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1 METSÄ BOARD STAKEHOLDER MAGAZINE SPRING/SUMMER 2016

Metsä Board Magazine Summer 2016 in English

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Page 1: Metsä Board Magazine Summer 2016 in English

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METSÄ BOARD STAKEHOLDER MAGAZINE SPRING/SUMMER 2016

Page 2: Metsä Board Magazine Summer 2016 in English

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WHAT WE ARE MADE OF | Cover: Carta Elega 205 g/m2 (11,4 pts), made in Äänekoski, Finland by proud Metsä Board employees. Cover eff ects:

silver cold foil and dispersion varnish. Feel free to deconstruct cover and reassemble as a business-card box. Pattern by Hanna Kinnunen based on

the Metsä Board packaging materials icon.

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Page 3: Metsä Board Magazine Summer 2016 in English

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We are present at Drupa 2016 to showcase our lightweight paperboards, developed as the perfect fi t for consumer goods, retail-ready and food service packaging.

A STANDTAKE Made from renewable fresh forest fi bres, Metsä Board’s off ering

is ready to enhance brands throughout the value chain.

Page 4: Metsä Board Magazine Summer 2016 in English

CONTENTS

METSÄ BOARD MAGAZINE | Spring/Summer Issue 2016 | [email protected] | ISSN 2323-5500 | Publisher Metsä Board Communications, P.O. Box 20, FI-02020 METSÄ, Finland | www.metsaboard.com | Editor-in-chief Katri Kauppila,

vice president, communications | Managing editor Tytti Hämäläinen | Editorial board Tytti Hämäläinen, Minna Kantsila, Katri

Kauppila and Ritva Mönkäre | Production and graphic design Miltton Oyj | Print Groep Matthys | The opinions expressed in

this publication are not necessarily those of Metsä Board.

4

5 Editorial

6 Bites

10 Branding power in packaging

15 The board off ering that takes the chill off

18 A patent for success

20 Boxing clever

24 Husum – folding boxboard’s new horizon

26 A victorious team

28 CDP-winning environmental reporting

31 Cyan, magenta, yellow, key and board

34 Packaging design process

Just ask at the Metsä Board stand if you’d like to see an example of any of the boxes featured from page 20 onwards, such as

the Elevated drink box.

BOBST31

ELEVATED20

At Drupa, Metsä Board is collaborating with Bobst to provide on-the-spot show printings of our featured products. The company’s take on the future of printing

and converting can be found on page 31.

Page 5: Metsä Board Magazine Summer 2016 in English

The production and converting of paperboard requires a lot of tech-nical know-how – more than consumers holding the fi nal product in their hands may realise. While our primary task in Metsä Board

is to ensure the global availability of paperboard as well as its quality and safety, our work does not end there. A package must fulfi l its function throughout the value chain.

Whenever necessary, we are happy to provide our customers with support in converting to ensure good printing results and the production of functional packages. At the same time, we increase our own knowledge which, in turn, helps us in the further development of our products.

Metsä Board has undertaken strong product development, particularly during the past couple of years. We have launched new kinds of white fresh forest fi bre linerboards, as well as the folding boxboards of the Carta Dedica product family, targeted primarily towards the food service packaging industry.

Late last year we announced our intention to expand our product port-folio even further, particularly in terms of food and food service packaging, by investing EUR 38 million in extrusion coating. We have also continued our work in developing biobased, functional coatings and to make board increasingly light in weight.

Based on the above, we are happy to participate in Drupa 2016 in Düsseldorf, known as one of the global print industry’s leading trade fairs. Our experts have collaborated with numerous partners to ensure that we can provide visitors with show printings of both folding boxboards and linerboards.

Th e packaging industry is evolving at a rapid pace, thanks to infl uences originating from a variety of directions. Globalisation, technical advance-ment, sustainable development and changes in consumption patterns have an impact on the solutions our customers expect. As a paperboard company, we are committed to this development, and to leading the way forward. Our vision is to be the preferred supplier of premium paper-boards, creating value for customers globally.

EDITORIAL

Mika Joukio CEO, Metsä Board

THE PACKAGING INDUSTRY IS EVOLVING

AT A RAPID PACE.

The production and converting of paperboard requires a lot of tech-nical know-how – more than consumers holding the fi nal productin their hands may realise. While our primary task in Metsä Board

is to ensure the global availability of paperboard as well as its quality and safety, our work does not end there. A package must fulfi l its function throughout the value chain.

Whenever necessary, we are happy to provide our customers with support in converting to ensure good printing results and the production of functional packages. At the same time, we increase our own knowledge which, in turn, helps us in the further development of our products.

Metsä Board has undertaken strong product development, particularly during the past couple of years. We have launched new kinds of white fresh forest fi bre linerboards, as well as the folding boxboards of the hetod hCarta Dedica product family, targeted primarily towards the food service ed vo cf sodh rfo i eethddsapackaging industry.

Late last year we announced our intention to expand our product port-folio even further, particularly in terms of food and food service packaging, by investing EUR 38 million in extrusion coating. We have also continued our work in developing biobased, functionalcoatings and to make board increasingly light in weight.

Based on the above, we are happy to participate in Drupa 2016 in Düsseldorf, known as one of the global print industry’s leading tradefairs. Our experts have collaborated with numerous partners to ensure that we can provide visitors with show printings of both folding boxboards and linerboards.

Th e packaging industry is evolving at a rapid pace, thanks to infl uences originating from a variety of directions. Globalisation, technical advance-ment, sustainable development and changes in consumption patterns have an impact on the solutions our customers expect. As a paperboard company, we are committed to this development, and to leading the way forward. Our vision is to be the preferred supplier of premium paper-boards, creating value for customers globally.

EDITORIAL

io CEO, Metsä Board

THE PACKAGING AGAK G NCK GA NA ICP GAC NAAGK G GA NCA NPINDUSTRY IS EVOLVING

AT A RAPID PACE.

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Page 6: Metsä Board Magazine Summer 2016 in English

BITES

WALLPAPER MANUFACTURER Wallvision, along with Metsä Board and Kesko, Finland’s leading provider of trading sector services, launched a campaign with the aim of fi nding the dreamiest wallpaper. Th e companies challenged bloggers and consumers to see the beauty of wallpaper and share their fi ndings on Instagram, thus inspiring the use of wallpapers in decoration.

Wallvision uses Metsä Board’s wallpaper base in its produc-tion. Kesko is one of the company’s distributors.

What attracted Metsä Board to the campaign was the

opportunity to present the sustainable manufacturing of wallpaper bases to design journalists and bloggers. As part of the campaign, a wallpaper design competition was organised among bloggers, and the fi nalists’ designs were digitally printed by Wallvision. It’s highly likely that these journalists and blog-gers have Metsä Board on their walls, as every fourth wallpaper roll in the world uses the company’s base materials.

