PN 22208 REV C 1 7/16

Maxim 3000 II Assembly Instructions

PN 22208 REV C 2 7/16

Exploded View

PN 22208 REV C 3 7/16

PN 22208 REV C 4 7/16

Tools Required:

Cordless Drill #2 Phillips Bit #10 Drill Bit Rivet Gun Air Compressor

3/8” Nut Driver 5/16” Drill Bit (Handwash Unit Only)

1-1/8” Hole Saw (Handwash Unit Only) Loctite 680 or 638

Additional Tools Recommended:

Soft Blow Hammer 5/16” Drill Bit (12” long) Side Cutter

Collar for #10 Drill Bit (1” depth) Collar for #10 Drill Bit (3/8” depth)

1-9/16” Hole Saw 4-1/8” Hole Saw

PN 22208 REV C 5 7/16

A. Shell Assembly

1. Stack 2 Bases as shown (or 1 or 2 pallets with cardboard to prevent damage to the Front)

on the ground to raise workspace to a better working height.

2. Lay Front on Bases (or pallets & cardboard) face down.

PN 22208 REV C 6 7/16

3. Place Tank (PN 22192 for standard unit, PN 22307 for Fliptop unit) upright on Front with

seat opening toward Side Panel (either one).

4. Place (2) Side Panels next to Front and lean up against Tank and place (4) 18681 Rods on Front.

PN 22208 REV C 7 7/16

5. It may be necessary to drill top knuckle of Fronts and Side Panels with 5/16” drill bit (all

the way through top knuckle which is ~4.5” long). A 12” long drill bit is recommended.

Can be either pre-drilled or after aligning knuckles in the following steps.

6. Place Side Panel with knuckles aligned.

7. Insert Rod, angled end first, through knuckles of Side Panel and Front. Make sure Rod is

through all knuckles and fully seated in bottom knuckle. It will be helpful to twist the rod

as it is inserted. Use a soft blow hammer if necessary (particularly for the last inch or so).

PN 22208 REV C 8 7/16

8. Place other Side Panel with knuckles aligned.

9. Insert Rod, angled end first, through knuckles of other Side Panel and Front. Make sure

Rod is through all knuckles and fully seated in bottom knuckle. It will be helpful to twist

the rod as it is inserted. Use a soft blow hammer if necessary (particularly for the last

inch or so).

10. Place third (rear) Side Panel on top of Tank.

11. It may be necessary to drill top knuckle of Side Panel with 5/16” drill bit.

12. Align knuckles of Side Panel and Rear Panel.

13. Insert Rod, angled end first, through knuckles of Side and Rear Panel on one side. Make

sure Rod is through all knuckles and fully seated in bottom knuckle. It will be helpful to

twist the rod as it is inserted. Use a soft blow hammer if necessary (particularly for the

last inch or so).

PN 22208 REV C 9 7/16

14. Align knuckles of other Side Panel and Rear Panel.

15. Insert Rod, angled end first, through knuckles of Side Panel and Rear Panel. Make sure

Rod is through all knuckles and fully seated in bottom knuckle. It will be helpful to twist

the rod as it is inserted. Use a soft blow hammer if necessary (particularly for the last

inch or so).

16. Set Base in opening of unit with Tank opening towards the Rear Panel.

17. Lag Base into place on both sides and rear panel using 13860 lag screws. Make sure to

align lag screws with cored holes in Base. IF THIS UNIT WILL INCLUDE A HANDWASH, DO

NOT INSTALL LAGS INTO HASP FACING OR (4) SCREWS INTO RH PANEL (AS SHOWN

BELOW).

PN 22208 REV C 10 7/16

18. Tip unit upright and set Front of Base onto stack of bases (or pallets).

19. If assembling onto a RotoBase (PN 19014), install Carriage Bolt & Nut on middle hole on

Hinge Facing. If assembling onto a Blowmolded Base (PN 22234), use a lag screw (PN

13860). Install (4) remaining lag screws into Front and Base. IF THIS UNIT WILL INCLUDE

A HANDWASH, DO NOT INSTALL ANY LAG SCREWS INTO THE HASP FACING.

PN 22208 REV C 11 7/16

20. Remove shipping screw

21. If holes are not drilled, drill through (2) drill points on facing & door using #10 drill bit.

Install Hasp (13199) on Hasp Facing using (2) stainless rivets (11270) and stainless

backup washers (11315). Install Hasp (13197) on Door using (2) stainless rivets (11270).

Backup washer is NOT necessary as the rivet will clamp on Hasp. If this unit DOES NOT

include a handwash, proceed to Step 23 on page 19. If this unit DOES include a

handwash, proceed to step 22.

