Minerals Solutions - Haladjian · 11 Countershaft assembly .....p.22 Impact crushers Screens Conveyors Jaw crushers Cone crushers Feeders 1 2 4 3 6 5 11 10 7 9 8. ... HP100 Head Bowl

Minerals Solutions

[email protected] to Friday, 8am to 6:30pm

Contact : (+33)4 90 39 39 55

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Improve the performance and reduce the cost-per-tonne of your crushing & grinding facilities

2 www.haladjian-minerals-solutions.com I Phone : (+33)4 90 39 39 55

HALADJIAN, a company which boasts 55 years’ experience in the distribution of spare parts for machines used in public works, quarries and mines,

and mobile facilities market. The desire to do this was strengthened by a growing demand on the part of customers who want to see an additional, independent and well-structured operator credible alternative to the big brand constructors.

To meet this requirement, in the rst instance we focused our e orts on developing our skills in the machine process and expert assessment of machines, so that we would be able to support our clients in a whole range of issues, from the manufacturing of new facilities to alterations to existing facilities, as well as after-sales service or machine assessment.

Our company’s strength lies in the distribution of the multi-brand spare parts. Our parts catalogue embodies this ambition, and o ers a trade-speci c guide to make it easier to identify the parts by machine category. It also emphasizes the extent of the services and support that we o er.

This rst edition later will feature contributions from our development teams, making it a multi-brand

mine operators and recyclers among our customers.

Pierre Haladjian

Minerals Solutions

3www.haladjian-minerals-solutions.com I Phone : (+33)4 90 39 39 55

5 great reasons for choosing us

• A family business where each employee and each family member has just one ambition: to serve you!

• A culture and genuine experience over 55 years in Customer Service

• A multi-brand range of activity makes us your single point of contact on your xed or mobile facility for parts and service

• A high-quality upstream approach in the selection of each supplier and an inspection by means of feedback on the ground: guarantees

• The availability of parts in our central stock facility in Avignon: over 100,000 product lines in stock for the HALADJIAN Group

• IT applications for digitalising the quotation and order placement processes,to save you time

• A department specialising in process calculation and machine engineering

• Specialists that can support you with issues related to and your use of spare parts

• An array of skills and tools to help you reduce the running costs of your facilities

A partner that listens to you

An independent and multi-brand player

Responsiveness and proximity

Mastery of spare parts

Expertise that supports your production needs

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• An After-Sales-Service team that specialises in crushing at your service

• A commercial and technical-commercial teamacross various geographical sectors, to be your preferred contact


Org

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Specialized export service


• Studies & design• Modelling in 2D/3D• Detailed drawings• acility modi cations &

Improvements• Creation of custom-made

parts and equipment

• Expert assessment & diagnostics

• Recommendations for optimisation

• Performance contracts• Monitoring of performance

Design OTechnical Inspectors

Organisation focused on expertise

Procurement Supply chain

Development Department

• Product range development• High-quality OEM products• Service development• Quality control

Sales team

Operational Technicians - After-Sales-Service

• Nationwide coverage• Several years’ experience• Proximity, ability to listen,

responsiveness

• On-site repairs• Preventive maintenance:

- maintenance contract- maintenance on request

• Restoration & repairs

• Stock optimisation• Fast deliveries• Emergency

management

Minerals Solutions


Diagnostics - Technical inspection - Personalised technical study

Increasing your productivity& reducing the cost-per-tonne

Production increases• Reducing downtime, costs caused by

wear and tear and maintenance time

Breakdown service, maintenance, repairs • Preventive maintenance through the

implementation of service contracts • Professional repairs and maintenance for your

machines and facilities

Making facilities safe Making facilities compliant

Breakdown serviceEmergency operations

Scheduled maintenance

The

Serv

ice


Optimisation of Processes

Custom-made support• Optimisation studies for your facilities

conducted by technical inspectors • Support in the optimum use of your machines

& facilities

• Original spare parts & high-quality construction parts

• Wearing parts - Mechanical parts

Renovation Reconditioning

Optimisation - Design Process calculationMonitoring of performance


Diagnosis:Signi cant noise coming from the pitman and the bearingsCracks in the toggle seat and toggle plate

Haladjian’s solutions:• Immediate stopping and disassembly for expert

assessment & renovation• Replacement of the bearing rollers, toggle seat, toggle

plate and pitman armour

Wear and tear to protective casing on pitman

Loosening sleeve broken

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Withdrawal of the angeExtraction of the ywheel Shaft shows signs of being hit by the ange, which has come free due to

wear and tear

Fitting of the rollers and sleeve with hydraulic nut Fitting of the ywheels and provision of a protective sheath for the pitman

Feed

back

Renovation: Jaw crusherTEREX® Pegson XA-400 • Mobile 45-tonne group


Keestrack® Destroyer 1112S

Diagnosis:Crusher blocked

Haladjian’s solutions:• Disassembly for expert assessment & diagnosis• Repair

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Disassembly: cleaning of the parts to be disassembled, withdrawal of the housings and the rotor and its pulley

Bearings box blocked. Rotation not possible

Check of the clearance On-site tting of the rotor by an HMS team, then vacuum test

Cleaning and visual inspection of the shaft and the roller boxes. Heating of the roller gear & induction conveyor and oiling of the rollers

Re-assembly of the rollers

Repairs: Impact crusher


Compliance and automationLokotrack® LT1213S

Haladjian’s solutions:• Replacement of the cabinets and re-installation of the beam• Con guring of automation settings and sta training

Training of teams Process optimisation

Implementation of the new cabinet Implementation of automationOld and new cabinet

Crushing gear: Primary jaw facility - LT1213S and Powerscreen® 2400 screen

Feed

back

Diagnosis:Cessation of production following an act of vandalism to the switchgear cabinet

Tere

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Preventive maintenance

Repairs to the feed table Fitting of geared motors Supply and assembly of dual-lip aps

Improvement of watertight seal: replacement of the feeding trough Addition of emergency stops

Replacement of the rollers on the secondary crusher

Secondary crusher on rollers in Hazemag®

Haladjian’s solutions:• Replacement of the rollers on the secondary crusher• Replacement of the feed hopper and addition of a slip plate• Addition of emergency stops

Diagnosis:Maintenance operationduring summer downtime

Haz

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CONE CRUSHERS


Wear parts1 Feed cone ................................................. p.172 Head locking Bowlt

Torch ring ................................................ p.173 Bowl liner ................................................. p.164 Mantle ...................................................... p.165 Counterweight liner assembly ............. p.176 Main frame liner ...................................... p.17

Mechanical parts7 Bowl assembly ......................................... p.188 Head assembly ....................................... p.219 Main frame assembly ............................. p.2010 Ajustement mechanism assembly ....... p.2011 Countershaft assembly ......................... p.22

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Bowl Reference

EXTRA COARSE (EC) KITHP100STDBEG-S

SUPER COARSE (SC) KITHP100STDBSG-S

COARSE (C) KITHP100STDBG-S

MEDIUM (M) KITHP100STDBM-S

FINE (F) KITHP100STDBF-S

EXTRA FINE (EF) KITHP100STDBEF-S

HP100Head Bowl Reference

standard STD




short SH

COARSE (C) KITHP200TCBG-S

MEDIUM (M) KITHP200TCBM-S

FINE (F) KITHP200TCBF-S

EXTRA FINE (EF) KITHP200TCBEF-S

HP200

HP300 HP400

Components of kit

• Bowl liner

• Mantle

• Torch ring

• Fixing agent ECORESINE (except HP100)

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Type HP100, HP200, HP300, HP400

Standard wear parts package• High standards manufacturing and machining of bearing

areas respect the original technical features• OEM grain size output quality and instantaneous ow rate• Positive economic record on numerous eld tests

Head Bowl Reference

standard STD





short SH





Head Bowl Reference

standard STD





short SH






HP100 HP200

Components of kit

• Bowl liner

• Mantle

• Torch ring

• Feed cone with screw

• Main frame liner

• Counterweight liner assembly with hexagonal screw

• Fixing agent ECORESINE (except HP100)

Impact

crushersScreens

ConveyorsJaw

crushersC

one crushersFeeders

Complete wear parts package• High standards manufacturing and machining of bearing

areas respect the original technical features• OEM grain size output quality and instantaneous ow rate• Positive economic record on numerous eld tests

