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Basic Tools for Process Improvement
HISTOGRAM 1
Module 11
HISTOGRAM
Basic Tools for Process Improvement
2 HISTOGRAM
What is a Histogram?
A Histogram is a vertical bar chart that depicts the distribution of a set of data. UnlikeRun Charts or Control Charts, which are discussed in other modules, a Histogramdoes not reflect process performance over time. It's helpful to think of a Histogramas being like a snapshot, while a Run Chart or Control Chart is more like a movie(Viewgraph 1).
When should we use a Histogram?
When you are unsure what to do with a large set of measurements presented in atable, you can use a Histogram to organize and display the data in a more user-friendly format. A Histogram will make it easy to see where the majority of valuesfalls in a measurement scale, and how much variation there is. It is helpful toconstruct a Histogram when you want to do the following (Viewgraph 2):
! Summarize large data sets graphically. When you look at Viewgraph 6,you can see that a set of data presented in a table isn’t easy to use. You canmake it much easier to understand by summarizing it on a tally sheet(Viewgraph 7) and organizing it into a Histogram (Viewgraph 12).
! Compare process results with specification limits. If you add theprocess specification limits to your Histogram, you can determine quicklywhether the current process was able to produce "good" products. Specification limits may take the form of length, weight, density, quantity ofmaterials to be delivered, or whatever is important for the product of a givenprocess. Viewgraph 14 shows a Histogram on which the specification limits,or "goalposts," have been superimposed. We’ll look more closely at theimplications of specification limits when we discuss Histogram interpretationlater in this module.
! Communicate information graphically. The team members can easilysee the values which occur most frequently. When you use a Histogram tosummarize large data sets, or to compare measurements to specificationlimits, you are employing a powerful tool for communicating information.
! Use a tool to assist in decision making. As you will see as we movealong through this module, certain shapes, sizes, and the spread of data havemeanings that can help you in investigating problems and making decisions. But always bear in mind that if the data you have in hand aren’t recent, or youdon’t know how the data were collected, it’s a waste of time trying to chartthem. Measurements cannot be used for making decisions or predictionswhen they were produced by a process that is different from the current one,or were collected under unknown conditions.
HISTOGRAM VIEWGRAPH 1
What Is a Histogram?
• A bar graph that shows the distribution of data• A snapshot of data taken from a process
0 5 10 15 20 25 30 35 40 45 50 55 60
0
20
40
60
80
100
HISTOGRAM VIEWGRAPH 2
When Are Histograms Used?
• Summarize large data sets graphically
• Compare measurements to specifications
• Communicate information to the team
• Assist in decision making
Basic Tools for Process Improvement
HISTOGRAM 3
Basic Tools for Process Improvement
4 HISTOGRAM
What are the parts of a Histogram?
As you can see in Viewgraph 3, a Histogram is made up of five parts:
1. Title: The title briefly describes the information that is contained in theHistogram.
2. Horizontal or X-Axis: The horizontal or X-axis shows you the scale ofvalues into which the measurements fit. These measurements are generallygrouped into intervals to help you summarize large data sets. Individual datapoints are not displayed.
3. Bars: The bars have two important characteristics—height and width. Theheight represents the number of times the values within an interval occurred. The width represents the length of the interval covered by the bar. It is thesame for all bars.
4. Vertical or Y-Axis: The vertical or Y-axis is the scale that shows you thenumber of times the values within an interval occurred. The number of timesis also referred to as "frequency."
5. Legend: The legend provides additional information that documents wherethe data came from and how the measurements were gathered.
HISTOGRAM VIEWGRAPH 3
1 Title 2 Horizontal / X-axis3 Bars 4 Vertical / Y-axis5 Legend
0 5 10 15 20 25 30 35 40 45 50 55 60
DAYS OF OPERATION PRIOR TOFAILURE FOR AN HF RECEIVER
DAYS OF OPERATION
MEAN TIME BETWEEN FAILURE (IN DAYS) FOR R-1051 HF RECEIVERData taken at SIMA, Pearl Harbor, 15 May - 15 July 94
Parts of a Histogram
1
3
2
FREQUENCY
4
5
0
20
40
60
80
100
Basic Tools for Process Improvement
HISTOGRAM 5
Basic Tools for Process Improvement
6 HISTOGRAM
How is a Histogram constructed?
There are many different ways to organize data and build Histograms. You cansafely use any of them as long as you follow the basic rules. In this module, we willuse the nine-step approach (Viewgraphs 4 and 5) described on the following pages.
EXAMPLE: The following scenario will be used as an example to provide data aswe go through the process of building a Histogram step by step:
During sea trials, a ship conducted test firings of its MK 75, 76mm gun. The ship fired 135 rounds at a target. An airborne spotter provided accurate rake data to assess the fall of shot both long and short of the target. The ship computed what constituted a hit for the test firing as:
From 60 yards short of the target
To 300 yards beyond the target
HISTOGRAM VIEWGRAPH 4
Step 1 - Count number of data points
Step 2 - Summarize on a tally sheet
Step 3 - Compute the range
Step 4 - Determine number of intervals
Step 5 - Compute interval width
Constructing a Histogram
HISTOGRAM VIEWGRAPH 5
Constructing a Histogram
Step 6 - Determine interval starting points
Step 7 - Count number of points in each interval
Step 8 - Plot the data
Step 9 - Add title and legend
Basic Tools for Process Improvement
HISTOGRAM 7
Basic Tools for Process Improvement
8 HISTOGRAM
Step 1 - Count the total number of data points you have listed. Suppose your team collected data on the miss distance for the gunnery exercise described inthe example. The data you collected was for the fall of shot both long and short ofthe target. The data are displayed in Viewgraph 6. Simply counting the totalnumber of entries in the data set completes this step. In this example, there are135 data points.
Step 2 - Summarize your data on a tally sheet. You need to summarize yourdata to make it easy to interpret. You can do this by constructing a tally sheet.
