Mirage products brochure 2009 - ctp-mem.com.uactp-mem.com.ua/katalog/Mirage/Mirage_products_brochure.pdf · Mirage manufacture and sell a range of precision ... MM1000i MM1500i MM2000i

Flange facing 0 – 305mm (0 – 12”) diameters

• lightweight construction • cross roller bearing • helical geared drive • 2 continuous groove feeds • quick set independent base • supplied ready to operate

MM300e MM600ie

MM1080ie

MM1875ie

MM600e


• precision cross roller bearing • 360°power tool post

• helical geared 3.5hp • 2 continuous groove feeds • quick set independent base • adjustable feet • supplied ready to operate

Flange facing 0 – 2000mm (0 –80”) diameters

• Precision drive bearing • 360°power tool post • geared 5.0 hp hydraulic drive • 3 continuous groove feeds • quick set independent base • supplied ready to operate

• Flat & raised face flanges

• Lens ring and grayloc flanges

• Heat exchanger faces

• Rtj groove flanges

• Swivel ring flanges

Mirage manufacture and sell a range of precision flange facing machines, complete ready to operate, on a wide range of applications including:-

• Compact flanges and hub profiles

• Weld preps and seal grooves


• Precision drive bearing • 360°power tool post • geared 5.0 hp hydraulic drive • 4 continuous groove feeds • quick set independent base • supplied ready to operate


• Internal/external mount • Precision linear bearing track • patented 360°power tool post • geared 5.0 hp hydraulic drive • 3 continuous groove feeds • quick set independent base • supplied ready to operate

Flange facing


• Internal/external mount • Precision linear bearing track • patented 360°power tool post • geared 5.0 hp hydraulic drive • 3 continuous groove feeds • quick set independent base • supplied ready to operate

MM1500ie

Machine

Model

Facing

Range

Mounting

Range

Drive Power

Options Externally mounted

MM300e 0 - 12"

2 - 12" 1off 1 Hp Air

MM600e 0 - 24” 12 – 24” 1 off 3.5hp air

Externally & Internally mounted

MM600ie 0 – 60” 0 – 60” 3.5 Hp air or

5.0 Hp hydraulic

MM1080ie Ext. 0 - 40" Int. 55 -

120"

Ext. 20 - 42"

Int. 42 - 110"

1 off 3.5Hp Air or

1 off 5.5Hp Hydraulic

MM1500ie Ext. 0 - 60" Int. 89 - 158"

Ext. 40 - 80"

Int. 80 - 140"


MM1875ie Ext. 0 - 75" Int. 89 -

158"

Ext. 40 - 80"

Int. 80 - 140"


Internally mounted

MM610i 4 - 24"

4 - 24" 1 off 0.9Hp Air

MM762i 6 - 30"

6 - 30" 1 off 2.0Hp Air

MM1000i 6 - 40"

5.7 - 40" 1 off 2.0Hp Air

MM1500i 12 - 60"

11.5 - 55" 1 off 3.5Hp Air

MM2000i 24 - 80"

22.5 - 73" 2 off 2.0Hp Air or


MM3000i 45 – 120” 45 – 120” 2 off 2.0 Hp Air or


Orbital Milling

WP2500 71 – 98” 71 – 98” 2 off 2.2Hp Hydraulic




Quick Reference

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MM610i

MM860i

MM1000i

MM1500i

MM2000i

WP2500

WP4300

WP6000


• Lightweight construction • Hardened slide ways • helical geared 2.0hp drive • Short arm option 2 – 12”• quick set independent base • supplied ready to operate


• Hardened V slide ways • Swivel tool post • Quiet 2.0hp drive • 3 continuous geared feeds • quick set independent base • supplied ready to operate


• 360 degree power tool post • Hardened V slide ways • Quiet 2.0hp drive • 3 continuous geared feeds • quick set independent base • supplied ready to operate



Flange facing

MM3000i





WP8000

Orbital Milling 2500 – 4300mm (98 – 170”) diameters

• High torque twin drive • Hardened V slide ways • Quill type milling spindle • Contouring radial feed • quick set independent base • supplied ready to operate