PN 22208 REV C 12 7/16

22. IF THIS UNIT INCLUDES A HANDWASH, INSTALL THE HANDWASH TANK, USING THIS METHOD, AT

THIS TIME:

a. Attach Bracket (PN 16644) to Tank using (2) rivets (PN 12393) and backup washers

(PN 11315) as shown. This step can be done pre-assembly.

b. Bend bracket that is attached to bottom of Handwash Tank Assy downward slightly,

as shown. This will allow bracket to fit better between Base and RH panel

PN 22208 REV C 13 7/16

c. Drill a 1-1/8” hole at the drill point on the RH front of the Tank (for Handwash drain

hose) as shown:

d. Place Handwash Tank in unit, place drain hose into hole in Tank as shown:

PN 22208 REV C 14 7/16

e. Place Handwash Tank in place. Make sure bracket is tucked between RH Panel and

Base. Push RH Panel out so there is a gap, as shown, and place Bracket between RH

Panel and Base, as shown:

f. Install lag screw into front hole of RH Panel, making sure to align hole in RH Panel

with cored hole in Base, as shown:

PN 22208 REV C 15 7/16

g. Install lag screw into outer hole of Hasp Facing, making sure to align hole in Facing

with cored hole in Base, as shown:

h. Install remaining lags into RH Side Panel (3), and Hasp Facing (2), as shown:

i. Drill hole, using #10 bit, through drill point in recessed area on RH Panel and wall of

Handwash Tank, as shown. Use caution not to drill through any hoses in Handwash

Tank.

PN 22208 REV C 16 7/16

j. Secure Handwash Tank to RH Panel using rivet (PN 10812) and backup washer

(11315), as shown:

PN 22208 REV C 17 7/16

k. If installing MX3 II Handwash with Forearm basin follow Step 21 (k. through m.)

shown below. Skip Step 21 (k. through m.) if installing MX3 II Handwash with

small basin. Place Forearm Basin on Tank Assy and transfer drill (2) 5/16” holes

through Basin and inset flange on Tank, at drill points on Basin. Remove Basin. Place

knob of Snap Buttons (PN 22287), from inside of Tank, through holes, with tails

facing each other, and transfer drill (2) holes (using #10 bit) through holes in Snap

Button tails and tank inset flange. Attach Snap Buttons to inside of Tank with rivets

(PN 11027) and backup washers (PN 11315).

PN 22208 REV C 18 7/16

l. Secure drain hose to Basin with hose clamp, and snap water line into coupling of

Tank Assy, as shown:

m. Install Forearm Basin Assy to Handwash Tank

PN 22208 REV C 19 7/16

23. Open the door and install final lag screw (13860) into hole through bottom of Hasp

Facing and into Base. SKIP THIS STEP IF UNIT INCLUDES A HANDWASH.

PN 22208 REV C 20 7/16

24. Place Tank properly (sit on Tank) and lag Tank into place at (4) locations (2 through drill

points on Rear Panel, one through drill points on either Side Panel).

PN 22208 REV C 21 7/16

B. Accessory Assembly

1. It may be necessary to re-drill Vent hole in Tank using 4-1/8” hole-saw. Make sure new

hole is drilled vertically. Run the drill in “reverse” to prevent damage to the Tank. IF THIS

UNIT INCLUDES A HANDWASH, NOW SKIP TO STEP 3.

2. It may be necessary to re-drill Urinal hole in Tank using 1-9/16” hole-saw. Drill new hole

parallel to Side Panel. Run the drill in “reverse” to prevent damage to the tank. IF THIS

UNIT INCLUDES A HANDWASH, SKIP THIS STEP.

PN 22208 REV C 22 7/16

3. Remove bottom section of Vent Pipe through seat opening and place it through vent

hole in Tank. Insert fully.

4. If this unit includes a Urinal, install it through hole in Tank as shown.

5. Remove Paper Guard and remaining Vent Pipe sections through seat opening.

6. Using #10 drill bit, drill the following:

i. (2) holes through opening of bottom section of Vent Pipe through double-wall

area of LH Side and Rear Panel. Make sure to only drill through first wall of

panels. It may be helpful to use a collar set to 1” to prevent drilling through

outer wall. IF THIS UNIT INCLUDES A HANDWASH, SKIP TO STEP 6-iii.

PN 22208 REV C 23 7/16

ii. Through the drill point for the Urinal on the LH Side Panel. Make sure to only

drill through first wall. IF THIS UNIT INCLUDES A HANDWASH, SKIP THIS STEP.

iii. Through Coat Hook drill point on top of Hasp Facing near the center. Make sure

to only drill through first wall. It may be helpful to use a collar set to 3/8” to

prevent drilling through outer wall. SKIP TO STEP 6-v IF THIS UNIT INCLUDES A

HANDWASH.

iv. IF THIS UNIT DOES NOT INCLUDE A HANDWASH, drill through the (4) drill points

on the RH Panel for the Paper Guard using a #10 drill bit. DO NOT USE A LARGER

BIT. These drill points may be very discreet and are difficult to locate. Use caution

to only drill through the first wall of the panel. It may be helpful to use a collar set

to 3/8” to prevent drilling through outer wall.

PN 22208 REV C 24 7/16

v. IF THIS UNIT DOES INCLUDE A HANDWASH, LOCATE PAPER GUARD AND DRILL

HOLES AT THIS ALTERNATE LOCATION ON THE LH PANEL:

vi. If not already drilled from the molder, drill through (2) drill points on door for

Hover Handle. It may be helpful to use a collar set to 3/8” to prevent drilling

through outer wall.

