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BOEING is a trademark of Boeing Management Company. Copyright © 2011 Boeing. All rights reserved. This document does not contain technical data within the definition contained in the International Traffic in Arms Regulations (ITAR) and the Export Administration Regulations (EAR), as such, it is releasable by any means to any person whether in the U. S. or abroad. The Export Compliance log number for this document is RG3517-NT. (Assigned IAW PRO-4527, PRO 3439) Phantom Works 2011 CubeSat Developers Workshop | 1 April 20 - 22, 2011 Miniature Deployable High Gain Antenna for CubeSats Miniature Deployable High Gain Antenna for CubeSats Charles S. “Scott” MacGillivray Office: (714) 372-1617 e-mail: [email protected] The Boeing Company Boeing Defense, Space & Security (BDS) / Phantom Works Advanced Network & Space Systems Group Huntington Beach, CA April 22 nd , 2011 Developed Under Contract NRO000-08-C-0516 Mobile: (714) 392-9095 e-mail: [email protected]

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Page 1: Miniature Deployable High Gain Antenna for CubeSatsmstl.atl.calpoly.edu/~workshop/archive/2011/Spring... · Deployable Feed Tube Design Represented Significant Portion of Development

BOEING is a trademark of Boeing Management Company.Copyright © 2011 Boeing. All rights reserved.

This document does not contain technical data within the definition contained in the International Traffic in Arms Regulations (ITAR) and the Export Administration Regulations (EAR), as such, it is releasable by any means to any person whether in the U. S. or abroad. The Export Compliance log number for this document is RG3517-NT. (Assigned IAW PRO-4527, PRO 3439)

Phantom Works

2011 CubeSat Developers Workshop | 1April 20 - 22, 2011

Miniature Deployable High Gain Antenna for CubeSatsMiniature Deployable High Gain Antenna for CubeSats

Charles S. “Scott” MacGillivrayOffice: (714) 372-1617

e-mail: [email protected]

The Boeing CompanyBoeing Defense, Space & Security (BDS) / Phantom Works

Advanced Network & Space Systems GroupHuntington Beach, CA

April 22nd, 2011

Developed Under Contract NRO000-08-C-0516

Mobile: (714) 392-9095e-mail: [email protected]

Page 2: Miniature Deployable High Gain Antenna for CubeSatsmstl.atl.calpoly.edu/~workshop/archive/2011/Spring... · Deployable Feed Tube Design Represented Significant Portion of Development

Copyright © 2011 Boeing. All rights reserved.This document does not contain technical data within the definition contained in the International Traffic in Arms Regulations (ITAR)

and the Export Administration Regulations (EAR), as such, it is releasable by any means to any person whether in the U. S. or abroad. The Export Compliance log number for this document is RG3517-NT. (Assigned IAW PRO-4527, PRO 3439)

BDS | Phantom Works

Miniature Deployable High Gain Antenna- Applicable to High-Speed Communications and a Variety of Missions

Miniature Deployable High Gain Antenna- Applicable to High-Speed Communications and a Variety of Missions

Requirement Value Rationale / CommentsOperating Operating FrequencyFrequency

SS--BandBand Represents common and popular satellite Represents common and popular satellite communications frequency communications frequency

GainGain ~18 dBi~18 dBi For 400 km orbit and 5.4m Diameter Ground For 400 km orbit and 5.4m Diameter Ground Terminal, supports up to 28.5 MbpsTerminal, supports up to 28.5 Mbps

Deployed Deployed DiameterDiameter

> 50 cm> 50 cm Maximizing diameter for the given minimal Maximizing diameter for the given minimal stowed volume is the primary design goal stowed volume is the primary design goal

MassMass < 1.0 kg< 1.0 kg Initial Design Goal. Mass minimizedInitial Design Goal. Mass minimized

Enables Direct Communication with End User

Enables Direct Communication with End User

Miniature High Gain Antenna Opens up New Mission

Opportunities and Represents a Game Changing Capability for

CubeSats

2011 CubeSat Developers Workshop | 2April 20 - 22, 2011

Page 3: Miniature Deployable High Gain Antenna for CubeSatsmstl.atl.calpoly.edu/~workshop/archive/2011/Spring... · Deployable Feed Tube Design Represented Significant Portion of Development

Copyright © 2011 Boeing. All rights reserved.This document does not contain technical data within the definition contained in the International Traffic in Arms Regulations (ITAR)

and the Export Administration Regulations (EAR), as such, it is releasable by any means to any person whether in the U. S. or abroad. The Export Compliance log number for this document is RG3517-NT. (Assigned IAW PRO-4527, PRO 3439)

