24
MECHANICAL PROPERTIES OF CONCRETE CONTAINING 5% AND 10% OF BATIK PRODUCTION WASTE MOHD SYAZ WAN BIN RAMLI A thesis submitted in partial fulfillment of the requirements for the award of the degree of Bachelor of Civil Engineering Faculty of Civil Engineering and Earth Resources University Malaysia Pahang DECEMBER 2010

MECHANICAL PROPERTIES OF CONCRETE CONTAINING 5% AND … filesebagai penganti air biasa di dalam bancuhan konkrit. Terdapat dua kategori kuantiti peratusan pengunaan sisa air batik

  • Upload
    others

  • View
    4

  • Download
    0

Embed Size (px)

Citation preview

Page 1: MECHANICAL PROPERTIES OF CONCRETE CONTAINING 5% AND … filesebagai penganti air biasa di dalam bancuhan konkrit. Terdapat dua kategori kuantiti peratusan pengunaan sisa air batik

MECHANICAL PROPERTIES OF CONCRETE CONTAINING 5% AND 10% OF

BATIK PRODUCTION WASTE

MOHD SYAZ WAN BIN RAMLI

A thesis submitted in partial fulfillment of

the requirements for the award of the

degree of Bachelor of Civil Engineering

Faculty of Civil Engineering and Earth Resources

University Malaysia Pahang

DECEMBER 2010

Page 2: MECHANICAL PROPERTIES OF CONCRETE CONTAINING 5% AND … filesebagai penganti air biasa di dalam bancuhan konkrit. Terdapat dua kategori kuantiti peratusan pengunaan sisa air batik

ABSTRACT

Concrete is a man-made materials in use since the 16th century ago. Until now

almost all of the main building structure in the world is made of concrete. Concrete is

a material that consisting of cements, aggregates, sand and water which can be a

structure that becomes stronger in terms of compression pressure and durability at a

time. Many research has been done to produce concrete that is affordable, high

quality and profitable. The environmental regulation have initiated in increasing

interest in using waste disposal as a construction materials partially replacing the

water in concrete with wastewater from industries. In this study, the idea of using

waste product that is batik production waste as replacement by weight for normal

water. The objective of this study concentrates on mechanical properties that are

compressive and flexural strength of concrete with batik production waste. There are

two different percentages in using batik production waste which are 5% and 10% that

ware used to replace the normal water by weight and was tested at 7 and 28 days of

ages. The strength of normal concrete play as a control mix which has been

compared with the concrete containing batik production waste. The result revealed

that the concrete containing 5% of batik production waste present the highest

compressive and flexural strength and followed by normal concrete and concrete

with 10% of batik production waste. As a conclusion, 5% of batik production waste

is the optimum percentage for replacing the normal water by weight according to

increase value of compressive and flexural strength.

Page 3: MECHANICAL PROPERTIES OF CONCRETE CONTAINING 5% AND … filesebagai penganti air biasa di dalam bancuhan konkrit. Terdapat dua kategori kuantiti peratusan pengunaan sisa air batik

ABSTRAK

Konkrit adalah bahan buatan manusia yang digunakan sejak kurun ke-16 lagi.

Sehingga kini hampir semua struktur utama bangunan di seluruh dunia diperbuat

daripada konkrit. Konkrit adalah bahan yang terdiri daripada campuran simen, batu

baur, pasir dan air yang men] adikan struktur itu lebih kuat dari sudut tekanan

mampatan dan ketahanlasakan pada sesuatu masa. Ramai penyelidik telah berusaha

untuk menghasilkan konkrit yang murah, berkualiti tinggi dan menguntungkan.

Selain itu penguatkuasaan peraturan alam sekitar juga telah menerapkan minat dan

usaha ke atas penggunaan bahan buangan sebagai bahan ganti di dalam industri

binaan terutamanya dengan mengantikan pengunaan air di dalam campuran konkrit.