10 Enterprise Way, Jubilee Parkway. DERBY DE21 4BB. United Kingdom

Tel: +44 (0)1332 291767 Fax: +44 (0)1332 370356 Email :- [email protected]

www.miragemachines.com

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3 axis Keyway milling 0 – 500mm (0 – 20”)diameters

• lightweight construction • Quill spindle • Quick chain tension clamps • hardened ‘V’ slides • supplied ready to operate

MINI MILL

MR1500

MR2000

MR10000

2 axis Milling machine 1300mm (51”) stroke

• Hardened ‘V’ slides • Ball screw feed • Auto variable feed gearbox • Quill type heavy duty spindle • supplied ready to operate

Milling

MRY1500

Quick Reference Mirage manufacture a range of highly accurate 2 and 3 axis milling machines which utilise the latest linear guides and ball screws to cover a wide range of applications including:-

• Wind turbine rotor manufacture

• Shaft keyway milling

• Motor / pump mounting pads

• Heat exchanger repair

• Large flange facing

• Wind turbine tower manufacture

• Large area milling

MR3000


• Hardened ‘V’ slides • Ball screw feed • Auto variable feed • Quill type heavy duty spindle • supplied ready to operate





2/3 axis Milling machine 800mm (31”) stroke


MRY2000



MRY3000



GANTRY MILL

Gantry rail kit 1000 - 10000mm (40 - 394”) stroke

• Modular assembly rack feed system • Accepts all MR and MRY rails • Auto variable feed gearbox • Quick set joint system

Machine Model

Travel X Axis

Travel Y Axis

Travel Z Axis

Drive Power Options

2 Axis Machines

MR1000 32” - 4” 1.5hp air / 2.2hp hyd.

MR1500 52” - 4" 3.5hp air / 5.0 hp hyd.

MR2200 80” - 4" 3.5hp air / 5.0hp hyd.

MR3000 110” - 4” 3.5hp air / 5.0hp hyd.

3 Axis machines

MR1000 31” 4” 4” 1.5hp air / 2.2hp hyd.

MRY1500 52” 12” 4” 3.5hp air / 5.0 hp hyd.

MRY2200 80” 12” 4” 3.5hp air / 5.0hp hyd.

MRY3000 110” 12” 4” 3.5hp air / 5.0hp hyd.

Modular Gantry Mill Kits

GM1000 40" MR1000 – MR3000 0.9hp air / 2.2hp hyd.





Orbital Milling (see flange facing)

WP2500 56 – 98” - 3.5” 5.0Hp Hydraulic

WP4300 98 – 170” - 3.5” 5.0Hp Hydraulic

WP6000 98 – 237” - 3.5” 5.0Hp Hydraulic

WP8000 137 – 315” - 3.5” 5.0Hp Hydraulic

KEYWAY MILL

MINIMILL 8” 2” 2” .5HPp air / 5.0 hyd.

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HTM150XL

Manual Hot tap ½” – 4” - (18”) stroke

• 1480 psi capability • Lightweight construction • Air motor ratchet available • supplied ready to operate

Hot Tapping

Quick Reference Mirage manufacture a range of low and high pressure hot tapping machines and accessories for all under pressure drilling applications including:-

• Pipeline intervention

• Wellhead valve drilling

• Pipeline maintenance

CHT635LP

HTM150




CHT815

Machine

Model

Size

Range

Str. Press.

Rating

Drive Power

Options

HTM150 1/2 - 4"

18" 2200 p.s.i 1off 0.9Hp Air or

1off 2.2Hp Hyd.

HTM150XL 1/2 – 6” 32” 2200 p.s.i 1 off 0.9hp Air or

1 off 2.2Hp Hyd.

CHT635LP 2 - 12"

25" 500 p.s.i 1 off 3.5Hp Air or

1 off 5.0Hp Hyd.

CHT815 2 – 8” 32” 2200 p.s.i 1 off 3.5Hp Air or 1 off 5.0Hp Hyd.

CHT1000 3 - 12" 40" 5000 p.s.i 1 off 3.5Hp Air or

1 off 5.0Hp Hyd.

CHT1675 3 – 16” 66” 5000 p.s.i 1 off 3.5Hp Air or

1 off 5.0Hp Hyd.

CHT2000 6 - 24" 80" 5000 p.s.i 1 off 5.0Hp Hyd.

CHT3000 12 – 36” 120” 5000 p.s.i 1 off 5.0Hp Hyd.