Bowl Reference

EXTRA COARSE (EC) KITHP100STDBEG-C

SUPER COARSE (SC) KITHP100STDBSG-C

COARSE (C) KITHP100STDBG-C

MEDIUM (M) KITHP100STDBM-C

FINE (F) KITHP100STDBF-C

EXTRA FINE (EF) KITHP100STDBEF-C

Head Bowl Reference

standard STD




short SH

COARSE (C) KITHP200TCBG-C

MEDIUM (M) KITHP200TCBM-C

FINE (F) KITHP200TCBF-C

EXTRA FINE (EF) KITHP200TCBEF-C

HP300 HP400Head Bowl Reference

standard STD





short SH





Head Bowl Reference

standard STD





short SH






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Bowl liner

Mantle

Type HP100, HP200, HP300, HP400BOWL LINER & MANTLE• High standards manufacturing and machining of bearing areas respect

the original technical features• OEM grain size output quality and instantaneous ow rate• Positive economic record on numerous eld tests

HP100

Bowl EXTRA COARSE (EC) SUPER COARSE (SC) COARSE (C) MEDIUM (M) FINE (F) EXTRA FINE (EF)

BOWL LINER 7055208003 N55208005 7055208002 7055208001 7055208001 7055208000

MANTLE 7055308121 7055308121 7055308121 7055308121 7055308122 7055308122

BOWL LINERSQUARE HEAD BowlT 7088462250 Qty 6SPHERICAL NUT 7041000953 Qty 6WEDGE 7032902500 Qty 6NUT LOCK 7045600100 Qty 6COTTER PIN 7001612056 Qty 6


HP200

Bowl COARSE (C) MEDIUM (M) FINE (F) EXTRA FINE (EF)

HEAD standard STD short SH standard STD short SH standard STD short SH short SH

BOWL LINER N55208135 N55208144 N55208138 N55208147 N55208141 N55208150 N55208153

MANTLE N55308011 N55308012 N55308011 N55308012 N55308011 N55308012 N55308014

N55308016


HP300

Bowl EXTRA COARSE (EC) COARSE (C) MEDIUM (M) FINE (F) EXTRA FINE (EF)

HEAD standard STD standard STD short SH standard STD short SH standard STD short SH short SH

BOWL LINER N55208279 N55208280 N55208283 N55208281 N55208284 N55208282 N55208285 N55208286

MANTLE N55308265 N55308267 N55308267 N55308267 N55308267 N55308267 N55308267 N55308266

7055308255


HP400

Bowl EXTRA COARSE (EC) COARSE (C) MEDIUM (M) FINE (F) EXTRA FINE (EF)

HEAD standard STD standard STD tshort SH standard STD short SH standard STD short SH short SH

BOWL LINER N55208523 N55208399 1048300039 N55208526 1048300035 7055208392 7055208396 1048300043

MANTLE N55308512 N55308512 7055308388 N55308512 7055308388 7055308387 7055308388 7055308389


Impact

crushersScreens

ConveyorsJaw

crushersC

one crushersFeeders

HP100 HP200 HP300 HP400

FEED CONE 7065558001 7065558051 7065558094 1055981158

HEXAGONAL SCREW 7001532416 7001530623 7001530623 7001530880

Counterweight liner assembly

HP100 HP200 HP300 HP400

COUNTERWEIGHT LINER 7022072500 7022072000 1038018155 1038018156

HEXAGONAL SCREW 7001532139-10 7001532139-8 7001530306-8 7001530410-8

Countershaft guard

HP100 HP200 HP300 HP400

Reference Qty Reference Qty Reference Qty Reference Qty

7022102000 1 7022102250 1 7022102501 1 N22102700 1

Arm guard

HP100 HP200 HP300 HP400


7022102001 2 1038067315 2 7022102502 3 1038067401 3

Main frame liner

HP100 HP200 HP300 HP400

MAIN FRAME LINER 1048517413 1048512826 7021900301 N21900352

Torch ring A remplacer à chaque changement de la mâchoire mobile

HP100 HP200 HP300 HP400

TORCH RING 7012080200 1063914005 1063914652 1063915676

Fixing agent 10 kg

HP100 HP200 HP300 HP400

Reference Qty Qty Qty Qty

ECORESINE - 4 6 9

Head locking BowltHP100 HP200 HP300 HP400

HEAD LOCKING BOWLT 7041068004 7041068006 7041068005 1019559606

Feed cone


BOWL ASSEMBLY

Mec

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HP100 HP200 HP300 HP400

Name Reference Qty Reference Qty Reference Qty Reference Qty

BOWL N23508401 1 7023508002 1 7023508200 1 1020053002 1

ADJUSTEMENT CAP N23455516 1 7023455502 1 1022815005 1 1022815026 1

HOPPER ASSEMBLYHP100 HP200 HP400


LOWER FEED HOPPER 7085728150 1 7085728000 1 7085728250 1 7085728300 1

UPPER FEED HOPPER7085701300 1

1044180300 1 1044180340 1 1044180249 1

CONICAL HOPPER 1044180301 1 1044180281 1 1044180343 1

Type HP100, HP200, HP300, HP400Type HP100, HP200, HP300, HP400Type HP100, HP200, HP300, HP400


ADJUSTEMENT RING ASSEMBLY

Impact

crushersScreens

ConveyorsJaw

crushersC

one crushersFeeders

HP100 HP200 HP300 HP400


ADJUSTEMENT RING 7012504004 1 7012504003 1 7012504002 1 1061873403 1

CLAMPING RING N12030502 1 1061871913 1 1061873757 1 1061872992 1

CLAMPING CYLINDER - - 1094260037 8 1094280065 8 1094280065 10

HYDRAULIC JACK 7029550009 1 - - - - - -

POLYURETHANE SHIM 7029550007 1 - - - - - -

BUSHING 7015554502 6 1022130524 6 1022130525 6 1022133692 6

HYDRAULIC KIT Contact us Contact us Contact us Contact us

HP100 HP200 HP300 HP400


DRIVER GEAR 7035410601 1 1062440046 1 1062440045 1 1062440048 1

CAM FOLLOWER 7003770060 3 7003770060 3 7003770060 3 1005397260 3

SLIDE 7047811502 3 1020962100 3 7047811500 3 1020962080 3

PINION 7063002250 1 7063002250 1 7063002250 1 1037071003 1

PROTECTION COVER 7028000463 1 7028000463 1 7028000463 1 N28000794 1

HYDRAULIC PUMP Contact us Contact us Contact us Contact us

HYDRAULIC COMPONENT Contact us Contact us Contact us Contact us

HYDRAULIC HOSE Contact us Contact us Contact us Contact us

FILTER KIT Contact us Contact us Contact us Contact us

ADJUSTEMENT MECHANISM ASSEMBLY


MAIN FRAME ASSEMBLYHP100 HP200 HP300 HP400


MAIN FRAME Contact us Contact us Contact us Contact us

ARM GUARD 7022102001 2 1038067315 2 7021900301 3 1038067401 3

SHAFT 7013308500 1 7013308001 1 7013308252 1 1068863509 1

LOWER THRUST BEARING 7074129000 1 1057612102 1057602250 1 1057605172 1

U SEAL7053128252

583mm

7053128253557mm

1 1063518780 1 1063518815 1 1063518943 1

BUSHING 7015554502 6 1022130524 6 1022130525 6 1022133692 6

MAIN FRAME PIN 7049300004 6 1054440195 6 1054350025 6 1054350830 6

FRAME SEAT LINER 7084101513 4 1048516271 4 1048514410 4 1048516272 5

PROTECTION PLATE 7084101700 1 1064666524 4 1064665015 4 1064668564 5

TRAMP RELEASE ASSEMBLY

HP100 HP200 HP300 HP400


TRAMP RELEASE CYLINDER 7088010082 6 7088010081 6 1093030108 6 1093040030 6

ADAPTER 1002077185 3 1002077185 6 1002077185 6 1002077195 6

ACCUMULATOR 7002445608 3 7002445608 6 7002445608 6 1079143402 6

AXLE 7014853504 6 1054268448 6 1054268497 6 1054268776 6

PROTECTIVE BELLOWS 7080200500 6 7080200501 6 7080200502 6 N80200504 6

SPHERICAL NUT 7041002511 6 1051489347 6 1051495225 6 1051495302 6

HEXAGONAL NUT 7001563248 6 7001563248 6 7001563272 6 7001563080 6

SEAL KIT 7002470090 6 1093020069 6 1093030109 6 N53001200 6


Mec

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arts Type HP100, HP200, HP300, HP400