If you are interested in seeing the dream wallpapers of Finnish consumers, just search Instagram for ‘unelmatapetti’.

DISCOVER YOUR

DREAM WALLPAPER

Wallvision’s Stripe H wallpaper from

their Eco Black & White collection.

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Page 7: Metsä Board Magazine Summer 2016 in English

BITES

PAPER PROFILES UPDATEDMETSÄ BOARD’S PRODUCT-SPECIFIC environmental data are reported through Paper Profi le declarations, and the yearly updates are ready. Paper profi les are issued for individual products to provide specifi c data on product composition and key environmental parameters. Information is also provided on environmental manage-ment, the origin of wood, and chain of custody procedures. You can fi nd all our Paper Profi les on www.metsaboard.com

HAVE YOUR SAY

ON METSÄ BOARD

MAGAZINE

AND WIN A

RESCUE TOOL BY

VICTORINOX!

DEAR READERS, you are the one and only

source for us to fi nd out what our readers think

of Metsä Board Magazine! What subjects do

you fi nd most interesting? How well do you

think Metsä Board Magazine has succeeded

and how? We would also like to fi nd out more

about your reading habits in general, so please

take part in the online survey.

It takes about fi ve minutes to answer the sur-

vey. All participants who include their contact

information in the form and have answered by

31 July 2016 will be entered into a prize draw.

Ten lucky entrants will receive a high-quality

Victorinox rescue tool. Your responses will be

processed anonymously.

Using your mobile phone? Enter the survey via this code:

metsaboard.com/survey

PERFECT FOR DIGITAL PRINTING METSÄ BOARD OFFERS ideal products for digital printing. Our folding boxboards are approved for printing on Xeikon, Xerox, and many other digital printing presses. Th e certain basis weights of Carta Integra, Carta Solida and Simcote are HP-Indigo certifi ed. Furthermore, our linerboard portfolio contains suitable grades for various digital-inkjet printing processes in both the pre- and post-corrugation phases.

TAKING A NORWALK IN THE FOREST IN APRIL, METSÄ BOARD AMERICAS participated in a programme called TICCIT – Trees Into Cartons, Cartons Into Trees. Th e Norwalk, CT sales team worked with a local school, educating the fourth grade on the forest, sustainability, and Metsä culture.

Th e highlight of this programme was a tree-planting outing: Metsä Board provided saplings from the Arbor Day Foundation,

and instructed the children on how to plant these seedlings into the ground. A presentation was also given to the children about the importance of renewable, sustainable, paper-based materials. Some aspects of Finnish culture were included, to add an interesting twist.

Th e programme is held every year to honour Earth Day. Metsä Board participated in the TICCIT programme through the Paperboard Packaging Council. Read more: http://paperbox.org/TICCIT

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Page 8: Metsä Board Magazine Summer 2016 in English

BITESHUSUM’S NEW

FOLDING BOXBOARD MACHINE INAUGURATEDIN EARLY APRIL, Metsä Board inaugurated its new folding boxboard machine at Husum in Sweden, with the Swedish minister for enterprise and innovation, Mikael Damberg, attending the ribbon-cutting ceremony. Among others, project partners, as well as local authorities and businesses, were also invited to the inauguration ceremony.

Aft er considerable structural changes Husum mill is now an integrated site concentrating on paperboard and pulp man-ufacturing. It is also a signifi cant local employer. Th e EUR 170 million investment programme included a folding boxboard machine, BM1, supplied by Valmet as well as enhancements to the pulp mill and the mill site’s own port. Th e capacity of the new machine is 400,000 t/a. Th e company is targeting the volume at the Americas and at food service end-uses globally.

“Th e Husum mill site has the best available technology, people with extensive know-how and access to an ideal location by the sea where the mill has its own port. Th ese important success factors will also support our customers in their businesses,” says Mika Joukio, CEO of Metsä Board.

Last November, Metsä Board announced an additional EUR 38 million investment in a new extrusion coating line and related infrastructure at Husum. Th is line will be taken into use during the fi rst half of 2017. With this investment the company will be able to further improve its off ering for food

and food service end-uses.

ON THE PULSE OF DIGITAL PRINTINGWE RECENTLY CAUGHT up with Stefan Tschumi, commercial director at Metsä Board

and one of our foremost experts on digital

printing. We took the opportunity to quiz him

on the future of this sector, and he fi lled us in on the trends

shaping the market.

“There is a strong movement towards incorporating

marketing messages on packaging boxes, and towards more

personalisation in general,” he told us. “This is a huge driver for

digital printing.”

It seems that the personalised content we see today on cer-

tain web sites – messages like “Recommended products” and

“Others who bought this also enjoyed…” – will, in the future, fi nd

their way onto the packaging used to deliver our online orders.

Tschumi emphasised that the time to start planning such

developments, dependent on a conjunction of technologies

and processes, is right now. “The challenge is in bringing the

necessary competences together,” he explained.

He points out that Metsä Board is on the pulse of these

developments, ready to help its customers to become trend-

setters rather than late starters. “We are already working

towards this, and it’s clear that the early birds will have a marked

advantage.”

a

Clipping the ribbon: chairman of the trade union at Husum mill

Kenneth Olsson, chairman of the board of Metsäliitto Cooperative

Martti Asunta, Swedish minister for enterprise and innovation

Mikael Damberg, president and CEO of Metsä Group Kari Jordan,

chairman of the Örnsköldsvik municipal executive committee

Glenn Nordlund and CEO of Metsä Board Mika Joukio.

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Page 9: Metsä Board Magazine Summer 2016 in English

BITES

AN ANNUAL REPORT WORTHY OF YOUR ATTENTIONMETSÄ BOARD’S ANNUAL REPORT is available in English and Finnish both as PDFs and printed versions. Th e report includes the annual review as well as the fi nancial statements for the fi nancial year 1 January – 31 December 2015. Th e annual review section provides useful reading for all Metsä Board’s stakeholders, such as information on our strategy, restructuring, markets, products, and personnel, as well as sustainability.

In addition, Metsä Group’s Sustainability Report is available in English on the Group web site, www.metsagroup.com. It’s also possible to order printed copies on the web site.

BEATING THE HEAVYWEIGHTS PACKAGING PRODUCER Orapac looked for a way to openly display the Vieser One fl oor drain trap and allow buyers to assess the prod-uct’s quality. “Our main requirements for linerboard are printability, stiff ness and brightness,” says Fredric Tidström, managing director of Orapac.

Orapac turned to Metsä Board’s Carta Selecta for high-quality off set-printed cartonboard and mini-fl ute packaging. “Carta Selecta performs very well in all processes – in printing, laminating, die-cutting and gluing. Its bulk prevents the fl ute structure showing through. We have also found that when using Carta Selecta the result is just as good as when using other, heavier liners.”

