Introduction to

Mirage Machines

Richard Silk – Managing Director

A family-founded business, Mirage's origins stem from the design and manufacture of the Silk motorcycle, and development of the range of Silk portable machine tools.

Mirage was established in Derby, UK 1993, a city known for engineering excellence in the fields of automotive, aerospace, rail, and manufacturing

Bringing together a team of highly skilled engineers with a wealth of experience in the design, manufacture and assembly of portable machine tools, accessories and tooling Mirage designed and delivered its first tools in 1993.

Now provides global coverage through offices in the UK, USA, Singapore and Australia. Technical support in country provided by experienced site technicians

Company History

Petrochemical Hydroelectric

Nuclear

Power Generation

Wind Power

Ship Build and Repair Mining & Construction

Subsea

Oil and Gas

I N D U S T R Y S E C T O R S

customers

On site

machining

service

companies

National oil

companies

Large engineering

fabricators

Wind turbine

manufacturers

Nuclear decommissioning

service companies

Sub sea

construction

companies

Ship build &

repair

companies

Ship and

oilfield

fabrication

yards

Offshore decommissioning

service companies

Engineering

construction &

maintenance

companies

Energy plant

construction companies

Products and Services Overview

FLANGE FACING ORBITAL MILLING PIPE AND CASING CUTTING DIAMOND WIRE SAWS

BAND SAWS HOT TAPPING & LINE STOPPING LINEAR & GANTRY MILLING DRILLING AND TAPPING

MACHINE TRAINING LINE BORING BESPOKE PROJECTS MACHINE RENTAL

FLANGE FACING Flange facing from 0 – 120” Internal and 0 – 24” externally mounted and

24 – 157” in combinations of both.

MM1000iMM860i

MM200e

MM610i

MM2000i

MM600e

MM1080ie

MM300eMM305i

MM3000iMM1500i

FLANGE FACING Flange facing from 0 – 120” Utilising latest linear bearing, slide and ball

screw technology. Designed for raised face, RTJ groove, Heat

exchangers, weld preps, hub profiles , lens ring and compact flanges.

• Machining from 0–120”

• Internally and externally

mounted options

• Patented boring tool post

technology

• Efficient set up

• Rigid clamping bases

• Delivered ‘ready to use

Range Specifications

• Raised face

• RTJ grooves

• Heat exchanger flanges

• Techlok flanges

• Crane pedestals

• Weld preps

• Hub profiles

• Lens ring joints

• SPO compact flanges

• Swivel ring flanges

Applications Key Features

• Quality and reliability in service

• Speed of set up, ease of use,

• Continuous groove feeds to meet ANSI / ASME standards

• Automated feeds for safety

• Latest linear products utilised where possible

• Precision drive bearings specifically made to Mirage specifications

Flange Facing - Typical Applications

RTJ GROOVES HEAT EXCHANGERRAISED FACE FLANGES

INVERTED FLANGES

SEAL GROOVES

GRAYLOC FLANGES WELD PROFILES CLAD & ALLOY FACES COMPACT FLANGES

HYDROLECTRIC TURBINE FACES CRANE PEDESTAL

Durable and highly accurate machines capable of

milling diameters from 70 – 315” in standard format

and 1.8 – 4.7m in WP format

ORBITAL MILLING

OM8000

Clamping size up to 315”

OM2500, OM3500, OM4500,

OM6000

Available in 4 sizes

Clamping up to 237” diameter

WP2500

WP4500

WP3500

Orbital Milling Machines Wind Turbine

Blade Machining

ORBITAL MILLING

Range Specifications Applications Key Features

• Durabe and highly accurate

• Range: 2.5m – 8m

• WP range for wind blade and

tower production facilities

• Latest linear machine tool

technology used in slide and

drive bearings

• Adjustable fabricated base

• Dedicated size hydraulic

clamping

• Large flange machining

• Vessel thruster faces

• Wind tower flanges

• Wind turbine rotor blade

root ends

• Crane pedestal bearing

faces

• Hydroelectric turbine

housings.