Impact

crushersScreens

ConveyorsJaw

crushersC

one crushersFeeders

HEAD ASSEMBLY

SOCKET ASSEMBLYHP100 HP200 HP300 HP400


SOCKET 7039608500 1

1073810178 1 7039608251 1 1073814256 1

SOCKET LINER 1048721001 1 7035800600 1 N35800601 1

HEXAGONAL SCREW 7001532263 3 7001532322 3 7001530326 3 7001530424 3

WASHER 7001631114 3 7001631116 3 7001631116 3 N01631120 3

PIN - - 7001619272 4 7001619303 4 N1619330 4

HP100 HP200 HP300 HP400


HEAD ASSEMBLY N90058020 1 7090058013 1 7090058000 1 7090058015 1

HEAD N82404314 1 7082404309 1 7082404300 1 7082404311 1

HEAD BALL 7024950501 1 1057612000 1 7024950500 1 1057605158 1

SEAL RING 7053125500 1 1063518480 1 1063518725 1 1063518832 1

UPPER HEAD BUSHING7015656202 1

1022145719 1 7015656200 1 1022147349 1

LOWER HEAD BUSHING 1022145730 1 1022145975 1 1022147350 1

NUT LOCK 1061340015 4 1061340015 4 N80500504 4

SHAFT KEY 1047098031 4 1047098031 4 1047098035 4

ECCENTRIC AND COUNTERWEIGHT ASSEMBLYHP100 HP200 HP300 HP400


ECCENTRIC ASSEMBLY 7090228205 1 7090228204 1 7090228208 1 1093045000 1

ECCENTRIC 7043358005 1 7043358004 1 7043358008 1 1031136180 1

INNER ECCENTRIC BUSHING 7015655250 1 1022072951 1 1022073307 1 1022074069 1

UPPER THRUST BEARING 7074129001 1 1057602103 1 1057612200 1 1057605169 1

DRIVER GEAR 7035410600 1 1036829652 1 1036833869 1 1036803301 1

COUNTERWEIGHT ASSEMBLY 7090228106 1 N90228114 1 N90228115 1 7090228112 1

COUNTERWEIGHT 7016200106 1 N16200121 1 N16200115 1 7016200114 1

COUNTERWEIGHT LINER 7022072500 1 7022072000 1 1038018155 1 1038018156 1


Type HP100, HP200, HP300, HP400COUNTERSHAFT ASSEMBLY

HP100 HP200 HP300 HP400


COUNTERSHAFT 7013355750 1 1068634853 1 1068633366 1 1068634887 1

PINION 7063002401 1 1036829635 1 1036833868 1 1036831195 1

OIL FLINGER 7033100017 1 7033100016 1 7033100015 1 1062807443 1

PISTON SEAL 7078610000 1 1063083600 1 1063084500 1 1063084500 1

COVER 7035912255 1 7035912254 1 7035912253 1 1027471712 1

COUNTERSHAFT BOX - - - - 7023408201 1 1045376018 1

O RING - - - - 7053200006 1 1035715064 1

COUNTERSHAFT GUARD 7022102000 1 7022102250 1 7022102501 1 N22102700 1

COUNTERSHAFT BUSHING 7015604504 2 1022061401 2 1022063300 2 1022062210 2

LUBRIFICATION HP100 HP200 HP300 HP400


PRESSURE RELIEF VALVE 7002153025 1 7002153021 1 7002153021 1 1001674140 1

PRESSURE SWITCH 7002125801 1 7002125801 1 7002125801 1 7002125801 1

MANOMETER 7002125112 1 7002125112 1 7002125112 1 7002125112 1


FILTER KIT Contact us Contact us Contact us Contact us

LUBRIFICATION PUMP Contact us Contact us Contact us Contact us

COUPLING Contact us Contact us Contact us Contact us

COOLER Contact us Contact us Contact us Contact us

Mec

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arts


Impact

crushersScreens

ConveyorsJaw

crushersC

one crushersFeeders

FRAME

ACCUMULATOR KIT

HP100 HP200 HP300 HP400

FRAME Contact us Contact us Contact us Contact us

FALSE FRAME Contact us Contact us Contact us Contact us

HP100 HP200 HP300 HP400

ACCUMULATOR KITHP100ACCU-S KITHP200ACCU-S KITHP300ACCU-S KITHP400ACCU-S


JAW CRUSHERS


Wear parts1 Jaw movable ........................................... p.272 Jaw xed .................................................. p.273 Mounting wedge .................................... p.284 Cheek plate

Lower & Upper ........................................ p. 30

Pièces mécaniques 5 Pitman ....................................................... p.306 Pitman guard .......................................... p.30 7 Toggle plate & toggleseat .................... p.318 Adjusting cylinder installation .............. p.329 Hydraulic wedge adjustment ................ p.32