Th e pack achieved international recognition, winning both a ScanStar 2015 and WorldStar 2016 award. Th e ScanStar award recognised it as a “material eff ective pack solution with excellent product display and integration of the small parts of the product”.

Th e WorldStar jury stated that: “Th e fundamentals of the fl oor drain trap pack are easy assembly, visual attractiveness and cost effi ciency. It’s made of environmentally friendly material and easy to recycle. Th e open design enables the buyer to feel the quality of the product. A pack that increases sales!”

Fredric Tidström adds: “We are very pleased with Carta Selecta and can recommend it for demanding mini-fl ute packaging – this recognition from WorldStar is proof of it.”

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Page 10: Metsä Board Magazine Summer 2016 in English

MARKET INTELLIGENCE MANAGER

PETRI JANTUNENVP, TECHNICAL SERVICES

HELI KUORIKOSKIDIRECTOR, CUSTOMER PROJECTS

Do you know where your brand is heading?

Let packaging help you. The role of packaging in

branding is increasing all the time, as is the value

of an extensive premium packaging portfolio.

Branding

power in

packaging

“In our boards, I value the fact

that they have neutral sensory

properties and a good printing

surface – especially with products

like chocolate.”

“In my opinion,

familiarity is a component

of trust, and one of the key

reasons why consumers most

often choose the products

they do. That’s why branded

packaging needs to look the

same around the world.”

“A product portfolio to

match every need. Tailored

paperboards and capable tech-

nical service ensure a positive

customer experience.”

KIRSI RIIPINEN SEPPO SAMULI

MARRMARKETEKETKET ININTELTELTELLIGLIGLIGENCENCENCE ME ME MANAANAANAGERGERGERNORA KÄRKKÄINENNORA KÄRKKÄINEN

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Page 11: Metsä Board Magazine Summer 2016 in English

closely with our customers in both designing and manufactur-ing their packages.

Juha Lounasvaara JL: Consumers don’t care who has man-ufactured the package. Th ey are probably not even consciously aware of how packaging aff ects their shopping behaviour. For us it is core knowledge. We can help our customers gain an advantage in their pursuit of increased market share.

Petri Vakkilainen PV: Th ere was an interesting study where a group of consumers were asked to choose a coff ee maker. Some participants made up their minds very quickly. Others took considerably longer because they wanted to read all the small print on the packages and compare the specs. It is very important that a fi rst-rate package presents information for every need – for the quick glimpsers and the fact lovers.

HK: Packaging can have a major eff ect on why a consumer chooses a certain brand when looking for a new product. Th at said, a familiar brand is expected to come in an easily recognis-able package – a silent salesman. Our job is to make sure that the package conforms precisely to our customer’s marketing strategy. Globally, if need be.

NK: In choosing a product, feelings have a say, along with reason. Th e fi rst moment of truth happens when a consumer stands in front of a shelf looking at competing products. In

successful company is fast and agile. It adapts unassumingly to the ever-changing business climate. And the fi rst manifestation of that will to adapt is

packaging. Th e value of an extensive premium packaging portfolio is increasing – packaging has become a key element in branding.

How can Metsä Board help its customers in developing their brands?

Nora Kärkkäinen NK: Th e fi ght for premium shelf space and the consumer’s attention is intensifying. A brand must stand out from the competition. Packaging is at the centre of this struggle.

Petri Jantunen PJ: We accommodate our design and manufacturing processes to the specifi c needs of our custom-ers’ brands. Lightness, stiff ness, visual appeal and an attractive printing surface are redeeming qualities. We can make the logos jump out from the shelves if that’s how the brand is intended to perform. Equally, an unassuming visual strategy can be used to promote a trustworthy quality.

Heli Kuorikoski HK: An important aspect of a particular brand can be the haptic perception of the packaging. Th e fi rst direct contact a consumer has to a product is the package. It should be a pleasant experience. Th is is why we collaborate

PETRI VAKKILAINENVP, PRODUCTION

JUHA LOUNASVAARACOMMERCIAL DIRECTOR

A

“The traceability of our

products continues to grow in importance

to our customers and partners. The

company’s recent investments and its

long-term strategy are also of interest to

customers.”

“Easy living for our customers –

that’s what I highlight. Consistent

quality and having our own raw

materials guarantee a stiff but

lightweight board.”

11

Page 12: Metsä Board Magazine Summer 2016 in English

digital sales channels, we speak about the zero moment of truth.

JL: In a digital world, packaging must work across multi-ple channels. Durability is a given when products are sent by mail or courier. And when fi rst contact with a product is a 2D photo on a page with dozens of similar photos, packag-ing may need to be spectacular.

PV: If packaging fails and its contents are crushed, the consumer is disappointed with the product itself. I still order my music on CD, from online stores. I’m delighted every time I receive a digipak or one of the other paperboard packages. Th ose plastic jewel cases break very easily.

PJ: A product can be made more enticing with packaging off ering additional features. A smooth and even paperboard surface enables faultless and highly detailed printing which may carry holograms and digital codes with links, for example to recipes. Th e possibilities for diff erent printing methods become almost endless.

Packaging is the brandAs digitalisation marches on, the product itself becomes a

part of marketing and the impact of traditional marketing diminishes. Simultaneously, customer experience dictates busi-ness. Successful companies need to know both the customer and the customer´s customer thoroughly.

NK: Packaging can defi ne a product, one of the most famous examples being Campbell’s soup. Th e cans are iconic and instantly recognisable, whether in supermarkets or art galleries.

JL: Th ere are many examples where packaging becomes part of the product, and consumers want to save the packaging or even the shopping bag.

HK: Indeed. It would feel rather strange to purchase some products without their packaging. In these cases also, the packaging is part of the product.

PV: Packaging is an important part of the product in champagnes and Christmas clarets, for example. Nice packag-ing makes a bottle of wine a much grander gift .

HK: Th e features of the packaging material can aff ect the product a great deal. Just think of a hot pizza thrown into a box made out of recycled fi bres – the pizza smells and tastes like board. Th ere are quality paperboards that won’t emit any odours. It is essential to use those if you want your pizza

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Page 13: Metsä Board Magazine Summer 2016 in English

franchise to succeed. Another example is fi ne chocolate. It is very sensitive to foreign odours and fl avours.

PJ: Food trends are changing and so are our products and portfolios, whether you want a trendy package for your new pasta or if you are launching a single-household easy-to-cook brand.

Sustainability rulesSustainability has to work in practice throughout the entire value chain – and innovation and improvement needs to be continuous. Every phase of the manufacturing process must be ready for evaluation at any given moment. Packaging is subject to the same quality standards as the products it protects.

PV: We know where the wood we use is harvested. We have a close partnership with our suppliers. And as we have similar partnerships with our customers, together we can guarantee that the whole supply chain is sound.