Dalam kajian mi, idea penggunaan sisa air batik adalah sebagai pengganti air di

dalam campuran konkrit. Tujuan kajian mi adalah tertumpu pada sifat mekanikal

iaitu kekuatan mampatan dan lenturan konkrit yang menggunakan sisa air batik

sebagai penganti air biasa di dalam bancuhan konkrit. Terdapat dua kategori kuantiti

peratusan pengunaan sisa air batik yang digunakan bagi mengantikan air biasa iaitu

5% dan 10% yang diuji ketika konkrit mencapai umur 7 dan 28 han. Kekuatan

bancuhan konkrit biasa dijadikan sebagai bancuhan kawalan untuk dibandingkan

dengan konkrit yang mengandungi 5% dan 10% sisa air batik. Daripada keputusan

yang diperolehi, konkrit yang menunjukkan nilai kekuatan mampatan dan lenturan

yang tertinggi adalah konkrit yang mengandungi 5% sisa air batik dan diikuti oleh

konkrit biasa serta konkrit yang mengandungi 10% sisa air batik. Secara

kesimpulannya, penggunaan 5% sisa air batik adalah nilai optima dalam

meningkatkan kekuatan mampatan dan kekuatan lenturan. Penggunaan selebihnya

akan menyebabkan penurunan terhadap kekuatan mampatan dan lenturan konkrit.

Page 4: MECHANICAL PROPERTIES OF CONCRETE CONTAINING 5% AND … filesebagai penganti air biasa di dalam bancuhan konkrit. Terdapat dua kategori kuantiti peratusan pengunaan sisa air batik

TABLE OF CONTENTS

TITLE PAGE

TITLE I

DECLARATION

DEDICATION

ACKNOWLEDGEMENTS iv

ABSTRACT v

ABSTRAK vi

TABLE OF CONTENTS vii

LIST OF TABLE xi

LIST OF FIGURES xiii

LIST OF ABBREVIATIONS xiv•

LIST OF APPENDICES xv

CHAPTER

1 INTRODUCTION 1

1.1 Background of Study 1

1.2 Problem Statement 3

1.3 The Objective of Study 5

1.4 The Scope of Study 5

1.5 Significant of Study 5

2 LITERATURE REVIEW 7

2.1 Concrete 7

2.2 Material of Concrete 7

2.2.1 Cement 7

Page 5: MECHANICAL PROPERTIES OF CONCRETE CONTAINING 5% AND … filesebagai penganti air biasa di dalam bancuhan konkrit. Terdapat dua kategori kuantiti peratusan pengunaan sisa air batik

2.2.2 Aggregate 8

2.2.2.1 Fine Aggregate 8

2.2.2.2 Coarse Aggregate 8

2.2.3 Water 9

2.3 Properties of Concrete 9

2.3.1 Strength 9

2.3.1 .1 Factors that influence The Strength 10

of Concrete

2.3.2 Types of Strength 12

2.3.2.1 Compressive Strength 12

2.3.2.2 Flexural Strength 12

2.3.2.3 Tensile Strength 12

2.3.2.4 Relationship between Compressive 13

Strength and Flexural Strength

2.3.3 Shrinkage and Expansion 13

2.3.4 Modulus Elasticity 14

2.3.5 Crack 14

2.3.6 Workability 15

2.3.6.1 Workability Test 15

2.4 Wastewater 17

2.4.1 Definition of Wastewater 17

2.4.2 Types of Wastewater 17

2.4.2.1 Domestic Wastewater 18

2.4.2.2 Municipal Wastewater 18

2.4.2.3 Storm Water 19

2.4.3 Characteristic of Wastewater 19

2.4.3.1 Physical Properties 21

2.4.3.2 Chemical Properties 23

2.4.3.3 Biological Properties 26

2.5 Wastewater Reuse 28

2.5.1 Purpose of Wastewater Reuse 28

2.5.1.1 Urban Reuse 29

2.5.1.2 The Potential Reuse Application 29

Page 6: MECHANICAL PROPERTIES OF CONCRETE CONTAINING 5% AND … filesebagai penganti air biasa di dalam bancuhan konkrit. Terdapat dua kategori kuantiti peratusan pengunaan sisa air batik