10 Tightening screw .................................... p.32

4

10

5

3

1

8 7

6

92

Impact

crushersScreens

ConveyorsCone crushers

Jaw crushers

Feeders


Jaw masters

Type C100, C105, C106, C110, C116, C120, C125, C140, C145

Available stockContact us : 04 90 39 39 55

Wea

r pa

rts

High standards manufacturing and machining of bearing areas respect

the original technical features

Positive economic record on numerous eld tests


StandardApplication

QuarryApplication

Impact

crushersScreens


Jaw crushers

Feeders

JAW STD

JAW QUARRY

C100 C105 C106 C110

JAW, FIXED 2P - - - 814390435100

JAW, MOVABLE 2P - - - 814390435200

JAW, FIXED 1P 814320037300 MM0242223 MM0301729 MM0224994

JAW, MOVABLE 1P 814320037400 MM0242224 MM0301730 MM0224995

C116 C120 C125 C145

JAW, FIXED 2P - - 814328501200 814390552600

JAW, MOVABLE 2P - - 814328561400 814390552700

JAW, FIXED 1P MM0274302 MM0521201 - -

JAW, MOVABLE 1P MM0274303 MM0521203 - -

C100 C105 C106 C110

JAW, FIXED 2P - - - 814329539700

JAW, MOVABLE 2P - - - 814329539800

JAW, FIXED 1P 814320042100 814391359800 MM0273925 814391312500

JAW, MOVABLE 1P 814320042200 814391378000 MM0273926 N11918208

C116 C120 C125 C140

JAW, FIXED 2P - MM0518605 814320042000 814328598800/814328770600

JAW, MOVABLE 2P - MM0589530 814320042700 814328598900

JAW, FIXED 1P MM0274304 - N11954343 -

JAW, MOVABLE 1P MM0274305 - N11954353 -

FIXEDMOVABLE


Mec

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arts JAW FIXED MOUNTING

C100 C105 C106 C110

Name Reference Qty Reference Nouveau montage Qty Reference Qty Reference Qty

WEDGE 949648703200 1 916981-A 576341 1 MM0523101 1 447321 1

BAR - - 914209 576371 1 - - - -

FILL WEDGE 949648703300 1 916981-B 576343 1 MM0213251 1 447320 1

HAMMER SCREW 704100027402 3 - - - MM0216377 3 N88409018 4

FASTENING ITEM 312254 1 - - - 589872 1 341287 1

BOWLT, HEXAGONAL 704107355000 4 - - - N01530533 4 7001530638 6

BUSHING - - 914211 576369 2 - - - -

WASHER 704007270000 4 704007290000 - 4 704007190000 4 704007270000 6

NUT, HEXAGONAL 704202480000 4 704202550000 N01563036 4 704203927240 4 7001530638 6

SPRING CASING 949640486800 3 - 940955 2 940954 3 940954 4

WASHER 949640486901 3 576375 2 940950 3 940950 4

NUT, HEXAGONAL 704202550000 6 - - - N01563036 6 N01563036 8

CUP SPRING 704209465000 12 704209465000 8 704209465000 12 704209465000 16

2 pieces assembly

WEDGE - - - - - - - 447328 1

HAMMER SCREW - - - - - - - N88409016 4

SPRING CASING - - - - - - - 940954 4

WASHER - - - - - - - 940950 4

NUT, HEXAGONAL - - - - - - - N01563036 8

CUP SPRING - - - - - - - 704209465000 16

C116 C120 C125 C140 C145

Name Reference Qty Reference Qty Reference Qty Reference Qty Reference Qty

WEDGE MM0524412 1 MM0525059 1 949647113600 1 418622 1 418622 1

FILL WEDGE MM0213251 1 - - 949647113700 1 418604 1 905757 1

BUSHING - - MM0550058 6 - - - - - -

PLATE, RUBBER - - MM0541138 6 - - - - - -

HAMMER SCREW 704100027408 4 704100027402 3 704100027405 4 704100032000 3 704100032000 3

FASTENING ITEM 589872 1 MM0539652 1 923906 1 928109 1 905727 1

BOWLT, HEXAGONAL N01530647 4 N01530647 4 7001530638 5 7001530853 5 704107470650 5

WASHER 406300555300 4 406300555300 4 704007270000 5 704007290000 5 704007290000 5

NUT, HEXAGONAL N01563030 4 N01563030 4 7001530638 5 N01563036 5 704202550000 5

SPRING CASING 940954 4 940954 3 940954 4 940955 3 940955 3

WASHER 940950 4 940950 3 940950 4 940951 3 940951 3

NUT, HEXAGONAL N01563036 8 N01563036 6 N01563036 8 N01563036 6 N01563036 6

CUP SPRING 704209465000 16 704209465000 12 704209465000 16 704209485000 12 704209485000 12

2 pieces assembly

WEDGE - - MM0512875 1 949647114900 1 418605 1 906145 1

HAMMER SCREW - - 704100027402 3 N88409016 4 N88409000 3 704100031000 3

SPRING CASING - - 940954 3 940954 4 940954 3 940955 3

WASHER - - 940950 3 940950 4 940950 3 940951 3

NUT, HEXAGONAL - - N01563036 6 N01563036 8 N01563036 6 N01563036 6

CUP SPRING - - 704209465000 12 704209465000 16 704209465000 12 704209485000 12


Impact

crushersScreens


Jaw crushers

Feeders

JAW MOVABLE MOUNTING

C100 C105 C106 C110 C116


WEDGE 949648703100 1 920172 1 MM0523101 1 902001-A 1 MM0524412 1

FILL WEDGE 949648703300 1 - - MM0581509 1 447320 1 MM0213251 1

HAMMER SCREW 704100027417 3 704100027414 2 704100027411 3 N88409026 4 N88409026 4

FASTENING ITEM 312254 1 - - MM0557799 1 341287 1 589872 1

BOWLT, HEXAGONAL 704107355000 4 - - N01530632 4 N01530632 4 N01530642 4

WASHER 704007270000 4 915025 4 N01626530 4 N01626530 4 406300555300 4

NUT, HEXAGONAL 704202480000 4 704202550000 4 - - - - N01563030 4

SPRING CASING 949640486800 3 - - 940954 3 940954 4 940954 4

WASHER 949640486901 3 - - 940950 3 940950 4 940950 4

NUT, HEXAGONAL 704202550000 6 - - N01563036 6 N01563036 8 N01563036 8

CUP SPRING 704209465000 12 - - 704209465000 12 704209465000 16 704209465000 16

SPRING RUBBER 915056 2

2 pieces assembly

WEDGE - - - - - - - - 447328 1 - -

HAMMER SCREW - - - - - - - - 704100027411 4 - -

SPRING CASING - - - - - - - - 940954 4 - -

WASHER - - - - - - - - 940950 4 - -

NUT, HEXAGONAL - - - - - - - - N01563036 8 - -

CUP SPRING - - - - - - - - 704209465000 16 - -

C120 C125 C140 C145


WEDGE MM00525063 1 949647113500 1 927644 1 905762 1

FILL WEDGE MM0519671 1 949647113700 1 418604 1 905757 1

BUSHING MM0525425 3 - - - - - -

PLATE, RUBBER MM0541135 3 - - - - - -

HAMMER SCREW 704100027402 3 N88409012 4 704100033500 3 704100033500 3

FASTENING ITEM MM0512870 1 MM0509614 1 MM0529751 1 905727 1

BOWLT, HEXAGONAL N01530642 4 7001530638 5 7001530853 5 704107470650 5

NUT, HEXAGONAL N01563030 4 7001530638 5 N01563036 5 704202550000 5

WASHER 406300555300 4 704007270000 5 704007290000 5 704007290000 5

SPRING CASING 940954 4 940954 4 940955 3 940955 3

WASHER 940950 4 940950 4 940951 3 940951 3

NUT, HEXAGONAL N01563036 8 N01563036 8 N01563036 6 N01563036 6

CUP SPRING 704209465000 16 704209465000 16 704209485000 12 704209485000 12

2 pieces assembly

WEDGE MM0512875 1 949647114900 1 418605 1 906145 1

BUSHING MM0525440 3 - - - - - -

HAMMER SCREW 704100027402 3 N88409016 4 704100032700 3 704100032700 3

SPRING CASING 940954 3 940954 4 940954 3 940955 3

WASHER 940950 3 940950 4 940950 3 940951 3


CUP SPRING 704209465000 12 704209465000 16 704209465000 12 704209485000 12


Mec

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arts CHEEK PLATE

PITMAN

C100 C105 C106 C110 C116


CHEEK PLATE, UPPER 949648724100 2 913879/570392 2 570392 2 945532 2 MM0373723 4

CHEEK PLATE, LOWER 949648724200 2 913876 2 MM0213245 2 MM0412509 2 MM0373724 2

HAMMER SCREW 704100027000 12 704100024500 12 704100024500 12 704100027335 12 N88409004 12

NUT, HEXAGONAL, TORQUE 704203927300 12 704203927240 12 704203927240 12 704203927360 12 704203927240 12

WASHER, PLAIN 704007270000 12 704007190000 12 704007190000 12 704007290000 12 704007190000 12

C100 C105 C106 C110 C116


WEAR PLATE 418748 1 914189 1 MM021501 1 901693 1 MM0542194 1

SCREW 704103899900 6 70410391500 6 704103899900 6 704103899900 8 7001530310 2

ECCENTRIC SHAFT 949626147000 1 913990 1 MM0208795 1 287909 1 588306 1

BEARING, ROLLER, CYLINDRICAL 705302721500 4 705302645000 2 705302645000 2 705302721500 2 N03714648 2

BEARING, ROLLER, CYLINDRICAL 705302645000 2 705302645000 2 705302721500 2 N03714648 2

C120 C125 C140 C145


WEAR PLATE MM0526028 1 410882 1 MM0201096 1 905748 1

SCREW MM0343338 8 704103899900 6 704103899900 6 704103915000 8

ECCENTRIC SHAFT 7001532458 4 949626150900 1 285302 1 285302 1

BEARING, ROLLER, CYLINDRICAL MM0514925 1 705302735000 2 9305479475 2 705302736500 2

BEARING, ROLLER, CYLINDRICAL 705302721500 2 705302735000 2 9305479475 2 705302736500 2

C120 C125 C140 C145


CHEEK PLATE, UPPER MM0514485 2 949648704900 2 930654 2905489 2

CHEEK PLATE, UPPER 2

CHEEK PLATE, LOWER 901528 2 949648705000 2 MM0200928 2 905494 2

HAMMER SCREW 704100027335 12 704100027335 14 N01532887 12 804100028500 18

NUT, HEXAGONAL, TORQUE 704203927360 12 704203927360 14 704204090000 12 N01570142 18

WASHER, PLAIN MM0344867 12 704007290000 14 704007330000 12 N01626321 18


TOGGLE PLATE/TOGGLESEATC100 C105 C106 C110 C116


TOGGLESEAT 949648706100 2 914031 2 MM0231125 2 447333 2 MM0231125 2

LUG 949648706400 2 933644 2 918753 2 447326-A 1 MM0235349 2LUG 1LUG 949648706400 2 933643 2 918753 2 447349 2 MM0235350 2PIN, SPRING, SLOTTED, HEAVY DUTY 704207920000 4 704207819000 4 704207819000 4 704207819000 4 704207819000 4