PJ: Th is functionality must be taken into account across the entire chain, transportation included. Where food is concerned, the signifi cance of purity and security cannot be overemphasised. We demand this from ourselves and from our suppliers. It wouldn’t be possible without extensive knowledge

of chemical and process engineering.

PV: Safety is a key factor in everything we do. Our company decided not to use genetically modifi ed substances in our products, for example. We must be able to dissect every part of our manufacturing process.

JL: Reducing the use of raw materials in manufacturing is another vital part of sustainable development. For us, that’s a given. Th e sustainability goals of the retail trade are perfectly in line with our own goals.

PV: I was in Stockholm, where a hamburger bar had its packaging’s CO2 emissions printed on the box. Th is is a good example of how brands are promoting their sustainability actions to consumers, and how consumer awareness is increas-ing.

PJ: It’s important that a product has a package of the right size and form with the required protection and promo-tion characteristics. Our experts are capable of ensuring that just the right amount of the correct raw materials are used, creating a package design that supports the brand image.

JL: Consistent quality is a part of every successful brand and this must be extended to packaging as well. Another important aspect is continuity. When you are on a roll with

THE FIRST DIRECT CONTACT A CONSUMER HAS TO A PRODUCT IS

THE PACKAGE.

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Page 14: Metsä Board Magazine Summer 2016 in English

your product, the last thing you want to confront is your packaging partner running out of paperboard or going out of business.

PV: We have several major warehouses globally. Th us, we can swift ly help our customers on site if need be. We are always ready, technically and operationally.

HK: A quality package made of fresh forest fi bre opens easily and can be reopened and closed time and again. Further-more, it is rigid and looks great. If a package looks scruff y on the shelf, there will be no sale.

Megabrands and individualismWhen anticipating future trends, one question is whether the megabrands will fall as individualism increases. Th ere is also a global shift of power, which translates into the emergence of locally made products.

JL: Megabrands will surely exist in the future, but quite possibly their lifespans will be shorter. Digital marketing is cheap, which makes it easier to launch new products. Th is can eat into the market share of the larger brands.

HK: Artisan products are oft en packed by hand. We can manufacture paperboard for that purpose as well. At the opposite end of the spectrum, we can design packages that entice customers to stay with the brand – cereal boxes have been made like this for decades.

PJ: One major future trend will be the diminishing use of oil-based plastic, while the use of paperboard will increase. Th is transition is being augmented by technological advances in the board industry. Th ere are many technologies already enabling wider use of paperboards, and new ones are con-stantly under development.

HK: Personalisation is becoming more signifi cant, as well as digital printing.

JL: Th ere is an ever-increasing desire to avoid food wastage. Packages will be opened and closed – tightly – dozens of times. Our products will have to meet this challenge, and meet it they will. Could the next step then be to eff ectively replace the use of other materials with board? We have many ideas for packaging, and these will be developed into products together with our customers.

A PRODUCT CAN BE

MADE MORE ENTICING WITH

PACKAGING OFFERING ADDITIONAL

FEATURES. A SMOOTH AND EVEN

PAPERBOARD SURFACE ENABLES

FAULTLESS AND HIGHLY DETAILED

PRINTING.

14

Page 15: Metsä Board Magazine Summer 2016 in English

THE BOARD OFFERING THAT TAKES THE CHILL OFFMetsä Board has perfected the concept for its range of food-service boards. TYTTI HÄMÄLÄINEN SEPPO SAMULI

“NOT ONLY IS the environmentally friendly fresh forest fi bre based fast-food business growing organically, it’s also winning ground from alternative materials. Th is is why I’m sure that the paperboards manufactured at Husum mill will have a great future,” enthuses Pasi Piiparinen, VP of new business and food fervices at Metsä Board.

Th e product family of food service board Carta Dedica is manufactured at the new folding boxboard production line that began operations at the beginning of this year at Husum mill in Sweden. According to Piiparinen, the new machine has started well, and Metsä Board was quickly able to produce prime quality board on it. “I must admit, the new quality surprised me very positively indeed,” says Piiparinen.

It has been a long time since a brand new folding boxboard machine was built in Europe, so naturally Metsä Board’s current customers – and a good number of potential new ones – have

followed the process with great interest. “Customers are not just looking forward

to receiving new, high-quality prod-ucts such as the Carta Dedica product family. Now that the manufacturing of

15

Page 16: Metsä Board Magazine Summer 2016 in English

food service boards has been transferred to Husum, Metsä Board has been able to optimise the manufacturing of folding boxboards at its Finnish mills. Th is is why customers can expect improved availabil-ity for our other products as well.”

In addition to Carta Dedica, the new Husum board machine, BM1, manufactures Carta Solida, targeted mainly to the Americas. “Th is is based on the brilliant logistics systems at our disposal. At Husum, we have our own deep-sea harbour, from which we make direct shipments.”

Husum’s BM2 manufactures the fully bleached linerboard Modo Northern Light, which is also part of Metsä Board’s food service board off ering. “Together these boards create a unique portfolio. Th e whole concept has been received extremely well,” says Pii-parinen.

To perfect the range to a tee, Metsä Board is building a PE extru-sion line next to the new board machine. Th e start-up of this line will take place during the fi rst half of 2017. “Aft er that, the Husum setup will be perfect. But customers don’t have to wait until 2017

Wish you were here? Jarkko

Tuominen and Pasi Piiparinen

enjoy the brisk late winter air.

16

Page 17: Metsä Board Magazine Summer 2016 in English

to receive PE-coated Carta Dedica, as we can already supply boards coated by external partners.”

Cold makes the cup sweatJarkko Tuominen, VP of business development at Metsä Board, explains why functional barriers such as PE coating are needed: “Diff erent barriers have diff erent functions. Th e Husum coater will start using low-density polyethylene (LDPE) which provides resistance against, for example, water and moisture. Th e end use also dictates how the board should be coated.”

Tuominen gives an easy example: for cold drinks, the barrier is needed on both sides, because if you take the cup into the hot summer air, the outside of the cup starts sweating with condensation. Without the outside coating, this condensation can aff ect the cup. “But for hot drinks,” he continues, “the coating is needed only on the inside.”

Th e decision to invest EUR 38 million in the extrusion

coater makes the supply chain more effi cient. And having its own extrusion coater, Metsä Board can better guarantee con-sistent quality. “Th ere is also a plan to increase our knowledge of new barrier technologies. For example, we aim to have biobased barriers in our portfolio,” says Tuominen.

Because there is no need to transport the board to external partners for coating, the investment makes the board more sustainable. Taking these steps out of the supply chain not only reduces the amount of transported kilometres, but also the need for transport packaging, reel handling and storage space. “To support the aim to increase sustainability overall, we look forward to replacing other materials such as plastics with fi bre-based options. And with the light weight of Metsä Board’s boards, it’s possible to manufacture lighter packaging for food-on-the-go compared to packaging made out of solid bleached boards. Lightweighting saves on transportation, materials, waste and energy. All steps toward the right direction for the universe,” says Jarkko Tuominen.

