORT
1. Import logfiles directly from AM machines 2. Store process parameters,
extract logged data for specific builds
4. Capture finishing, inspection, test data for parts
3. Link build info directly to supplier data on materials processed to make a part
5. Feed these results into statistical analyses to determine properties
6. Export properties for use in simulation and design
7. Capture simulated outputs for use in optimizing part design
8. Make full knowledge-base available to collaborative teams
Just one typical workflow we can support
1. Import logfiles directly from AM machines 2. Store process parameters,
extract logged data for specific builds
4. Capture finishing, inspection, test data for parts
3. Link build info directly to supplier data on materials processed to make a part
5. Feed these results into statistical analyses to determine properties
6. Export properties for use in simulation and design
7. Capture simulated outputs for use in optimizing part design
8. Make full knowledge-base available to collaborative teams
CONFIDENTIAL
Conclusions
• New GRANTA MI:Additive Manufacturing solution
• Based on industry best practice (e.g., AMAZE, MDMC)
• Benefits: – Protect investment and IP in AM research; avoid lost data – Build your knowledge-base to better understand AM processes – Reduce time-to-market with more efficient R&D – Reduce the risk of later qualification / certification problems
• More at: www.grantadesign.com/products/mi/am.htm – Or contact your Granta representative