SCREW 704201060000 17 704106030000 12 7001532321 8 7001530309 8 7001530312 10N01530321 67001530415 6

WASHER 406300555100 17 406300555150 12 MM0567612 1 406300555200 14 7001530312 10

TOGGLE PLATE 949647106000 1 914030 1 MM0567612 1 341202 1 591360 1

BUSHING - - - - - - - - 340897-1625 6

C120 C125 C140 C145


TOGGLESEATMM0512894 1

949647114300 2 418620 2 418620 2MM0525650 1

LUG MM0518678 2418812-A 1 446243-A 1 905943 1418812-B 1 446243-B 1 905944 1

LUG MM0518720 2 949648706400 2 577484 2 905942 2

PIN, SPRING, SLOTTED, HEAVY DUTY 704207819000 4 704207920000 4 704207920000 4 704207920000 4

SCREW7001530326 8

7001530196 8N01532428 6

704201100000 167001530422 8 N01530321 10

BUSHING 7001570020 8 - - - - - -

WASHER N01626520 10 406300555100 14 406300555200 16 406300555250 16

TOGGLE PLATE MM0543491 1 949647114600 1 319142 1 905628 1

Impact

crushersScreens


Jaw crushers

Feeders


Mec

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arts

MECANIC WEDGE ADJUSTEMENT

ADJUSTING CYLINDER INSTALLATIONC100 C105 C106 C110 C116


PIN 704205555000 1 915916 1 915916 1 915916 1 915916 1

WASHER 704207150000 2 704207150000 4 704007330000 4 704207150000 4 704207150000 4

PIN, SPLIT 704006510000 2 704006400000 4 704006400000 4 704006400000 4 704006400000 4

PIN - - 919588 1 - - 919 588 1 934655 1NUT, HEXAGONAL - - 705400750000 1 - - 705 400 750 000 1 N01563243 1WASHER - - N03765010 1 - - N03765010 1 704007330000 1

ACCUMULATOR, BLADDER - - MM0319989/N02445613 1 MM0319989/

N02445613 1 MM0319989/N02445613 1 MM0319989/

N02445613 1

RETURN ROD 312266 1 - - - - - - - -

SPRING 949615990100 1 - - - - - - - -

SPRING GUIDE 496554 1 - - - - - - - -

CYLINDER, HYDRAULIC 406201884000 1 915846 1 915846 1 915846 1 915846 1

SEAL KIT 706201883900 1 Contact us Contact us Contact us Contact us

NUT, HEXAGONAL 704202480000 2

C120 C125 C140 C145


PIN 915916 1 915916 1 915916 1 915916 1

WASHER 704207150000 4 704207150000 4 704207150000 4 704207150000 4

PIN, SPLIT 704006400000 4 704006400000 4 704006400000 4 704006400000 4

PIN 934655 1 934402 1 934402 1 934402 1NUT, HEXAGONAL N01563243 1 N01563243 1 N01563243 1 N01563243 1WASHER 704007330000 1 - - - - - -WASHER - - 931470 1 931470 1 931470 1

ACCUMULATOR, BLADDER MM0319989/N02445613 1 MM0319989/

N02445613 1 MM0319989/N02445613 1 MM0319989/

N02445613 1

CYLINDER, HYDRAULIC 915846 1 931446 1 931446 1 931446 1

SEAL KIT Contact us Contact us Contact us Contact us

C100 C105 C106 C110 C116


PIN 704205555000 1 704205555000 1 704205555000 1 915916 1 915916 1

WASHER 704207150000 2 704207150000 2 704207150000 2 704207150000 2 704207150000 2

PIN, SPLIT 704006510000 2 704006510000 2 704006510000 2 704006400000 2 704006400000 2

RETURN ROD 949630797300 1 941771 1 941771 1 921066 1 MM0209833 1

SPRING 949615990100 1 949615990100 1 949615990100 1 949615990100 1 949615990100 1

SPRING GUIDE 949648726900 1 919670 1 919670 1 919670 1 919670 1

THRUST BEARING ASSEMBLY 949638649302 1 949638649301 1 949638649301 1 949638649301 1 949638649301 1

NUT, HEXAGONAL 704202480000 2 N01563249 2 N01563249 2 N01563249 2 N01563249 2

C120 C125 C140 C145


PIN 915916 1 704205555000 1 704205555000 1 704205555000 1

WASHER 704207150000 2 704207150000 2 704207150000 2 704207150000 2

PIN, SPLIT 704006400000 2 704006490000 2 704006490000 2 704006490000 2

RETURN ROD MM0531457 1 921067 1 921069 1 921069 1

SPRING 949615990100 1 949648796000 1 949647154100 1 949647154100 1

SPRING GUIDE 919670 1 921061 1 921062 1 921062 1

THRUST BEARING ASSEMBLY 949638649301 1 949638651800 1 386518-C 1 386518-C 1



Impact

crushersScreens


Jaw crushers

Feeders

HYDRAULIC WEDGE ADJUSTEMENTC100 C105 C106 C110 C116


WEDGE PAIR 321297 1 932717 1 590808 1 341256 1 590808 1

CYLINDER, HYDRAULIC 781326438100 2 N02460522 1 933451 2 933451 2 933451 2

SEAL KIT 803054 2 Contact us 2 803055 2 803055 2 803055 2

C120 C125 C140 C145


WEDGE PAIR MM0519502 1 948602 1 948603 1 905557 1

CYLINDER, HYDRAULIC 933451 2 948395 2 947302 2 947302 2

SEAL KIT 803055 2 803055 2 N02470560 2 N02470560 2


IMPACT CRUSHERS


ScreensConveyors

Jaw crushers

Cone crushers

Impact

crushersFeeders

Wear parts1 Breaker plate mounting ......................... p.372 Rotor ......................................................... p.373 Blow bar .................................................... p.364 Cheek plate upper & lower ..............p.38-39

Pièces mécaniques5 Shaft .......................................................... p.366 Pulley - Transmission

23

1

65

4


Mec

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HAMMER MOUNTING

Blow bar Plant Application

Manganese primary & secondary low abrasiveness(ex : limestone)

Chrome alloy casting secondary strong abrasiveness with few shocks(ex : coated recycling, planing, abrasive materials)

Martensitic with ceramic insert primary & secondary strong abrasiveness (ex : concrete recycling, shocs)

Chrome alloy casting with ceramic insert secondary abrasivité forte avec peu de chocs (ex : recyclage enrobés, rabotage, matériaux abrasifs)

Type NP1110, NP1213, NP1315,LT1110, LT1213, LT1315

BLOW BAR

NP1110 & LT1110 NP1213 & LT1213 NP1315 & LT1315

Reference Qty Reference Qty Reference Qty

HAMMER WEDGE 7032901767 8 7032901768 12 7032901769 16

SHIM 7027005256 16 7027005255 24 7027005255 32

SOCKET HEAD CAP SCREW 7001538382 8 7001538488 12 7001538488 16

SELF-LOCKING NUT 7001570020 8 7001570024 12 7001570024 16

SIDE STOP 7024807267 8 7024807266 8 7024807266 8

HEXAGONAL SCREW 7001532410 16 7001530520 16 7001530520 16

ELASTIC WASHER 7001634020 16 7001634024 16 7001634024 16


ScreensConveyors

Jaw crushers

Cone crushers

Impact

crushersFeeders

BREAKER PLATE MOUNTING

ROTOR

NP1110 & LT1110 NP1213 & LT1213 NP1315 & LT1315


BREAKER PLATE 7021922753 7 7021921754 16 7021922012 16

HEXAGONAL SCREW 7088409508 14 7088409508 32 7088409508 32

WASHER 7074204502 14 7074204500 32 7074204502 32

ELASTIC WASHER 7001634036 28 7001634036 64 7001634036 64

SELF-LOCKING NUT 7001570036 14 7001570036 32 7001570036 32

BEARING HOUSING ASSEMBLYNP1110 & LT1110 NP1213 & LT1213 NP1315 & LT1315


BEARING HOUSING 7023302756 2 7023303253 2 7023303502 2

COVER 7036011257 2 7036012005 2 7036012003 2

COVER 7036011258 2 7036012006 2 7036012004 2

DUST COAT NUT 7041003850 2 7041006251 2 7041006250 2

ROLLER BEARING 7003717263 2 7003717303 2 7003717323 2

WITHDRAWAL SLEEVE 7003760061 2 7003760076 2 7003760083 2

NP1110 & LT1110 NP1213 & LT1213 NP1315 & LT1315


SHAFT 7013021520 1 7013022250 1 N13022751 1

FABRICATED ROTOR 7074520160 1 7074521250 1 7074520513 1


LT1213 LT1213 New

Reference Qty Reference Qty

LINER 7022023174 10 LINER N22022583 12LINER 7022023175 8 LINER N22022584 10LINER 7022023176 10 LINER N22022585 10LINER 7022024100 2 LINER N22022734 2LINER 7022024101 2 LINER N22022596 2LINER 7022023200 2 LINER N22022588 4LINER 7022024102 2 LINER N22022733 2LINER 7022023227 26 LINER N22022731 6LINER 7022024103 2 LINER N22022591 2LINER 7022024104 14 LINER N22022592 22LINER 7022023230 2 LINER N22024129 2LINER 7022023231 2 LINER N22023564 2LINER 7022024105 2 LINER 7022023234 2LINER 7022023544 2 LINER N22025005 1LINER 7022023234 2 BOULON HEXAGONAL N01530416 18LINER N22024169 2 ELASTIC WASHER 7001634020 166VIS HEXAGONALE 7001530416 176 HEXAGONAL SCREW N01530414 148ELASTIC WASHER 7001634020 176 HEXAGONAL SCREW 7001530516 8VIS HEXAGONALE 7001530516 10 ELASTIC WASHER 7001634024 8ELASTIC WASHER 7001634024 10 LINER N22022732 2LINER 7022024106 2LINER 7022024109 2LINER N22024129 2LINER N22024132 1