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JUST A COUPLE OF kilometres away from Catalonia’s famous Montmeló Grand Prix circuit, you will fi nd the new headquar-ters of the board and paper supplier Comart. Th e company relocated to these state-of-the-art premises last year, which also marked their 50th year in business. Th e move to this 17,000 square metre facility was accompanied by a EUR 6 million investment in new machinery. Th is enhanced the company’s capability to respond quickly to its clients’ needs. Th e new Montornès de Vallès site is an important part of the growth and internationalisation of this company, which is already the market leader in Spain and Portugal.

Comart has defi nitely come a long way from its origins in a modest Barcelona location. Th e founding idea of the company was to provide the Spanish packaging industry with quality board along with excellent service. According to the CEO Ernest Ginjaume, who represents the third generation in this family business, “this has proven to be a visionary decision over the years”. Comart was founded in 1965 by his father, Lluis María Ginjaume Torras, but the origins of the company go even further back, as in 1929 Ginjaume’s grandfather had a patent in the Spanish market for spiral bind notebooks, which was lost, however, in the aft ermath of the Spanish Civil War.

Since the very early days of Comart, there has been a com-mercial partnership with Metsä Board and its predecessors. In the words of Ernest Ginjaume, “this has been an excellent long term relationship”. Sales director of Metsä Board Iberia, Fran-cisco González, has been with the Madrid-based offi ces for over 30 years, but the two companies’ partnership goes even further back. “Comart was already an existing customer when I started to work with Metsä Board”, points out González. Maybe the best evidence of this long relationship with the Nordic company is the fact that the founder of Comart, Lluis María Ginjaume

Torras, is honorary consul for Finland’s Honorary Consulate General in Barcelona, a title that he now holds in emeritus.

Quality still in demandMany things have changed over the years but quality is some-thing that clients are still looking for. Spain has traditionally been a market where price dominates, but many of Comart´s clients work for the export industry, so they are not solely dependent on the local marketplace. Some of its clients come from luxury-product segments such as perfumes. Ginjaume points out that “the packaging of this kind of products is a way to transmit brand image”. For example, Comart works with clients that supply Puig, one of the big names in the perfume industry, with a portfolio including well-known brands such as Carolina Herrera, Jean Paul Gaultier or Shakira.

In the perfume sector, packaging reinforces the brand image, which is built upon focused marketing and advertising eff orts. In this industry, packaging is also part of the overall customer experience, with design elements such as colours, shapes and an overall high-quality feel. Oft en customers at the point of sale see the box fi rst, then the bottle.

In the process of making the perfect customer experience, every detail counts. Board quality is key to further stages in packaging production such as printing and inclusion of special eff ects like embossing.

Besides transmitting brand messages, the package has many other – oft en equally important – functions, such as guaranteeing product safety and providing protection against falsifi cation. In Ginjaume’s opinion, “packaging may have started as a means to protect the product itself, but now it can be a tool to protect customers from imitations”. Packaging can also ensure product safety, which is extremely important, for

A PATENT FOR SUCCESS

A patent lost in wartime gave rise to Comart, now the leading board supplier in the Iberian peninsula.

JUKKA LAURIMO TIM LANGLOTZ

18

PARTNERSHIP

Page 19: Metsä Board Magazine Summer 2016 in English

example, in the case of medicines.Comart’s clients also demand quick responsiveness to

demand. Ginjaume explains that “the market has changed in that there are now many demand peaks and consumer campaigns in a year, so we usually do shorter orders than before”. Th e Spanish economic crisis was one factor behind this development – clients simply stopped placing orders for months ahead as the market became unpredictable.

Caring for the carbon footprintTh e sustainability of the packaging material is also an important factor. Ginjaume points out that “clients demand a strong local supply chain. Th ey are aware about recycling and certifi cates and for them it’s also important to know from which part of the world the raw material comes from.” Board material from Metsä Board mills is shipped to Bremen in Germany and arrives in Barcelona by train. “I believe in the future of train transportation. It’s ecological, safe and effi cient,” Ginjaume notes.

One part of overall eco-friendliness is decided when the board is cut. Th e aim in Comart is to reduce left over material through the use of fully automated cutting lines where every board roll is registered and weighed aft er use. Any usable left over material is also carefully recycled. At Comart there’s a large storage area exclusively dedicated to left over pieces that are waiting for proper use.

In reducing carbon footprints, board quality can also play a part. As Francisco González puts it, “premium board material can produce the same rigidness in packaging with fewer grams per square metre. Th is results in less raw material use.”

PACKAGING MAY HAVE STARTED AS A MEANS TO PROTECT THE PRODUCT ITSELF, BUT NOW IT CAN BE A TOOL TO PROTECT

CUSTOMERS FROM IMITATIONS.

Comart CEO Ernest

Ginjaume (right), with sales

director of Metsä Board

Iberia, Francisco González.

19

Page 20: Metsä Board Magazine Summer 2016 in English

The latest and greatest packaging innovations are within reach.

BOXING CLEVER

A retail-ready display need not be a hassle. Simply rip off the top and this package becomes a showcase. Note the colour reproduction – the colour of the carton and the retail-ready packaging must be identical, a result now within reach.

METSÄ BOARD METSÄ BOARD

Outer: Modo Northern Light Flexo 120 g/m2

Fluting: Modo Northern Light 130 g/m2 (e-fl ute)

Inner: Modo Northern Light 160 g/m2 (uncoated)

and the retail-ready packaging must be identical, a result now within reach.

Outer: Modo Northern Light Flexo 120 g/m2

Fluting: Modo Northern Light 130 g/m2 (e-fl ute)

Inner: Modo Northern Light 160 g/m2 (uncoated)

20

Page 21: Metsä Board Magazine Summer 2016 in English

We’re all familiar with bag-in-box when enjoying wines and juices, but Metsä

Board’s new patent-pending elevated drink box allows the

consumer to fill and refill without awkward positioning at the table edge.

Outer: Kemiart Lite+ 175 g/m2

Fluting: Modo Northern Light 130 g/m2 (e-fl ute)

Inner: Modo Northern Light 160 g/m2

consumer to fill and refill without awkward positioning at the table edge.

Outer: Kemiart Lite+ 175 g/m2

Fluting: Modo Northern Light 130 g/m2 (e-fl ute)

Inner: Modo Northern Light 160 g/m2

21

Page 22: Metsä Board Magazine Summer 2016 in English

This chocolate box is full of surprising details. When you open the outer box – just as you would open a book – two separate boxes with opening mechanisms of their own are to be found inside.

Who has time for weighing out portions in the heat of the moment? This pre-portioned spaghetti packet is for consumers with better things to do. Our paperboards – made from fresh forest fibres – are the ideal safe material for your food.