CHT4000 24 – 60” 157” 2200 p.s.i 1 off 5.0hp hyd.

Manual Hot tap ½” – 6” - (32”) stroke

• 1480 psi capability • Lightweight construction • Air motor ratchet available • supplied ready to operate

Hot tap machine 2 – 12” - (25”) stroke

• 1480 psi capability • Lightweight construction • Manual feed – driven spindle • supplied ready to operate

Hot tap machine 2” – 10” - (32”) stroke

• 5000 psi capability • High torque helical gear drive • Variable auto feed • Geared mechanical depth counter• supplied ready to operate

CHT1000

CHT1675





CHT2000







CHT3000

CHT4000

• Casing pressure relief

• Line stops / plugging

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Pipe cutting / bevelling (4 – 12”) diameters

• Heavy duty construction • adjustable bearing track • split frame design • cut adjustable toolboxes • supplied ready to operate

MSF300MSF600

MSF700

MSF400

Pipe & casing Cutting

MSF1220

Quick Reference Mirage manufacture a range of portable band saws for cost effective cold cutting of conductors and pipeline. We also manufacture split frame pipe cutting and bevelling machines that can utilise inserted tooling for fast cutting / prepping of pipes and casing. Applications include:-

• Conductor cutting

• Casing cutting

• Pipeline cut and weld prep

• Sub sea remote cutting

• Multi string cemented pipes

Machine

Model

Pipe

Range

Drive Power

Options Band Saws

BS918 9 - 18"

1off 5.5Hp Hydraulic

BS1636 16 - 36"


BS3648 36 – 48” 1 off 5.5Hp Hydraulic

Split Frame

MSF300 4 - 12" 1 off 3.5Hp Air or


MSF400 8 - 16" 1 off 3.5Hp Air or


MSF500 12 - 20" 1 off 3.5Hp Air or


MSF600 16 - 24" 1 off 3.5Hp Air or


MSF700 20 - 28" 1 off 2.5Hp Air or


MSF900

28 - 36" 1 off 3.5Hp Air or


MSF1100

36 – 42" 1 off 3.5Hp Air or


MSF1220 40 - 48" 1 off 3.5Hp Air or




MSF500

Pipe cutting / bevelling (12– 20”) diameters






MSF900Pipe cutting / bevelling (28 – 36”) diameters




MSF1100



BS918

Portable band saw (9 – 18”) diameters

• Cuts multiple casings & grout • swing clamp quick mount • efficient cold cutting • supplied ready to operate

BS1636 Portable band saw (16 – 36”) diameters


BS3648 Portable band saw (36 – 48”) diameters


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HT20

HT30VF

Portable drill 0 – 2” diameter - (10”) stroke

• Hardened ‘V’ slides • 4MT heavy duty spindle • Auto variable feed gearbox • supplied ready to operate

Drilling and Tapping

Quick Reference Mirage manufacture a range of heavy duty drilling and tapping machines which utilise the latest linear guides and technology to drill and tap in situ efficiently, applications include:-

• Fitted bolt drilling & reaming

• Flange stud drilling

• Bulkhead drilling

• Stud re threading

• Turbine pin removal


• 3 hardened pillar guides • 4MT heavy duty spindle • Auto variable feed gearbox • supplied ready to operate

HT40


• Linear slides • ISO40 geared heavy duty spindle • Auto variable feed gearbox • supplied ready to operate

HT50

HT60VF


• Hardened ‘V’ slides • ISO 50 heavy duty spindle • Auto variable feed gearbox • supplied ready to operate


• 4 hardened pillar guides • 5MT heavy duty spindle • Auto variable feed gearbox • supplied ready to operate

T30

Portable Tapping 0 – 75mm (3”) / 250mm (10”) stroke

• 3 hardened pillar guides • Reduction geared heavy duty gearbox • Self feeding with pressure relief • supplied ready to operate




T60

Machine

Model

Drilling

Range

Stroke Drive & Power

Options HT20 0 - 2"

10" 3.5 Hp Air or

5.5Hp Hydraulic

HT30 0 - 3"

12" 3.5 Hp Air or

5.5Hp Hydraulic

HT40 0 - 4"