NP1213

Reference Qty

LINER 7022023174 10LINER 7022023175 6LINER 7022023176 10LINER 7022023198 2LINER 7022023199 2LINER 7022023200 2LINER 7022023204 2LINER 7022023227 11LINER 7022023228 4LINER 7022023229 28LINER 7022023230 2LINER 7022023231 2LINER 7022023232 2LINER 7022023234 2LINER 7022022373 3HEXAGONAL SCREW 7001530416 194ELASTIC WASHER 7001634020 206HEXAGONAL SCREW 7001530414 12WASHER 7001624020 12LINER N22024119 2LINER N22024120 4LINER 7022024106 2LINER N22024132 1

MAIN FRAME LINERNP1110

Reference Qty

LINER 7022023212 6

LINER 7022023198 2

LINER 7022023204 2

LINER 7022023200 2

LINER 7022023174 4

LINER 7022023237 2

LINER 7022023176 2

LINER 7022023175 2

LINER 7022024021 2

LINER 7022024022 2

LINER 7022024023 2

LINER 7022024024 14

LINER N22024125 2

LINER 7022024025 2

LINER 7022024027 2

LINER 7022022386 4

LINER N22024124 2

LINER N22024126 2

HEXAGONAL SCREW 7001530414 8

WASHER 7001624020 8


ELASTIC WASHER 7001634020 120

LINER N22024137 1

LT1110

Reference Qty

LINER N22024170 2

LINER 7022023176 6

LINER 7022023175 4

LINER 7022023212 2

LINER 7022023237 2

LINER 7022023174 4

LINER 7022023200 2

LINER N22024124 2

LINER N22024126 2

LINER N22024171 2

LINER N22024172 2

LINER N22024173 2

LINER 7022024022 2

LINER 7022024023 2

LINER N22024174 4

LINER N22024175 2

LINER N22022631 2

LINER 7022024027 2

LINER N22024178 2

LINER N22024179 2

LINER N22024177 2

LINER N22022630 2






LINER N22024176 1


NP1315

Reference Qty

LINER 7022023174 28

LINER 7022023175 6

LINER 7022023176 10

LINER 7022023198 2

LINER 7022023199 2

LINER 7022023200 2

LINER 7022023201 2

LINER 7022023202 2

LINER 7022023203 6

LINER 7022023206 2

LINER 7022023205 2

LINER 7022022350 12




LINER 7022023204 2

LINER 7022023207 2

LINER N22023262 2

LINER N22023263 2

LINER N22024136 1

LT1315

Reference Qty

LINER 7022023174 10

LINER 7022023175 6

LINER 7022023176 10

LINER 7022023198 2

LINER 7022023199 2

LINER 7022023200 2

LINER N22024184 10

LINER 7022023202 2

LINER 7022023203 6

LINER 7022023206 2

LINER 7022023533 2

LINER 7022023205 2

LINER N22024136 1

LINER N22024182 2

LINER N22024181 2

LINER N22023263 2

LINER N22024183 2

LINER 7022023204 2

LINER 7022023207 2


WASHER 7001624020 146


WASHER 7001624030 8


ScreensConveyors

Jaw crushers

Cone crushers

Impact

crushersFeeders


SCREENS


Impact

crushersConveyors

Jaw crushers

Cone crushersScreens

Feeders

Wear parts1 Screens .................................... p.42 to 452 Anti-abrasion rubber pro les .........p.463 Springs / shock absorbers ..............p.474 Washing system ...............................p.47

Mechanical parts5 Motor vibrators & motors ................p.486 Shafts, gearboxes & bearings ........p.487 Belt, pulleys & cardans ....................p.488 Motorised screen rollway chute ....p.489 Protective and

compliance elements .......................p.49

1

35

8

42


Square steel screen weaves• The most used screen• Use in applications where a cubic shape is necessary• Di erent qualities and wire thicknesses available (thicker longer service life,

thinner more production)

Square welding screens

Rectangular steel screen weaves• Often used for alluvion materials• Adapts to high ow rates

Steel screensSteel ISO 8458

Type A• Wavy surface• Recommended for ne and

medium materials • Good granulometric accuracy

Type E• Flat surface• Recommended for medium

and coarse materials • Good granulometric accuracy

Type D • Wavy surface• Recommended for medium

and coarse materials • Good granulometric accuracy

Type H• Wavy surface• Recommended for ne and

medium materials • Good granulometric accuracy

Type F • Recommended for medium and coarse materials • Good granulometric accuracy

Type R• Wavy surface• High level of productivity • Average granulometric accuracy

Wea

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rts

MATERIAL FLOW DIRECTION

MATERIAL FLOW DIRECTION


Impact

crushersConveyors

Jaw crushers


Feeders

Self-cleaning screens• Flat surface • Recommended for clogging materials • Good level of production• Recommended for small cuts

Tension

Distance between frame crossbeams

Attachment type

Transverse

TRANSVERSE TENSION

LONGITUDINAL TENSION

Measurement method

Longitudinal

Type Q Type D Type L Type Z

Focus Identifying your steel screen attachment system

1

2

3


Steel hardness (HB)Behaviour

Deterioration Impact

100 – 140 high low

220 – 270 average average

340 – 400 light high

Steel perforated sheetsChoose the quality of the steel depending on your use

Rubber screens• Good resistance to impact and to shocks• Very good resistance to abrasion • Noise reducing

Type of perforation

Type of perforation

Transverse attachment

Attachment type

Mec

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Mesh (mm)

Wire diameter ( in mm)

0.8 1 1.25 1.6 2 3.152

3.1545

6.38

1012.51416182025

Polyurethane screens• Service life 6 to 8 times greater than steel screens• Polyurethane screens reinforced by steel wire• Excellent resistance to abrasion • Recommended for screens under water

Speedharps• Average granulometric accuracy: high productivity• Recommended for recycling (mobiles screens)• Clog-resistant

Slotted Modular Tensioned

screens• Smooth surface • Frame mounting• Suitable for wringers

Recommended for screening medium granulometry materials

• Light for easy handling • Custom replacement• Modular mounting• Locking by assembly

Recommended for coarse material screens

• Smooth surface • Mounting with transverse or

longitudinal tensions

Impact

crushersConveyors

Jaw crushers


Feeders


Type

U6

U6A

U7

U9

U11

U12

• Allows the cross-beams which support the screens to be covered.

• It is important that the rubber which covers the support points are in good state to avoid premature wear of the cross-beams and of the screen

• Frame as per drawing or custom..• Thermal treatment

Tension plate

Screen frames

Wea

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rts

Reference TypePLINTHECR03 SCREEN PLATE CR03 PLINTHE1140 PLATE LENG1140 THICK6 3 HOLESPLINTHE1200 PLATE WIDTH1200 THICK8 3 HOLES PLINTH1350 PLATE LENG1350 THICK6 3 HOLESPLINTH840D PLATE WIDTH840 THICK6 RIGHT 3 HOLES PLINTHE840G PLATE WIDTH840 THICK6 LEFT 3 HOLES PLINTPW1700 TENSION PLATEAXEPLINTHE PLATE AXIS

LENGHT mm

FOR OTHER DIMENSIONS, CONTACT US


Rosta

Spring guards• For more safety• Equipped with Velcro® type closing

• Outer circumference x height

Washing nozzles• Adapted to production goals

Spraying width Pressure, water usage and Spraying width

15 PSI 30 PSI 45 PSI 60 PSI8" 10" 11" 16" 20"

12" 14" 16" 20" 24"18" 18" 20" 24" 30"8" 16" 18" 20" 21"

12" 22" 24" 25" 27"18" 27" 30" 32" 35"8" 19" 20" 21" 21"

12" 24" 25" 26" 28"18" 28" 32" 34" 35"

Impact

crushersConveyors

Jaw crushers


Feeders

All type of steel and rubber shock absorbers• Springs: from standard construction to customised: specify the type of steel, the free height,

the external of the spring, the number of turns and the of the wire• Shock absorbing pads: specify the reference and the brand

Rosta® - Paulstra® - Marsh Mellow®

Rosta®

Rost

a®, P

auls

tra®

and

Mar

sh M

ello

w®

are

regi

ster

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adem

arks

Marsh Mellow®

Paulstra®

Shock absorbers

Washing systems• Custom fabrication & installation


Tell us the reference number for the bearings. Bearings adapted to the machine

For shafts, send us the drawing or identical copy.