PN 22208 REV C 25 7/16

7. Install Paper Guard using (4) rivets (18543).

8. Insert Spindle (22310) into Paper Guard.

9. Rivet bottom section of Vent Pipe to Side and Rear Panel using (2) rivets (18543).

PN 22208 REV C 26 7/16

10. Insert middle section of Vent Pipe into bottom section of Vent Pipe. Insert fully. Drill (2)

holes using #10 drill bit through opening of middle section of Vent Pipe through double-

wall area of LH Side Panel and Rear Panel. Make sure to only drill through first wall of

panels. It may be helpful to use a collar set to 1” to prevent drilling through outer wall.

11. Rivet middle section of Vent Pipe to Side and Rear Panel using (2) rivets (18543).

PN 22208 REV C 27 7/16

12. Insert top section of Vent Pipe into middle section of Vent Pipe. Insert fully. It may be

helpful to pull the purse hook towards you to fit the top section into the middle section.

IF THIS UNIT INCLUDES A HANDWASH, SKIP TO STEP 15.

13. Rivet Urinal to LH Side Panel with expanding rivet (22199). IF THIS UNIT INCLUDES A

HANDWASH, SKIP THIS STEP.

PN 22208 REV C 28 7/16

14. Drill through hole on other side of Urinal and all the way through finger grip area of

Front Hinge Facing. Angle drill away from finger grip (as shown below) to allow

clearance for rivet gun. IF THIS UNIT INCLUDES A HANDWASH, SKIP THIS STEP.

15. Install rivet (11024) from outside through Hinge Facing and Urinal using backup washer

(11315). IF THIS UNIT INCLUDES A HANDWASH, SKIP THIS STEP.

.

PN 22208 REV C 29 7/16

16. Install Coat Hook using expandable rivet (22199).

17. Install Hover Handle using black avdel rivets (17030).

PN 22208 REV C 30 7/16

18. Drill (#10 bit) through top section of Vent Pipe and LH Panel (through finger recess) 1-

1/4” from top of Panel

.

19. Install rivet (10812) through Side Panel and Vent using backup washer (11315). Place

backup washer by reaching into end of Vent Pipe.

PN 22208 REV C 31 7/16

20. Install Seat (14959). Take care not to overtighten the plastic screws or they may break.

21. While holding the door latch in place, remove the machine screw and washer from the

front. If the screw is very tight, skip this step. Apply two drops of Loctite 680 or 638 to

the first threads of the screw. Reinstall the screw so that it is snug, and the latch rotates

with little effort. The screw should be tight enough so that the latch does not spin

freely.

C. Roof Assembly

1. Place Roof (22191) over unit and pull down firmly over Vent Pipe.

2. Install (16) expandable rivets (22199) through holes in Roof and into Front and Panels.

Second hole from LH side of Front may need to be re-drilled through the Roof hole and

first wall of Hinge Facing. It may be helpful to use a collar set to 3/8” to prevent drilling

through inner wall of Hinge Facing.

- 1 - PN 22331/REV A 6-22-16

MAXIM 3000 II HAND FLUSH FLIPTOP INSTRUCTIONS INTRODUCTION: Satellite portable restrooms and accessories must be assembled according to approved assembly procedures. Avoid variations in assembly procedures, which could adversely affect product life

and warranty.

TOOLS: ●Electric/Cordless Drill ●Rivet Gun ●Phillips Screw Driver or Driver Bit

1. Fasten Pump Handle and Boot as Shown. 2. Fasten Deck Assembly to Tank as Shown.

3. Fasten Pump to Deck as Shown. 4. Fasten Hose to Straight Fitting and Pump as Shown.

- 2 - PN 22331/REV A 6-22-16

5. OPTIONAL – Install Flapper Kit (PN 22315) as Shown.

2530 Xenium Lane North, Minneapolis, MN 55441

Telephone: 763-553-1900 / Fax: 763-553-1905 800-328-3332/ www.satelliteindustries.com

P/N 22345/ REV A 6-23-16

INSTRUCTIONS MAXIM 3000 II SHELF INSTALLATION

INTRODUCTION: Satellite portable restrooms and accessories must be assembled according to approved assembly procedures. Variations in assembly could adversely affect product life and warranty.

HARDWARE:

TOOLS:

• DRILL ELEC/CORDLESS, #10 (0.194") DRILL BIT, RIVET GUN 1. Place shelf in rear right corner so that the top of shelf is 16.00” [406mm] down from the flat on the

underside of the roof. Hold shelf level and mark drill points through (4) holes in shelf.

2. Drill at the (4) marks with #10 (3/16) drill bit. (BE CAREFUL TO ONLY DRILL THROUGH FIRST LAYER OF DOUBLE WALLED PANEL)

3. Rivet shelf to panels with an expending rivet as shown.

2530 Xenium Lane North, Minneapolis, MN 55441

Telephone: 763-553-1900 Fax: 763-553-1905 800-328-3332 / www.satelliteindustries.com