First, identify all the different values found in Viewgraph 6 (-160, -010. . .030,220, etc.). Organize these values from smallest to largest (-180, -120. . .380,410).
Then, make a tally mark next to the value every time that value is present inthe data set.
Alternatively, simply count the number of times each value is present in thedata set and enter that number next to the value, as shown in Viewgraph 7.
This tally helped us organize 135 mixed numbers into a ranked sequence of 51values. Moreover, we can see very easily the number of times that each valueappeared in the data set. This data can be summarized even further by formingintervals of values.
HISTOGRAM VIEWGRAPH 6
Step 1 - Count the total number of data points
-180 30 190 380 330 140 160 270 10 - 90- 10 30 60 230 90 120 10 50 250 180-130 220 170 130 - 50 - 80 180 100 110 200 260 190 -100 150 210 140 -130 130 150 370 160 180 240 260 - 20 - 80 30 80 240 130 210 40 70 - 70 250 360 120 - 60 - 30 200 50 20 30 280 410 70 - 10 20 130 170 140 220 - 40 290 90 100 - 30 340 20 80 210 130 350 250 - 20 230 180 130 - 30 210 -30 80 270 320 30 240 120 100 20 70 300 260 20 40 - 20 250 310 40 200 190 110 -30 50 240 180 50 130 200 280 60 260 70 100 140 80 190 100 270 140 80 110 130 120 30 70
TOTAL = 135
Number of yards long (+ data) and yards short (- data) that a gun crew missed its target.
How to Construct a Histogram
HISTOGRAM VIEWGRAPH 7
Step 2 - Summarize the data on a tally sheet
How to Construct a Histogram
DATA TALLY DATA TALLY DATA TALLY DATA TALLY DATA TALLY
- 180 3 90
- 130 2 100
- 100 2 110
- 90 5 120
- 80 6 130
- 70 3 140
- 60 4 150 1
- 50 2 160
- 40 5 170
- 30
1
2
1
1
2
1
1
1
1
5
- 20
- 10
10
20
30
40
50
60
70
80 5 180
2
5
34
8
5
2
2
2
5
190
200
210
220
230
240
250
260
270
280
4
4
4
2
2
4
4
4
3
2
290
300
310
320
330
340
350
360
370
380
410
1
1
1
1
1
1
1
1
1
1
Basic Tools for Process Improvement
HISTOGRAM 9
Basic Tools for Process Improvement
10 HISTOGRAM
Step 3 - Compute the range for the data set. Compute the range by subtractingthe smallest value in the data set from the largest value. The range representsthe extent of the measurement scale covered by the data; it is always a positivenumber. The range for the data in Viewgraph 8 is 590 yards. This number isobtained by subtracting -180 from +410. The mathematical operation brokendown in Viewgraph 8 is:
+410 - (-180) = 410 + 180 = 590
Remember that when you subtract a negative (-) number from another number itbecomes a positive number.
Step 4 - Determine the number of intervals required. The number of intervalsinfluences the pattern, shape, or spread of your Histogram. Use the followingtable (Viewgraph 9) to determine how many intervals (or bars on the bar graph)you should use.
If you have this Use this numbermany data points: of intervals:
Less than 50 5 to 7
50 to 99 6 to 10
100 to 250 7 to 12
More than 250 10 to 20
For this example, 10 has been chosen as an appropriate number of intervals.
HISTOGRAM VIEWGRAPH 8
Largest value = + 410 yards past target
Smallest value = - 180 yards short of target
Range of values = 590 yards
Step 3 - Compute the range for the data set
How to Construct a Histogram
Calculation: + 410 - (- 180) = 410 + 180 = 590
HISTOGRAM VIEWGRAPH 9
IF YOU HAVE THISMANY DATA POINTS
USE THIS NUMBEROF INTERVALS:
Less than 50
50 to 99
100 to 250
More than 250
5 to 7 intervals
6 to 10 intervals
7 to 12 intervals
10 to 20 intervals
Step 4 - Determine the number of intervalsrequired
How to Construct a Histogram
Basic Tools for Process Improvement
HISTOGRAM 11
Basic Tools for Process Improvement
12 HISTOGRAM
Step 5 - Compute the interval width. To compute the interval width (Viewgraph 10), divide the range (590) by the number of intervals (10). When computing theinterval width, you should round the data up to the next higher whole number tocome up with values that are convenient to use. For example, if the range of datais 17, and you have decided to use 9 intervals, then your interval width is 1.88. You can round this up to 2.
In this example, you divide 590 yards by 10 intervals, which gives an intervalwidth of 59. This means that the length of every interval is going to be 59 yards. To facilitate later calculations, it is best to round off the value representing thewidth of the intervals. In this case, we will use 60, rather than 59, as the intervalwidth.
Step 6 - Determine the starting point for each interval. Use the smallest datapoint in your measurements as the starting point of the first interval. The startingpoint for the second interval is the sum of the smallest data point and the intervalwidth. For example, if the smallest data point is -180, and the interval width is 60,the starting point for the second interval is -120. Follow this procedure(Viewgraph 11) to determine all of the starting points (-180 + 60 = -120; -120 + 60= -60; etc.).
Step 7 - Count the number of points that fall within each interval. These arethe data points that are equal to or greater than the starting value and less thanthe ending value (also illustrated in Viewgraph 11). For example, if the firstinterval begins with -180 and ends with -120, all data points that are equal to orgreater than -180, but still less than -120, will be counted in the first interval. Keepin mind that EACH DATA POINT can appear in only one interval.