IA

3

4

METHODOLOGY

3.1 Introduction 33

3.2 Laboratory Work Methodology 33

3.3 Preparation of Material 34

3.3.1 Ordinary Portland Cement 35

3.3.2 Aggregate 37

3.3.3 Water 37

3.3.4 Batik Production Waste (BPW) 37

3.4 Concrete Mix Design 38

3.5 Preparation of Specimen 39

3.5A Cube Specimen 39

3.5.1.1 Moulds for Specimen 39

3.5.1.2 Proportion of Cubes 40

3.5.1.2 Mixing Procedure for Cubes 41

3.5.2 Beam Specimen 42

3.5.2.1 Moulds for Specimen 42

3.5.2.2 Proportion of Beams 42

3.5.2.3 Mixing Procedure. for Beams 43

3.6 Curing Process 44

3.7 Testing of Specimens 45

3.7.1 Slump Test 45

3.7.2 Compression Strength Test 46

3.7.3 Flexural Strength Test 47

RESULT AND DISCUSSION 49

4.1 Introduction 49

4.2 Result and Discussion on Parameter of 49

BPW

4.2.1 Biological Oxygen Demands (BOD) 50

4.2.2 Chemical Oxygen Demand (COD) 51

4.2.3 pH 52

4.2.4 Sulfate 53

Page 7: MECHANICAL PROPERTIES OF CONCRETE CONTAINING 5% AND … filesebagai penganti air biasa di dalam bancuhan konkrit. Terdapat dua kategori kuantiti peratusan pengunaan sisa air batik

4.2.5 Chloride 54

4.2.6 Temperature 54

4.2.7 Total Suspended Solid (TSS) 55

4.2.8 Oil and Grease 56

4.3 Result and Discussion on Workability Test 57

4.4 Result and Discussion on Compressive Strength 58

4.4.1 Normal Concrete 59

4.4.2 Concrete with 5% of BPW 60

4.4.3 Concrete with 10% of BPW 61

4.5 Comparison of Compressive Strength between 63

Different Types of Concrete

4.6 Result and Discussion on Flexural Strength 64

4.6.1 Normal Concrete 65

4.6.2 Concrete with 5% of BPW 66

4.6.3 Concrete with 10% of BPW 67

4.7 Comparison of Flexural Strength between 69

Different Types of Concrete

5 CONCLUSION AND RECOMMENDATION 71

5.1 Introduction 71

5.2 Conclusion 71

5.2.1 Compressive Strength 71

5.2.2 Flexural Strength 72

5.3 Recommendation 72

REFERENCES 74

APPENDICES 78

Page 8: MECHANICAL PROPERTIES OF CONCRETE CONTAINING 5% AND … filesebagai penganti air biasa di dalam bancuhan konkrit. Terdapat dua kategori kuantiti peratusan pengunaan sisa air batik

LIST OF TABLE

TABLE NO. TITLE PAGE

2.1 The Important Wastewater Contaminant 21

2.2 Parameter Limit of Effluents of Standard A and B 26

2.3 Level Impurities Permitted in the Concrete Mix 32

3.1 Composition of Portland Cement with 35

Chemical Composition and Weight Percentage

3.2 Quantity of Material for All Types of Concrete 39

3.3 Total of Sample and Size Mould for Each Specimen 40

3.4 Proportion of Material for Cube Specimen 41

3.5 Proportion of Material for Beam Specimen 43

4.1 Biological Oxygen Demand for Different Percentage 50

of BPW

4.2 Chemical Oxygen Demand for Different Percentage 51

of BPW

4.3 pH Value for Different Percentage of BPW 52

4.4 Sulfate Value for Different Percentage of BPW 53

4.5 Chloride Value for Different Percentage of BPW 54

4.6 Temperature for Different Percentage of BPW 55

4.7 TSS for Different Percentage of BPW 55

4.8 Oil and Grease for Different Percentage of BPW 56

4.9 Slump Test between Different Types of Concrete 57

4.10 Compressive Strength of Normal Concrete 59

4.11 Compressive Strength of G30+5% Concrete 60

4.12 Compressive Strength of G30+10% Concrete 62

4.13 Flexural Strength of Normal Concrete 65

Page 9: MECHANICAL PROPERTIES OF CONCRETE CONTAINING 5% AND … filesebagai penganti air biasa di dalam bancuhan konkrit. Terdapat dua kategori kuantiti peratusan pengunaan sisa air batik

4.14 Flexural Strength of G3 0+5% Concrete 66

4.15 Flexural Strength of G30+10% Concrete 68

Page 10: MECHANICAL PROPERTIES OF CONCRETE CONTAINING 5% AND … filesebagai penganti air biasa di dalam bancuhan konkrit. Terdapat dua kategori kuantiti peratusan pengunaan sisa air batik