• Accuracy and reliability through large diameter precision linear bearings

• Ease of use in service

• Machine large diameters and face widths efficiently

• Hydraulic and mechanical anti backlash systems

• Flexible supply to meet requirements

Durable and highly accurate machines capable of

milling diameters from 70 – 315”

Orbital Milling - Typical Applications

LARGE FABRICATIONSSHIP THRUSTER FLANGES WIND TURBINE TOWER

VESSEL FLANGESWIND TURBINE BLADES HYDROLECTRIC TURBINE FACES

2 – 48” in standard low clearance split frame pipe cutting and bevelling tools 48 –

60” in Heavy duty.

PIPE &

CASING CUTTING

(2 - 48”) Split Frame Clam Shell Pipe Cutter Range

Range Specifications Applications Key Features

• Cold cutting and bevelling

machine for efficient cutting of

carbon steel, high alloy steels,

and heat resistant super alloys.

• 2 – 48” low clearance models

• 24 – 60” in heavy duty

• Heavy duty tool posts

• Rugged high power drive rings

• Extended tool slides

• Out of round slides & tooling

• Pipe cutting & weld

preparation

• External casing cutting

• Heavy wall pipes &

casings

• Internal casing cutting

• Counter bore, casing

turning

• Cutting stainless and

super duplex pipeline

• Replaceable

hardened V track

provides a more

stable bearing system

and durability

• Powerful motors that

provide more torque.

• Extensive

interchangeable

range of carbide

inserted tooling for

heavy wall and

alloyed pipe.

A series of low clearance split frame pipe cutting and bevelling machines, designed for

cutting and bevelling pipe and casings efficiently. Can operate on many materials and cut

with inserted tooling.

PIPE &

CASING CUTTING

Pipe Cutting - Typical Applications

PIPE BEVELLINGPIPE CUTTING

THICK WALL / WELLHEAD

REMOVAL

ALLOY PIPELINES

FLANGE REMOVAL CASING CUTTING

BAND SAWS &

DIAMOND WIRE SAWS 6 – 60” bandsaws – 0 15” Manip ROV saw and 4 -84” in Diamond Wire saws – 4 –

36” in deepwater configuration

Portable Band Saw Diamond Wire SawManipulator

Diamond Wire SawDeepwater

Diamond Wire Saw

BAND SAWS & DIAMOND WIRE SAWS

• For topside pipe &

casing cutting

• For cutting 2” – 48” pipe

• Easily manages multiple

concentric pipes

• Fast set-up

• Efficient cut through any

material

• Cost effective per cut

• Cutting from 6 to 84”

• Cuts all materials

• For pipelines, multistring

casings, piles, platform

legs and wellheads.

• Cutting from all angles

• Diver and ROV

compatible

• Powerful hydraulic drive

• Hydraulic auto clamp

and auto feed

• For applications as

per diamond wire

saw but at up to

3,000m water depth

• Equipped with two

modular buoyancy

modules

• Hot stab into ROV,

self contained control

panel

• Up to 12” OD pipe

• Lightweight, compact

design

• When a lightweight and

rapid product is needed

• Powered by ROV

hydraulics

• Automated wire

tensioner

• D-Handle compatible

with 3-finger, 4-finger or

parallel jaw manipulators

PORTABLE BAND SAWS DIAMOND WIRE SAWSMANIPULATOR

DIAMOND WIRE SAWS

DEEPWATER

DIAMOND WIRE SAWS

Applications Applications Applications Applications

Key Features Key Features Key Features Key Features

Band Saw & DWS - Typical Applications

CONDUCTOR RECOVERY WELLHEAD REMOVAL MULTI STRING CASING

DECOMMISSIONING

RISER AND FLOWLINE

CUTTING

TOPSIDE DECOMMISSIONINGPORT & JETTY

DECOMMISSIONING

HOT TAPPING &

LINE STOPPING1/2 “ – 60” Low Pressure range, 3 – 36” in High pressure range and 4 – 48” in Line stop

range.