HISTOGRAM VIEWGRAPH 10
59IntervalWidth
Range
Number ofIntervals
=590
10=
Use 10 for thenumber of intervals
Use 10 for thenumber of intervals
Round upto 60
=
Step 5 - Compute the interval width
How to Construct a Histogram
HISTOGRAM VIEWGRAPH 11
INTERVALNUMBER
STARTINGVALUE
ENDINGVALUE
1
2
3
4
5
6
7
8
9
10
-180
-120
-060
000
060
120
180
240
300
360
INTERVALWIDTH
60
60
60
60
60
60
60
60
60
60
-120
-060
000
060
120
180
240
300
360
420
NUMBER OFCOUNTS
3
5
13
20
22
24
20
18
6
4
Equal to or greater than theSTARTING VALUE
But less than theENDING VALUE
Step 6 - Determine the starting point of each intervalStep 7 - Count the number of points in each interval
How to Construct a Histogram
Basic Tools for Process Improvement
HISTOGRAM 13
Basic Tools for Process Improvement
14 HISTOGRAM
Step 8 - Plot the data. A more precise and refined picture comes into view once you plot your data (Viewgraph 12). You bring all of the previous steps togetherwhen you construct the graph.
! The horizontal scale across the bottom of the graph contains the intervals thatwere calculated previously.
! The vertical scale contains the count or frequency of observations within eachof the intervals.
! A bar is drawn for the height of each interval. The bars look like columns.
! The height is determined by the number of observations or percentage of thetotal observations for each of the intervals.
! The Histogram may not be perfectly symmetrical. Variations will occur. Askyourself whether the picture is reasonable and logical, but be careful not to letyour preconceived ideas influence your decisions unfairly.
Step 9 - Add the title and legend. A title and a legend provide the who, what,when, where, and why (also illustrated in Viewgraph 12) that are important forunderstanding and interpreting the data. This additional information documentsthe nature of the data, where it came from, and when it was collected. The legendmay include such things as the sample size, the dates and times involved, whocollected the data, and identifiable equipment or work groups. It is important toinclude any information that helps clarify what the data describes.
HISTOGRAM VIEWGRAPH 12
USS CROMMELIN (FFG-37), PACIFIC MISSILE FIRING RANGE, 135 BL&P ROUNDS/MOUNT 31, 25 JUNE 94LEGEND:
Step 8 - Plot the data Step 9 - Add the title and legend
How to Construct a Histogram
0
5
10
15
20
25
-180 -120 -060 000 060 120 180 240 300 360 420
TARGET
YARDS LONGYARDS SHORT
MISS DISTANCE FOR MK 75 GUN TEST FIRINGHITS
MISSESSHOT
COUNT
MISSES
Basic Tools for Process Improvement
HISTOGRAM 15
Basic Tools for Process Improvement
16 HISTOGRAM
How do we interpret a Histogram?
A Histogram provides a visual representation so you can see where most of themeasurements are located and how spread out they are. Your Histogram mightshow any of the following conditions (Viewgraph 13):
! Most of the data were on target, with very little variation from it, as inViewgraph 13A.
! Although some data were on target, many others were dispersed away fromthe target, as in Viewgraph 13B.
! Even when most of the data were close together, they were located off thetarget by a significant amount, as in Viewgraph 13C.
! The data were off target and widely dispersed, as in Viewgraph 13D.
This information helps you see how well the process performed and how consistent itwas. You may be thinking, "So what? How will this help me do my job better?" Well, with the results of the process clearly depicted, we can find the answer to a vitalquestion:
Did the process produce goods and services which are within specification limits?
Looking at the Histogram, you can see, not only whether you were withinspecification limits, but also how close to the target you were (Viewgraph 14).
HISTOGRAM VIEWGRAPH 13
Target Target
Target Target
Interpreting Histograms Location and Spread of Data
A
DC
B
HISTOGRAM VIEWGRAPH 14
Interpreting HistogramsIs Process Within Specification
Limits?
TargetLSL USL LSL USLTarget
WITHIN LIMITS OUT OF SPEC
LSL = Lower specification limitUSL = Upper specification limit
Basic Tools for Process Improvement
HISTOGRAM 17
Basic Tools for Process Improvement
18 HISTOGRAM
Portraying your data in a Histogram enables you to check rapidly on the number, orthe percentage, of defects produced during the time you collected data. But unlessyou know whether the process was stable (Viewgraph 15), you won’t be able topredict whether future products will be within specification limits or determine acourse of action to ensure that they are.
A Histogram can show you whether or not your process is producing products orservices that are within specification limits. To discover whether the process isstable, and to predict whether it can continue to produce within spec limits, you needto use a Control Chart (see the Control Chart module). Only after you havediscovered whether your process is in or out of control can you determine anappropriate course of action—to eliminate special causes of variation, or to makefundamental changes to your process.
There are times when a Histogram may look unusual to you. It might have more thanone peak, be discontinued, or be skewed, with one tail longer than the other, asshown in Viewgraph 16. In these circumstances, the people involved in the processshould ask themselves whether it really is unusual. The Histogram may not besymmetrical, but you may find out that it should look the way it does. On the otherhand, the shape may show you that something is wrong, that data from severalsources were mixed, for example, or different measurement devices were used, oroperational definitions weren't applied. What is really important here is to avoidjumping to conclusions without properly examining the alternatives.
HISTOGRAM VIEWGRAPH 15
Interpreting HistogramsProcess Variation
Target
Day 1
Target
Day 2
Target
Day 3 Day 4
Target
HISTOGRAM VIEWGRAPH 16
Skewed(not symmetrical)
Discontinued
Interpreting HistogramsCommon Histogram Shapes
Symmetrical(mirror imaged)
Basic Tools for Process Improvement
HISTOGRAM 19
Basic Tools for Process Improvement
20 HISTOGRAM
How can we practice what we've learned?
Two exercises are provided that will take you through the nine steps for developing aHistogram. On the four pages that follow the scenario for Exercise 1 you will find aset of blank worksheets (Viewgraphs 17 through 23) to use in working through bothof the exercises in this module.
