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MINDA SOLUTIONS. Manrider system www.minda.com

MINDA SOLUTIONS....The MINDA manrider system is ideal for the purpose: at just 120mm in height (plus a 40 mm adjustment allowance), all components are floor-mounted. Extensive work

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Page 1: MINDA SOLUTIONS....The MINDA manrider system is ideal for the purpose: at just 120mm in height (plus a 40 mm adjustment allowance), all components are floor-mounted. Extensive work

MINDASOLUTIONS.

Manrider system

www.minda.com

Page 2: MINDA SOLUTIONS....The MINDA manrider system is ideal for the purpose: at just 120mm in height (plus a 40 mm adjustment allowance), all components are floor-mounted. Extensive work

03

MINDA manrider system

Floor-mounted

Conventional conveyor systems

Only possible after extensive

work on the foundations

To create more ergonomic working conditions and boost productivity, the MINDA manrider system move your workforce on cyclical assembly lines.

> Floor-mounted (requiring no work on the foundations)

> Ready to operate immediately

> Jolt-free conveying of workers in perfect sequence

Benefit both the workforce and productivity

Manrider systems make all assembly and inspection jobs excep-

tionally ergonomic. Workers no longer tire themselves out by

walking alongside the vehicle and can concentrate on the job at

hand. The MINDA manrider system is ideal for the purpose: at

just 120 mm in height (plus a 40 mm adjustment allowance), all

components are floor-mounted. Extensive work on the founda-

tions to create pits is unnecessary.

For more information on and an interactive

animiation about our manrider system and

where it can be used, go to:

www.minda.com/en/automotive-industry

02

Page 3: MINDA SOLUTIONS....The MINDA manrider system is ideal for the purpose: at just 120mm in height (plus a 40 mm adjustment allowance), all components are floor-mounted. Extensive work

0504

Power supply

Just one connection is required for a

maximum of nine manrider conveyors

Control signals

All manrider conveyors placed in a conveying

space usually require just one connection

Frame design

Rigid, welded,

easy-to-align frame

Small parts trap

Picks up small parts

and dirt reliably

Modular belt

Precisely manufactured modular belt,

no take-up unit required

Drive

Compact, maintenance-free drive

with shaft-mounted geared motor

and lifetime lubrication

Control

Robust control module

Belt support

Self-supporting panel

made of solid plywood

Adjustment device

Screw-type feet allow precise

levelling out of height differences

from above

Ultra-flat and adjustable

MINDA manrider conveyers are full conveying units that integrate perfectly with a whole range of diverse production environments.

> Reliable and no maintenance required

> Drive and control functions are integrated (no separate control box needed)

> Up to nine manrider conveyors can be operated simultaneously at one connection

> Plug & play allows easy connection to line control

They couldn’t be more compact. MINDA manrider conveyors have

everything it takes to make assembly easy and operation espe-

cially reliable; drive, control and sophisticated design features are

all included. Plug & play: to get things moving, all that’s required

is to connect them to the power supply and the control signals

(e.g. an electric overhead track).

MINDA. CoMPACt CoNveyoRS wIth SMARt teChNology.

Page 4: MINDA SOLUTIONS....The MINDA manrider system is ideal for the purpose: at just 120mm in height (plus a 40 mm adjustment allowance), all components are floor-mounted. Extensive work

0706

FR/eSD

The entire system of manrider conveyors,

dummies and platforms has B1 certifica-

tion in accordance with DIN EN 13501-1

and is ESD-compliant.

Manrider conveyors

Convey people wherever

production requires

Dummies

These replace the manrider conveyors

when no conveying is taking place

Platforms

Make the conveying level

wider if more room to

manoeuvre’s required

Ramps

Level out the difference

in height between the floor

and conveying space

Modular, customised motion

Manrider conveyors, platforms and ramps create the assembly lines that production needs. Where no conveying is currently required, manrider conveyors are replaced by dummies.

> Quick assembly

> Movement only where it’s required

> low investment costs

> exceptional flexibility

MINDA manrider conveyors provide movement at the perfect

width and speed and in exactly the right places. Inclined or de-

clined sections of the conveyor easily provide the ideal height for

the assembly or inspection job concerned. In contrast to continu-

ous conveyors, different widths and even gaps in the moving con-

veyors are no problem.

Page 5: MINDA SOLUTIONS....The MINDA manrider system is ideal for the purpose: at just 120mm in height (plus a 40 mm adjustment allowance), all components are floor-mounted. Extensive work

0908More cycles tomorrow?

Fitting conveyors without entailing

work on the foundations pays

dividends. Changes to the production

line track are uncomplicated to make

Adapting the range of motion

Platforms add more versatility when

new processes require different

ranges of motion

on-demand conveying

From the dummy to the manrider

conveyor, it’s easy to convert in no time

– thanks to a grid system and plug and

play functionality

Consistently perfect levels fitted

You can also easily integrate inclined

sections added in tomorrow’s world

into the existing system

Flexibility for tomorrow and way into the future

What was state of the art just recently is out of date today.

Different widths required? New cycles? Inclined sections needed?

All that’s child’s play for the MINDA manrider system. Thanks to

its fully modular design, attention to detail, and plug and play

technology, adjusting it to new production processes is possible

in no time.

When optimising production or changing models, it is no longer necessary to plan around floor conveyor technology installed in pits.

> Repositioning/replacing manrider conveyors and dummies is easy

> Platforms and ramps are faster to reconfigure

> levelling out height differences from above is simple

> Plug & play

MINDA. CoNveyoRS thAt gRow AS ReQUIReD.

Page 6: MINDA SOLUTIONS....The MINDA manrider system is ideal for the purpose: at just 120mm in height (plus a 40 mm adjustment allowance), all components are floor-mounted. Extensive work

10

technical info

Manrider conveyorsModule length “L” (mm) 1,000 – 7,500

Module width “W” (mm) 700 – 1,500

Height “H” (mm) 120 (plus 40 mm max. to compensate

for height differences)

Belt speed (m/min) 1.5 – 7.5 (optional: other speeds by

changing the transmission)

Control options/Power supply

Analogue value – Control via analogue value 4-pin/4-20 mA

(series connection; unlimited number of conveyors)

Alternatively: – Control via analogue 0 – 10 V (series connection;

limited number of conveyors)

– Collective fault signal

PROFINET – 24 V power supply required

– Single fault signal

Power supply Power supply 230 V or 480 V with equipotential bonding

(at least 6 mm²). Due to the limitation imposed by

the thickness of the wire, up to 9 conveyors can be

activated in a series.

DummiesModule length “L” (mm) 1,000 – 7,500 (customised lengths possible)

Module width “W” (mm) 700 – 1,500 (customised widths possible)

Height “H” (mm) 120 (plus 40 mm max. to compensate

for height differences)

Various types of dummies can be provided, e.g. as enclosed elements,

with lighting, with grids, with collecting troughs

Platforms and rampsDesigned to suit the requirements of the production environments.

W

HL

W

HL

11

Page 7: MINDA SOLUTIONS....The MINDA manrider system is ideal for the purpose: at just 120mm in height (plus a 40 mm adjustment allowance), all components are floor-mounted. Extensive work

MINDA gmbhEnzer Strasse 12131655 Stadthagen(GERMANY)

www.minda.comFon +49 5721 9789-0Fax +49 5721 9789-30

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