Carta Allura 320 g/m2

Carta Integra 285 g/m2

Carta Solida 260 g/m2

Simcote 260 g/m2

. When you open the outer box – just would open a book – two separate

with opening mechanisms of their own be found inside.

m2

m2

m2

Who has time for weighing out portions in the heat of the moment? This pre-portioned spaghetti packet is for consumers with better things to do. Our paperboards – made from fresh forest fibres – arethe ideal safe material for your food.

mcote 260 g/m2

22

Page 23: Metsä Board Magazine Summer 2016 in English

Embossing, combined with excellent

colour reproduc-tion, gives the high-

quality feel that premium

coffee capsules have to represent. The

bottom of the pack gives the consumer convenient access

to the product.

New mini-wave fluting allows for great stiffness

and a superb white printing surface. The perfect

combination of light and strong needed for a

corrugated frozen pizza box.

Outer: Modo Northern Light Litho 160 g/m2

Fluting: Modo Northern Light 100 g/m2 (e-fl ute)

Inner: Modo Northern Light 100 g/m2

Carta Solida 270 g/m2

mbined ellent

roduc-e high-ty feel emium s have

nt. The e pack sumer

access oduct.

C

New mini wave fluting ws for great stiffness superb white printing

surface. The perfect combination of light

d strong needed for a ated frozen pizza box.

itho 160 g/m2

100 g/m2 (e-fl ute)

00 g/m2

23

Page 24: Metsä Board Magazine Summer 2016 in English

FOLDING BOXBOARD’S NEW HORIZONMetsä Board has continued the EUR 170 million investment programme at its Husum mill in Sweden. The mill’s new folding boxboard machine, BM1, was inaugurated in April 2016. BM1 is Europe’s most modern folding boxboard machine, and its production is targeted at the Americas and the food-service market globally.

METSÄ BOARD METSÄ BOARD

HUSUM

24

Page 25: Metsä Board Magazine Summer 2016 in English

The most modern

FBB machine in Europe

Machine speed

1,000 m/min

Mill started in 1919 as a pulp mill with capacity of

20,000 annual tonnes

1972–1985 three paper machines were started up

765-metre dock, equipped with its own ice-breaker

Grammage range

175–350 g/m2

New folding boxboard machine, BM1, started up at the beginning of

2016

Machine width

6.6 m

Machine length 162 m

Port operated by

Metsä Board employees

One vessel leaves for North America

weekly

Around 700 vessel callsper year

Three vessels can berth simultaneously

Visit

metsaboard.com/videos to see a video of the construction of the new

machine.

25

Page 26: Metsä Board Magazine Summer 2016 in English

METSÄ BOARD’S PACKAGING SERVICES team has a golden track record: in less than three years they have won three Hong Kong Print Awards in Asia, a PCD (Perfume Cosmetic Design) Award in Paris, and an iF Design Award in Germany.

“Th e recognition by the prestigious iF International Forum Design GmbH in particular was warmly welcomed, as for over 60 years the iF Award has been recognised worldwide as a badge of design excellence,” explains design and innovation director Cyril Drouet.

iF’s high-profi le international jury assessed more than 5,000 entries from 53 countries in order to determine who would receive this coveted seal of design excellence. Metsä Board were among the award winners, for a package that Cyril Drouet and his team designed for Victorinox.

Working the magicTo achieve such recognition, the packaging services team works their magic on every aspect of the packaging design: visuals, structure, branding and overall effi ciency of the

A VICTORIOUS

Metsä Board’s Cyril

Drouet (left) and Risto

Auero collect the iF

Design Award for

Consumer Products

packaging.

l

isto

F

This creative design for the

Victorinox Rescue Tool won an

iF Design Award for consumer

products packaging. The unique

and innovative package creates

a new opening experience

for the consumer, simulating

Victorinox’s knife-opening

mechanism.

Metsä Board’s

Drouet (left) and

Auuero collect the iF

Designgn Award for

Consumemer Product

packaging.

s

Metsä Board

Drouet (left) and

Aueuero collect the iFF

Designn Award for

k i

manufacturing process.“We usually meet with the customer several times. First to

receive their brief, and later with our counter brief. For these meetings we usually put together a few mood boards based on market research. With the customer’s reaction these mood boards as a starting point, we begin the actual design process.”

Th e outcome is usually three diff erent versions of the same packaging – a superb idea as customers love to be presented with options. Usually these vary in ambition level from a “standard” to an “all-in” version.

“For example the all-in version highlights the brand and provides the consumer with a real experience,” says Drouet.

Sustainability is another important aspect of the process; packaging materials and the ways in which the products are manufactured also support sustainability. Th e chosen paper-board can bring lightweighting benefi ts or the packaging can have a glue-free structure, for example. “An important aspect of the process is incorporating Metsä Board’s materials for the best possible end result from every point of view.”

26

Page 27: Metsä Board Magazine Summer 2016 in English

When making something new, why not make it a true innovation? TEAM

help brand owners to be more successful in their markets. For example, since the launch of the new packaging, Victorinox’s Rescue Tool tripled in sales,” he says.

Global teamworkTh e team is small and the members come from diff erent countries. Th is widens the perspective the team can deliver to the customer. Cyril Drouet is French; Adi Gunawan, senior graphic design specialist, is from Indonesia; and Viki Lin, graphic design specialist, comes from Taiwan. Th ere are also two Chinese members: Alan Li, structural designer, and Freedom Song who works as a senior photo retoucher.

Th e services of the packaging team are off ered to Metsä Board’s key customers. Th e service network is global, with a presence in the Americas, Europe and Asia. Th is way, the same design can be adjusted easily to diff erent markets.

This box won the Championship for Environmentally

Friendly Printing in the Hong Kong Print Awards 2014 and a

certifi cate for sustainable development and respect of the

environment at the 2015 Packaging of Perfumes, Cosmetics

& Design exhibition in Paris. The glueless rigid box demon-

strates how innovative packaging can be made using 100

per cent recyclable paperboard, avoiding plastic wrapping,

while the inner cartons provide a unique user experience.

TYTTI HÄMÄLÄINEN METSÄ BOARD

Trends and innovationsTh e packaging must also have contemporary features that catch the consumer’s eye – as well as that of the jury. “Th is is driven by market benchmarks and innovation. We aim to be a few steps ahead of the game.”

Innovation is more than just a word for the team. Recently, they fi led for a patent on a new design for bag-in-box packag-ing (the ingenious Elevated drink box concept is presented on page 20).

Naming a recent popular trend is easy for Drouet; he immediately nominates exceptionally sharp corners with no overlapping corner folds. “Th is is what we made for the iF Design Award winner. It really sets that package apart from traditional rigid boxes.”