You will find a set of answer keys for Exercise 1 after the blank worksheets, and forExercise 2 after the description of its scenario. These answer keys represent only one possible set of answers. It's all right for you to choose an interval width or anumber of intervals that is different from those used in the answer keys. Eventhough the shape of your Histogram may vary somewhat from the answer key'sshape, it should be reasonably close unless you used a very different number ofintervals.
EXERCISE 1: The source of data for the first exercise is the following scenario. Alist of the data collected follows this description. Use the blank worksheets inViewgraphs 17 through 23 to do this exercise. You will find answer keys inViewgraphs 24 through 30.
Your corpsman is responsible for the semiannual PhysicalReadiness Test (PRT) screening for percent body fat. Priorto one PRT, the corpsman recorded the percent of body fat for the 80 personnel assigned to the command. These arethe data collected:
PERCENT BODY FAT RECORDED
11 22 15 7 13 20 25 12 16 19
4 14 11 16 18 32 10 16 17 10
8 11 23 14 16 10 5 21 26 10
23 12 10 16 17 24 11 20 9 13
24 10 16 18 22 15 13 19 15 24
11 20 15 13 9 18 22 16 18 9
14 20 11 19 10 17 15 12 17 11
17 11 15 11 15 16 12 28 14 13
HISTOGRAM VIEWGRAPH 17
Step 1 - Count the number of data points
WORKSHEET
TOTAL NUMBER =
HISTOGRAM VIEWGRAPH 18
WORKSHEET
Step 2 - Summarize the data on a tally sheet
VALUE TALLY VALUE TALLY VALUE TALLY VALUE TALLY VALUE TALLY
Basic Tools for Process Improvement
HISTOGRAM 21
HISTOGRAM VIEWGRAPH 19
Largest value = _______________
Smallest value = _______________
________________________________________
Range of values = _______________
Step 3 - Compute the range for the data set
WORKSHEET
HISTOGRAM VIEWGRAPH 20
Step 4 - Determine the number of intervals
WORKSHEET
IF YOU HAVE THISMANY DATA POINTS
USE THIS NUMBEROF INTERVALS:
Less than 50
50 to 99
100 to 250
More than 250
5 to 7 intervals
6 to 10 intervals
7 to 12 intervals
10 to 20 intervals
Basic Tools for Process Improvement
22 HISTOGRAM
HISTOGRAM VIEWGRAPH 21
Step 5 - Compute the interval width
WORKSHEET
IntervalWidth
Range
Number ofIntervals
= =
Round up tonext higher
whole number
=
HISTOGRAM VIEWGRAPH 22
Step 6 - Determine the starting point of each interval
WORKSHEET
INTERVAL STARTING INTERVAL ENDING NUMBERNUMBER VALUE WIDTH VALUE OF COUNTS
123456789
10
Step 7 - Count the number of points in each interval
Basic Tools for Process Improvement
HISTOGRAM 23
HISTOGRAM VIEWGRAPH 23
Step 8 - Plot the dataStep 9 - Add title and legend
WORKSHEET
Basic Tools for Process Improvement
24 HISTOGRAM
HISTOGRAM VIEWGRAPH 24
Step 1 - Count the number of data points
EXERCISE 1 ANSWER KEY
11 22 15 7 13 20 25 12 16 19
4 14 11 16 18 32 10 16 17 10
8 11 23 14 16 10 5 21 26 10
23 12 10 16 17 24 11 20 9 13
24 10 16 18 22 15 13 19 15 24
11 20 15 13 9 18 22 16 18 9
14 20 11 19 10 17 15 12 17 11
17 11 15 11 15 16 12 28 14 13
TOTAL = 80
HISTOGRAM VIEWGRAPH 25
Step 2 - Summarize the data on a tally sheet
EXERCISE 1 ANSWER KEY
0 0 1 0 2 0 3 0 4 1 5 1 6 0 7 1 8 1 9 310 7
% FAT NO. OF PERS
11 912 413 514 415 716 817 518 419 320 421 1
% FAT NO. OF PERS
22 323 224 325 126 127 028 129 030 031 032 1
% FAT NO. OF PERS
Basic Tools for Process Improvement
HISTOGRAM 25
HISTOGRAM VIEWGRAPH 26
Step 3 - Compute the range for the data set
EXERCISE 1 ANSWER KEY
Largest value = 32 Percent body fat
Smallest value = 4 Percent body fat
_________________________________________
Range of values = 28 Percent body fat
HISTOGRAM VIEWGRAPH 27
Step 4 - Determine the number of intervals
EXERCISE 1 ANSWER KEY
Less than 50
50 to 99
100 to 250
More than 250
5 to 7 intervals
6 to 10 intervals
7 to 12 intervals
10 to 20 intervals
IF YOU HAVE THISMANY DATA POINTS
USE THIS NUMBEROF INTERVALS:
Basic Tools for Process Improvement
26 HISTOGRAM
HISTOGRAM VIEWGRAPH 29
EXERCISE 1 ANSWER KEY
Equal to or greater thanthe STARTING VALUE
But less thanthe ENDING VALUE
Step 6 - Determine the starting point of each interval
Step 7 - Count the number of points in each interval
INTERVAL STARTING INTERVAL ENDING NUMBERNUMBER VALUE WIDTH VALUE OF COUNTS
1 4 + 4 8 32 8 + 4 12 203 12 + 4 16 204 16 + 4 20 205 20 + 4 24 106 24 + 4 28 57 28 + 4 32 18 32 + 4 36 1
HISTOGRAM VIEWGRAPH 28
3.5
Step 5 - Compute the interval width
EXERCISE 1 ANSWER KEY
IntervalWidth
Range
Number ofIntervals
= =
Round upto 4
=28
8
Use 8 for the numberof intervals
Basic Tools for Process Improvement
HISTOGRAM 27
HISTOGRAM VIEWGRAPH 30
EXERCISE 1 ANSWER KEY
LEGEND: USS LEADER (MSO-490), 25 JUNE 94, ALL 80 PERSONNEL SAMPLED
4 8 12 16 20 24 28 32 360
JUNE 94 PRT PERCENT BODY FATSATISFACTORY % BODY FAT
PERCENT BODY FAT
NO
. OF
PE
RS
ON
NE
L
0
4
6
8
10
12
14
16
18
20
2
Step 8 - Plot the data Step 9 - Add title and legend
Basic Tools for Process Improvement
28 HISTOGRAM
Basic Tools for Process Improvement
HISTOGRAM 29
EXERCISE 2: The source of data for the second exercise is the following scenario. A listing of the data collected follows this description. Use the blank worksheets inViewgraphs 17 through 23 to do this exercise. You will find answer keys inViewgraphs 31 through 37.