High Pressure Hot Tapping

machines for pipe diameters

from 3” to 36”

VHT965-4000 Bespoke

Valve Hot Tapping Machine

also available

A range of Line Stop Actuators for diameters from 4” to 48”

Low Pressure Hot Tapping Machines for pipe

diameters from 1/2” up to 60”

Range Specifications Applications Key Features

• Range: 0.5” – 60”

• Low (1480 psi) and high

pressure (5000 psi )

machines

• Patented features

• Subsea version available

• Transmission lines,

• Tie –ins,

• Pipeline repair,

• Valve insertions, Subsea

transmission and flow

lines,

• Wellhead valve drilling

• Utility water / gas

pipelinee repair

• Drive is positioned close to the

cutter, reducing twist torque and

preventing stalling

MHT Low Pressure Range

• Interchangeable tooling options

• MHT – internal body protected

from the product

CHT High Pressure Range

• Auto feed is infinitely variable

• Geared mechanical depth

display

• Up to 5000psi working pressure

with internal pressure

equalisation

HOT TAPPING &

LINE STOPPINGA range of machines for utilities maintenance and subsea hot tapping. Low and high

pressure machines for use in all circumstances.

Hot Tapping - Typical Applications

RTJ GROOVES

HIGH PRESSURE BYPASSGAS & WATER PIPELINES

GAS TRANSMISSION LINES

EQUALISATION LINE

SUBSEA TIE INS – 5000 PSIH2S HOT TAPS

LINE STOPS

LINEAR &

GANTRY MILLING

3 Axis Milling Machines.

Stroke up to 120”

Range of gantry milling modular linear rail

kits to convert 2-axis milling machines to a

large area 3-axis milling machine

MINI-MILL (2 - 20")

3 Axis Key Way

Milling Machine

2 Axis Milling Machines.

Stroke up to 120”

2 and 3 axis to 120” stroke, Gantry from 1m wide to 10m length,

keyways from 2 – 20” shafts.

Range Specifications Applications Key Features

Linear Milling from 20 – 157”

2 & 3 axis mills from: 0.5m – 4m

3 axis machines: 300mm cross travel

High pull strength mounting switch

magnets

Minimill covers shaft diameters: 50mm-

500mm

Gantry systems for areas: 10,000mm x

4,000mm

Lightweight rail for heat exchanger work

1m, 1.5m & 2m stroke

All models within our 3-axis milling

machine range are available with either

air or hydraulic drive power

• Pump and motor mounting

pads

• Heat exchanger division

slots

• Shaft keyways

• Press repair

• Weld seam removal

• Turbine split line machining

• Steel mill housings

LINEAR &

GANTRY MILLINGA range of 2 and 3 axis milling machines which can be used with the

Mirage range of milling rails .

• Precision linear

components

• Variable feed

2 -3 Axis Linear Mills

• Lightweight but robust

construction

• Versatility

Gantry Mills

• Infinitely variable length

• Fine tolerance adjustment

blocks

• Multiple spindle options

• High metal removal rates

in single set up

• CNC automated milling

Linear Milling - Typical Applications

FLANGES

LARGE AREA MACHINING CNC REMOTE OPERATION

HEATER EXCHANGER DIVISION PLATE

MOUNTING PADS

SUBSEA SEAM WELD & ANODE REMOVAL

DRILLING & TAPPINGPortable drilling and tapping machines using the latest linear guide ways and

heavy duty spindles with ISO standard spindle tapers. Machines are available

with mounting switch magnets, to provide a versatile range of applications. HT

The HT Portable Drilling Range for diameters up to 6”

HT20

HT40

HT50

HT60VF

Double Drill Unit

Single Pin Drill Unit T30 & T735 Tapping Machines

Range Specifications Applications Key Features

• Drilling & Tapping machines

from 1/2 – 6”

• Using linear technology and

heavy duty spindles.

• Work efficiently and effectively

• Work with all materials

• Available with high strength

switch magnets for fast

mounting

• Drilling and tapping holes

efficiently in stud removal

operations.

• Casing pinning (surface

and sub sea).

• Turbine refurbishment

• Motors produce more

torque.

• Manual and variable auto

feed provided as

standard.

• Drilling from solid up to 6”

• Versatile design with

multiple workpiece

interface options.

DRILLING & TAPPINGPortable drilling machines from ½” – 6” diameters and tapping to 6”.