LIST OF FIGURES

FIGURES NO. TITLE PAGE

2.1 Types of Slump 16

3.1 Portland cement 35

3.2 Flowchart Laboratory Work 36

3.3 Cube Mould 40

3.4 Beam Mould 42

3.5 Curing Tank 44

3.6 Frustum Apparatus for Slump Test 46

3.7 Compression Testing Machine 47

3.8 Flexural Testing Machine 48

4.1 Slump Test between Different Types of Concrete 58

4.2 Compressive Strength of Normal Concrete by Age of Concrete 60

4.3 Compressive Strength of G30+5% by Age of Concrete 61

4.4 Compressive Strength of 630+10% by Age of Concrete 62

4.5 Compressive Strength with Different Types of Concrete 64

4.6 Flexural Strength of Normal Concrete by Age of Concrete 66

43 Flexural Strength of 030±5% by Age of Concrete .7

4.8 Flexural Strength of 630±10% by Age of Concrete 68

4.9 Flexural Strength with Different Types of Concrete 70

XIII

Page 11: MECHANICAL PROPERTIES OF CONCRETE CONTAINING 5% AND … filesebagai penganti air biasa di dalam bancuhan konkrit. Terdapat dua kategori kuantiti peratusan pengunaan sisa air batik

LIST OF ABBREVIATIONS

ACT - American Concrete Institute

APHA - American Public Health Association

ASTM - American Society of Testing and Materials

BOD - Biological Oxygen Demand

BPW - Batik Production Waste

BS - British Standard

COD - Chemical Oxygen Demand

DOE - Department of Environment

EPA - Environmental Protection Agency

G30 - Normal Concrete

G30+5% - Concrete with 5% of Batik Production Waste

G30+10% - Concrete with 10% of Batik Production Waste

kN - Kilo Newton

MPa - Mega Pascal

mg!L - Milligram per Liter

N/mm2 - Newton per Millimeter square

ppm - parts per million

TSS - Total Suspended Solid

UK - United Kingdom

Page 12: MECHANICAL PROPERTIES OF CONCRETE CONTAINING 5% AND … filesebagai penganti air biasa di dalam bancuhan konkrit. Terdapat dua kategori kuantiti peratusan pengunaan sisa air batik

AV

LIST OF APPENDICES

APPENDIX NO. TITLE PAGE

A Concrete Mix Design Form

78

B Batik Production Waste Parameter Result 79

C Slump Test Result

80

D Compressive Strength Test Result 81

E Flexural Strength Test Result 84

Page 13: MECHANICAL PROPERTIES OF CONCRETE CONTAINING 5% AND … filesebagai penganti air biasa di dalam bancuhan konkrit. Terdapat dua kategori kuantiti peratusan pengunaan sisa air batik

CHAPTER 1

INTRODUCTION

1.1 Background of Study

Momentum in the economy has been making all over the world compete to

make their country more progressive and make their country a place in the public

know. Progress of a country depends on the efficiency of leaders and the rapid

development of economic and healthy competition. In addition, the competition at

present is the construction of building structures that scratch the sky like that

happened in Asia. For example in Dubai, the construction of the highest tower in the

world and also the construction of the largest artificial islands in the world. In such

construction, it requires a lot of energy work such as building designers, laborers,

architects, pro] Oct managers and also the materials to build these structures.

Generally, the most widely used construction material is concrete, commonly

made by mixing Portland cement with sand, crushed rock, and water. Last year in the

U.S. 63 million tons of Portland cement was converted into 500 million tons of

concrete, five times the consumption by weight of steel. In many countries the ratio

of concrete consumption to steel consumption exceeds ten to one. The total world

consumption of concrete last year is estimated at three billion tons, or one ton for

every living human being. Man consumes no material except water in such

tremendous quantities. Today, the rate at which concrete is used is much higher than

it was 40 years ago. It is estimated that the present consumption of concrete in the

world is of the order of 11 billion metric tons every year (Kumar and Paulo, 2006).

Page 14: MECHANICAL PROPERTIES OF CONCRETE CONTAINING 5% AND … filesebagai penganti air biasa di dalam bancuhan konkrit. Terdapat dua kategori kuantiti peratusan pengunaan sisa air batik

Water quality plays an important role in the strength of concrete. Impurities

in the water may interfere with the settling of the cement, may adversely affect the

strength of concrete or cause staining of its structure and may also lead to corrosion

of the reinforcement. Mixing water should not contain undesirable organic substance

or inorganic constituent in excessive proportion. However, no standard explicitly

prescribing the quality of mixing water are available, partly because quantitative

limits of harmful constituent are not known, but mainly because unnecessary

restrictions could be economically damaging (Neville, 2002).