16" 1 off 3.5Hp Air or


HT50 0 - 5" 17" 1 off 3.5Hp Air or


HT60 0 - 6" 17" 1 off 5.5Hp Hydraulic

Tapping T30 0 - 3" 12" 1 off 3.5Hp Air or


T60 0 - 6" 13" 1 off 3.5Hp Air or 1 off 5.5Hp Hydraulic

Portable Tapping 0 – 3” diameter - (10”) stroke

• 4 hardened pillar guides • Reduction geared heavy duty gearbox • Self feeding with pressure relief • supplied ready to operate

DDU1636

Casing Pin Drilling 16 - 36” diameter mounting

• Linear guide rails • Reduction geared heavy duty spindle • 4 – 12” diameter spindles • Fast swing clamp mounting • Drill to centre

DDU3656Casing Pin Drilling 36 - 56” diameter mounting

• Linear guide rails • Reduction geared heavy duty spindle • 4 – 12” diameter spindles • Fast swing clamp mounting • Drill to centre

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LB30

LB3060

Portable Line Boring 1.5– 6” diameters - (12”) stroke

• Lightweight heavy duty construction • 1-1/4” Boring bar • Auto variable feed gearbox • Self aligning supports • Bore welder interface • supplied ready to operate

Line Boring

Quick Reference

VB200

Valve boring 3 - 12” diameters – (8”) stroke

• Hardened column • Variable auto feed • 40 ISO spindle • Fast adjustable mounting • Helical geared drive • supplied ready to operate

VB650

Mirage manufacture a range of portable boring equipment for line boring and valve maintenance applications which include:-Machine

Model Boring Range

Stroke Drive Power Options

VALVE BORING

VB200 3 - 12"

8" 1off 3.5Hp Air or 1off 5.5Hp Hydraulic

VB650 6 - 26"

17" 1 off 3.5Hp Air or 1 off 5.5Hp Hydraulic

LINE BORING (MOVING BAR)

LB30 1.5 - 6" 12" 1 off 1.5Hp Air or

1 off 2.2Hp Hydraulic 1 off 1.3Hp Electric

LB3060 1.5 - 24" 24" 1 off 1.5Hp Air or 1 off 2.2Hp Hydraulic

1 off 1.3Hp Electric

LINE BORING (STATIC BAR)

LB100 6 - 36" Bar length 1 off 3.5Hp Air or 1 off 5.5Hp Hydraulic

LB150

16 - 80" Bar length 1 off 3.5Hp Air or 1 off 5.5Hp Hydraulic

• Bucket loading pin joints

• Steam isolation valves

• Gearbox bearing seats

• Turbine & valve seal faces

• Rudder bores

• Stern tubes

• ‘A’ frame supports

Portable Line Boring 1.5– 24” diameters - (24”) stroke

• Lightweight heavy duty construction • 1-1/4” and 2.25” Boring bars • Auto variable feed gearbox • Self aligning supports • Bore welder interface • supplied ready to operate

LB100

Portable Line Boring 6– 36” diameters

• 4” / 100mm Boring bar • 295” / 7.5m max bar length • Auto variable feed gearbox • Adjustable boring arms • Self aligning bar supports • supplied ready to operate

LB150

Portable Line Boring 6– 36” diameters

• 6” / 150mm Boring bar • 295” / 7.5m max bar length • Auto variable feed gearbox • Adjustable boring arms • Self aligning bar supports • supplied ready to operate

Valve boring 6 - 26” diameters – (17”) stroke

• Hardened column • Variable auto feed • 50 ISO spindle • Fast adjustable mounting • Helical geared drive • supplied ready to operate

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MST300

MST610

Portable shaft turning 6– 12” diameters - (36”) stroke

• Split half design • Taper turning adjustment • Auto variable feed striker • Hardened support rods • Swivel tool post • supplied ready to operate

Journal Turning / grinding

Quick Reference Mirage manufacture a range of portable shaft turning and grinding machines as well as internal weld grinding machines:-Machine

Model Range Stroke Drive Power

Options JOURNAL TURNING

MST300 6 - 12"

36" 1off 3.5Hp Air or

1off 5.5Hp Hydraulic

MST610 12 - 24"

36" 1 off 3.5Hp Air or


MST915 24 - 36"