Winning awards is a major point of pride for Cyril Drouet and his team: “Th ey show that our packaging service team in Shanghai is able to help customers enhance brand value by delivering sustainable, secure and innovative packaging solutions. Our aim is not only to win awards but primarily to

GET MORE INSIGHT

INTO THE PACKAGING

DESIGN PROCESS ON

PAGE 34!

27

Page 28: Metsä Board Magazine Summer 2016 in English

WHEN YOU OPEN A BOX of chocolates, do you ever wonder how the production of the paper-board in that box has aff ected our planet? How many litres of water were used? What kind of eff ects did the paperboard production have on forests? What were the CO2 emissions and the overall impacts on climate change?

Metsä Board assesses these kinds of impacts continuously, and discloses its data to CDP, the largest international organisation working with shareholders and corporations to disclose the greenhouse gas emissions of major corporations.

Reports by the CDP help investors assess the environmental risks in their portfolios and direct investments into more sustainable businesses.

In 2015, Metsä Board was ranked among the top-scoring companies in three of the CDP’s programmes: ‘Water’, ‘Forests’ and ‘Climate Change’.

On the vanguard of water stewardship CDP’s Water programme seeks to galvanise corporate action to address the fresh water crisis, one of the most signifi cant challenges facing our global economy. Out of 405 businesses, Metsä Board was included in the exclusive Water A List, for its strong actions on improving water security. Among the eight A-listers, Metsä Board was the only European company and the sole representa-tive of the forest industry.

Metsä Board’s strongest asset for water security are the plentiful northern waters it has access to. “Th e raw material for our paperboards comes from northern forests, which draw only on natural water resources. We do not need to resort to ground waters or processed water in production either, as our sites are located near surface waters such as rivers and lakes,” says Katja Tuomola, product safety manager at Metsä Board.

Metsä Board has also put great eff orts into improving water and material effi ciency, as well as wastewater management at production sites. “Around 95 per cent of the water used for our

CDP-WINNING ENVIRONMENTAL

REPORTING

According to an international environmental report, Metsä Board is at the forefront of sustainable development.

MARI SUONTO

PHENOMENON

28

Page 29: Metsä Board Magazine Summer 2016 in English

The production of lightweight boards uses less energy, water and raw materials

It is possible to make more packaging from lightweight

boards

Consistent board reduces waste in the converting and

packing processes

Lightweight boards generate less waste. They can also be

recycled after use.

Fresh forest fi bres are pure

and safe

Light but stiff board reduces the amount of waste by

protecting the packed product

production is returned to its source, and carefully cleaned before being released back into the watercourse. Th e environment around Metsä Board’s mills is not aff ected by their water usage,” states Tuomola.

“Reaching the exclusive CDP Water A List is of great merit, and a refl ection of the work we have done to minimise our impact on water scarcity,” Tuomola says.

Cate Lamb, head of water at CDP, also praised the Water A-List companies for their eff orts: “Th e business case for action to improve water security has never been stronger or more urgent. Th e companies on the CDP Water A List are responding to market demand for environmental accountability and at the same time are making progress towards the realisation of sustainable economies.”

Northern forests a key advantage In the Forests programme, CDP gave Metsä Board leadership status in the materials sector, based on the quality of information the company disclosed. It was one of the nine companies included on the leadership list, out of 180 businesses who disclosed information to CDP.

Metsä Board has the advantage of procuring its raw material – fresh forest fi bre from north-ern European woods – through a sister company, Metsä Forest, which is engaged in fi ghting deforestation and protecting forest biodiversity. “All the fi bre we use can be traced to its origins in certifi ed forests in Finland, Sweden, Russia and the Baltics. Northern forest fi bre is of high quality and annual forest growth in these areas exceeds the amount of harvested wood,” explains Tuomola.

Th e growing stock in Finnish and Swedish forests, where Metsä Board procures most of its wood, is currently increasing by 30–40 per cent annually.

29

Page 30: Metsä Board Magazine Summer 2016 in English

The best performer for

L’Oréal in 2015

At the end of 2013, L’Oréal presented its commitments

with regard to Sustainable Development by 2020

through the ”Sharing Beauty With All” programme.

“Suppliers are an integral part of the environmental,

social and ethical commitments made by L’Oréal,” says

Mathieu Dufour, purchasing category director –printing

& specialties at L’Oréal. “The Group’s objective is that

by 2020, 100% of L’Oréal’s strategic suppliers will be

involved in our sustainability programme.” Currently its

suppliers’ activities represent 28% of L’Oréal’s carbon

emissions.

Consequently, since 2009, L’Oréal has involved its

suppliers in measuring and reducing its carbon footprint

by asking them to work with the CDP in the CDP Supply

Chain programme.

Metsä Board has been participating in the CDP supply

chain programme since 2013, improving their score year

on year to reach 100 B in 2015. “Among our Packaging

Compo-

nents suppliers, Metsä Board is the best performer for

2015. It demonstrates once again Metsä Board’s action

and commitment to tackle climate change.”

Sustainable development throughout the value chainClimate change has been one of the most pressing sustainability topics in recent times. In CDP’s Climate Change programme, Metsä Board achieved a full score of 100/100 on the quality of the information disclosed. Th is means Metsä Board is doing the right things to mitigate climate change impact, while benefi ting from the thorough, group-wide sustainability work executed by Metsä Group as a whole.

“Th e Group manages the entire value chain from forests to end products. It is relatively easy for us to acquire information on the broad environmental impacts of our operations. Th is would not be possible if our procurement took place through external suppliers in distant locations,” says Tuomola.

Th e sustainability metrics for CDP’s programmes are reported in great detail. “We report, for instance, every staff car trip to the nearest kilometre,” Tuomola states.

Metsä Board’s excellent reporting scores are, of course, just a starting point for the company’s sustainability strategy. Metsä Board continu-ously strives to improve, for instance, material effi ciency in all of its operations. “Our goals are set high, and our customers also appreciate our transparent disclosure on the environ-mental impacts of our products,” summarises Tuomola.

AMOUNT OF CERTIFIED

WOOD

75%

FOSSIL CO2 EMISSIONS PER

PRODUCT TONNE

-42%

USE OF PROCESS WATER PER PRODUCT

TONNE

-16%FIGURES: 2015

30

Page 31: Metsä Board Magazine Summer 2016 in English

Q&A with Philippe Milliet, Bobst,

head of Business Unit Sheet-fed

To get a wide perspective on what is going on in printing and converting, we turned to Bobst. Bobst is the leading supplier of equipment and services to packaging and label manufacturers in the folding carton, corrugated board and fl exible materials industries.

CYAN, MAGENTA, YELLOW, KEY AND BOARD

Which board properties do you fi nd important when you think about:

A) Printing?I would say that consistency of colour is the most important property of all. Whether it is in a paper destined for fl exible packaging production or corrugated pre/post-printing, or in a board to be used for making cartons, lack of colour consis-tency presents the biggest headaches to our customers.