A Marine Corps small arms instructor was performing an analysis of 9 mm pistol marksmanship scores to improvetraining methods. For every class of 25, the instructorrecorded the scores for each student who occupied the first four firing positions at the small arms range. Theinstructor then averaged the scores for each class,maintaining a database on 105 classes. These are thedata collected:
AVERAGE SMALL ARMS SCORES
160 190 155 300 280 185 250 285 200 165
175 190 210 225 275 240 170 185 215 220
270 265 255 235 170 175 185 195 200 260
180 245 270 200 200 220 265 270 250 230
255 180 260 240 245 170 205 260 215 185
255 245 210 225 225 235 230 230 195 225
230 255 235 195 220 210 235 240 200 220
195 235 230 215 225 235 225 200 245 230
220 215 225 250 220 245 195 235 225 230
210 240 215 230 220 225 200 235 215 240
220 230 225 215 225
HISTOGRAM VIEWGRAPH 31
160 190 155 300 280 185 250 285 200 165
175 190 210 225 275 240 170 185 215 220
270 265 255 235 170 175 185 195 200 260
180 245 270 200 200 220 265 270 250 230
255 180 260 240 245 170 205 260 215 185
255 245 210 225 225 235 230 230 195 225
230 255 235 195 220 210 235 240 200 220
195 235 230 215 225 235 225 200 245 230
220 215 225 250 220 245 195 235 225 230
210 240 215 230 220 225 200 235 215 240
220 230 225 215 225
Step 1 - Count the number of data points
TOTAL = 105
EXERCISE 2 ANSWER KEY
HISTOGRAM VIEWGRAPH 32
155 1
160 1
165 1
170 3
175 2
180 2
185 4
190 2
195 5
200 7
205 1
210 4
215 7
220 8
225 11
230 9
235 8
240 5
245 5
250 3
255 4
260 3
265 2
270 3
275 1
280 1
285 1
290 0
295 0
300 1
Step 2 - Summarize the data on a tally sheetEXERCISE 2 ANSWER KEY
SCORE TALLY SCORE TALLY SCORE TALLY
Basic Tools for Process Improvement
30 HISTOGRAM
HISTOGRAM VIEWGRAPH 33
Step 3 - Compute the range for the data set
EXERCISE 2 ANSWER KEY
Largest value = 300 Points
Smallest value = 155 Points
__________________________________
Range of values = 145 Points
HISTOGRAM VIEWGRAPH 34
Step 4 - Determine the number of intervals
EXERCISE 2 ANSWER KEY
Less than 50
50 to 99
100 to 250
More than 250
5 to 7 intervals
6 to 10 intervals
7 to 12 intervals
10 to 20 intervals
IF YOU HAVE THISMANY DATA POINTS
USE THIS NUMBEROF INTERVALS:
Basic Tools for Process Improvement
HISTOGRAM 31
HISTOGRAM VIEWGRAPH 36
EXERCISE 2 ANSWER KEYStep 6 - Determine the starting point of each interval
Step 7 - Count the number of points in each interval
Equal to or greater thanthe STARTING VALUE
But less thanthe ENDING VALUE
INTERVAL STARTING INTERVAL ENDING NUMBERNUMBER VALUE WIDTH VALUE OF COUNTS
1 155 + 15 170 32 170 + 15 185 73 185 + 15 200 114 200 + 15 215 125 215 + 15 230 266 230 + 15 245 227 245 + 15 260 128 260 + 15 275 89 275 + 15 290 3
10 290 + 15 300 1
HISTOGRAM VIEWGRAPH 35
14.5
Step 5 - Compute the interval width
EXERCISE 2 ANSWER KEY
IntervalWidth
Range
Number ofIntervals
= =
Round upto 15
=145
10
Use 10 for the numberof intervals
Basic Tools for Process Improvement
32 HISTOGRAM
HISTOGRAM VIEWGRAPH 37
155 170 185 200 215 230 245 260 275 290 300
05
1015202530
SCORES
NO
. OF
PE
RS
ON
NE
L
MARKSMANSHIP SCORES FOR 9mm PISTOL
LEGEND: MCBH KANEOHE BAY, HI; AVERAGE OF 4 SCORES PER CLASS, 105 CLASSES, 1 JUNE 94 - 15 JULY 94
EXERCISE 2 ANSWER KEY
Step 9 - Add title and legend
Step 8 - Plot the data
Basic Tools for Process Improvement
HISTOGRAM 33
Basic Tools for Process Improvement
34 HISTOGRAM
REFERENCES:
1. Brassard, M. (1988). The Memory Jogger, A Pocket Guide of Tools forContinuous Improvement, pp. 36 - 43. Methuen, MA: GOAL/QPC.
2. Department of the Navy (November 1992), Fundamentals of Total QualityLeadership (Instructor Guide), pp. 6-44 - 6-47. San Diego, CA: Navy PersonnelResearch and Development Center.
3. Department of the Navy (September 1993). Systems Approach to ProcessImprovement (Instructor Guide), pp. 10-17 - 10-38. San Diego, CA: OUSN TotalQuality Leadership Office and Navy Personnel Research and DevelopmentCenter.
4. Naval Medical Quality Institute (Undated). Total Quality Leader's Course (StudentGuide), pp. U-26 - U-28. Bethesda, MD.