BDS | Phantom Works

S-Band Antenna Geometry and NomenclatureS-Band Antenna Geometry and Nomenclature

Dipole LSplash plate

Focal length

Splash diameter

Splash height

Dipole height

Dish diameter

Frequency Peak DirectivityGHz dBic

2 16.962.1 17.742.2 18.282.3 18.122.4 18.592.5 18.95

•• Antenna Simulation and Analysis Performed on a Wide Array of Antenna Simulation and Analysis Performed on a Wide Array of Different GeometriesDifferent Geometries

–– Performance Driven by Small Packaging and Mechanical Deployment Performance Driven by Small Packaging and Mechanical Deployment Requirements (not vice versa)Requirements (not vice versa)

–– Multiple iterations to come up with feasible mechanical solutionMultiple iterations to come up with feasible mechanical solution that yielded that yielded best performancebest performance

Predicted Performance of Baseline Design

2011 CubeSat Developers Workshop | 3April 20 - 22, 2011

Page 4: Miniature Deployable High Gain Antenna for CubeSatsmstl.atl.calpoly.edu/~workshop/archive/2011/Spring... · Deployable Feed Tube Design Represented Significant Portion of Development

Copyright © 2011 Boeing. All rights reserved.This document does not contain technical data within the definition contained in the International Traffic in Arms Regulations (ITAR)

and the Export Administration Regulations (EAR), as such, it is releasable by any means to any person whether in the U. S. or abroad. The Export Compliance log number for this document is RG3517-NT. (Assigned IAW PRO-4527, PRO 3439)

BDS | Phantom Works

Final Baseline Design- Deployed

Final Baseline Design- Deployed

Reflector Dish and Arms Omitted for Clarity

Enclosure Box

Central Hub

Feed Tubes

Dipole (1 of 4)

Splash Plate

Enclosure Box Cover

2011 CubeSat Developers Workshop | 4April 20 - 22, 2011

Page 5: Miniature Deployable High Gain Antenna for CubeSatsmstl.atl.calpoly.edu/~workshop/archive/2011/Spring... · Deployable Feed Tube Design Represented Significant Portion of Development

Copyright © 2011 Boeing. All rights reserved.This document does not contain technical data within the definition contained in the International Traffic in Arms Regulations (ITAR)

and the Export Administration Regulations (EAR), as such, it is releasable by any means to any person whether in the U. S. or abroad. The Export Compliance log number for this document is RG3517-NT. (Assigned IAW PRO-4527, PRO 3439)

BDS | Phantom Works

Final Baseline Design (Continued) - Stowed

Final Baseline Design (Continued) - Stowed

50.5 mm92.0 mm

4.0 mm

Mounting Adapter Can be Modified to Accommodate Other CubeSat Frames

2011 CubeSat Developers Workshop | 5April 20 - 22, 2011

Page 6: Miniature Deployable High Gain Antenna for CubeSatsmstl.atl.calpoly.edu/~workshop/archive/2011/Spring... · Deployable Feed Tube Design Represented Significant Portion of Development

Copyright © 2011 Boeing. All rights reserved.This document does not contain technical data within the definition contained in the International Traffic in Arms Regulations (ITAR)

and the Export Administration Regulations (EAR), as such, it is releasable by any means to any person whether in the U. S. or abroad. The Export Compliance log number for this document is RG3517-NT. (Assigned IAW PRO-4527, PRO 3439)

BDS | Phantom Works

Mesh Dish Prototype Hardware- Utilizes Conductive Mesh Fabric

Mesh Dish Prototype Hardware- Utilizes Conductive Mesh Fabric

2011 CubeSat Developers Workshop | 6April 20 - 22, 2011

Page 7: Miniature Deployable High Gain Antenna for CubeSatsmstl.atl.calpoly.edu/~workshop/archive/2011/Spring... · Deployable Feed Tube Design Represented Significant Portion of Development

Copyright © 2011 Boeing. All rights reserved.This document does not contain technical data within the definition contained in the International Traffic in Arms Regulations (ITAR)

and the Export Administration Regulations (EAR), as such, it is releasable by any means to any person whether in the U. S. or abroad. The Export Compliance log number for this document is RG3517-NT. (Assigned IAW PRO-4527, PRO 3439)