It’s sometimes said that the paper is the fi ft h colour in CMYK printing and that’s particularly appropriate in the industries we serve – packaging and labels. We are pushing forward with innovative technologies such as digital print and extended gamut printing, and here the colour of the paper or board can be very important.

In todays markets, where brand owners are pushing for homogeneity across all their packaging and media, even our many customers who print onto unbleached paper liners using corrugated fl exo printing lines need consistency of colour if they are to meet their clients’ demand.

B) Converting?It’s consistency again, but more in the caliper and structure of the paper or board.

Firstly, you have to get the board through the die-cutter or hot foil stamping press or down a folder-gluer line. If it is warped, or varies in thickness, then production suff ers because the sheet or blank will stop in the machine feed.

Secondly, as brand owners increasingly push for lighter packaging to cut costs, it’s important that the board maintains its structural integrity and strength. If it doesn’t, our customers experience all sorts of problems. Even on the best equipment, such sheets can start to break up during the die-cutting process – which means that the customer may have to run the job more slowly and put many extra nicks into the sheet to get it through. Th at obviously aff ects both productivity and the visual appearance of the fi nal box.

1.

31

Page 32: Metsä Board Magazine Summer 2016 in English

Lauri Järvinen, technical

marketing manager at Metsä

Board, keeps a close eye on

trends in the printing and

converting fi elds.

Future trends in printing and converting?

Aside from light-weighting, which I’ve already mentioned, we are seeing developments at both the high-quality end of the market and at the high-volume end.

Following the global economic crisis, many brands changed to a more ‘basic’ look for their products, to refl ect consumers’ concerns about money. Now, however, we are seeing brands returning to higher-quality print, more embellishment and more complex structural designs, as they try to diff erentiate themselves from their competitors. Even retail-ready packaging is now becoming increasingly sophisticated as designers try to make their brand stand out on the shelf. It means that they need presses which can print with higher defi nition and they need converting equipment that can handle much more complex designs.

Th ere’s also increasing demand for ‘zero fault’ packaging quality – basically making sure that no ‘out of specifi cation’ product gets out of our customers’ plants. We’ve been working on these sorts of systems for some time and they are becoming increasingly popular.

At the volume end, there has been a huge growth in the food service sector. Our customers’ machines churn out billions of chip scoops, pizza boxes, sandwich packs and cake boxes every day. Th at growth doesn’t seem to be slowing,

yet even here we are seeing increasing sophistication in both design and functionality. For these products, productivity is everything, so we are always working on new, more highly automated machines, new systems and new services – the objective being to shave time from makereadies, increase uptime and running speeds, and take away potential headaches such as the risks of mineral oil contamination.

Th ere are also interesting developments in both conven-tional and digital printing technologies, including the idea of Digital Flexo™, where cameras and servos replace operator intervention meaning job changeovers can happen on the fl y.

Th en, of course, there is the trend towards more sustain-ability. Many of our customers already use paper and board which comes from sustainable sources, such as yours, and we are seeing this increasingly reach into markets beyond western Europe and North America. As an engineering group, we have to address the sustainability issues inherent in the equipment we make. We are working hard to lower the carbon footprint of our machine manufacturing processes, while we are also now designing our machines to be much more energy effi cient, less wasteful of resources such as water, and to minimise process waste.

2.

32

Page 33: Metsä Board Magazine Summer 2016 in English

Cyril Drouet, design and innovation director at Metsä

Board, has been working intensively with Bobst on

the new Elevated juice packaging launched at Drupa.

You can read more about this patent-pending innova-

tion on page 20.

3.3.

4.

How will digital printing develop/affect the future?How will digital printing develop/affect the future?

What is new to brand owners is the availability of industrial levels of digital print and all that this off ers in terms of version-ing, personalisation, shorter runs, and faster time to market for new products.

We have had some interesting discussions with brand owners while developing our digital machines. What is becoming clear is that brand owners have started to take on board that the benefi ts of digital print can be maximised if

the packaging becomes fully integrated into a digital product marketing concept. By grasping the full potential of digital print, packaging really can become a personalised interactive communication tool with the end user.

Th e packaging industry is set to profi t from the exploitation of new technologies to enhance the consumers’ experience. Digital packaging is the latest truly disruptive media.

How do you see the future of litholamination?

It’s an interesting time for the litholamination industry. Th ere has been a huge growth in demand for litholaminated products to replace both folding boxboard products and transit cases — because they are lighter and more protective than the former and more attractive than the latter.

We expect to see continuously escalating demand in high-

growth countries such as India and China, where straightfor-ward equipment is sought aft er. In established markets the demand will continue to be for quality enhancement and cost reduction, especially in technology that can reduce adhesive use while ensuring the stability and strength of the litholaminated sheet.

33

Page 34: Metsä Board Magazine Summer 2016 in English

PACKAGING DESIGN PROCESS

• • Meeting with clientMeeting with client• • Brief to be writtenBrief to be written• • Tasks + scheduleTasks + schedule• • Product sample needProduct sample need• • Package sample needPackage sample need

BRIEF1

• • Market researchMarket research• • Trends researchTrends research• • Brand historyBrand history• • Brand identityBrand identity• • Packaging analysisPackaging analysis• • Packaging process

• • Brand integrationBrand integration• • Brand developmentBrand development• • Structural packagingStructural packaging

• • Graphic designGraphic design• • Technical innovationTechnical innovation• • Sustainable solutionSustainable solution• • Security solutionSecurity solution• • Packaging mock-upPackaging mock-up• • Packaging photosPackaging photos

RESEARCH2 DESIGN3

2 to 3 days

< 10days

< 10days

g

5.0% LIGHTWEIGHTING STRUCTURE15.6% LIGHTWEIGHTING PAPERBOARDUNIQUE OPENING EXPERIENCE19.1% LESS PACKAGING MATERIAL USED

A GLIMPSE INTO THE WORKING METHODS OF METSÄ BOARD’S

AWARD-WINNING PACK-AGING SERVICES TEAM.

34

Page 35: Metsä Board Magazine Summer 2016 in English

• File sharing• Image retouch• Colour correction• Finger printing• Print–ready artwork

• Meeting with client• • Design proposal• 3D rendering• Packaging samples• Feedback• Task + schedule

PRESENTATION4 ARTWORK5

THE END

< 5days

< 5days

METSÄ BOARD STAKEHOLDER MAGAZINE

SPRING ISSUE 2016

35

• File sharing• Image retouch• Colour correction• Finger printing• Print–ready artwork

• Meeting with client• Design proposal• 3D rendering• Packaging samples• Feedback• Task + schedule

ARTWORK5

THE END

< 5days

eeuulleed

< 5days

METSÄ BOARD STAKEHOLDER MAGAZINE

SPRING ISSUE 2016

PRESENTATION4

35

Page 36: Metsä Board Magazine Summer 2016 in English

36