HIS
TOG
RA
MV
IEW
GR
AP
H 1
Wh
at Is a Histo
gram
?
•A
bar graph that shows the distribution of data
•A
snapshot of data taken from a process
05
1015
2025
3035
4045
5055
60
0
20 40 60 80
100
HIS
TOG
RA
MV
IEW
GR
AP
H 2
Wh
en A
re Histo
gram
s Used
?
•S
umm
arize large data sets graphically
•C
ompare m
easurements to specifications
•C
omm
unicate information to the team
•A
ssist in decision making
HIS
TOG
RA
MV
IEW
GR
AP
H 3
1 Title
2 Ho
rizon
tal / X-axis
3 Bars
4 Vertical / Y
-axis5 L
egen
d
05
1015
2025
3035
4045
5055
60
DA
YS
OF
OP
ER
AT
ION
PR
IOR
TO
FA
ILUR
E F
OR
AN
HF
RE
CE
IVE
R
DA
YS
OF O
PE
RA
TION
ME
AN
TIME
BE
TWE
EN
FAILU
RE
(IN D
AY
S) FO
R R
-1051 HF R
EC
EIV
ER
Data taken at S
IMA
, Pearl H
arbor, 15 May - 15 July 94
Parts o
f a Histo
gram
1
32
FREQUENCY45
0 20 40 60 80
100
HIS
TOG
RA
MV
IEW
GR
AP
H 4
Step 1 - C
ount number of data points
Step 2 - S
umm
arize on a tally sheet
Step 3 - C
ompute the range
Step 4 - D
etermine num
ber of intervals
Step 5 - C
ompute interval w
idth
Co
nstru
cting
a Histo
gram
HIS
TOG
RA
MV
IEW
GR
AP
H 5
Co
nstru
cting
a Histo
gram
Step 6 - D
etermine interval starting
points
Step 7 - C
ount number of points in
each interval
Step 8 - P
lot the data
Step 9 - A
dd title and legend
HIS
TOG
RA
MV
IEW
GR
AP
H 6
Step
1 - Co
un
t the to
tal nu
mb
er of d
ata po
ints
-180 30
190 380
330 140
160 270
10- 90
- 10 30
60 230
90 120
10 50
250 180
-130220
170 130
- 50- 80
180 100
110 200
260190
-100 150
210 140
-130 130
150 370
160180
240 260
- 20- 80
30 80
240 130
210 40
70- 70
250 360
120- 60
- 30 200
50 20
30 280
410 70
- 10 20
130 170
140220
- 40 290
90 100
- 30 340
20 80
210130
350 250
- 20 230
180 130
- 30 210
-30 80
270 320
30 240
120 100
20 70
300260
20 40
- 20 250
310 40
200 190
110 -30
50 240
180 50
130 200
280 60
260 70
100 140
80 190
100 270
140 80
110130
120 30
70
TOTA
L = 135
Num
ber of yards long (+ data) and yards short (- data) that a gun crew m
issed its target.
How
to Construct a H
istogram
HIS
TOG
RA
MV
IEW
GR
AP
H 7
Step
2 - Su
mm
arize the d
ata on
a tally sheet
How
to Construct a H
istogram
DA
TATA
LLYD
ATA
TALLY
DA
TATA
LLYD
ATA
TALLY
DA
TATA
LLY
- 1803
90
- 1302
100
- 1002
110
- 905
120
- 806
130
- 703
140
- 604
1501
- 502
160
- 405
170
- 30
1211211115
- 20
- 1010203040506070805
180
2534852225
190
200
210
220
230
240
250
260
270
280
4442244432
290
300
310
320
330
340
350
360
370
380
410
1111111111
HIS
TOG
RA
MV
IEW
GR
AP
H 8
Largest value= + 410 yards past target
Sm
allest value= - 180 yards short of target
Range of values
= 590 yards
Step
3 - Co
mp
ute th
e rang
e for th
e data set
How
to Construct a H
istogram
Calculation: + 410 - (- 180) = 410 + 180 = 590
HIS
TOG
RA
MV
IEW
GR
AP
H 9
IF Y
OU
HA
VE
TH
ISM
AN
Y D
AT
A P
OIN
TS
US
E T
HIS
NU
MB
ER
OF
INT
ER
VA
LS:
Less than 50
50 to 99
100 to 250
More than 250
5 to 7 intervals
6 to 10 intervals
7 to 12 intervals
10 to 20 intervals
Step
4 - Determ
ine th
e nu
mb
er of in
tervalsreq
uired
How
to Construct a H
istogram
HIS
TOG
RA
MV
IEW
GR
AP
H 10
59IntervalW
idth
Range
Num
ber ofIntervals
=590
10=
Use 10 for the
number of intervals
Use 10 for the
number of intervals
Round upto 60
=
Step
5 - Co
mp
ute th
e interval w
idth
How
to Construct a H
istogram
HIS
TOG
RA
MV
IEW
GR
AP
H 11
INTE
RV
AL
NU
MB
ER
STA
RTIN
GV
ALU
EE
ND
ING
VA
LUE
1 2 3 4 5 6 7 8 910
-180
-120
-060
000
060
120
180
240
300
360
INTE
RV
AL
WID
TH
60606060606060606060
-120
-060
000
060
120
180
240
300
360
420
NU
MB
ER
OF
CO
UN
TS
3 5132022242018 6 4
Equal to or greater than the
STA
RTIN
G V
ALU
E
But less than the
EN
DIN
G V
ALU
E
Step
6 - Determ
ine th
e starting
po
int o
f each in
tervalS
tep 7 - C
ou
nt th
e nu
mb
er of p
oin
ts in each
interval
How
to Construct a H
istogram
HIS
TOG
RA
MV
IEW
GR
AP
H 12
US
S C
RO
MM
ELIN
(FFG-37), P
AC
IFIC M
ISS
ILE FIR
ING
RA
NG
E, 135 B
L&P
RO
UN
DS
/MO
UN
T 31, 25 JUN
E 94
LEG
EN
D:
Step
8 - Plo
t the d
ata S
tep 9 - A
dd
the title an
d leg
end
How
to Construct a H
istogram
0 5 10
15
20
25-180
-120-060
000060
120180
240300
360420
TAR
GE
T
YA
RD
S LO
NG
YA
RD
S S
HO
RT
MIS
S D
ISTA
NC
E FO
R M
K 75 G
UN
TES
T FIRIN
GH
ITSM
ISS
ES
SHOTCOUNT
MIS
SE
S
HIS
TOG
RA
MV
IEW
GR
AP
H 13
TargetTarget
TargetTarget
Interpreting Histogram
s L
ocatio
n an
d S
pread
of D
ata
A
DC
B
HIS
TOG
RA
MV
IEW
GR
AP
H 14
Interpreting Histogram
sIs P
rocess W
ithin
Sp
ecification
Lim
its?