Wastewater reuse can be defined as the use of treated wastewater for a

beneficial use, such as agricultural, irrigation and industrial cooling. The term water

reuse is used synonymously with water reuse.

In fact, industrial waste water and sanitary sewage can be used in concretes.

After sewage passes through a good disposal system, the concentration of solids is

usually too low to have any significant effect on concrete. Waste waters from

tanneries, paint factories, coke plants, chemical plants, and galvanizing plants, and

soon may contain harmful impurities. As with all questionable water sources, it pays

to run the comparative strength tests before using such water in concrete

manufacturing (Theodore, 2002).

Therefore, treated wastewater can also be used for industrial purposes if

suitable industries are not far from the treatment plant. Industry's requirement for

water quality ranges widely, from very pure water for boilers of electricity generation

to lower water quality for cooling towers. Treated wastewater can fulfils the lower

range of this requirement; such as water for cooling towers. Secondary-treated

wastewater after chlorination may be adequate for this purpose. In the other hand, the

wastewater can also be potentially used in the construction sector. The suitable

wastewater which is fulfill the requirement needed can replace the potable water

function as the concrete mixing water. In this situation the clean water source can be

reserved for the other important usage. -

Page 15: MECHANICAL PROPERTIES OF CONCRETE CONTAINING 5% AND … filesebagai penganti air biasa di dalam bancuhan konkrit. Terdapat dua kategori kuantiti peratusan pengunaan sisa air batik

1.2 Problem Statement

Water scarcity and water pollution are some of the crucial issues in the world.

One of the ways to reduce the impact of water scarcity and pollution is to expand

water and wastewater reuse.

A water supply and a sanitation system are the primary infrastructure need of

any community, particularly in mega cities, playing a key role in providing amenities

to the people, protecting the environment and eliminating water borne diseases. This

a well functioning urban drainage and wastewater treatment system is the most

effective solution to sewage and urban runoff problems as well as to maintaining and

enhancing healthy living condition in mega cities (Juha, 2003).

The decision to develop reuse applications is often economic and may be the

result of viewing wastewater from a disposal perspective or as a water resource.

From a disposal perspective, the level of treatment is required for discharge to

surface water is questionable. A measure of indirect reuse occurs when effluents that

have been discharge and diluted in a river are withdrawn downstream for irrigation

or as a public water supply.

Water reuse supplies may be considered part of an overall water supply

during water resources master planning. Recycled water may be used instead of some

potable water uses where additional potable water supplies are more costly or not

available, thus freeing an equivalent amount of potable water for other uses. Use of

recycled water should not adversely affect downstream water rights, degrade water

quality, or injure plants, fish, and wildlife. Withdrawal of-a treatment plants effluent

from stream discharge may be limited by a quantity of water necessary to maintain

an established habitat along the stream. Treatment requirements for discharge depend

on the beneficial uses associated with the stream (Hammer, 2005).

Hammer (2005) also noted that, in many project specifications, the quality of

water is covered by a clause saying that water should be fit for drinking. Such water

very rarely contains dissolved inorganic solids in excess of 2000 parts per million

(ppm), and as a rule less than 1000 ppm. For a water/cement ratio of 0.5, the latter

Page 16: MECHANICAL PROPERTIES OF CONCRETE CONTAINING 5% AND … filesebagai penganti air biasa di dalam bancuhan konkrit. Terdapat dua kategori kuantiti peratusan pengunaan sisa air batik

content corresponds to a quantity of solids representing 0.05 per cent of the mass of

cement, and any effect of the common solids would be small. While the use of

potable water as mixing water is generally satisfactory, there are some exception for

instance in some and areas, local drinking water is saline and may contain an

excessive amount of chlorides. Also, some natural mineral waters contain

undesirable amounts of alkaline carbonates and bicarbonates which could contribute

to the alkaline silica reaction.

Ultimately, after appropriate treatment, wastewater collected from cities must

be returned to the land or water. The complex question of which contaminants in

urban wastewater should be removed to protect the environment, to what extent and

where they should be placed must be answered in light of an analysis of local

condition, environmental risk, scientific knowledge engineering judgment and

economic feasibility. Providing these infrastructures is however costly. For example,

the total 20 year capital cost to upgrade US municipal sewerage systems is estimated

to be US$110 billion (for design year of 2010 in 1990 dollar) according to the 1990

Needs Survey Report to the Congress. The cost for constructing conventional

secondary (US$37.3 billion) and advanced (US$11.79 billion) wastewater treatment

systems totals US$49.0 billion (National Research Council, 1993).