40" 1 off 3.5Hp Air or 1 off 5.5Hp Hydraulic

JOURNAL GRINDING

BLG1000 6 - 36" 40" 1 off 3.5Hp Air or


INTERNAL WELD GRINDING

IWG400 12 – 16" Bar length 1 off 3.5Hp Air or


IWG610 16 – 24" Bar length 1 off 3.5Hp Air or


IWG915

24 - 36" Bar length 1 off 3.5Hp Air or 1 off 5.5Hp Hydraulic

• Turbine shafts

• Roller drum grinding

• Wellhead / riser welds

• Large diameter grinding

• Crank shafts

• Gearbox shafts

• Drive roller bearing shafts

BLG1000

IWG400

Internal Weld grinding 12– 16” diameters

• Out of round compensation • Auto centring clamps • Variable speed rotation • Roughing / finishing grit wheels • Trolley for installation • supplied ready to operate

Portable shaft turning 12 – 24” diameters - (36”) stroke


MST915Portable shaft turning 24 – 36” diameters - (40”) stroke


Portable tyre grinding 5m diameters - (40”) stroke

• Linear guide ways • High torque grinding head • Auto variable feed • Self compensating rollers • Variable grade belts for metal removal • supplied ready to operate

IWG610



IWG915






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Rental

Machine RentalMirage has a rental fleet of new equipment to cover your peak capacity or to complete your service offering. We have the following equipment available for short or long term rent:-

Rental List

Type Range Options FLANGE FACING

MM300e 0 - 12" RTJ measuring kit

MM1000i 6 - 40” RTJ measuring kit – short 30” arm

MM1500i 12 - 60” RTJ measuring kit

MM600ie 0 – 80” 3m extension – orbital

milling

MM1080ie 0 – 157” 4m extension – orbital

milling

DRILLING & TAPPING

HT20 2” Air or hydraulic

HT50 5”

Air or hydraulic, pipe

clamps

T60 6” Tap drive adapters

MILLING

MR1000 0.8m Air or hydraulic

MR1500 1.3m Air or hydraulic, sub

sea, pipe clamp

MR2000 2.0m

Air or hydraulic , sub

sea, pipe clamps

GM2000 2.0m Sub sea

GM3000 3.0m Sub sea

HOT TAPPING

HTM150 ½” – 4” Cutters, pilots, flange

adapters

HTM150XL ½” – 6” Cutters, pilots, flange

adapters

CHT1000 3 – 12” Cutters, pilots, flange

adapters


adapters

CHT2000 6 -24” Cutters, pilots, flange adapters


adapters

HYDRAULI POWER UNITS

LB3060 1.5 – 24” Facing head, bore weld

HYDRAULI POWER UNITS

HYPP50 50 LPM Hose kits & valves

Flange facing

(0 – 157”) Multiples of popular machines

Drilling

(0 – 5”) Pneumatic or hydraulic


Tapping

Hot Tapping

(1/2 – 36”) Pneumatic or hydraulic

Pipe cutting / prepping


Hydraulic Power

units

50 LPM @ 80 bar

380/440V 3 ph supply

Milling

(50 – 80”) 2 axis

(120 x 80”) 3 axis / gantry

Line Boring

(1/2 – 24”) Pneumatic or hydraulic

Site Services

Service




Mirage have assembled a team of dedicated trained service personnel, manufacturing facilities and project management for all in situ applications. We have a specialised hot tapping division for all pipeline service requirements where our personnel are trained and certified to operate our patented high pressure equipment in any environment or industry.

• Hot tapping / line stopping

• Flange facing

• Pipe cutting / prepping

• Drilling and tapping

• Milling

• Line boring / welding

• Grinding / journal turning

Training

Our site personnel can train users in any aspect of on site machining either at our facility on new Mirage equipment or at site on client owned equipment. Certificates are issued for all personnel.

Tool Refurbishment

Operated within our internal quality system we are able to offer you the chance to extend the life of your equipment through our tool refurbishment facility. We will inspect and report on its condition and provide you with a quotation for replacement parts to bring it back to as new condition.

Documents

Mirage products brochure 2009 - ctp-mem.com.uactp-mem.com.ua/katalog/Mirage/Mirage_products_brochure.pdf · Mirage manufacture and sell a range of precision ... MM1000i MM1500i MM2000i