TargetLS
LU
SL
LSL
US
LTarget
WITH
IN LIM
ITSO
UT
OF
SP
EC
LSL = Low
er specification limit
US
L = Upper specification lim
it
HIS
TOG
RA
MV
IEW
GR
AP
H 15
Interpreting Histogram
sP
rocess V
ariation
Target
Day 1
Target
Day 2
Target Day 3
Day 4
Target
HIS
TOG
RA
MV
IEW
GR
AP
H 16
Skew
ed(not sym
metrical)
Discontinued
Interpreting Histogram
sC
om
mo
n H
istog
ram S
hap
es
Sym
metrical
(mirror im
aged)
HIS
TOG
RA
MV
IEW
GR
AP
H 17
Step
1 - Co
un
t the n
um
ber o
f data p
oin
ts
WO
RK
SH
EE
T
TOTA
L NU
MB
ER
=
HIS
TOG
RA
MV
IEW
GR
AP
H 18
WO
RK
SH
EE
T
Step
2 - Su
mm
arize the d
ata on
a tally sheet
VA
LUE
TALLY
VA
LUE
TALLY
VA
LUE
TALLY
VA
LUE
TALLY
VA
LUE
TALLY
HIS
TOG
RA
MV
IEW
GR
AP
H 19
Larg
est value
=_______________
Sm
allest value
=_______________
________________________________________
Ran
ge o
f values
=_______________
Step
3 - Co
mp
ute th
e rang
e for th
e data set
WO
RK
SH
EE
T
HIS
TOG
RA
MV
IEW
GR
AP
H 20
Step
4 - Determ
ine th
e nu
mb
er of in
tervals
WO
RK
SH
EE
T
IF Y
OU
HA
VE
TH
ISM
AN
Y D
AT
A P
OIN
TS
US
E T
HIS
NU
MB
ER
OF
INT
ER
VA
LS:
Less than 50
50 to 99
100 to 250
More than 250
5 to 7 intervals
6 to 10 intervals
7 to 12 intervals
10 to 20 intervals
HIS
TOG
RA
MV
IEW
GR
AP
H 21
Step
5 - Co
mp
ute th
e interval w
idth
WO
RK
SH
EE
T
IntervalW
idth
Range
Num
ber ofIntervals
==Round up to
next higherw
hole number
=
HIS
TOG
RA
MV
IEW
GR
AP
H 22
Step
6 - Determ
ine th
e starting
po
int o
f each in
terval
WO
RK
SH
EE
T
INT
ER
VA
LS
TA
RT
ING
INT
ER
VA
LE
ND
ING
NU
MB
ER
NU
MB
ER
VA
LUE
WID
TH
VA
LUE
OF
CO
UN
TS
12345678910
Step
7 - Co
un
t the n
um
ber o
f po
ints in
each in
terval
HIS
TOG
RA
MV
IEW
GR
AP
H 23
Step
8 - Plo
t the d
ataS
tep 9 - A
dd
title and
legen
d
WO
RK
SH
EE
T
HIS
TOG
RA
MV
IEW
GR
AP
H 24
Step 1 - C
ount the number of data points
EX
ER
CIS
E 1 A
NS
WE
R K
EY
1122
15 7
1320
2512
1619
414
1116
1832
1016
1710
811
2314
1610
521
26 10
2312
1016
1724
1120
913
2410
1618
2215
1319
15 24
1120
1513
918
2216
18 9
1420
1119
1017
1512
1711
1711
1511
1516
1228
1413
TOTA
L = 80
HIS
TOG
RA
MV
IEW
GR
AP
H 25
Step 2 - S
umm
arize the data on a tally sheet
EX
ER
CIS
E 1 A
NS
WE
R K
EY
0 0
10
20
30
41
51
60
71
81
93
107
%
FAT
NO
. OF
PE
RS
11 9
12 4
13 5
14 4
15 7
16 8
17 5
18 4
19 3
20 4
21 1
%
FAT
NO
. OF
PE
RS
22 3
23 2
24 3
25 1
26 1
27 0
28 1
29 0
30 0
31 0
32 1
%
FAT
NO
. OF
PE
RS
HIS
TOG
RA
MV
IEW
GR
AP
H 26
Step 3 - C
ompute the range for the data set
EX
ER
CIS
E 1 A
NS
WE
R K
EY
Larg
est value
=32 P
ercent body fat
Sm
allest value
= 4 P
ercent body fat
_________________________________________
Ran
ge o
f values
=28 P
ercent body fat
HIS
TOG
RA
MV
IEW
GR
AP
H 27
Step 4 - D
etermine the num
ber of intervals
EX
ER
CIS
E 1 A
NS
WE
R K
EY
Less than 50
50 to 99
100 to 250
More than 250
5 to 7 intervals
6 to 10 intervals
7 to 12 intervals
10 to 20 intervals
IF Y
OU
HA
VE
TH
ISM
AN
Y D
AT
A P
OIN
TS
US
E T
HIS
NU
MB
ER
OF
INT
ER
VA
LS:
HIS
TOG
RA
MV
IEW
GR
AP
H 28
3.5
Step 5 - C
ompute the interval w
idth
EX
ER
CIS
E 1 A
NS
WE
R K
EY
IntervalW
idth
Range
Num
ber ofIntervals
==R
ound upto 4
=288
Use 8 for the num
berof intervals
HIS
TOG
RA
MV
IEW
GR
AP
H 29
EX
ER
CIS