Therefore, Malaysia. as a developing country should be aware about this issue

from now on and start to consider the alternative of wastewater reuse to avoid any

possible effect to human health and the environment in the future besides to preserve

the clean water supply. Industrial sector is one of the potential sectors to apply this

option. Industrial water use accounts for approximately 20% of global freshwater

withdrawals. So industries should be encouraged to invest in better water efficiency,

more recycling and management for freshwater conservation. The inclusion of

planned wastewater reclamation, recycling, and reuse in water resources

management systems reflect the increasing scarcity of water sources to meet societal

demands, technological advancement, public acceptance and improved

understanding of public health risk (Juha, 2003). Commonly, the wastewater is

usually used for cooling process.. However, the usage can be expanding for

construction field. The wastewater can be possibly used as concrete mixing water as

long as the requirement for the water for concrete mixing is fulfill..

Es

Page 17: MECHANICAL PROPERTIES OF CONCRETE CONTAINING 5% AND … filesebagai penganti air biasa di dalam bancuhan konkrit. Terdapat dua kategori kuantiti peratusan pengunaan sisa air batik

D

1.3 The ObjectIve of Study

The study is carried out to achieve the following objective:

i) To determine the value of compressive strength and flexural strength of

concrete with different percentage of BPW.

ii) To compare the value of compressive strength and flexural strength between

normal concrete and concrete containing BPW.

1.4 The Scope of Study

The scope of this study covers the behavior of concrete grade 30 according to

the Standard Department of Environmental (DOE), UK. The three types of concrete

that will be mix and test are normal concrete, concrete with containing 5% and 10%

of BPW. The sizes of specimen is 150mm x 150mm x I 50mm cube for compressive

strength test and 100mm x 100mm x 500mm prism for flexural strength test,

respectively. The testing will be carried out at the age 7 and 28 day for all specimens

of concrete. The scope is related to the material and equipments that involved in this

study and fulfill the requirement according to standard BS 1881: Part 116:1983:

Concrete Compression Test and BS1881: Partl 18: Concrete Flexural Test and BS

3148:1980: Method of parameter test for Water for making Concrete (including note

on the suitability of the water).

1.5 Significant of Study

Although the wastewater reuse is already known, but in the construction area

especially in Malaysia the application is still cannot be extensive. The effective

treatment of wastewater to meet water quality objectives for water reuse application

and to protect public health is a critical element of water reuse systems. Conventional

municipal wastewater treatment consists of a combination of physical, chemical, and

biological processes and operation to remove solids, organic matter, pathogens, toxic

Page 18: MECHANICAL PROPERTIES OF CONCRETE CONTAINING 5% AND … filesebagai penganti air biasa di dalam bancuhan konkrit. Terdapat dua kategori kuantiti peratusan pengunaan sisa air batik

metal, and sometimes nutrient form wastewater. Therefore, by conducting this study

the potential of the wastewater reuse can be further investigated and contribute to

expand the application of the wastewater reuse. Besides, the study can help to

promote the new alternatives to use the wastewater in the industrial sector thus; will

probably lead to water pollution diminution. Therefore wastewater reuse has a big

potential to bring about environmental, economic and financial benefits. Finally, the

data obtained during the research can be applied or used as a reference in future

research to improve the outcome obtained.

Page 19: MECHANICAL PROPERTIES OF CONCRETE CONTAINING 5% AND … filesebagai penganti air biasa di dalam bancuhan konkrit. Terdapat dua kategori kuantiti peratusan pengunaan sisa air batik

CHAPTER 2

LITERATURE REVIEW

2.1 Concrete

Concrete is a construction material composed of cement, aggregate, water,

and chemical admixtures. Concrete solidifiers and hardens after mixing with water

and placement due to a chemical process known as hydration. The water reacts with

the cement, which bonds the other component together, eventually creating a stone-

like material. Concrete grows stronger with increasing of age. Quality concrete is

related to the quality of materials that used to mix it. If materials have high quality,

the concrete also will have a quality. It is can be increase the strength of the concrete

(Lomborg, 2001).