Repair possible with a collar: contact us

Motor vibrators and motors

Shafts, bearing cage & bearings

Belts, Pulleys & Cardans

Provides safe, easy access to the screen during maintenance

Tell us the reference number of your part

Tell us the reference number of your part

Motorised screen rollway chute

• Idlers

• Hydraulic cylinders

• Gear motors

Wheels

Gear motor and wheel cowling

Mec

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Impact

crushersConveyors

Jaw crushers


Feeders

Protection, securing and conformity

Access secured• Gate

• Access ladder

• Walkway screen rollway

• Handrail

Custom feeders• Modi cation / Improvement of feeders and sand

tanks

• Anti-wear protection of feeders: rubber liners, rock boxes, metal wearing plates

• Distribution plates


CONVEYOR BELTSHOPPER


Trellis with supportTRSTE-08-11-20

Trellis without support

Head brace

special

Trellis with supportTRSTE-08-11-20

Head brace

Reinforced brace cross-piece

Intermediate brace

Backing braceBrace cross-piece

Backing clamp Foot ladder

6 Lower roller support

Special gangway

Trellis without support TRSS 08-11-08

Trellis without support TRSA-08-06-05-CA3

Stringer Stringer Stringer

Trellis special 05447-TB6-08Trellis 5 m without

Trellis 6 m with

support TRSS 08-06-05-CA3

support TRSA-08-06-05-CA3

Belt return Brunonr ref:Stringer support assembly 3 Lower roller support

stringer protectorpl:054497-TB4-12

1 Special gangway – Drawing no. 054497-TB6-17

2 Guard rails length: 2 m cassé3º - Drawing No. PA-00-20-01

2 Guard rails length: 2 m – Drawing No. PA-00-20-02

TOP VIEW

Foot stringer

Impact

crushersScreens

FeedersJaw

crushersCone crushers

Conveyors

Wear parts1 Rubber conveyor belts ....................p.522 Carrying or return idlers & conveyor idlers

- carrying .................................................p.543 Glide plates & bars ..........................p.564 Anti-abrasion liners ...........................p.56

Mechanical parts5 Drums ..................................................p.586 Bearings .............................................p.597 Gear motors .......................................p.598 Protective and

compliance elements ......................p. 61

1

3

2

5 6 74


Rubber conveyor belts

Sold by the metre. Article delivered in a single length The most current dimensions are available, contact us for other dimensions.

Sold by the metre. Article delivered in a single length The most current dimensions are available, contact us for other dimensions.

Denomination of textile conveyor belts100 800 Thickness 400/3 4+2 C

Length in metres

Width in millimetres

Polyester frame type in the direction

of the chain and polyamide in the

direction of the weft

Rated breakage resistance in N/mm

Number of fabric layers

upper and lower rubber thickness

(mm)

Anti-abrasion, re resistant, oil and

heat resistant rubber quality

Belt width Type of belt

Resistance/ number of layers

Diagrams Coating thicknessUpper, lower

300 - 1300 Thickness 160/2 2 1 300 - 1400 Thickness 200/2 2 1.5 400 - 600 Thickness 250/2 2 1

400 - 1600 Thickness 250/2 3 1 400 - 1400 Thickness 250/2 3 1.5 500 - 1600 Thickness 315/2 4 1.5 650 - 1600 Thickness 400/2 3 1 650 - 1600 Thickness 400/2 5 1.5

800 Thickness 315/3 3 1.5 400 - 1000 Thickness 400/3 3 1 500 - 1200 Thickness 400/3 4 2 600 - 1600 Thickness 500/3 5 1.5

1000 - 1200 Thickness 500/4 3 1 1200 - 1400 Thickness 500/4 4 2 650 - 1000 Thickness 500/4 5 2

800 Thickness 500/4 6 2 2000 - 2400 Thickness 630/4 5 2 800 - 1600 Thickness 630/4 6 2

1000 - 1200 Thickness 630/4 8 3

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Adhesive accessories

Chevron pattern stripes for steep inclines or rolling materials• Moulded pro les

Glues for cold vulcanising• Applications : Cold bonding of Rubber / metal / Rubber - Sheet metal / Rubber

Dichloromethane and trichloroethylene based non-toxic polychloroprene glue Quick setting

TRS METAL PRIMER• Application : Attaching primer for metal prior to bonding with glues

TRS 2002N-3003-4004-5005• Polychloroprene & and phenolic resin based primer Slow drying (60 min at 20 C)

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Reference Name Packaging

TRS2002N-1 RUBBER CEMENT TRS 2002N 1 kg jar (750 ml)TRS1000M-040 GLUE HARDENER TRS 1000M 40 gram bottle

Reference Name Packaging

307140 TRS METAL PRIMER 700 ml jar

,

Max widthMin. width

Max widthMin. width

Max width

Min. width


Carrying or return idlers & conveyor idlers - carrying• Speci c French, European standards• Upper, lower and stresses• Stringers, shock absorbers, clogging-resistant

Dimensions of attened sectionsUpper carrying idlers

Lower return idlers

Shaft French standard European standard

X Y Z X Y Z15 10 (8 possible) 10 3 10 (8 possible) 9 420 14 10 3 14 9 425 14 (18 possible) 10 3 18 12 430 22 10 3 22 12 440 32 10 3 32 12 4

Shaft French standard European standard

X Y Z X Y Z15 10 (8 possible) 16 16.5 10 (8 possible) 12 420 14 16 16.5 14 12 425 14 (18 possible) 16 16.5 18 12 430 22 16 16.5 22 12 440 32 16 16.5 32 12 4

Belt width French standard European standard

Trough (L/A/B) Vee (L/A/B) Flat (L/A/B) Trough (L/A/B) Vee (L/A/B) Flat (L/A/B)

300 190/196/216 375/408/440 200/208/232 ( 226) 400/408/432 ( 426)350 125/131/151 215/221/241 425/458/490400 150/156/176 240/246/266 475/508/540 160 /168/192 ( 186) 250/258/282 ( 276) 500/508/532 ( 526)500 190/196/216 290/296/316 575/608/640 200/208/232 ( 226) 315/323/347 ( 341) 600/608/632 ( 626)600 230/236/256 340/346/366 675/708/740650 240/246/266 360/366/386 725/758/790 250/258/282 ( 276) 380/388/412 ( 406) 750/758/782700 255/261/281 390/396/416 775/808/840800 290/296/316 430/436/456 875/908/940 315/323/347 ( 341) 465/473/497 ( 491) 950/958/982900 325/331/351 500/506/526 1015/1048/1080

1000 360/366/386 575/581/601 1115/1148/1180 380/388/412 ( 406) 600/608/632 ( 626) 1150/1158/11821200 430/436/456 675/681/701 1315/1348/1380 465/473/497 ( 491) 700/708/732 (670/678/702) 1400/1408/14321400 500/506/526 775/781/801 1515/1548/1580 530/538/562 ( 556) 800/808/832 (750/758/782) 1600/1608/16321600 570/576/596 875/881/901 1715/1748/1780 600/608/632 ( 626) 900/908/932 1800/1808/18321800 640/646/666 975/981/1001 1915/1948/1980 670/678/702 1000/1008/1032 2000/2008/20322000 750/758/782 1100/1108/1132 (1150/1158/1182) 2200/2208/22322200 830/838/862 1200/1208/1232 2400/2408/24322400 900/908/932 1300/1308/1332 2600/2608/2632

: For carrying idlers 600 mm and 20 mm shafts, the overall dimension of the B shaft is shortened by 6 mm and attened sections have a length of 9mm.