BDS | Phantom Works

Stowed Packaging- Feed Tube and Splash Plate Removed to Show Internal Packaging

Stowed Packaging- Feed Tube and Splash Plate Removed to Show Internal Packaging

Enclosure Box Integrated with CubeSat Structure Frame

•• Stowed Dish Packaging Efficiency Stowed Dish Packaging Efficiency was Better Than Expectedwas Better Than Expected–– Allows for Dish Diameters Greater Allows for Dish Diameters Greater

than 0.50 mthan 0.50 m

2011 CubeSat Developers Workshop | 7April 20 - 22, 2011

Page 8: Miniature Deployable High Gain Antenna for CubeSatsmstl.atl.calpoly.edu/~workshop/archive/2011/Spring... · Deployable Feed Tube Design Represented Significant Portion of Development

Copyright © 2011 Boeing. All rights reserved.This document does not contain technical data within the definition contained in the International Traffic in Arms Regulations (ITAR)

and the Export Administration Regulations (EAR), as such, it is releasable by any means to any person whether in the U. S. or abroad. The Export Compliance log number for this document is RG3517-NT. (Assigned IAW PRO-4527, PRO 3439)

BDS | Phantom Works

Deployable Feed Element Assembly RF Testing- RF Test Results Showed Excellent Performance

Deployable Feed Element Assembly RF Testing- RF Test Results Showed Excellent Performance

2011 CubeSat Developers Workshop | 8April 20 - 22, 2011

Page 9: Miniature Deployable High Gain Antenna for CubeSatsmstl.atl.calpoly.edu/~workshop/archive/2011/Spring... · Deployable Feed Tube Design Represented Significant Portion of Development

Copyright © 2011 Boeing. All rights reserved.This document does not contain technical data within the definition contained in the International Traffic in Arms Regulations (ITAR)

and the Export Administration Regulations (EAR), as such, it is releasable by any means to any person whether in the U. S. or abroad. The Export Compliance log number for this document is RG3517-NT. (Assigned IAW PRO-4527, PRO 3439)

BDS | Phantom Works

Mechanical Deployment Testing- Verified Initial Deployment Motions

Mechanical Deployment Testing- Verified Initial Deployment Motions

Enclosure Box Testing Successfully Demonstrated That:– Boeing “standard” burn wire PCB consistently cut

monofilament restraint line– Enclosure Box doors consistently open when restraint line is

cut– “First Motion” of hub moving out of box and dish arms deploy

without entanglement

Deployment Tests of Feed Tubes Performed – Manually testing identified areas for minor improvement that

can easily be incorporated in next design revision

2011 CubeSat Developers Workshop | 9April 20 - 22, 2011

Page 10: Miniature Deployable High Gain Antenna for CubeSatsmstl.atl.calpoly.edu/~workshop/archive/2011/Spring... · Deployable Feed Tube Design Represented Significant Portion of Development

Copyright © 2011 Boeing. All rights reserved.This document does not contain technical data within the definition contained in the International Traffic in Arms Regulations (ITAR)

and the Export Administration Regulations (EAR), as such, it is releasable by any means to any person whether in the U. S. or abroad. The Export Compliance log number for this document is RG3517-NT. (Assigned IAW PRO-4527, PRO 3439)

BDS | Phantom Works

Mechanical Deployment Test- Slow Motion Frame Sequence of Hub and Mesh Dish Deployment

Mechanical Deployment Test- Slow Motion Frame Sequence of Hub and Mesh Dish Deployment

Total Deployment Time Approx 3 seconds

2011 CubeSat Developers Workshop | 10April 20 - 22, 2011

Page 11: Miniature Deployable High Gain Antenna for CubeSatsmstl.atl.calpoly.edu/~workshop/archive/2011/Spring... · Deployable Feed Tube Design Represented Significant Portion of Development

Copyright © 2011 Boeing. All rights reserved.This document does not contain technical data within the definition contained in the International Traffic in Arms Regulations (ITAR)

and the Export Administration Regulations (EAR), as such, it is releasable by any means to any person whether in the U. S. or abroad. The Export Compliance log number for this document is RG3517-NT. (Assigned IAW PRO-4527, PRO 3439)

BDS | Phantom Works

Summary- Development Proved Very Successful

Summary- Development Proved Very Successful

Developed Deployable Antenna Design from Initial Concept to a Working Prototype– Proved that design concept is fundamentally sound – Validated deployment approach and that packaging of a high gain

antenna is possible within CubeSat shape and size restrictions– New novel RF Balun design shown to provide excellent performance– Packaging efficiency of mesh dish and radial arms is better than

expected

Deployable Feed Tube Design Represented Significant Portion of Development Effort – Telescoping Tube approach is straightforward– Stowed packaging height a function of feed length

Current Design Lays Successful Foundation for the Final Design to Support Flight Demonstration

2011 CubeSat Developers Workshop | 11April 20 - 22, 2011