2.2 Material of concrete

2.2.1 Cement

Cement is a hydraulic bonding agent used in building construction and civil

engineering. It is fine powder obtained by grinding the clinker of a clay and

limestone mixture calcined at high temperatures. When water is added to cement it

become slurry that gradually hardens to a stone like consistency. Cement must be

Page 20: MECHANICAL PROPERTIES OF CONCRETE CONTAINING 5% AND … filesebagai penganti air biasa di dalam bancuhan konkrit. Terdapat dua kategori kuantiti peratusan pengunaan sisa air batik

sound, it must not contain excessive quantities of certain substance such as lime,

magnesia, calcium sulphate that may expand on hydration or react with other

substance in the aggregate and cause the concrete to disintegrate (Surahyo, 2002).

2.2.2 Aggregate

Aggregate are inert granular materials such as sand, gravel or crushed stone

that are an end product in their own right, which account for 70 to 80 percent of the

total volume of concrete. They are also the raw materials that, along with water and

hydraulic binders, are an essential ingredient in concrete. For a good concrete mix,

aggregate need to be clean, hard, strong particles free of absorbed chemicals or

coating of clay and other fine materials that could cause the deterioration of concrete.

Aggregate are divided into two types which are fine aggregate such as natural

or manufactured slag. Another type of aggregate is coarse aggregate such as gravel,

crushed stone or blast furnace slag.

2.2.2.1 Fine Aggregate

Based on ASTM-03 and BS-882 grading requirement, fine aggregate can be

defined as material that will pass a No.4 sieve and will, for the most part, be retained

on a No.200 sieve or it lower than 5mm. In other word, particles in between

0.075mm and 5mm (Surahyo, 2002).

2.2.2.2 Coarse Aggregate

Based on ASTM-03 and BS-882 grading requirement, coarse aggregates are

particles greater than 4.75mm, but generally range between 9.5mm to 37.5mm in

diameter (Surahyo, 2002).

Aggregates selected for use should be clean, hard, strong, and durable

properties, free of chemical, coating of clay, or other material that will affect the

bond of the cement paste. Aggregates containing shale or other soft and porous

Page 21: MECHANICAL PROPERTIES OF CONCRETE CONTAINING 5% AND … filesebagai penganti air biasa di dalam bancuhan konkrit. Terdapat dua kategori kuantiti peratusan pengunaan sisa air batik

organic particles should be avoided because they have poor resistance to weathering.

Coarse aggregates can usually be inspected visually for weakness. Any aggregates

that do not have adequate service record should be tested for compliance with

requirements. Most concrete aggregate sources are periodically checked to ensure

that the aggregates being produced meet the concrete specification (Marotta, 2002).

2.2.3 Water

Combining water with a cementitious material forms a cement paste by the

process of hydration. The cement paste glues the aggregate together, fills voids

within it, and allows it to flow more easily. Less water in the cement paste will yield

a stronger, more durable concrete and more water will give an easier flowing

concrete with a higher slump. Impure water used to make concrete can cause

problems, when setting, or in causing premature failure of the structure.

Water containing large quantities of chlorides tends to cause persistent

dampness and surface efflorescence. Such water should, therefore, not be used where

appearance of urireinforced concrete is of importance or where a plaster finish is to

be applied. In much more importantly, the presence of chlorides in concrete

containing embedded steel can lead to its corrosion (Neville, 2002).

2.3 Properties of Concrete

2.3.1 Strength

Strength of concrete is commonly considered its most valuable property,

although, in many practical cases, other characteristic, such as durability and

permeability, may in fact be more important. Nevertheless, strength usually gives an

overall picture of the quality of concrete because strength is directly related to the

structure of the hydrated cement paste.

Page 22: MECHANICAL PROPERTIES OF CONCRETE CONTAINING 5% AND … filesebagai penganti air biasa di dalam bancuhan konkrit. Terdapat dua kategori kuantiti peratusan pengunaan sisa air batik

Concrete has relatively high compressive strength, but significantly lower

tensile strength. It is fair to assume that a concrete samples tensile strength is about

10% - 15% of its compressive strength. As a result, without compensating, concrete

would almost always fail from tensile stresses even when loaded in compression

(Katz, 2002). The practical implication of this is that concrete elements subjected to

tensile stresses must be reinforced with materials that are strong in tension.