Belt width (mm) Trough (°) Model

300 to 240020 / 25 / 30 35 /40 / 45

standard clamp protected clamp standard straight

double protection straight

Stations• In standard or protected, painted or galvanised version• The combination of pivoting and rotation allows the actual adjustment

of the belt to be done• Check of belt o set• Easy installation of carrying or return idlers

Choose your guiding station depending on the following elements:

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YZ


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Reference Diameter (mm) Length (mm) Shaft / Flattened sectionROLLER89X150 89 150 20 / 14ROLLER89X175 89 175 20 / 14ROLLER89X190 89 190 20 / 14ROLLER89X200 89 200 20 / 14ROLLER89X220 89 220 20 / 14ROLLER89X225 89 225 20 / 14ROLLER89X230 89 230 20 / 14ROLLER89X240 89 240 20 / 14ROLLER89X250 89 250 20 / 14ROLLER89X290 89 290 20 / 14ROLLER89X315 89 315 20 / 14ROLLER89X360 89 360 20 / 14ROLLER89X375 89 375 20 / 14ROLLER89X500 89 500 20 / 14ROLLER89X575 89 575 20 / 14ROLLER89X600 89 600 20 / 14ROLLER89X675 89 675 20 / 14ROLLER89X720 89 720 20 / 14ROLLER89X725 89 725 20 / 14ROLLER89X750 89 750 20 / 14ROLLER89X875 89 875 20 / 14ROLLER89X1200 89 1200 20 / 14

Reference Diameter (mm) Length (mm) ROLLERAM89X200 89 200ROLLERAM89X240 89 240ROLLERAM89X290 89 290ROLLERAM108X750 108 750ROLLERAM108X1450 108 1450

Type AC ACM 204 Hy

AC ACM 305 Hy

AC ACM 206 Hy

D1 133 133 133 d 20 25 30 Dxe 89 89 89

Type AM 204 Hy AM 305 Hy AM 206 Hy D1 89 133 133 159 133 159 d 20 20 25 25 30 30 Dxe 54 x 5 70x 2.9 70 x 5 89x3.2 70 x 5 89x3.2 Bearings 6204 6204 6305 6305 6206 6206

Reference Diameter (mm) Length (mm) ROLLER89X672AC 89 672ROLLER89X875AC 89 875

Smooth roller Mining style• Bearing rollers: support the part of the belt which transports the material

These carrying idlers can give the belt a trough, Vee or at shape• Lower return idlers: support the belt during its return.

Shock absorber rollers • Rubber rings are tightly mounted on a bare carrying idler

so as to absorb impacts related to material falling onto the belt.

• Generally used to equip upper stations situated under the falling material

Self-cleaning rollers ( at)• To prevent adhesion of transported materials.• Coating of rings or a rubber sheath whose purpose is to

prevent adhesion of the transported product.

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Reference Dimensions L x W(mm)

Total thickness(mm)

Rubber + steel thick-ness(mm)

PAV30030020 300 x 300 20 17 3PAV30030030 300 x 300 30 25 5PAV30030035 300 x 300 35 30 5PAV30030040 300 x 300 40 35 5PAV30030050 300 x 300 50 45 5

Slide bars• Coated with a layer of polyéthylene TRS impact bars are composed of rubber strips for absorbing impacts. They are covered in UHMW-PE polyethylene which facilitates conveyor belt sliding. The distance between the strip and the impact bar must be 10 to 20 mm when the belt is empty.

Glide plates• Replacement of outer carrying or return idlers of upper conveyor idlers -

carrying• Rendering the conveyor safer: no need for installing protective screens• Avoiding the formation of a re-entrant angle• Sliding coe cient greater than the rubber impact bars

Anti-abrasion rubber liners• For scrubber liners, feeders, hoppers, etc.• Steel fastening plate

For other dimensions, contact us

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Tail scrapers• 2 versions: in V or on a diagonal• Prevents incursion of stones between the belt and the drum

at the foot, protects the re-entrant angle of the drum at the foot

• Polyurethane or rubber blade • Easy installation

Belt cleaners• Rubber conveyor belts cleaning system (standard or

high performance)• Di erent models available depending on the type of

materials: damp, sticky or rough or dry and ne• HDPU, carbide, rubber blade

Tangential belt scraper

Reference Hardness (Shores) Width (mm) Thickness (mm)BAV45S1001020 45 100 10BAV60S1001020 60 100 10BAV45S1501020 45 150 10BAV60S1501020 60 150 10BAV45S2001020 45 200 10BAV60S2001020 60 200 10BAV45S1001520 45 100 15BAV60S1001520 60 100 15BAV45S1251520 45 125 15BAV60S1251520 60 125 15BAV45S1501520 45 150 15BAV60S1501520 60 150 15BAV45S2001520 45 200 15BAV60S2001520 60 200 15BAV45S1002020 45 100 20BAV60S1002020 60 100 20BAV45S1502020 45 150 20BAV60S1502020 60 150 20BAV45S2002020 45 200 20BAV60S2002020 60 200 20

Anti-abrasion rubber apsIn the transfer and loading zones, it is necessary to install aps to ensure leak-tightness• Lateral protection against spattering of abrasive products or dusts on the

conveyor belts.• Leak-tightness of conveyors against dust• Good resistance to impacts, to ageing and to heat

35 Shores ap : for owing products with low granulometry such as: crushed limestone,cement, damp gravel, sea salts, damp sand, etc.

- 60 Shores aps: for owing products with granulometry 60: raw limestone, iron ore, crushed silex, sulphur, etc.

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Focus Manufacture of custom drum

Drums Design and manufacture of head and foot drums as per your speci cationsTypes of possible assemblies:• welded shaft• shaft mounted with keyway clamp and removable hubDi erent types of possible coatings: smooth rubber, grooved, slip-proof, ceramic, etc.

Dimensions to be provided

Foot drum:: D

Head drum: D Rubber type

Single/double control

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Taper lock Gear motors & reduction gearboxes, pulleys To be speci ed at your order • speed• power• right-hand/left-hand drive• tilt angle• of shaft and hollow of full keying• belt speed• type of material• backstop

Reference or designed reduction gearbox

SNT type top hat2 hole sole bearing

BearingsTo be speci ed at your order • type• shaft • mounting distances


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Cowling For the protection of the conveyor and of the materials from the rain and dust con nement

Inner edge protections • Inner edge protection situated at the precise location where

the belt enters in contact with the conveyor idlers

- Emergency stop• Emergency stop for the conveyor:

-by cable along the conveyor - by mushroom punch button

Inner edge protection of return idler Head drum re-entrant angle protection

Box support for cable emergency stop

Head drum cowlingStandard cowling

Protective and compliance elements

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METAL APRON FEEDERS


Focus Change of apron feeder

Metal apron feeder chains and componentsReliable conveying, resistant to impacts and durable

Thanks to our on-site analysis and our know-how, born of 55 years of experience, we can provide you with a complete response, adapted to your needs. We precisely examine which components to use and how to adapt them to your requirements

• Lower rollers• Idlers• Toothed wheels (sector or sprocket)• Chains

made upon request

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Cone crushersConveyors

Feeders

Grinded chains before shoe installation

Shoes with notches Shoes without notches to avoid leakage of materials

Reception of parts Dismantling of worn chains. Check of state of idlers Replacement of worn idlers

Installation of new chain

Chain looping Shoe mounting Final assembly & testingShoes without notches to avoid leakage of materials


1

2

3

[email protected] to Friday, 8am to 6:30pm

Contact : (+33)4 90 39 39 55

Request your assessment at(+33) 4 90 39 39 55

Availability & quality of parts

After Sales,, troubleshooting, servicing, repair

Engineering - Performance optimisation study cell

3 step machine consultation

• Programming of a shut-down for on-site or workshop consulting

• Assessment & detection of mechanical anomalies and of production processes

• Development of a multi-level, proactive prevention plan depending on the degree of urgency

• Scheduled maintenance operations

upstream.

Avoiding costly shut-downs

SCHEDULED MAINTENANCE

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Documents

Minerals Solutions - Haladjian · 11 Countershaft assembly .....p.22 Impact crushers Screens Conveyors Jaw crushers Cone crushers Feeders 1 2 4 3 6 5 11 10 7 9 8. ... HP100 Head Bowl