E 1 A
NS
WE
R K
EY
Equal to or greater than
the STA
RTIN
G V
ALU
EB
ut less thanthe E
ND
ING
VA
LUE
Step 6 - D
etermine the starting point of each interval
Step 7 - C
ount the number of points in each interval
INTE
RV
AL
STA
RTIN
GIN
TER
VA
LE
ND
ING
NU
MB
ER
NU
MB
ER
VA
LUE
WID
THV
ALU
EO
F CO
UN
TS1
4+ 4
83
28
+ 412
203
12+ 4
1620
416
+ 420
205
20+ 4
2410
624
+ 428
57
28+ 4
321
832
+ 436
1
HIS
TOG
RA
MV
IEW
GR
AP
H 30
EX
ER
CIS
E 1 A
NS
WE
R K
EY
LEG
EN
D: U
SS
LEA
DE
R (M
SO
-490), 25 JUN
E 94, A
LL 80 PE
RS
ON
NE
L SA
MP
LED
4 8
1216
2024
2832
360
JUN
E 94 P
RT
PE
RC
EN
T B
OD
Y F
AT
SA
TISFA
CTO
RY
% B
OD
Y FA
T
PE
RC
EN
T BO
DY
FAT
NO. OF PERSONNEL
0 4 6 8 10 12 14 16 18 202
Step 8 - P
lot the data S
tep 9 - Add title and legend
HIS
TOG
RA
MV
IEW
GR
AP
H 31
160190
155300
280185
250285
200165
175190
210225
275240
170185
215220
270265
255235
170175
185195
200260
180245
270200
200220
265270
250230
255180
260240
245170
205260
215 185
255245
210225
225235
230230
195225
230255
235195
220210
235240
200220
195235
230215
225235
225200
245230
220215
225250
220245
195235
225230
210240
215230
220225
200235
215240
220230
225215
225
Step 1 - C
ount the number of data points
TOTA
L = 105
EX
ER
CIS
E 2 A
NS
WE
R K
EY
HIS
TOG
RA
MV
IEW
GR
AP
H 32
155 1
160 1
165 1
170 3
175 2
180 2
185 4
190 2
195 5
200 7
205 1
210 4
215 7
220 8
225 11
230 9
235 8
240 5
245 5
250 3
255 4
260 3
265 2
270 3
275 1
280 1
285 1
290 0
295 0
300 1
Step 2 - S
umm
arize the data on a tally sheetE
XE
RC
ISE
2 AN
SW
ER
KE
Y
SC
OR
ETA
LLYS
CO
RE
TALLY
SC
OR
ETA
LLY
HIS
TOG
RA
MV
IEW
GR
AP
H 33
Step 3 - C
ompute the range for the data set
EX
ER
CIS
E 2 A
NS
WE
R K
EY
Larg
est value
=300 P
oints
Sm
allest value
=155 P
oints
__________________________________
Ran
ge o
f values
=145 P
oints
HIS
TOG
RA
MV
IEW
GR
AP
H 34
Step 4 - D
etermine the num
ber of intervals
EX
ER
CIS
E 2 A
NS
WE
R K
EY
Less than 50
50 to 99
100 to 250
More than 250
5 to 7 intervals
6 to 10 intervals
7 to 12 intervals
10 to 20 intervals
IF Y
OU
HA
VE
TH
ISM
AN
Y D
AT
A P
OIN
TS
US
E T
HIS
NU
MB
ER
OF
INT
ER
VA
LS:
HIS
TOG
RA
MV
IEW
GR
AP
H 35
14.5
Step 5 - C
ompute the interval w
idth
EX
ER
CIS
E 2 A
NS
WE
R K
EY
IntervalW
idth
Range
Num
ber ofIntervals
==R
ound upto 15
=145
10
Use 10 for the num
berof intervals
HIS
TOG
RA
MV
IEW
GR
AP
H 36
EX
ER
CIS
E 2 A
NS
WE
R K
EY
Step 6 - D
etermine the starting point of each interval
Step 7 - C
ount the number of points in each interval
Equal to or greater than
the STA
RTIN
G V
ALU
EB
ut less thanthe E
ND
ING
VA
LUE
INTE
RV
AL
STA
RTIN
GIN
TER
VA
LE
ND
ING
NU
MB
ER
NU
MB
ER
VA
LUE
WID
THV
ALU
EO
F CO
UN
TS1
155+ 15
1703
2170
+ 15185
73
185+ 15
20011
4200
+ 15215
125
215+ 15
23026
6230
+ 15245
227
245+ 15
26012
8260
+ 15275
89
275+ 15
2903
10290
+ 15300
1
HIS
TOG
RA
MV
IEW
GR
AP
H 37
155 170 185 200 215 230 245 260 275 290 300
0 5 10 15 20 25 30
SC
OR
ES
NO. OF PERSONNEL
MA
RK
SM
AN
SH
IP S
CO
RE
S F
OR
9mm
PIS
TO
L
LEG
EN
D: M
CB
H K
AN
EO
HE
BA
Y, H
I; AV
ER
AG
E O
F 4 SC
OR
ES
PE
R C
LAS
S, 105 C
LAS
SE
S, 1 JU
NE
94 - 15 JULY
94
EX
ER
CIS
E 2 A
NS
WE
R K
EY
Step 9 - A
dd title and legend
Step 8 - P
lot the data