Drilling & Tapping- Typical Applications

FLANGE BOLT HOLESCASING / CONDUCTOR PINNING

LARGE DIAMETER TAPPING

STUD REMOVAL

PIPE PROFILING SUBSEA CASING PINNING

LINE BORINGLine Boring from 1.5 – 24” with feeding boring bar

and 6 - 80” using travelling boring carriage

LB3060

LB100, LB150

Range Specifications Applications Key Features

• Cover 38mm – 2000mm

• Rapid set up

• Easy bar centralisation

• Modern machining methods

• Optional facing

• Valve machining eliminates

need to remove/replace

isolation valves

• Steam isolation valves

• MSIV valves

• Bucket loading pin joints

• Rudder bearing bores

• Gearbox bearing seats

• Boom connections

• A-frame supports

• Stern tube bores

• Durable and robust

construction

• Manufactured within the

ISO 9001:2008 quality

management system

• Hollow bar allows for

through bar laser target

location

LINE BORINGLine Boring from 1.5 – 80” using hard chrome bars

and self aligning quick mounting systems.

Pipe Cutting - Typical Applications

A FRAME SUPPORTSSTERN TUBES

BUCKET PIN HOLES

CRANE BOOM PIN BORES

TURBINE CASING BORING FABRICATIONS

Power Generation• Coupling hole borer

• Turbine blade pin drilling

• Vessel nozzle weld profiling

Ship Build• Thruster face machining

• Crane track machining

Wind Power• 61.5m blade root end

machining

• Tower flange machining

• 80m Blade root end

machining

Offshore• SPO compact flange

machining

• Single string cutter

• FPSO Buoy drilling

• Platform decommissioning –

casing pinning and cutting for

rig-less abandonment

Nuclear• Feeder tube

removal

• Glove box

machining

• Remote pipe cutting

Subsea• Doubler plate removal

• Seam weld removal

• Circumferential weld

removal

• ROV casing pinning

BESPOKE PROJECTSModified and new equipment designs to meet specific requirements and

specialised on-site applications. 3D models produced for approval prior to

build. Design, manufacture and testing all within ISO 9001

MACHINE TRAININGOur service does not stop once a machine is purchased.

Dedicated Mirage engineers can deliver specialist training

packages for your technicians

• Delivered by experienced Mirage engineers

• Choice of on-site at your chosen location.

• Maximises investment in Mirage tools

• Ensures safe and cost effective operation

• Covers all aspects of QHSE, operation, maintenance trouble shooting

• Ensures your staff can maximise their performance using the new machine

The Benefits of Machine Training

MACHINE RENTALWhether you have machine shortages due to breakdown, a peak

demand shortage or require a one-off application, our rental

equipment can be there when you need it most.

• Choose your preferred rental duration to suit your project

• An extensive fleet of new equipment from an ever expanding

range of portable machine tools

• Daily, weekly, monthly or flexible hires available

• Expanding locations Worldwide UK, USA, Asia, Australia

Machine Rental

MACHINE DEVELOPMENT

New Products under development

MLB610 – line

boring machine

40 – 610mm

OM20000 – Self

levelling laser milling

machine 2 – 20m

VHT200 – 15,000psi

hot tapping

machines for gate

valve drilling

MPL305 – Journal

turning machine

and attachment 3

- 12”

GMCNC250 –

CNC controlled

drilling and

threading

machine 1.5 – 12”

hole diameters x

20” thread depth

MACHINE DEVELOPMENT

New Products under development

Heavy duty modular

Gantry mill with the

ability to convert to

CNC

MWS420DW –

deep water

diamond wire saw

LBC4000 – CNC

controlled turbine

casing boring

machine 0.8 – 4m

diameter's

UKMirage Machines8-10 Enterprise WayJubilee ParkwayStores RoadDerby DE21 4BB

T: +44 (0) 1332 291767F: +44 (0) 1332 370356E: sales@miragemachines.com

Houston

Mirage Subsea Inc.

8615 Jackrabbit Rd

Houston

TX 77095

United States

Tel: +1-281-859-1234

E: sales@miragesubsea.com

Perth

Mirage Machines

15/4 Wharton Road

Kewdale

WA 6105

Tel: +61 0 452 48 1964

sales@miragemachines.com

Singapore

Mirage Machines

107 Tuas South Avenue 8

Offshore Marine Centre 637036

Singapore

Tel: +65 9855 0117

sales@miragemachines.com

QUESTIONS ?