2.3.1.1 Factors that Influence The Strength of Concrete

In engineering practice, the strength of concrete at a given and cured in water

at a predescribed temperature is assumed to depend primarily on several factors such

as water cement ratio, degree of compaction, type of cement and type of aggregate.

a) Water Cement Ratio

Water cement ratio is of weight of water to the weight of cement used in

concrete mix. It has an important influence on the quantity of concrete produced. A

lower water cement ratio leads to higher strength and durability, but may make the

mix more difficult to place. The water cement ratio is independent of the total cement

content and the total water content of a concrete mix.

From time to time, the water cement ratio rule has been criticized as not being

sufficiently fundamental. Nevertheless, in practice the water cement ratio is the

largest single factor in the strength of fully compacted concrete (Neville, 2002).

b) Degree of Compaction

The aim of the concreting process is to achieve a homogeneous mass free

from void, and the planner must ensure that the concrete mix and compaction method

are selected giving due consideration to the placing conditions. Besides that,

normally to gain the fully of free from voids the assistance of internal and external

vibration must be done in correctly and the strength is increase.

Page 23: MECHANICAL PROPERTIES OF CONCRETE CONTAINING 5% AND … filesebagai penganti air biasa di dalam bancuhan konkrit. Terdapat dua kategori kuantiti peratusan pengunaan sisa air batik

2.3.2 Types of Strength

2.3.2.1 Compressive Strength

One of important properties of concrete is its strength in compression. The

compressive strength of concrete is its property commonly considered in structural

design but for some purposes the tensile strength is of interest, example of these are

the design of highway and airfield slabs, shear strength, and resistance to cracking.

The strength in compressive has a definite relationship with all the other properties of

concrete. In other word, compressive strength is the capacity of a material to

withstand axially directed pushing forces. When the limit of compressive strength is

reached, materials are crushed. Concrete can be made to have high compressive

strength of concrete is the most common performance measure used by the engineer

in designing building and other structure.

2.3.2.2 Flexural Strength

It is the ability of a beam or slab to resist failure in bending. Flexural testing

is used to determine the flexure or bending properties of a material. Sometimes

referred to as a transverse beam test, it involves placing a sample between two knife-

edge points and initiating a load at the midpoint of the sample. The flexural strength

is expressed as modulus of rupture (MR) in psi. Flexural MR is about 12% to 20% of

compressive strength. However, the best correlation for specific materials is obtained

by laboratory test (Santon and Bloem, 1999)

2.3.2.3 Tensile Strength

The tensile strength of a material is the maximum amount of tensile stress

that it can be subjected to before failure. It has long been known that concrete

materials have low tensile strength compared to their compressive strength. The

practical implication of this is that concrete elements subjected to tensile stresses

must be reinforced with materials that are strong in tension. Concrete is most often

constructed with the addition of steel or fiber reinforcement. The reinforcement can

Page 24: MECHANICAL PROPERTIES OF CONCRETE CONTAINING 5% AND … filesebagai penganti air biasa di dalam bancuhan konkrit. Terdapat dua kategori kuantiti peratusan pengunaan sisa air batik

be by bars (rebar), mesh, or fibers, which provide the required tensile strength to

concrete producing reinforced concrete.

The tensile strength determined from the frame specimens has been compared

with the cylinder splitting strength. Tensile testing is commonly used to determine

the maximum load (tensile strength) that a material or a product can withstand.

Tensile testing may be based on a load value or elongation value.

2.3.2.4 Relationship between Compressive Strength and Flexural Strength

The relationship between compressive strength and flexural strength are close

related. The level of both strength is depending on general level of the concrete

strength. If the compressive strength was increase, the flexural strength also will

increase but at a decreasing rate. The flexural strength will increase slowly than

compressive strength and beside that, flexural strength is sensitive to inadequate

curing than compressive strength.

2.3.3 Shrinkage and Expansion

Shrinkages of concrete is caused by the settlement of solids and the loss of

free water for, the plastic concrete (plastic shrinkage), by the chemical combination

of cement with water (autogenously shrinkage) and by the drying of concrete (drying

shrinkage). Where movement of the concrete is restrained, shrinkage will produce

tensile stresses within the concrete which may cause cracking (Neil, 1996).

As concrete matures it continues to shrink, due to the ongoing reaction taking

place in the material, although the rate of shrinkage falls relatively quickly and keeps

reducing over time (for all practical purposes concrete is usually considered to not

shrink any further after 30 years). The relative shrinkage and expansion of concrete

and brickwork require careful accommodation when the two forms of construction

interface.